Synthetic Resin Or Polymer Patents (Class 428/394)
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Patent number: 6924030Abstract: PVA binder fibers having the following characteristics: a cross-section circularity of at most 30%, a degree of swelling in water at 30° C. of at least 100%, and a degree of dissolution in water of at most 20%, are capable of being processed even under low-energy drying condition, for example, in high-speed drying in a hot air drying system (e.g., air-through drier) or in low-temperature drying in a multi-cylinder system or the like to give paper and nonwoven fabrics of high strength.Type: GrantFiled: March 10, 2004Date of Patent: August 2, 2005Assignee: Kuraray Co., Ltd.Inventor: Hideki Kamada
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Patent number: 6919130Abstract: The processes and apparatus of the present invention concerns melt spinning high viscosity fluoropolymers into single filaments or multi-filament yarns at high spinning speeds, the melt spinning being carried out at a temperature which is at least 90° C. greater than the melting point of the polymer or in the case of perfluoropolymer, at a temperature of at least 450° C., and the yarns produced by the process, wherein the filaments can exhibit an orientation at the surface of the filament no greater than at the core of the filament.Type: GrantFiled: May 26, 2004Date of Patent: July 19, 2005Assignee: E. I. du Pont de Nemours and CompanyInventors: Edward William Tokarsky, William Cheng Uy
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Patent number: 6916533Abstract: The invention relates to a highly oriented polyolefin fiber containing polyolefin with an intrinsic viscosity of at least 5 dl/g, which fiber has a tensile strength of at least 26 cN/dtex and a modulus of tension of at least 700 cN/dtex, a process for the preparation thereof and the use in ropes or anti-ballistic shaped articles. The invention also relates to improved ropes and anti-ballistic shaped articles. The highly oriented polyolefin fiber according to the invention has improved properties in applications such as, in particular, anti-ballistic shaped articles since the fiber contains 0.05-5 wt. % of a solvent for the polyolefin (relative to the total fiber weight).Type: GrantFiled: February 20, 2004Date of Patent: July 12, 2005Assignee: DSM IP Assets B.V.Inventors: Joseph A. P. M. Simmelink, Jacobus J. Mencke
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Patent number: 6906165Abstract: The invention concerns copolyamides obtained by using multifunctional monomers. It consists in using a multifunctional monomer comprising at least three reactive functions and at least another multifunctional monomer, in amounts such that the terminal group concentrations are balanced. The copolyamides are particularly high viscosity copolyamides. The invention also concerns compositions based on said copolyamides.Type: GrantFiled: August 7, 2001Date of Patent: June 14, 2005Assignee: Rhodia Engineering Palstics S.R.L.Inventors: Giuseppe Di Silvestro, Franco Speroni, Cuiming Yuan, Haichun Zhang
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Patent number: 6899950Abstract: A high strength polyethylene filament, wherein said filament has a fineness of 1.5 dtex or less as a monofilament, a tensile strength of 15 cN/dtex or more and a tensile elastic modulus of 300 cN/dtex or more, and, the rate of dispersion-defective fibers cut from the filament is 2% or less, is disclosed, and a high strength polyethylene filament, wherein said filament has a tensile strength of 15 cN/dtex or more and a tensile elastic modulus of 300 cN/dtex or more, and, a long period structure of 100 ? or less is observed in an X-ray small angle scattering pattern is disclosed.Type: GrantFiled: December 7, 2001Date of Patent: May 31, 2005Assignee: Toyo Boseki Kabushiki KaishaInventors: Godo Sakamoto, Tooru Kitagawa, Syoji Oda, Yasuo Ohta
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Patent number: 6893719Abstract: A single core optical fiber cord having an outer diameter of 1.2 mm or less, and having a structure in which an optical fiber core wire having a resin coating provided at the center, a tensile-strength-fiber layer around the periphery of the optical fiber core wire, and a coating layer around the outer periphery of the tensile-strength-fiber layer is provided. The coating layer can be composed of a non-halogen fire-retardant resin. The optical fiber cord has excellent fire retardant, mechanical and handling properties, although the outer diameter thereof is 1.2 mm or less.Type: GrantFiled: June 28, 2000Date of Patent: May 17, 2005Assignees: The Furukawa Electric Co., Ltd., Nippon Telegraph and Telephone Corporation, Okano Electric Wire Co., Ltd.Inventors: Fuminori Nakajima, Nobuhisa Ishii, Masao Tachikura, Shigenori Uruno, Hisashi Izumita, Hitoshi Ishimaru, Kuniaki Yamaguchi
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Patent number: 6887567Abstract: Improvements in preventing heat- and moisture-shrink problems in specific polypropylene tape fibers are provided. Such tape fibers are basically manufactured through the initial production of polypropylene films or tubes which are then slit into very thin, though flat (and having very high cross sectional aspect ratios) tape fibers thereafter. These inventive tape fibers (and thus the initial films and/or tubes) require the presence of relatively high amounts of certain compounds that quickly and effectively provide rigidity to the target polypropylene tape fiber. Generally, these compounds include any structure that nucleates polymer crystals within the target polypropylene after exposure to sufficient heat to melt the initial pelletized polymer and allowing such an oriented polymer to cool. The compounds must nucleate polymer crystals at a higher temperature than the target polypropylene without the nucleating agent during cooling.Type: GrantFiled: November 2, 2002Date of Patent: May 3, 2005Assignee: Milliken & CompanyInventors: Brian G. Morin, Martin E. Cowan, Jack A. Smith
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Patent number: 6884865Abstract: The invention concerns copolyamides obtained by using multifunctional monomers. It consists in using at least one multifunctional monomer comprising at least three reactive functions and at least another multifunctional monomer, in amounts such that the terminal group concentrations are balanced. The copolyamides are more particularly high viscosity copolyamides. The invention also concerns compositions based on said copolyamides.Type: GrantFiled: August 7, 2001Date of Patent: April 26, 2005Assignee: Rhodia Engineering Plastics S.R.L.Inventors: Giuseppe Di Silvestro, Franco Speroni, Cuiming Yuan, Haichun Zhang
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Patent number: 6884506Abstract: A polybenzazole fiber having a compression strength is not less than 0.5 GPa, which contains a carbon nanotube having an outer of not more than 20 nm and a length of 0.5 ?m-10 ?m inside the fiber in a proportion of 1-15% by weight. Such polybenzazole fiber has conventionally unavailable high strength and high elastic modulus at the same time, as well as a specific fine fiber structure, and is useful as various industrial materials.Type: GrantFiled: October 11, 2002Date of Patent: April 26, 2005Assignee: Toyo Boseki Kabushiki KaishaInventor: Tooru Kitagawa
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Patent number: 6881478Abstract: Disclosed are polyketone fibers which contain a ketone unit represented by —CH2CH2—CO— as a main repeating unit, and have an intrinsic viscosity of not less than 0.5 dl/g, a crystal orientation of not less than 90%, a density of not less than 1.300 g/cm3, an elastic modulus of not less than 200 cN/dtex, and a heat shrinkage of ?1 to 3%. The polyketone fibers are high in strength and elastic modulus, and excellent in fatigue resistance, processability, heat resistance, dimensional stability, and, besides, adhesion, and, therefore, can be applied to the fields which require high fatigue resistance, such as tire cords, belts, hoses, ropes, etc.Type: GrantFiled: August 31, 2004Date of Patent: April 19, 2005Assignee: Asahi Kasei Kabushiki KaishaInventors: Jinichiro Kato, Toru Morita, Ryu Taniguchi
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Patent number: 6878757Abstract: Compositions with antimicrobial properties contain a fatty acid ester salt mixed with a bioabsorbable copolymer. These compositions are useful in forming coatings for surgical articles, including multifilament sutures.Type: GrantFiled: December 5, 2003Date of Patent: April 12, 2005Assignee: Tyco Healthcare Group LPInventor: Mark Roby
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Patent number: 6875508Abstract: A fiber capable of forming a metal chelate and a process for producing the same are disclosed, wherein the fiber is characterized in that at least one metal chelate-forming compound selected from the group consisting of aminodicarboxylic acids, aminocarboxylic acids, thiocarboxylic acids and phosphoric acid, which are reactive with a glycidyl group, is bonded to a molecule of a natural fiber or regenerated fiber through a crosslinkable compound having a reactive double bond and a glycidyl group in its molecule. There are also disclosed a method of capturing metal ions using the fiber and a metal chelate fiber which can effectively make use of the characteristics of the metals and can be easily discarded or incinerated.Type: GrantFiled: February 24, 2000Date of Patent: April 5, 2005Assignees: Chelest Corporation, Chubu Chelest Co., Ltd.Inventors: Nobuyoshi Nambu, Osamu Ito, Shiho Horiuchi, Takao Doi
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Patent number: 6875507Abstract: A polyvinyl chloride fiber which comprises a composition having 100 parts by weight of a vinyl chloride resin, from 3 to 20 parts by weight of a chlorinated vinyl chloride resin having a chlorine content of from 57.0 to 62.0% and an average polymerization degree of from 550 to 750, and from 5 to 50 parts by weight of a chlorinated vinyl chloride resin having a chlorine content of from 65.0 to 67.0% and an average polymerization degree of from 550 to 750.Type: GrantFiled: July 1, 2004Date of Patent: April 5, 2005Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Masamichi Kanaoka, Akira Sakurai, Akira Moroi
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Patent number: 6869679Abstract: A novel olefin textile fabric knitted woven and non-woven that in one aspect of the invention is disperse dyed to a light, medium or deep solid shade. In another aspect, the textile fabrics of the present invention are manufactured using olefin yarns that contain variable amounts of dye acceptor additives. A fabric with more than one tone of a color is dyed in a single dye bath. The fabrics and yarn using this invention can be processed using conventional spinning, weaving, knitting, web forming machines and will dye using existing dyeing and finishing systems. This invention is of particular value in the apparel and home furnishings industry.Type: GrantFiled: September 24, 2003Date of Patent: March 22, 2005Inventor: Edward J. Negola
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Patent number: 6866932Abstract: An olefin-based resin composition contains (a) 39-94 parts by weight of a propylene homopolymer or propylene-ethylene copolymer of at least 50 wt. % propylene content, having a melt-flow rate of 0.1-5 g/10 min, (b) 1-20 parts by weight of a polypropylene modified with 0.1-10% by weight of an acid anhydride, (c) 5-60 parts by weight of a styrene-based polymeric elastomer modified with 0.1-10% by weight of an acid anhydride, the total of components (a), (b) and (c) being 100 parts by weight, and (d) 30-200 parts by weight of a metal hydroxide. This halogen-free resin composition has a good balance of properties such as wear resistance, flame resistance, tensile properties and flexibility, which are required for the covering material of an electrical wire for an automobile.Type: GrantFiled: January 29, 2001Date of Patent: March 15, 2005Assignees: Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventors: Masashi Sato, Tatsuya Hase, Hiroshi Fujimoto
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Patent number: 6863977Abstract: There is disclosed a high-shrinkage acrylic fiber made of an acrylonitrile polymer comprising acrylonitrile in no less than 50% by weight, wherein a shrinkage rare after dry heating at 130° C. for 10 min without load is 25 to 35% and a difference between the maximum and the minimum of a shrinkage rate after dry heating within a temperature range of 120 to 140° C. for 10 min without load is 8% or less. There also provided a pile composition comprising the high-shrinkage acrylic in 20 to 80% by weight, and a pile fabric prepared from the pile composition.Type: GrantFiled: December 26, 2002Date of Patent: March 8, 2005Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Ryo Ochi, Yasuji Inoue, Setsuo Hara, Yoshihiro Nishihara
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Patent number: 6863976Abstract: Unique thermoplastic (polypropylene, specifically) monofilament and/or tape fibers and yarns that exhibit heretofore unattained physical properties are provided. Such fibers are basically manufactured through the extrusion of thermoplastic resins that include a certain class of nucleating agent therein, and are able to be drawn at high ratios with such nucleating agents present, that the tenacity and modulus strength are much higher than other previously produced thermoplastic fibers (particularly those produced under commercial conditions), particularly those that also simultaneously exhibit extremely low shrinkage rates. Thus, such fibers require the presence of certain compounds that quickly and effectively provide rigidity to the target thermoplastic (for example, polypropylene), particularly after heat-setting.Type: GrantFiled: September 15, 2003Date of Patent: March 8, 2005Assignee: Milliken & CompanyInventors: Brian G Morin, Joe Royer, Brian M Burkhart
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Patent number: 6855424Abstract: A material and method for providing a laminate of at least two layers to provide breathability and moisture barrier properties without appreciably reducing elastic properties. A first material comprises a woven or nonwoven web and a second material comprises a cellular elastomer film or fiber. Such materials may be integrated into a laminate by forming said first material onto said second material, or by joining the two materials through chemical or physical means such as the use of adhesives. The second material can be prepared by mixing a cell opening agent with the elastomeric polymer resin and extruding the mixture at appropriate conditions whereby the cell opening agent decomposes or reacts to release a gas that forms cells in the elastomer film.Type: GrantFiled: December 28, 1999Date of Patent: February 15, 2005Assignee: Kinberly-Clark Worldwide, Inc.Inventors: Oomman Painumoottil Thomas, Michael Allen Daley, James Russell Fitts, Jr., Steven D. Flack, Jason Asher Bernstein
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Patent number: 6852410Abstract: The present invention relates to a high modulus macroscopic fiber comprising single-wall carbon nanotubes (SWNT) and an acrylonitrile-containing polymer. In one embodiment, the macroscopic fiber is a drawn fiber having a cross-sectional dimension of at least 1 micron. In another embodiment, the acrylonitrile polymer-SWNT composite fiber is made by dispersing SWNT in a solvent, such as dimethyl formamide or dimethyl acetamide, admixing an acrylonitrile-based polymer to form a generally optically homogeneous polyacrylonitrile polymer-SWNT dope, spinning the dope into a fiber, drawing and drying the fiber. Polyacrylonitrile/SWNT composite macroscopic fibers have substantially higher modulus and reduced shrinkage versus a polymer fiber without SWNT. A polyacrylonitrile/SWNT fiber containing 10 wt % SWNT showed over 100% increase in tensile modulus and significantly reduced thermal shrinkage compared to a control fiber without SWNT.Type: GrantFiled: June 30, 2003Date of Patent: February 8, 2005Assignee: Georgia Tech Research CorporationInventors: Sreekumar T. Veedu, Satish Kumar
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Patent number: 6849330Abstract: Improvements in permitting brighter colorations within polypropylene fibers and/or yarns while simultaneously providing more efficient production methods of manufacturing of such colored fibers as well are provided. Generally, such fibers and/or yarns have been colored with pigments, which exhibit dulled results, or dyes, which exhibit high degrees of extraction and low levels of lightfastness. Such dull appearances, high extraction levels, and less than stellar lightfastness properties negatively impact the provision of such desirable colored polypropylene fibers and/or yarns which, in turn, prevents the widespread utilization of such fibers and yarns in various end-use applications. Thus, it has surprisingly been determined that brighter colorations, excellent extraction, and more-than-acceptable lightfastness characteristics can be provided, preferably, through manufacture with certain polymeric colorants that include poly(oxyalkylene) groups thereon.Type: GrantFiled: August 30, 2003Date of Patent: February 1, 2005Assignee: Milliken & CompanyInventors: Brian Morin, Martin Cowan
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Patent number: 6846866Abstract: The invention provides polyurethane containing a) a first additive comprising at least one mono-hindered hydroxyphenyl group and having a molecular weight of at least about 300 Daltons; b) a second additive selected from the group consisting of i) condensation polymers of p-cresol and divinyl benzene and ii) compounds comprising at least one unsymmetrically di-hindered hydroxyphenyl group and having a molecular weight of at least about 300 Daltons; and c) an inorganic chlorine-resist additive. The polyurethane of the invention exhibits improved resistance to degradation by chlorine and by atmospheric fumes.Type: GrantFiled: June 3, 2002Date of Patent: January 25, 2005Assignee: Invista North America S.a.r.L.Inventors: Nathan E. Houser, Gordon W. Selling
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Patent number: 6844060Abstract: Described are a process for producing elastane yarn having a linear density of at least 2500 dtex by the wet spinning process and the thereby producible coarse linear density elastane yarn having a wide cross section and a low residual solvent content. The process comprises the steps of spinning an up to 35% strength by weight stable-viscosity elastane solution into a coagulation bath, washing and optionally drawing, drying by contact heating, setting, spin finishing and winding the yarn, the filaments leaving the coagulation bath passing around a diverting roller disposed just above the coagulation bath liquid, the as-spun filament linear density amounting to not more than 1% of the value of the final linear density, the jet stretch ratio being within the range from 0.5 to 50, the contact heating temperature being at least 220° C. and the contact time of the elastane yarn being at least 2 seconds.Type: GrantFiled: April 29, 2003Date of Patent: January 18, 2005Assignees: Bayer Aktiengesellschaft, Bayer Faser GmbHInventors: Ulrich Reinehr, Tilo Sehm, Wolfgang Anderheggen, Toni Herbertz
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Patent number: 6841243Abstract: The processes and apparatus of the present invention concerns melt spinning high viscosity fluoropolymers into single filaments or multi-filament yarns at high spinning speeds, the melt spinning being carried out at a temperature which is at least 90° C. greater than the melting point of the polymer or in the case of perfluoropolymer, at a temperature of at least 450° C., and the yarns produced by the process, wherein the filaments can exhibit an orientation at the surface of the filament no greater than at the core of the filament.Type: GrantFiled: July 21, 2003Date of Patent: January 11, 2005Assignee: E. I. du Pont de Nemours and CompanyInventors: Edward William Tokarsky, William Cheng Uy, Robert Thomas Young
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Patent number: 6835454Abstract: The modification of strings for sports equipment and musical instruments and other stringed devices by coating with fluoropolymer coatings to reduce the coefficient of friction of the string surfaces and to reduce the internal friction of the string components among themselves.Type: GrantFiled: July 14, 2000Date of Patent: December 28, 2004Inventors: Stuart Karl Randa, James M Fitzgerald
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Patent number: 6835799Abstract: The invention relates to a randomly branched polyamide comprising at least units derived from: 1. AB monomers, 2. at least one compound I, being a carboxylic acid (Av) having a functionality v≧2 or an amine (Bw) having a functionality w≧2, 3. at least one compound II, being a carboxylic acid (Av) having a functionality v≧3 or an amine (Bw) having a functionality w≧3, compound II being a carboxylic acid if compound I is an amine or compound II being an amine if compound I is a carboxylic acid and the amounts of all units derived from carboxylic acids and amines in the polyamide satisfying conditions as mentioned in claim 1. The composition of the randomly branched polyamide is such that it cannot form a crosslinked polyamide (and thus no gels, either), in particular during the prepolymerization, the polymerization, the post-condensation, the processing and the storage of the randomly branched polyamide, and this at a variety of ambient factors, for instance at elevated temperature and pressure.Type: GrantFiled: June 18, 2001Date of Patent: December 28, 2004Assignee: DSM IP Assets B. V.Inventors: Atze J. Nijenhuis, René Aberson, Boudewijn J. R. Scholtens
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Patent number: 6828016Abstract: A preform can be molded by resin transfer molding and yields a composite material having excellent strength and excellent interlaminar debonding resistance. The preform, which is for producing a fiber-reinforced composite, comprises layers of laminated structure of a reinforcing material comprising reinforcement fibers and has, between these layers, a layer comprising a thermoplastic resin and having space so as not to inhibit a liquid resin from flowing therethrough. The preform is molded to yield a fiber-reinforced composite material.Type: GrantFiled: December 23, 2003Date of Patent: December 7, 2004Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Kazutami Mitani, Kazuya Goto
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Publication number: 20040234746Abstract: A multi-layer coating for coating a substrate surface, comprising at least one color-imparting layer, which contains three-dimensional photonic crystals as effect-imparting interference pigments.Type: ApplicationFiled: May 19, 2003Publication date: November 25, 2004Inventors: Peter Frese, Klaus Taennert, Martin Wulf, Rudolf Zentel, Marc Egen
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Publication number: 20040229008Abstract: A composite web adapted for use as a component in a disposable absorbent article is disclosed. The composite web comprises a first fibrous layer and a second layer, the first and second layers each comprising a body-facing side and a garment-facing side and are disposed in a face to face relationship to form a laminate. The first fibrous layer comprises a fibrous web of randomly oriented fibers with respect to an X-Y plane, and a plurality of discrete regions of fiber reorientation at least on the body-facing side thereof, and a plurality of fibers having portions reoriented in a direction substantially orthogonal to the X-Y plane and extending toward the garment-facing side.Type: ApplicationFiled: December 16, 2003Publication date: November 18, 2004Applicant: The Procter & Gamble CompanyInventor: Jody Lynn Hoying
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Patent number: 6818294Abstract: Polyoxymethylene fiber having a high strength and a high modulus of elasticity is provided. Polyoxymethylene fiber comprising polyoxymethylene copolymer having a half-crystallization time of at least 30 sec, when the polyoxymethylene copolymer is cooled from a melted state at 200° C. to 150° C. at a cooling speed of 80° C./min and maintained constantly at the temperature of 150° C.Type: GrantFiled: February 3, 2004Date of Patent: November 16, 2004Assignee: Polyplastics Co., Ltd.Inventors: Takeshi Kikutani, Hidetoshi Okawa
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Patent number: 6818038Abstract: A radiation graft treated material in the form of a woven or non-woven fabric material that is composed of polymer monofilament fiber of which only the surface has undergone a radiation-induced graft polymerization but of which the center remains unaffected by grafting.Type: GrantFiled: December 4, 2002Date of Patent: November 16, 2004Assignee: Ebara CorporationInventors: Takanobu Sugo, Kunio Fujiwara, Hideo Kawazu, Teruo Masubuchi, Junichi Kanno, Naotoshi Endo, Masaji Akahori
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Patent number: 6815381Abstract: Disclosed herein is a process for producing a fibrous material for a member with which an ink-jet ink comes into contact, including the step of melt spinning a thermoplastic resin, the process comprising the step of treating a spun yarn by bringing it into contact with a glycol added with ethylene oxide.Type: GrantFiled: August 12, 1998Date of Patent: November 9, 2004Assignee: Canon Kabushiki KaishaInventors: Hajime Yamamoto, Eiichiro Shimizu, Yoshihisa Takizawa, Keiichiro Tsukuda, Yuji Hamasaki, Jun Hinami, Mikio Sanada, Hiroki Hayashi
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Patent number: 6812322Abstract: A process for the preparation of novel polyamides, the use of such polyamides for the production of fibers, sheets and moldings, and fibers, sheets and moldings obtainable from such polyamides, are provided.Type: GrantFiled: December 26, 2002Date of Patent: November 2, 2004Assignee: BASF AktiengesellschaftInventors: Paul-Michael Bever, Ulrike Breiner, Bernd-Steffen von Bernstorff, Gerhard Conzelmann
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Patent number: 6805955Abstract: In a process for producing fine monofilaments having improved abrasion resistance from a polypropylene having a melt flow index (MFI)230° C./2.16 kg of 2-16 g/10 min at a linear density of 5-20 dtex (0.027 mm-0.053 mm), a compound consisting of 80 to 99.9% by weight of chips and 20 to 0.1% by weight of an additive is added to the extruder, the melt is spun at a speed of at least 1200 m/min, the fiber is cooled in an air bath at room temperature, supplementarily stretched at a temperature of 110-150° C. to a linear density of 5-20 dtex and wound up. The monofilaments comprising a polypropylene having a melt flow index (MFI) 230° C./2.16 kg of 2-16 g/10 min, having improved abrasion resistance, and a linear density of 5-20 dtex (0.027 mm-0.053 mm) and an abrasion resistance score ≦2.Type: GrantFiled: March 15, 2004Date of Patent: October 19, 2004Assignee: Rhodia Industrial Yarns AGInventors: Gustav Schütze, Max Kurt
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Patent number: 6800367Abstract: Fire retardant and heat resistant yarns, fabrics, and other fibrous blends incorporate one or more fire retardant and heat resistant strands comprising oxidized polyacrylonitrile and one or more strengthening filaments such as metallic filaments (e.g., stainless steel), high strength ceramic filaments, or high strength polymer filaments. Such yarns, fabrics, and other fibrous blends have a superior tensile strength, cut resistance, abrasion resistance, LOI, TPP and continuous operating temperature compared to conventional fire retardant fabrics. The yarns, fabrics, and other fibrous blends are also more soft, supple, breathable and moisture absorbent and are therefore more comfortable to wear, compared to conventional fire retardant fabrics. The inventive yarns may be woven, knitted or otherwise assembled into a desired fabric or other article of manufacture.Type: GrantFiled: April 25, 2002Date of Patent: October 5, 2004Assignee: Chapman Thermal Products, Inc.Inventors: William J. Hanyon, Michael R. Chapman
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Patent number: 6797378Abstract: Provided are an organic fiber filler-containing polypropylene resin composition providing an article which is excellent in a moldability and a strength and an article obtained from the same. The organic fiber filler-containing polypropylene resin composition comprises a polypropylene resin satisfying the following equation and an organic fiber filler in a proportion of 1 to 250 parts by weight of the filler per 100 parts by weight of the resin composition: log MT>4.24×log [&eegr;]−1.2 (1) wherein MT represents a melt tension (unit: cN) of the polypropylene resin at 230° C., and [&eegr;] represents a intrinsic viscosity (unit: dl/g) of the polypropylene resin measured in tetralin at 135° C.Type: GrantFiled: January 17, 2002Date of Patent: September 28, 2004Assignees: Chisso Corporation, Chisso Petrochemical CorporationInventor: Ken Shimizu
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Patent number: 6794033Abstract: Improvements in preventing heat- and moisture-shrink problems in specific polypropylene tape fibers are provided. Such tape fibers are basically manufactured through the initial production of polypropylene films or tubes which are then slit into very thin, though flat (and having very high cross sectional aspect ratios) tape fibers thereafter. These inventive tape fibers (and thus the initial films and/or tubes) require the presence of relatively high amounts of certain compounds that quickly and effectively provide rigidity to the target polypropylene tape fiber. Generally, these compounds include any structure that nucleates polymer crystals within the target polypropylene after exposure to sufficient heat to melt the initial pelletized polymer and allowing such an oriented polymer to cool. The compounds must nucleate polymer crystals at a higher temperature than the target polypropylene without the nucleating agent during cooling.Type: GrantFiled: September 4, 2003Date of Patent: September 21, 2004Assignee: Milliken & CompanyInventors: Brian G. Morin, Martin E. Cowan, Jack A. Smith
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Patent number: 6783851Abstract: A pitch precursor yarn, which is stretch broken and formed into a fabric or felt which is heat treated into graphitic fiber media for fuel cell gas diffusion layer substrates and high thermal conductivity reinforced composites.Type: GrantFiled: August 7, 2002Date of Patent: August 31, 2004Assignee: Albany International Techniweave, Inc.Inventors: James Crawford, Jean-Francois LeCostaouec, Paul T. Kennedy
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Patent number: 6783852Abstract: Cross-linked polyvinyl alcohol fibers prepared from a water-soluble polyvinyl alcohol, which satisfy the following requirements: (1) a water absorption in water at 30° C. ranging from 10 to 100 times the weight of the fibers; (2) a fiber diameter in water at 30° C. as a result of absorbing water ranging from 2 to 10 times the diameter of the fibers not having absorbed water; and (3) a melting point ranging from 160 to 220° C., and a heat of fusion ranging from 40 to 100 J/g.Type: GrantFiled: August 27, 2003Date of Patent: August 31, 2004Assignee: Kuraray Co., Ltd.Inventors: Shinya Inada, Satoru Kobayashi, Junichi Taniguchi, Suguru Mizuki, Hideki Kamada, Masakazu Nishiyama
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Patent number: 6777083Abstract: This invention provides a process for manufacturing a methyl methacrylate polymer comprising the steps of feeding a monomer containing at least 80 wt % of methyl methacrylate and a radical polymerization initiator represented formula (III) to a reactor; polymerizing the material at a polymerization temperature of 110 to 160° C. under the conditions satisfying particular equations between an initiator concentration and a polymerization temperature; feeding a reaction mixture taken out from the reactor to a devolatilization step (feeding step); and separating and removing volatiles from the reaction mixture (devolatilization step). A methyl methacrylate polymer having adequately good optical properties and a plastic optical fiber having improved transmission performance can be prepared according to this invention.Type: GrantFiled: October 12, 2000Date of Patent: August 17, 2004Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Hirotoshi Mizota, Tomonari Murakami, Yoshihiro Uozu, Shigeaki Sasaki, Koji Ishizaka, Takeshi Kitayama, Tatsuyuki Takayanagi, Jun-ichiro Atarashi, Yasukazu Yoshida, Masaharu Yanai, Motomu Oh-Kita
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Patent number: 6777525Abstract: Polyimides having a desired combination of high thermo-oxidative stability, low moisture absorption and excellent chemical and corrosion resistance are prepared by reacting a mixture of compounds including (a) 3,3′,4,4′-benzophenonetetracarboxylic dianhydride (BTDA), (b) 3,4′-oxydianiline (3,4′-ODA), and (c) 5-norbornene-2,3-dicarboxylic anhydride (NA) in a high boiling, aprotic solvent to give 5 to 35% by weight of polyamic acid solution. The ratio of (a), (b), and (c) is selected to afford a family of polyimides having different molecular weights and properties. The mixture first forms a polyamic acid precursor. Upon heating at or above 300° C., the polyamic acids form polyimides, which are particularly suitable for use as a high temperature coating, adhesive, thin film, or composite matrix resin.Type: GrantFiled: April 1, 2002Date of Patent: August 17, 2004Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventor: Ruth H. Pater
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Patent number: 6774205Abstract: A process for the preparation of novel polyamides, the use of such polyamides for the production of fibers, sheets and moldings, and fibers, sheets and moldings obtainable from such polyamides, are provided.Type: GrantFiled: December 26, 2002Date of Patent: August 10, 2004Assignee: BASF AktiengesellschaftInventors: Paul-Michael Bever, Ulrike Breiner, Bernd-Steffen von Bernstorff, Gerhard Conzelmann
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Patent number: 6770362Abstract: High strength polyethylene fibers and their applications, for example, chopped fibers, ropes, nets, ballistic materials or items, protective gloves, fiber reinforced concrete products, helmets, and other products obtained therefrom, in which the fiber is characterized in that: it contains a high molecular weight polyethylene consisting essentially of a repeating unit of ethylene; it has an intrinsic viscosity number of 5 or larger and an average strength of 22 cN/dtex or higher; and the measurement of the fiber by differential scanning calorimetry (DSC) exhibits a temperature-increasing DCS curve having at least one endothermic peak over a temperature region of 140° C. to 148° C. (on the low temperature side) and at least one endothermic peak over a temperature region of 148° C.Type: GrantFiled: April 2, 2003Date of Patent: August 3, 2004Assignee: Toyo Boseki Kabushiki KaishaInventor: Takayoshi Okano
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Patent number: 6770363Abstract: High strength polyethylene fibers and their applications, for example, chopped fibers, ropes, nets, ballistic materials or items, protective gloves, fiber reinforced concrete products, helmets, and other products obtained therefrom, in which the fiber is characterized in that: it contains a high molecular weight polyethylene consisting essentially of a repeating unit of ethylene; it has an intrinsic viscosity number of 5 or larger and an average strength of 22 cN/dtex or higher; and the measurement of the fiber by differential scanning calorimetry (DSC) exhibits a temperature-increasing DCS curve having at least one endothermic peak over a temperature region of 140° C. to 148° C. (on the low temperature side) and at least one endothermic peak over a temperature region of 148° C.Type: GrantFiled: April 2, 2003Date of Patent: August 3, 2004Assignee: Toyo Boseki Kabushiki KaishaInventors: Takuya Konishi, Yasuo Ohta, Godo Sakamoto
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Patent number: 6770364Abstract: The present invention provides synthetic hair comprising fiber of 30 to 100 decitex, comprising an acrylic copolymer obtained by copolymerizing acrylonitrile, vinylidene chloride and a vinyl monomer containing a sulfonic acid group and a process for preparing the synthetic hair. The synthetic hair of the present invention has favorable surface gloss and excellent knot strength and hair breaking in the sewing machine steps when preparing the weft and in implanting hair to skin when preparing wigs and toupees is improved.Type: GrantFiled: July 21, 2003Date of Patent: August 3, 2004Assignee: Kaneka CorporationInventors: Shoichi Murata, Nobuyuki Nishi, Kenichiro Cho, Masaaki Yokoe, Akio Konishi
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Publication number: 20040142169Abstract: In a process for producing fine monofilaments having improved abrasion resistance from a poly-propylene having a melt flow index (MFI)230° C./2.16 kg of 2-16 g/10 min at a linear density of 5-20 dtex (0.027 mm-0.053 mm), a compound consisting of 80 to 99.9% by weight of chips and 20 to 0.1% by weight of an additive is added to the extruder, the melt is spun at a speed of at least 1200 m/min, the fibre is cooled in an air bath at room temperature, supplementarily stretched at a temperature of 110-150° C. to a linear density of 5-20 dtex and wound up.Type: ApplicationFiled: March 15, 2004Publication date: July 22, 2004Inventors: Gustav Schutze, Max Kurt
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Patent number: 6763867Abstract: A pneumatic radial tire allowing to improve the high speed endurance and the road noise considerably. The pneumatic radial tire has a carcass layer mounted between a pair of right and left bead portions and a belt layer embedded in the outer peripheral side of the carcass layer in a tread portion, and a belt cover layer comprising fiber cords made of filaments of polyolefin ketone having a structure represented by the following formula (1) is disposed around the outer peripheral side of the belt layer, and an elongation rate of the fiber cords composing the belt cover layer is equal or inferior to 2.5% in the tire; —(CH2—CH2—CO)n—(R—CO)m— (1) where, 1.05≧(n+m)/n≧1.00, R is an alkylene group having three or more carbons.Type: GrantFiled: November 12, 2002Date of Patent: July 20, 2004Assignee: The Yokohama Rubber Co., Ltd.Inventor: Yoshiki Kanehira
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Patent number: 6764762Abstract: The present invention relates to the application of lubricant to fluoropolymer yarn which enables the yarn to be drawn at a high draw ratio and is removable by scouring, the lubricant being thermally stable at a temperature of at least 120° C., and being removable from the yarn by scouring and comprising oil and surfactant and/or wetting agent to enable the lubricant to spread over the surface of the yarn upon application to the yarn, the lubricant comprising oil such as a C6-C20 aliphatic acid ester of a polyol and a surfactant and/or wetting agent.Type: GrantFiled: September 10, 2002Date of Patent: July 20, 2004Assignee: E. I. du Pont de Nemours and CompanyInventors: Paul Douglas Seemuth, Jerry Fuller Potter
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Patent number: 6764733Abstract: A roof membrane and a roof system employing a EPDM membrance which is compatible with a bituminous adhesive. The membrance includes an outer layer of polymeric layer such as EPDM bonded to a polyester protective layer which is in turn bonded to a fleecy material. This can be adhered to a roof deck surface using hot asphalt or bitumen which bonds the fleecy material to the roof deck in turn holding the EPDM in place. The polyester layer prevents the asphaltic material from attacking and dissolving the EPDM with the fleecy material providing good adhesion between the polyester and the EPDM.Type: GrantFiled: January 26, 1999Date of Patent: July 20, 2004Assignee: Carlisle Management CompanyInventor: Steven R. Clarke
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Patent number: 6764764Abstract: High strength polyethylene yarns useful in ballistic-resistant, cut-resistant and other applications, fabrics produced from these yarns and the methods by which the yarns,and fabrics are made. An untwisted yarn of the invention comprises a plurality of filaments in essentially parallel array and from about 0.5 to 5 weight percent of a water-dispersible binder material covering less than half the surfaces of the filaments. The yarn has a tenacity greater than about 17 g/d, a tensile modulus greater than about 300 g/d, fewer than 20 entanglements/meter in a scoured state and a width less than given by the formula W≦0.055{square root over (d)} where W is the yarn width in millimeters under a tensile load of 0.01 g/d measured on a flat surface and d is the yarn denier.Type: GrantFiled: May 23, 2003Date of Patent: July 20, 2004Assignee: Honeywell International Inc.Inventors: Thomas Y-T. Tam, Chok B. Tan, Alfred L. Cutrone
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Patent number: 6761970Abstract: A poly(lactic acid) fiber has a strength at 90° C. of equal to or more than 0.8 cN/dtex and exhibits significantly satisfactory mechanical properties at high temperatures as compared with conventional poly(lactic acid) fibers.Type: GrantFiled: July 29, 2002Date of Patent: July 13, 2004Assignee: Toray Industries, Inc.Inventors: Takashi Ochi, Takaaki Sakai, Yuhei Maeda