Bicomponent, Conjugate, Composite Or Collateral Fibers Or Filaments (i.e., Coextruded Sheath-core Or Side-by-side Type) Patents (Class 428/373)
  • Patent number: 8043700
    Abstract: A multicomponent superabsorbent fiber includes a first superabsorbent material and a second superabsorbent material. In at least a part of the length direction (L) of the superabsorbent fiber, the first superabsorbent material and the second superabsorbent material are located side-by-side in the cross-direction (C) of the superabsorbent fiber. The first and second superabsorbent materials are selected such that at a given point during their swelling, the swelling capacity (SC) of the first superabsorbent material is greater than the swelling capacity of the second superabsorbent material so that the superabsorbent fiber (10) curls upon contact with liquid. Also, a method for reducing gel-blocking in a superabsorbent fiber.
    Type: Grant
    Filed: December 22, 2006
    Date of Patent: October 25, 2011
    Assignee: SCA Hygiene Products AB
    Inventor: Charlotta Hansson
  • Publication number: 20110253366
    Abstract: Fibers comprising a first thermoplastic composition having a softening temperature up to 120° C and a curable resin. Also disclosed are compositions comprising a plurality of fibers, with some of the fibers comprising a first thermoplastic composition having a softening temperature up to 120° C and some of the fibers comprising a curable resin. The fibers have an aspect ratio of at least 2:1 and a maximum cross-sectional dimension up to 60 micrometers. Fluid compositions containing the fibers and methods of contacting a subterranean formation using the fibers are also disclosed.
    Type: Application
    Filed: December 21, 2009
    Publication date: October 20, 2011
    Inventors: Michael R. Berrigan, James G. Carlson, Michael D. Crandall, Clayton A. George, Ignatius A. Kadoma, Yong K. Wu
  • Publication number: 20110250450
    Abstract: An extruded component formed from an extruded material having antimicrobial components is disclosed. The extruded material may be formed from polymers and formed into a generally elongated shape. The antibacterial components may be included within at least a portion of the material forming the extruded component. The extruded component may be a filament and may include silver glass particles. In some embodiments, the extruded component may be a single component system, a bi-component system, or a tri-component system.
    Type: Application
    Filed: January 14, 2011
    Publication date: October 13, 2011
    Applicant: NOBLE FIBER TECHNOLOGIES, LLC
    Inventors: Vinesh Naik, Jeffery B. Keane
  • Publication number: 20110244750
    Abstract: Bicomponent fibers, methods of forming bicomponent fibers and articles formed from bicomponent fibers, are described herein. The bicomponent fibers generally include a sheath component and a core component, wherein the sheath component consists essentially of a first metallocene polypropylene and the core component consists essentially of a second metallocene polypropylene.
    Type: Application
    Filed: June 13, 2011
    Publication date: October 6, 2011
    Applicant: Fina Technology, Inc.
    Inventors: John Bieser, Guillaume Pavy, Hughes Haubruge, Alain Sandaert, William R. Wheat
  • Publication number: 20110236683
    Abstract: Provided are a method of producing an elastic fiber, including the steps of: subjecting a raw material to melt extrusion with a spinning nozzle at 100 to 300° C.; cooling the fiber after the melt extrusion in a water bath at 0 to 50° C.; and winding the cooled fiber, in which a specific low-crystalline polypropylene is used as the raw material, and an elastic fiber having a core-sheath bicomponent structure, which is obtained by using a specific low-crystalline polypropylene.
    Type: Application
    Filed: August 7, 2009
    Publication date: September 29, 2011
    Applicant: Idemitsu Kosan Co., Ltd.
    Inventors: Tomoaki Takebe, Yutaka Minami, Toshitaka Kanai
  • Publication number: 20110230111
    Abstract: Polymer fibers having therein at least one infrared attenuating agent is provided. The infrared attenuating agent is at least substantially evenly distributed throughout the polymeric material forming the polymer fibers. In exemplary embodiments, the infrared attenuating agents have a thickness in at least one dimension of less than about 100 nanometers. Alternatively, the polymer fibers are bicomponent fibers formed of a core and a sheath substantially surrounding the core and the infrared attenuating agent is at least substantially evenly distributed throughout the sheath. The modified polymer fibers may be used to form insulation products that utilize less polymer material and subsequently reduce manufacturing costs. The insulation products formed with the modified polymers have improved thermal properties compared to insulation products formed of only non-modified polymer fibers. Additionally, the insulation product is compatible with bio-based binders.
    Type: Application
    Filed: March 19, 2010
    Publication date: September 22, 2011
    Inventors: Charles R. Weir, Harry A. Alter, Yadollah Delaviz, Jeffrey A. Tilton
  • Publication number: 20110230110
    Abstract: A nonwoven fabric is provided having a plurality of semi-crystalline filaments that are thermally bonded to each other and are formed of the same polymer and exhibit substantially the same melting temperature. The fabric is produced by melt spinning an amorphous crystallizable polymer to form two components having different levels of crystallinity. During spinning, a first component of the polymer is exposed to conditions that result in stress-induced crystallization such that the first polymer component is in a semi-crystalline state and serves as the matrix or strength component of the fabric. The second polymer component is not subjected to stress induced crystallization and thus remains in a substantially amorphous state which bonds well at relatively low temperatures. In a bonding step, the fabric is heated to soften and fuse the binder component. Under these conditions, the binder component undergoes thermal crystallization so that in the final product, both polymer components are semi-crystalline.
    Type: Application
    Filed: June 1, 2011
    Publication date: September 22, 2011
    Inventors: Gregory W. Farell, Edward Keith Willis
  • Patent number: 8022160
    Abstract: The invention relates to a process for making a monofilament-like product from a precursor containing at least one strand of fibers made from ultra-high molar mass polyethylene, comprising a) exposing the precursor to a temperature within the melting point range of the polyethylene for a time sufficient to at least partly fuse adjacent fibers and b) simultaneously stretching the precursor, wherein the precursor is mechanically compressed during fusing. The monofilament-like product thus made has a smoother surface appearance, and improved abrasion resistance, for example a reduced tendency to pilling during use as fishing line, than known similar products; making it very suitable for use as fishing line and the like. The invention further relates to a monofilament-like product obtainable by said process, and to semi-finished and end-use products comprising said monofilament-like product.
    Type: Grant
    Filed: October 14, 2005
    Date of Patent: September 20, 2011
    Assignee: DSM IP Assets B.V.
    Inventors: Christiaan H P. Dirks, Joseph A. P. M. Simmelink
  • Patent number: 8021994
    Abstract: A textile fabric is presented comprising at least a first and a second twisted thread, the first and the second twisted threads containing at least one cut resistant yarn as one component, and the second twisted thread containing a non-cut resistant yarn as a further component, and the non-cut resistant yarn of the second twisted thread consisting of elastomeric fibers. Further, protective clothing is presented, which contains the textile fabric.
    Type: Grant
    Filed: April 21, 2006
    Date of Patent: September 20, 2011
    Assignee: Teijin Aramid GmbH
    Inventor: Regine Maria Zumloh
  • Patent number: 8021584
    Abstract: Blending of thermoplastic polyester with fiber-forming polyamide in the production of melt-colored melt-spun fibers results in improved color strength and aesthetics, and dimensional stability.
    Type: Grant
    Filed: January 23, 2004
    Date of Patent: September 20, 2011
    Assignee: Universal Fibers, Inc.
    Inventors: Matthew B. Studholme, Arthur Roth, Jr., Brendan Francis McSheehy, Jr.
  • Patent number: 8017662
    Abstract: A process for producing a synthetic fiber composition with reclaimed post consumer carpet yarn, wherein face yarn is shaved from post consumer carpet using a shaving device to provide shaved face yarn, the shaved face yarn is reduced in size, contaminants are removed using mechanical screeners, the shave face yarn is melt filtered, and then fiber spun.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: September 13, 2011
    Assignee: Universal Fibers, Inc.
    Inventors: George Taylor Hoover, Jr., Milton Keith Roark, Brendan Francis McSheehy, Jr., Matthew Benjamin Studholme
  • Patent number: 8007904
    Abstract: A multicomponent fiber having a metal phobic component and a metal philic component that allows for the selective distribution of metal across the surface of the fiber is disclosed. The inventive multicomponent fibers may be used in fabrics and other products manufactured therefrom for economically imparting at least one of an antistatic quality, antimicrobial and antifungal efficacy, and ultraviolet and/or electromagnetic radiation shielding.
    Type: Grant
    Filed: January 12, 2009
    Date of Patent: August 30, 2011
    Assignee: Fiber Innovation Technology, Inc.
    Inventor: Jeffrey S. Dugan
  • Patent number: 8007905
    Abstract: The present invention relates to culturing cells utilizing a matrix of microfibrillated thermoplastic polymeric materials. More specifically, the present invention relates to a method of culturing cells. In addition, the invention relates to a microfibrillated article for culturing cells dispersed in a cell culture medium. The matrix of thermoplastic polymeric materials for culturing cells of this invention finds use in tissue engineering and wound healing applications.
    Type: Grant
    Filed: February 13, 2009
    Date of Patent: August 30, 2011
    Assignee: 3M Innovative Properties Company
    Inventors: Mario A. Perez, Terry R. Hobbs, Stephanie J. Moeller
  • Publication number: 20110206930
    Abstract: A method of producing a sheet includes heating a bicomposite sheet to a temperature sufficient to melt one of the materials comprising the bicomposite sheet with the bicomposite sheet adjacent to an inert film.
    Type: Application
    Filed: February 24, 2011
    Publication date: August 25, 2011
    Inventors: Jill Wyse, Lynn Wyse, Chet Cromwell
  • Patent number: 8003209
    Abstract: Bicomponent fibers comprising a thermoplastic polymer and an elastomeric compound are made which can be continuously extruded from the melt at high production rates. The elastomeric compound has high flow and consists essentially of a selectively hydrogenated block copolymer and a tackifier resin, an alpha-olefin copolymer, an alpha-olefin terpolymer, a wax or mixtures thereof. In one embodiment the block copolymer has at least one polystyrene block of molecular weight from 5,000 to 7,000 and at least one polydiene block of molecular weight from 20,000 to 70,000 and having a vinyl content of greater than 60 mol %. In a second embodiment the block copolymer has a vinyl content of less than 60 mol %. The bicomponent fibers are useful for the manufacture of articles such as woven fabrics, spun bond non-woven fabrics or filters, staple fibers, yarns and bonded, carded webs.
    Type: Grant
    Filed: September 1, 2006
    Date of Patent: August 23, 2011
    Assignee: Kraton Polymers US LLC
    Inventors: John E. Flood, Dale L. Handlin, Jr., Martin L. Ehrlich
  • Publication number: 20110201242
    Abstract: Provided is a fiber for detecting a target, a method of preparing the fiber for detecting the target, a method of detecting the target in a sample, a fiber complex including the fiber for detecting the target, and a kit including the fiber for detecting the target. The fiber may include a polymer, a target detecting material, and a metal nanoparticle, wherein the target material and the metal nanoparticle are fixed to the polymer. The method of preparing a fiber may include preparing a composition that includes a polymer, a target detecting material, and a metal nanoparticle and spinning the composition to prepare the fiber.
    Type: Application
    Filed: August 25, 2010
    Publication date: August 18, 2011
    Applicant: Samsung Electronics Co., Ltd.
    Inventors: Jae-hyun Hur, Jong-jin Park, Hyung-bin Son, Jae-do Nam
  • Patent number: 7998576
    Abstract: Disclosed is a monofilament allowing contrast X-ray radiography. At least part of the monofilament is formed of a thermoplastic resin containing a radiopaque agent. The monofilament contains the radiopaque agent in the thermoplastic resin in a content of 30 to 80% by mass, and has a Young's modulus of 0.1 to 5.0 cN/dtex and a fineness of 500 to 20000 dtex.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: August 16, 2011
    Assignee: Unitika Ltd.
    Inventors: Seiji Abe, Kenji Chizuka, Shoji Matsumoto, Koji Kakumoto, Takenori Domon, Dai Iwasaki
  • Patent number: 7998577
    Abstract: This invention relates to a multicomponent fiber having an exposed outer surface, comprising at least a first component of polyarylene sulfide polymer, and at least a second component of a thermoplastic polymer free of polyarylene sulfide polymer, wherein said thermoplastic polymer forms the entire exposed surface of the multicomponent fiber.
    Type: Grant
    Filed: December 13, 2007
    Date of Patent: August 16, 2011
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Paul Ellis Rollin, Jr., Xun Ma, Bruce A. Yost
  • Patent number: 7998578
    Abstract: The present invention is directed to a spunbond fiber comprising polyphenylene sulfide polymer having a zero shear viscosity at 300° C. of about 21,500 to about 28,000 Pa·s.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: August 16, 2011
    Assignee: E.I. du Pont de Nemours and Company
    Inventor: Paul Ellis Rollin, Jr.
  • Patent number: 7994081
    Abstract: A nonwoven fabric is provided having a plurality of semi-crystalline filaments that are thermally bonded to each other and are formed of the same polymer and exhibit substantially the same melting temperature. The fabric is produced by melt spinning an amorphous crystallizable polymer to form two components having different levels of crystallinity. During spinning, a first component of the polymer is exposed to conditions that result in stress-induced crystallization such that the first polymer component is in a semi-crystalline state and serves as the matrix or strength component of the fabric. The second polymer component is not subjected to stress induced crystallization and thus remains in a substantially amorphous state which bonds well at relatively low temperatures. In a bonding step, the fabric is heated to soften and fuse the binder component. Under these conditions, the binder component undergoes thermal crystallization so that in the final product, both polymer components are semi-crystalline.
    Type: Grant
    Filed: August 14, 2008
    Date of Patent: August 9, 2011
    Assignee: Fiberweb, Inc.
    Inventors: Gregory W. Farell, Edward Keith Willis
  • Patent number: 7993727
    Abstract: An advanced grid structure has high strength and low thermal expansion, and includes first, second, and third tape prepreg groups each including a plurality of tape prepregs. Each tape prepreg includes carbon fibers that are aligned in a first, second, or third direction and that form respective first, second, and third grid sides. A plurality of each the first, second, and third grid sides are spaced apart at equal intervals in the respective first, second, or third direction to form respective first, second, and third grid side groups. A structure ratio of the advanced grid structure is larger than 0 and 0.107 or less, 0.053 or less, or 0.040 or less. A thermal expansion coefficient of the advanced grid structure is ?0.9 ppm/K or more and 0.9 ppm/K or less. The carbon fibers have a tensile modulus of elasticity of 280 GPa or more and 330 GPa or less.
    Type: Grant
    Filed: June 2, 2008
    Date of Patent: August 9, 2011
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kazushi Sekine, Hajime Takeya, Tsuyoshi Ozaki, Masami Kume
  • Publication number: 20110189917
    Abstract: It is an object of the present invention to develop a polypropylene nonwoven fabric which is excellent in both of initial hydrophilicity and long-lasting hydrophilicity, that is, which is excellent in initial hydrophilicity that the nonwoven fabric exhibits hydrophilicity in a short time after it is produced and long-lasting hydrophilicity that the nonwoven fabric recovers hydrophilicity in a short time even if it is subjected to heat treatment. The present invention provides fibers of a propylene copolymer composition which comprises 100 parts by weight of a propylene/?-olefin random copolymer having a melting point (Tm) of 125 to 155° C. and 0.5 to 5 parts by weight of a nonionic surface active agent comprising an alkylene oxide adduct of an aliphatic alcohol.
    Type: Application
    Filed: August 18, 2009
    Publication date: August 4, 2011
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Kazuhiko Masuda, Yoshihisa Kawakami, Hisashi Morimoto
  • Publication number: 20110189916
    Abstract: The present invention relates to bicomponent fibers with improved bonding properties. In particular, the present invention relates to bicomponent fibers comprising an exterior component, which in turn comprises a polypropylene that has been degraded from a first melt flow index MFI1 (measured according to ISO 1133, condition L, 230° C., 2.16 kg) to a second melt flow index MFI2 (measured according to ISO 1133, condition L, 230° C., 2.16 kg), such that the degradation ratio MFI1/MFI2 is within a well-defined range and such that the second melt flow index MFI2 is in the range from 50 dg/min to 300 dg/min. Further, the present invention relates to nonwovens, composites and laminates comprising said bicomponent fibers. The present invention also relates to a process for making such bicomponent fibers, nonwovens, composites and laminates.
    Type: Application
    Filed: July 29, 2009
    Publication date: August 4, 2011
    Applicant: TOTAL PETROCHEMICALS RESEARCH FELUY
    Inventors: Hugues Haubruge, Guillaume Pavy
  • Patent number: 7989062
    Abstract: A biodegradable nonwoven web comprising substantially continuous multicomponent filaments is provided. The filaments comprise a first component and a second component. The first component contains at least one high-melting point aliphatic polyester having a melting point of from about 160° C. to about 250° C. and the second component contains at least one low-melting point aliphatic polyester. The melting point of the low-melting point aliphatic polyester is at least about 30° C. less than the melting point of the high-melting point aliphatic polyester. The low-melting point aliphatic polyester has a number average molecular weight of from about 30,000 to about 120,000 Daltons, a glass transition temperature of less than about 25° C., and an apparent viscosity of from about 50 to about 215 Pascal-seconds, as determined at a temperature of 160° C. and a shear rate of 1000 sec?1.
    Type: Grant
    Filed: April 7, 2006
    Date of Patent: August 2, 2011
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jayant Chakravarty, Vasily Topolkaraev, John Herbert Conrad, Stephen Avedis Baratian, Jared L. Martin
  • Patent number: 7989061
    Abstract: A polylactic acid monofilament includes a linear polylactic acid with a relative viscosity ?rel of in the range of 2.7 to 4.5, prepared from lactic acid monomers wherein at least 95 mol % of the lactic acid is an L-isomer, and wherein the resin contains 0 to 30 ppm of Sn and 0 to 0.5% by weight of residual monomer.
    Type: Grant
    Filed: September 14, 2009
    Date of Patent: August 2, 2011
    Assignee: Toray Industries, Inc.
    Inventors: Hiroji Yoshida, Toichi Ogura
  • Patent number: 7989371
    Abstract: A porous nonwoven web and method of making are disclosed, wherein the web contains meltblown fibers and staple fibers. The meltblown fibers may be present as a bimodal mixture of microfibers and mesofibers, and comprise an intermingled mixture with staple fibers further intermingled therein.
    Type: Grant
    Filed: June 22, 2007
    Date of Patent: August 2, 2011
    Assignee: 3M Innovative Properties Company
    Inventors: Seyed A. Angadjivand, John M. Brandner, James E. Springett
  • Publication number: 20110183568
    Abstract: The present invention relates to fibers having an increased surface roughness. Further, the present invention relates to nonwovens, laminates and composites comprising such fibers. Additionally, the present invention relates to a process for producing such fibers, nonwovens, laminates and composites.
    Type: Application
    Filed: July 31, 2009
    Publication date: July 28, 2011
    Applicant: Total Petrochemicals Research Feluy
    Inventors: Hugues Haubruge, Guillaume Pavy, Alain Standaert
  • Publication number: 20110183563
    Abstract: A polymer alloy fiber that has an islands-in-sea structure of two or more kinds of organic polymers of different levels of solubility, wherein the island component is made of a low solubility polymer and the sea component is made of a high solubility polymer, while the diameter of the island domains by number average is in a range from 1 to 150 nm, 60% or more of the island domains in area ratio have sizes in a range from 1 to 150 nm in diameter, and the island components are dispersed in a linear configuration. A method for manufacturing the polymer alloy fiber includes melt spinning of a polymer alloy that is made by melt blending of a low solubility polymer and a high solubility polymer.
    Type: Application
    Filed: April 1, 2011
    Publication date: July 28, 2011
    Inventors: Takashi Ochi, Akira Kishiro
  • Publication number: 20110175249
    Abstract: There is provided a core-sheath bicomponent polyester monofilament, wherein a core component is composed of polyethylene terephthalate (PET) and a sheath component composed of PET having an intrinsic viscosity (IV) at least 0.2 lower than that of the core component, the polyester monofilament having a fineness of 3 to 8 dtex, a strength of 7.5 cN/dtex or more, a toughness (strength×elongation0.5) of 29 or more, and a longitudinal yarn fineness variation of 1.5% or less.
    Type: Application
    Filed: September 10, 2009
    Publication date: July 21, 2011
    Inventors: Hirofumi Yamamoto, Shinnosuke Tomita, Hiroyuki Kurokawa, Kiyoshi Akazawa, Kazuhiko Fukasawa
  • Publication number: 20110168625
    Abstract: A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture.
    Type: Application
    Filed: March 22, 2011
    Publication date: July 14, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Daniel William Klosiewicz, Melvin Glenn Mitchell
  • Patent number: 7976947
    Abstract: A powder coating composition for coating on thermoplastic composites comprising an intimate mixture comprising: A) 50 to 99 wt % of at least one ethylene vinyl acetate copolymer with a vinyl acetate content in the range of 10 to 30 wt %, B) 1 to 50 wt % of at least one thermoplastic and/or thermosetting binder resin, and C) 0 to 20 wt % of at least one pigment and/or filler, wherein the wt % amounts are based on the total weight of the powder coating composition A) to C); and the powder coating composition has excellent adhesion to the thermoplastic composite and enhanced impact resistance.
    Type: Grant
    Filed: August 8, 2006
    Date of Patent: July 12, 2011
    Inventors: Olivier Magnin, Ludovic Granjou
  • Patent number: 7975707
    Abstract: This invention is dental floss or dental tape whose cross-sectional size can be adjusted after it is inserted into the proximal space. This is accomplished by making floss or tape with two or more members, wherein longitudinally pulling a subset of those members relative to the other members increases the cross-sectional size of the floss or tape. The size of the floss can be optimally adjusted to match the size of the interproximal space and clean the space most efficiently.
    Type: Grant
    Filed: December 4, 2008
    Date of Patent: July 12, 2011
    Assignee: Medibotics LLC
    Inventor: Robert A. Connor
  • Publication number: 20110165470
    Abstract: The present invention relates to a new bicomponent fiber, a nonwoven fabric comprising said new bicomponent fiber and sanitary articles made therefrom. The bicomponent fiber contains a polyethylene-based resin forming at least part of the surface of the fiber longitudinally continuously and is characterized by a Co-monomer Distribution Constant greater than about 45, a recrystallization temperature between 85° C. and 110° C., a tan delta value at 0.1 rad/sec from about 15 to 50, and a complex viscosity at 0.1 rad/second of 1400 Pa.sec or less. The nonwoven fabric comprising the new bicomponent fiber according to the instant invention are not only excellent in softness, but also high in strength, and can be produced in commercial volumes at lower costs due to higher thoughputs and requiring less energy.
    Type: Application
    Filed: January 4, 2010
    Publication date: July 7, 2011
    Inventors: Jörg Dahringer, Bernd Blech, Werner Stefani, Werner Grasser, Mehmet Demirors, Gert Claasen
  • Patent number: 7972692
    Abstract: A multicomponent fiber that contains a high-melting aliphatic polyester and a low-melting aliphatic polyester is provided. The multicomponent fibers are substantially biodegradable, yet readily processed into nonwoven structures that exhibit effective fibrous mechanical properties.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: July 5, 2011
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jayant Chakravarty, Vasily Topolkaraev, Gregory J. Wideman
  • Patent number: 7968481
    Abstract: A heat fusible conjugate fiber produced by high-speed melt spinning is disclosed. The conjugate fiber is composed of a first resin component having an orientation index of 40% or higher and a second resin component having a lower melting or softening point than the melting point of the first resin component and an orientation index of 25% or lower. The second resin component is present on at least part of the surface of the fiber in a lengthwise continuous configuration. The conjugate fiber preferably has a heat shrinkage of 0.5% or less at a temperature higher than the melting or softening point of the second resin component by 10° C.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: June 28, 2011
    Assignee: KAO Corporation
    Inventors: Manabu Matsui, Takeshi Kikutani
  • Publication number: 20110151256
    Abstract: A synthetic wicker yarn with irregularities sufficient to simulate natural wickers, in which the irregularities are durable even during weaving. The yarn is formed from an elongated body with a generally round cross section. The body is of two layers of coextruded polymer an outer layer integrated around the inner layer. An irregular node having a protuberance formed of the polymer outer layer extends radially from the outer layer, with a clearance exposing the polymer inner layer, in a manner like decorticated wicker. The outer layer may be have a greater density and rigidity for durability of the irregularity. Also included is a method of manufacturing this yarn and furniture having the yarn.
    Type: Application
    Filed: December 23, 2009
    Publication date: June 23, 2011
    Inventors: Oliver Wang, Wu Hsiu Tien
  • Publication number: 20110146907
    Abstract: A binding fiber having, as at least one first thermoplastic component, a copolyamide which has a relative viscosity of at least 1.50 (measured at 0.5% in m-cresol at 25° C.), a MVR of maximum 20 cm3/10 min at 190° C. and 2.16 kg load, a hydrophobicity of less than 7.2, a melting temperature lower than 105° C. in the water saturated condition and a higher melting temperature in the dry condition. The binding fiber can, on the one hand, be activated with hot steam at approximately ambient pressure during the manufacture of flat materials containing natural fibers, such as paper, cardboard, wood fiber boards, or fiber mats. The finished flat material can, on the other hand, be subjected to higher temperatures, and the copolyamide develops good bonding with respect to the cellulose fibers normally used in the indicated flat materials.
    Type: Application
    Filed: December 17, 2010
    Publication date: June 23, 2011
    Applicant: EMS-Patent AG
    Inventors: Klaus Bender, Gunther Schäch, Eberhard Kinkelin
  • Publication number: 20110143624
    Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.
    Type: Application
    Filed: December 13, 2010
    Publication date: June 16, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
  • Publication number: 20110142896
    Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.
    Type: Application
    Filed: December 13, 2010
    Publication date: June 16, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
  • Publication number: 20110143137
    Abstract: A method is disclosed. The method includes forming a mixture including nanorods with a first material having first ions, coordinating molecules, and second ions in a solvent, and forming composite nanorods in the solvent. Each composite nanorod has a linear body with a first region having the first material and a second region having a second material, where the second material has the second ions.
    Type: Application
    Filed: July 8, 2008
    Publication date: June 16, 2011
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Paul A. Alivisatos, Richard Robinson, Bryce Sadtler
  • Patent number: 7960024
    Abstract: A multi-layered fiber including a core, a first layer, and a second layer. The core has an exterior surface portion containing polypropylene. The first layer is disposed on at least a portion of the core and contains a first polymer. The first polymer contains a polymer having at least 70% ?-olefin units and is characterized by a melting temperature lower than the melting temperature of the exterior surface portion of the core. The second layer is disposed on at least a portion of the first layer and contains a second polymer. The second polymer contains a co-polymer having at least 50% ?-olefin units and is characterized by a number-average molecular weight of about 7,000 g/mol to 50,000 g/mol, a viscosity of between about 2,500 and 150,000 cP measured at 170° C., and a melting temperature lower than the melting temperature of the exterior surface portion of the core. The viscosity of the second polymer is not greater than about 10 percent of the viscosity of the first polymer measured at 170° C.
    Type: Grant
    Filed: January 27, 2009
    Date of Patent: June 14, 2011
    Assignee: Milliken & Company
    Inventors: Sujith Nair, Sasha Stankovich, Yunzhang Wang, Venkatkrishna Raghavendran
  • Patent number: 7960046
    Abstract: A process for preparing a polymer comprising sulfonating a perfluorocyclobutane polymer with a sulfonating agent to form a sulfonated perfluorocyclobutane polymer, wherein the sulfonating agent comprises oleum, SO3 or a combination thereof is provided. A process for preparing proton exchange membranes and fuel cells comprising the proton exchange membrane are also provided.
    Type: Grant
    Filed: June 23, 2008
    Date of Patent: June 14, 2011
    Assignee: GM Global Technology Operations LLC
    Inventors: Timothy J. Fuller, Michael Schoeneweiss
  • Patent number: 7951258
    Abstract: Method and arrangement for manufacturing core composite layer workpieces (sandwich structures) from at least one first and at least one second cover sheet (1, 2) between which a core sheet (30) including especially short cut fibers (9) is provided, are disclosed with which a continuous and substantially break free manufacture can be conducted which leads to composite layer structures with reasonable costs. Single manufacturing parameters can specifically be varied with different embodiments so that in a relatively simple manner composite layer structures with desired physical properties can be obtained, for example with respect to their strength, stiffness, flexibility, mechanical and acoustic absorption capabilities, working properties, and so on. Composite layer structures for new applications can be manufactured as well.
    Type: Grant
    Filed: September 29, 2004
    Date of Patent: May 31, 2011
    Assignee: Lamera AB
    Inventors: Jerry Karlsson, Heinrich Planck, Thomas Stegmaier, Hermann Finckh
  • Publication number: 20110111225
    Abstract: An extruded filament is provided having a cross-sectional configuration which permits a cut transverse section of the filament to function as a high definition tagging material, the extruded filament having contained therein along the direction of the longitudinal axis (the axis of extrusion) of the filament a multitude of extruded strand portions, which may be the same or different from one another from the standpoint of composition, visual or forensic effect, and which strand portions provide a multitude of pixel-like portions within a cross-sectional portion of the filament, which multitude of pixel-like portions, when taken together, comprise at least one pre-selected degree of identification whereby the tagging material may be differentiated or identified based on at least one degree of identification. A cut fiber or microparticle formed from the filament may be used to authenticate a product when used in association with the product.
    Type: Application
    Filed: May 10, 2007
    Publication date: May 12, 2011
    Applicants: ARMARK AUTHENTICATION TECHNOLOGIES, LLC, HILLS INC.
    Inventors: Peter D. Gabriele, Jeffrey H. Robertson, Michael S. Flemmens, Matthew G. Weir, Jeffrey S. Haggard
  • Patent number: 7938908
    Abstract: The present invention relates to a fiber including unmodified and/or modified starch and a crosslinking agent, and a web employing such a fiber.
    Type: Grant
    Filed: January 5, 2010
    Date of Patent: May 10, 2011
    Assignee: The Procter & Gamble Company
    Inventors: Valerie Ann Bailey, Larry Neil Mackey, Paul Dennis Trokhan
  • Publication number: 20110105975
    Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.
    Type: Application
    Filed: December 22, 2010
    Publication date: May 5, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
  • Publication number: 20110105628
    Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.
    Type: Application
    Filed: December 22, 2010
    Publication date: May 5, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
  • Patent number: 7935418
    Abstract: The invention relates to a method for the preparation of porous polymeric fibres comprising functionalized or active particles. By extruding a mixture of one or more dissolved polymers with particulate material a porous fibre is obtained in which the particulate material is entrapped. Extrusion of the fibre occurs under two-step phase inversion conditions. In particular the porous fibres can be used for the isolation of macromolecules such as peptides, proteins, nucleic acids or other organic compounds from complex reaction mixtures, in particular from fermentation broths. Another application is the immobilization of a catalyst in a reaction mixture.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: May 3, 2011
    Assignee: Mosaic Systems B.V.
    Inventors: Geert-Hendrik Koops, Maria Elena Avramescu, Zandrie Borneman, Ryotaro Kiyono, Matthias Wessling
  • Publication number: 20110097580
    Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.
    Type: Application
    Filed: December 22, 2010
    Publication date: April 28, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
  • Publication number: 20110092931
    Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.
    Type: Application
    Filed: December 22, 2010
    Publication date: April 21, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain