Self-sustaining Carbon Mass Or Layer With Impregnant Or Other Layer Patents (Class 428/408)
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Patent number: 8194407Abstract: The electronic device includes a heat generator 54, a heat radiator 58, and a heat radiation material 56 disposed between the heat generator 54 and the heat radiator 58 and including a plurality of linear structures 12 of carbon atoms and a filling layer 14 formed of a thermoplastic resin and disposed between the plurality of linear structures 12.Type: GrantFiled: November 6, 2009Date of Patent: June 5, 2012Assignee: Fujitsu LimitedInventors: Yoshitaka Yamaguchi, Taisuke Iwai, Shinichi Hirose, Daiyu Kondo, Ikuo Soga, Yohei Yagishita, Yukie Sakita
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Publication number: 20120125696Abstract: Diamond bonded constructions include a diamond body comprising intercrystalline bonded diamond and interstitial regions. The body has a working surface and an interface surface, and may be joined to a metallic substrate. The body has a gradient diamond volume content greater about 1.5 percent, wherein the diamond content at the interface surface is less than 94 percent, and increases moving toward the working surface. The body may include a region that is substantially free of a catalyst material otherwise disposed within the body and present in a gradient amount. An additional material may be included within the body and be present in a changing amount. The body may be formed by high-pressure HPHT processing, e.g., from 6,200 MPa to 10,000 MPa, to produce a sintered body having a characteristic diamond volume fraction v. average grain size relationship distinguishable from that of diamond bonded constructions form by conventional-pressure HPHT processing.Type: ApplicationFiled: November 24, 2010Publication date: May 24, 2012Applicant: SMITH INTERNATIONAL, INC.Inventors: J. Daniel Belnap, Georgiy Voronin, Feng Yu, Peter Cariveau
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Publication number: 20120125084Abstract: Manufacturing a carbon film composite including depositing a carbon film layer onto a substrate, depositing a catalyst suitable for catalyzing the growth of carbon nanotubes onto the carbon film layer and heating in the presence of a carbon-source gas in a substantially inert environment. A carbon film composite featuring a carbon film layer deposited onto a substrate. The carbon film layer has an active surface that is electrically sensitive to the presence of target chemicals. A chemical sensor featuring such a carbon film composite that also includes a first electrode and a second electrode in electrical contact with an active surface of the carbon film composite and a resistivity monitoring device connected to the first and second electrodes. A method of sensing a target chemical featuring exposing such a carbon film composite to a target chemical and recording a change in resistivity across the carbon film composite.Type: ApplicationFiled: January 31, 2012Publication date: May 24, 2012Inventors: Joshua A. Robinson, Eric S. Snow
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Publication number: 20120128983Abstract: A method of fabricating multi-layered graphene includes disposing a first graphene layer on a carrier; disposing at least one second graphene layer on the first graphene layer to form a graphene sheet disposed on the carrier; and transferring the graphene sheet disposed on the carrier onto a substrate, wherein each of the graphene layers which constitute the graphene sheet has at least one damaged region, and the at least one damaged region of each of the graphene layers contacts at least one of non-damaged regions of a graphene layer or graphene layers, of the graphene layers, contacting the each of the graphene layers.Type: ApplicationFiled: November 17, 2011Publication date: May 24, 2012Applicants: SUNGKYUNKWAN UNIVERSITY FOUNDATION FOR CORPORATE COLLABORATION, SAMSUNG TECHWIN CO., LTD.Inventors: Jong-hyuk YOON, Duk-hwa NA, Young-il SONG, Dong-kwan WON, Byung-hee HONG, Na-young KIM
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Patent number: 8182727Abstract: A method of producing a carbon-based material includes steps (a), (b) and (c). In the step (a), an elastomer and at least a first carbon material is mixed and the first carbon material is dispersed by applying a shear force to obtain a composite elastomer. In the step (b), the composite elastomer is heat-treated to vaporize the elastomer, and a second carbon material is obtained. In the step (c) the second carbon material is heat-treated together with a substance including an element Y to vaporize the substance including the element Y, a melting point of the element Y being low.Type: GrantFiled: January 14, 2008Date of Patent: May 22, 2012Assignee: Nissin Kogyo Co., Ltd.Inventors: Akira Magario, Toru Noguchi
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Patent number: 8182917Abstract: Spin coating a mixture of graphene oxide platelets, water, and an organic solvent by placing a drop of the mixture on a spinning substrate while blowing a drying gas onto the substrate and allowing the water and the organic solvent on the substrate to evaporate; and repeating the spin coating one or more times to form a graphene oxide film in contact with the substrate. An about 1-100 nm thick film of overlapping platelets of reduced graphene oxide.Type: GrantFiled: February 6, 2009Date of Patent: May 22, 2012Assignee: The United States of America, as represented by the Secretary of the NavyInventors: Jeremy T. Robinson, Eric S Snow
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Patent number: 8178213Abstract: In a method for applying a multilayer wear-resistant coating on metallic, optionally already coated, surfaces, the coating is composed of at least two anti-wear layers (5) and an intermediate layer (10) each arranged between two anti-wear layers (5). The intermediate layer (10) is comprised of a material composition containing the material of the anti-wear layer (5) and a further material, wherein the application of the intermediate layer (10) is effected with a content of the material of the anti-wear layer (5) decreasing over a first transition region (a) and a content of the material of the anti-wear layer (5) increasing over a second transition region (b), the content of the material of the anti-wear layer (5) in the intermediate layer (10) being selected to be at least 5% by weight in every point.Type: GrantFiled: June 4, 2007Date of Patent: May 15, 2012Assignee: Robert Bosch GmbHInventor: Heinrich Werger
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Patent number: 8178203Abstract: This invention provides an aligned single-walled CNT aggregate comprising a substrate, fine particles of iron catalyst with a density of 1×1011 to 1×1014/cm2 disposed on an alumina co-catalyst above the substrate, and a plurality of single-walled CNTs grown from the fine particles of the iron catalyst, in which the plurality of single-walled CNTs have a specific surface area of 600 m2/g to 2600 m2/g, and a weight density from 0.002 g/cm3 to 0.2 g/cm3, and the alignment degree which satisfies a few of specific conditions. This invention also provides a bulk aligned single-walled carbon nanotube aggregate and a powdered aligned single-walled carbon nanotube aggregate.Type: GrantFiled: December 30, 2008Date of Patent: May 15, 2012Assignee: National Institute of Advanced Industrial Science and TechnologyInventors: Kenji Hata, Sumio Iijima, Motoo Yumura, Don N. Futaba
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Publication number: 20120115030Abstract: An electricity-storing device electrode comprises a current collector foil, an active material layer formed on a surface of the current collector foil, and a high-resistance layer formed on the surface of the current collector foil so as to be adjacent to and in direct contact with the active material layer. At least a portion of the interface between the active material layer and the high-resistance layer, mixed phase is formed where constituents from the two layers intermingle. Presence of the mixed phase at the interface between the active material layer and the high-resistance layer improves the bond between the two adjacent layers. During manufacture and use, there is therefore reduced tendency to experience delamination or loss of the active material layer, the high-resistance layer, and/or other layer(s), such as layer(s) provided for short circuit prevention.Type: ApplicationFiled: November 2, 2011Publication date: May 10, 2012Applicant: GS Yuasa International Ltd.Inventors: Kenji Tanaka, Kazuaki Matsuo, Kazuhide Tozuka, Kazuya Okabe
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Patent number: 8173261Abstract: Disclosed is a fine carbon fibrous structure which comprises carbon fibers and granular parts, wherein at least two granular parts connect by at least one of the carbon fibers; wherein the fine carbon fibrous structure have a D2/D1 ratio of 1.3 to 10, wherein the D1 is the median diameter of outer diameters of the carbon fibers and the D2 is the area-based circle-equivalent median diameter of the particles; wherein the granular parts have a D2 of 0.05 to 0.4 ?m; wherein the carbon fibers have a median length of not more than 20 ?m; wherein the granular parts are produced in a growth process of the carbon fibers; and wherein at least a graphene layer which exists on and constitutes the surface of each granular part is continued on a graphene layer which exists on and constitutes the surface of the carbon fiber which connects between the granular parts.Type: GrantFiled: March 8, 2007Date of Patent: May 8, 2012Assignee: Hodogaya Chemical Co., LtdInventors: Jiayi Shan, Takayuki Tsukada, Fuminori Munekane
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Publication number: 20120107562Abstract: Methods for graphene-assisted fabrication of a surface on a substrate are disclosed herein. In an exemplary method, fabricating an etched surface on a substrate includes, depositing at least one layer of graphene on the surface on the substrate, patterning the deposited layer of graphene, and exposing the surface on a substrate to an acid to etch the surface on the substrate. The method can further include forming the layer of graphene from graphite. In some embodiments, the layer of graphene is formed by mechanically exfoliating the layer of graphene from the graphite. Alternatively, the layer of graphene can be formed by chemically exfoliating the graphene from the graphite, or other carbon materials, and/or utilizing vapor deposition to form the layer of graphene from the graphite, or other carbon materials.Type: ApplicationFiled: May 31, 2011Publication date: May 3, 2012Applicant: The Trustees Of Columbia University In The City OfInventors: Kirill Bolotin, Martin Klima, Horst Stormer, Philip Kim, James Hone
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Publication number: 20120107613Abstract: A corrosion-resistant article is proposed which is coated with an aluminum nitride wherein the aluminum nitride grains contain oxygen by 0.1 mass % or greater but not greater than 20 mass % so that the thermal expansion coefficient of the coating layer is made even with that of the base body; the relative density of the coating layer is preferably 50% or higher but lower than 98%. It is preferred that the coating layer is first made by chemical vapor deposition and then subjected to an oxidizing atmosphere of a temperature of 700 degrees centigrade or higher but 1150 degrees centigrade or lower; or it is preferable that after the chemical vapor deposition step the coating layer is exposed to the natural atmosphere to adsorb hydrate and then subjected to a heat treatment in an inert atmosphere of a temperature of 900 degrees centigrade but 1300 degrees centigrade or lower.Type: ApplicationFiled: September 16, 2011Publication date: May 3, 2012Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Shoji Kano, Mitsumasa Kubota, Mitsuo Tanaka, Koji Kato, Waichi Yamamura
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Publication number: 20120107582Abstract: The present invention provides electrodes comprised of metal-coated vertically aligned carbon nanofibers. Arrays of vertically aligned carbon nanofibers provide highly accessible, high density templates having large electrochemically active surface areas that may be modified to further increase the surface area of the nanofibers. The methods of the present invention involve functionalizing the surface of the nanofibers and coating the functionalized surface with metal using electroless deposition. The resulting metal-coated nanofibers form highly stable and highly reproducible electrodes having very high surface areas. The electrodes of the present invention are expected to be useful in a variety of applications, including high-density energy storage, i.e., supercapacitors and fuel cells.Type: ApplicationFiled: September 14, 2006Publication date: May 3, 2012Inventors: Kevin Michael Metz, Robert J. Hamers
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Publication number: 20120100335Abstract: A prepreg comprising a structural layer of packed unidirectional conductive fibres comprising thermosetting resin in the interstices, and a first outer layer of resin comprising thermosetting resin, and being essentially free of unidirectional conductive fibres, which when cured under elevated temperature, produces a cured composite material comprising a cured structural layer of packed unidirectional conductive fibres and a first outer layer of cured resin comprising unidirectional conductive fibres dispersed within.Type: ApplicationFiled: June 25, 2010Publication date: April 26, 2012Applicant: HEXCEL COMPOSITES LIMITEDInventors: John Ellis, Emille Fisset, David Tilbrook, Paul Mackenzie
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Patent number: 8163355Abstract: A method includes forming ionic clusters of carbon-containing molecules, which molecules have carbon-carbon sp2 bonds, and accelerating the clusters. A surface of a substrate is irradiated with the clusters. A material is formed on the surface using the carbon from the molecules. The material includes carbon and may optionally include hydrogen. The material may include graphene. The material may form a monolayer. The molecules may include one or more material selected from the group consisting of graphene, carbon allotropes, ethylene, and hydrocarbon molecules containing ethylenic moieties. A fused region may be formed in the substrate as an interface between the substrate and the material. The clusters may have diameters of at least 20 nanometers and may be accelerated to an energy of at least 0.5 keV.Type: GrantFiled: May 31, 2011Date of Patent: April 24, 2012Assignee: Micron Technology, Inc.Inventor: Gurtej S. Sandhu
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Patent number: 8157446Abstract: A cage for a roller bearing comprises a base body with a plurality of pockets for the reception of the roller elements of the roller bearing. At least a part of the surface of the base body is coated with a layer consisting of or containing fullerene-like carbon nitride (FL-CNx), wherein an inter-layer of chromium (Cr) or aluminum (Al) or molybdenum (Mo) or titanium (Ti) or tungsten (W) or a diamond-like coating (DLC) or a metal-mix diamond-like coating (Me-DLC) is arranged between the surfaces of the base body and the layer consisting of or containing fullerene-like carbon nitride.Type: GrantFiled: April 9, 2009Date of Patent: April 17, 2012Assignee: Aktiebolaget SKFInventors: Steuart Horton, Lars Hultman
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Patent number: 8158258Abstract: Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteads (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm3/grams (“G·cm3/g”) or less. Other embodiments are directed to polycrystalline diamond compacts (“PDCs”) employing such PCD, methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.Type: GrantFiled: July 29, 2010Date of Patent: April 17, 2012Assignee: US Synthetic CorporationInventors: Kenneth E. Bertagnolli, Jiang Qian, Jason Wiggins, Michael Vail
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Patent number: 8153229Abstract: Provided is an epoxy resin composition for fiber-reinforced composite materials, which serves as a matrix resin for a prepreg. This epoxy resin composition is improved in tackiness stability during storage, while maintaining mechanical characteristics. The epoxy resin composition for fiber-reinforced composite materials is characterized by containing 25 to 50 parts by weight of an amine curing agent (B) selected from aliphatic polyamines, alicyclic polyamines and aromatic polyamines, and 1 to 20 parts by weight of an organic acid dihydrazide compound (C) having a melting point of not less than 150° C., per 100 parts by weight of an epoxy resin (A).Type: GrantFiled: April 24, 2007Date of Patent: April 10, 2012Assignee: The Yokohama Rubber Co., Ltd.Inventors: Takashi Kousaka, Mitsuhiro Iwata, Tomohiro Ito
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Publication number: 20120080086Abstract: A transparent electrode on at least one surface of a transparent substrate may include graphene doped with a p-dopant. The transparent electrode may be efficiently applied to a variety of display devices or solar cells.Type: ApplicationFiled: October 5, 2011Publication date: April 5, 2012Applicant: SAMSUNG ELECTRONICS CO., LTD.Inventors: Seon-mi Yoon, Won-mook Choi, Hyeon-jin Shin, Jae-young Choi
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Patent number: 8147790Abstract: Embodiments of the invention relate to methods of fabricating polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding by carbon pumping, and PCD and polycrystalline diamond compacts formed by such methods. In an embodiment of a method of fabricating PCD, a plurality of diamond crystals and a metal-solvent catalyst may be provided. The diamond crystals and metal-solvent catalyst may be subjected to a first pressure-temperature condition during which carbon is dissolved in the metal-solvent catalyst. After subjecting the diamond crystals and metal-solvent catalyst to the first pressure-temperature condition, the diamond crystals and metal-solvent catalyst may be subjected to a second pressure-temperature condition at which diamond is stable.Type: GrantFiled: June 9, 2009Date of Patent: April 3, 2012Assignee: US Synthetic CorporationInventors: Michael A. Vail, Kenneth E. Bertagnolli
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Patent number: 8147961Abstract: A metal material that is, without using expensive apparatus, carburized in a low temperature region where crystal grains do not grow so much, and a producing method of the metal material are provided. A metal material mainly containing iron, wherein a surface of the metal material is subjected to a carburization treatment by a treatment using fullerenes as a carbon source.Type: GrantFiled: May 18, 2006Date of Patent: April 3, 2012Assignees: Toyota Jidosha Kabushiki Kaisha, MEC International Co., Ltd.Inventors: Kyosuke Yoshimi, Takeshi Matsuo, Mitsuo Suzuki, Takaaki Niinomi, Yuichi Furukawa, Setsuyu Hayakawa
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Publication number: 20120074430Abstract: Disclosed herein is a radiating substrate radiating heat generated from a predetermined heating element to the outside. The radiating substrate includes polymer resins and graphenes distributed in the polymer resins.Type: ApplicationFiled: September 20, 2011Publication date: March 29, 2012Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Kyu Sang Lee, Sang Su Hong, Hyun Ho Lim, Hwa Young Lee, Choon Keun Lee, Jae Choon Cho
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Patent number: 8142883Abstract: A porous carbon sheet obtained by binding separate carbon short fibers with a carbonization product of a resin, wherein the pore mode diameter of the sheet is 45 to 90 ?m and the mean fiber diameter of the carbon short fibers is 5 to 20 ?m. The sheet can be produced by thermoforming a precursor fiber sheet comprising carbon short fibers of 15 to 30 g/m2 in basis weight and a thermosetting resin of 30 to 80 g/m2 in basis weight by hot plates having a certain clearance and carbonizing the thermosetting resin contained in thermoformed precursor fiber sheet.Type: GrantFiled: August 25, 2006Date of Patent: March 27, 2012Inventors: Takashi Chida, Mikio Inoue, Kenya Okada
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Patent number: 8142875Abstract: Provided is an epoxy resin composition for fiber-reinforced composite materials, which serves as a matrix resin composition for use in a self-adhesive prepreg for a face sheet of a honeycomb panel. The epoxy resin composition enables to increase self-adhesiveness of the prepreg, while improving workability and appearance quality of the prepreg. The epoxy resin composition is characterized by containing: an epoxy resin (A) which is in a liquid state at room temperature; a thermoplastic resin (B) which dissolves in the epoxy resin (A) at a temperature not less than 90° C.; thermosetting resin particles (C) which do not completely dissolve in the epoxy resin (A) at a temperature less than 90° C. and has a softening point of not less than 120° C.; and a curing agent (D).Type: GrantFiled: April 24, 2007Date of Patent: March 27, 2012Assignee: The Yokohama Rubber Co., Ltd.Inventors: Takashi Kousaka, Mitsuhiro Iwata, Tomohiro Ito
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Publication number: 20120070667Abstract: Processes for growing carbon nanotubes on carbon fiber substrates are described herein. The processes can include depositing a catalyst precursor on a carbon fiber substrate, optionally depositing a non-catalytic material on the carbon fiber substrate, and after depositing the catalyst precursor and the optional non-catalytic material, exposing the carbon fiber substrate to carbon nanotube growth conditions so as to grow carbon nanotubes thereon. The carbon nanotube growth conditions can convert the catalyst precursor into a catalyst that is operable for growing carbon nanotubes. The carbon fiber substrate can remain stationary or be transported while the carbon nanotubes are being grown. Optionally, the carbon fiber substrates can include a barrier coating and/or be free of a sizing agent. Carbon fiber substrates having carbon nanotubes grown thereon are also described.Type: ApplicationFiled: September 13, 2011Publication date: March 22, 2012Applicant: APPLIED NANOSTRUCTURED SOLUTIONS, LLCInventors: Brandon K. Malet, Tushar K. Shah
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Patent number: 8137802Abstract: A coated carbon-carbon composite material with multiple ceramic layers to provide oxidation protection from ultra-high-temperatures, where if the carbon-carbon composite material is uninhibited with B4C particles, then the first layer on the composite material is selected from ZrB2 and HfB2, onto which is coated a layer of SiC coated and if the carbon-carbon composite material is inhibited with B4C particles, then protection can be achieved with a layer of SiC and a layer of either ZrB2 and HfB2 in any order.Type: GrantFiled: February 5, 2009Date of Patent: March 20, 2012Assignee: Sandia CorporationInventors: Ronald E. Loehman, Erica L. Corral
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Patent number: 8137786Abstract: Provided is an epoxy resin composition for fiber-reinforced composite materials, which is improved in toughness necessary for improving the strength of self-adhesion of a matrix resin for use in a prepreg for a face sheet of a honeycomb panel. The epoxy resin composition, which comprises: an epoxy resin (A); a thermoplastic resin (B); fine solid resin particles (C); and a curing agent (D), is characterized in that the epoxy resin composition after being cured has a morphology in which the epoxy resin (A) and the thermoplastic resin (B) form co-continuous phases, and the fine solid resin particles (C) are dispersed in at least the continuous phase of the epoxy resin (A) in the co-continuous phases.Type: GrantFiled: April 24, 2007Date of Patent: March 20, 2012Assignee: The Yokohama Rubber Co., Ltd.Inventors: Takashi Kousaka, Tomohiro Ito, Mitsuhiro Iwata, Koichiro Miyoshi
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Publication number: 20120058344Abstract: This document describes a method of producing an electronic device comprising biological and electrical materials and an interface between the biological and electrical materials. The method utilizes self-assembly of proteins (11) at a desired location when producing the electronic device. The document also describes electronic devices that include a protein layer as a structural part thereof. The protein layers of the electronic devices containing hydrophobin proteins are also presented. According to some embodiment, the electronic devices also include a layer of graphene (12) in contact with the proteins (11).Type: ApplicationFiled: February 25, 2010Publication date: March 8, 2012Applicant: Teknologian Tutkimuskeskus VTTInventors: Päivi Laaksonen, Jouni Ahopelto, Markus Linder
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Patent number: 8130500Abstract: A thermal conductive member includes linear high thermal conductivity materials; a first solder layer provided at first end sides of the linear high thermal conductivity materials; and a second solder layer provided at second end sides of the linear high thermal conductivity materials; wherein at least one of the first end sides and the second end sides of the linear high thermal conductivity materials are connected to the first solder layer or the second solder layer.Type: GrantFiled: September 28, 2010Date of Patent: March 6, 2012Assignee: Shinko Electric Industries Co., Ltd.Inventor: Takuya Oda
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Publication number: 20120052301Abstract: This document describes graphene-containing platelets and methods of exfoliating graphene from a surface. The method comprises facilitating exfoliation by treatment with proteins. In an embodiment, the proteins adhere to the surface of graphene and then the produced platelets may contain a graphene layer and a protein layer on the surface of the graphene layer. Electronic devices containing such platelets are also described.Type: ApplicationFiled: February 25, 2010Publication date: March 1, 2012Applicant: TEKNOLOGIAN TUTKIMUSKESKUS VTTInventor: Markus Linder
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Patent number: 8123227Abstract: A sliding member is characterized in that a sliding surface of the sliding member is coated with an amorphous hard carbon film, and a surface of the amorphous hard carbon film has a ten-point mean roughness of equal to or less than 0.7 micrometers and an initial wear height in a range of 0.07 to 0.14 micrometers.Type: GrantFiled: August 27, 2008Date of Patent: February 28, 2012Assignee: Kabushiki Kaisha RikenInventors: Minoru Kawanishi, Ryo Wakabayashi, Masaki Moronuki, Katsuhiro Tsuji, Takayuki Sato
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Patent number: 8119253Abstract: A diamond substrate having a contact, wherein the contact comprises a diamond-like-carbon (DLC) layer on at least part of a surface of the diamond substrate; and at least one metal layer on at least part of the surface of the DLC layer. Methods for producing the same and devices comprising such a substrate are also described.Type: GrantFiled: October 15, 2009Date of Patent: February 21, 2012Assignee: Diamond Detectors LimitedInventor: Arnaldo Galbiati
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Patent number: 8119240Abstract: A coating (20) for a component of a power transmission system (10) and a method of coating a substrate is provided. The coating is substantially metal-free with a low hydrogen to carbon ratio. The method includes placing a graphite carbon target and the substrate in a magnetron sputtering chamber. The magnetron sputtering chamber is evacuated and filled with gas. The graphite carbon target is sputtered by the ionized inert and/or hydrogen gas so that the substrate is coated with a metal-free diamond-like-carbon coating.Type: GrantFiled: December 2, 2005Date of Patent: February 21, 2012Assignee: United Technologies CorporationInventor: Clark V. Cooper
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Patent number: 8119241Abstract: A method for growing a low-resistance phosphorus-doped epitaxial thin film having a specific resistance of 300 ?cm or less at 300 K on a principal surface of a {111} monocrystal substrate under conditions in which the phosphorus atom/carbon atom ratio is 3% or higher, includes the principal surface having an off-angle of 0.50° or greater. The diamond monocrystal having a low-resistance phosphorus-doped diamond epitaxial thin film is such that the thin-film surface has an off-angle of 0.50° or greater with respect to the {111} plane, and the specific resistance of the low-resistance phosphorus-doped diamond epitaxial thin film is 300 ?cm or less at 300 K.Type: GrantFiled: December 26, 2007Date of Patent: February 21, 2012Assignee: Sumitomo Electric Industries, Ltd.Inventors: Akihiko Ueda, Kiichi Meguro, Yoshiyuki Yamamoto, Yoshiki Nishibayashi, Takahiro Imai
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Patent number: 8119242Abstract: The amorphous carbon film of the present invention is an amorphous carbon film comprising carbon and hydrogen, wherein the amorphous carbon film contains not more than 30 atomic % (excluding 0%) of hydrogen and, when the entire amount of the carbon is taken as 100 atomic %, carbon having an sp2 hybrid orbital is present in an amount of not less than 70 atomic % and less than 100 atomic %. Conductivity is imparted to an amorphous carbon film by controlling the contents of hydrogen, Csp3 and the like to increase a structure comprising Csp2. This amorphous carbon film can be formed by plasma CVD using a reaction gas containing one or more gases selected from a carbocyclic compound gas containing carbon having an sp2 hybrid orbital, and a heterocyclic compound gas containing carbon having an sp2 hybrid orbital and silicon and/or nitrogen. By forming the amorphous carbon film on a surface of a substrate, a conductive member can be obtained.Type: GrantFiled: May 22, 2007Date of Patent: February 21, 2012Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Takashi Iseki, Yuka Yamada, Kazuyuki Nakanishi, Tadashi Oshima, Hiroyuki Mori, Toshio Horie, Ken-ichi Suzuki, Gaku Kitahara
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Publication number: 20120040172Abstract: The problem of the present invention is provision of a tantalum carbide-coated carbon material having superior corrosion resistance to reducing gas and superior resistance to thermal shock at a high temperature and a production method thereof. According to the present invention, a tantalum carbide-coated carbon material having a carbon substrate and a coating film formed directly or via an intermediate layer on the aforementioned carbon substrate can be provided. The coating film consists of a number of microcrystals of tantalum carbide, which are densely gathered and, in an X-ray diffraction pattern of the coating film, the diffraction intensity of the (220) plane of tantalum carbide preferably shows the maximum level, more preferably, the aforementioned diffraction intensity is not less than 4 times the intensity of the second highest diffraction intensity.Type: ApplicationFiled: February 7, 2006Publication date: February 16, 2012Inventors: Hirokazu Fujiwara, Norimasa Yamada, Yoshihisa Abe
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Publication number: 20120040141Abstract: A method for preparing resin-impregnated graphite articles, including providing a sheet of compressed particles of exfoliated graphite having two major surfaces; impregnating the sheet with a first resin system to form a resin-impregnated sheet; surface treating the resin-impregnated sheet to form at least one structure on at least one of the major surfaces of the sheet to form a surface treated sheet; and treating the sheet with a second resin system.Type: ApplicationFiled: October 25, 2011Publication date: February 16, 2012Applicant: GrafTech International Holdings Inc.Inventors: Zdenka Brunovska, Bradley E. Reis, Jeffrey J. Gough, Lawrence K. Jones, Thomas W. Weber, David J. Stuart, Suha M. Yazici, Jeremy Klug, Franco Frate
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Patent number: 8114518Abstract: This invention provides an aligned single-layer carbon nanotube bulk structure, which comprises an assembly of a plurality of aligned single-layer carbon nanotube and has a height of not less than 10 ?m, and an aligned single-layer carbon nanotube bulk structure which comprises an assembly of a plurality of aligned single-layer carbon nanotubes and has been patterned in a predetermined form. This structure is produced by chemical vapor deposition (CVD) of carbon nanotubes in the presence of a metal catalyst in a reaction atmosphere with an oxidizing agent, preferably water, added thereto. An aligned single-layer carbon nanotube bulk structure, which has realized high purify and significantly large scaled length or height, its production process and apparatus, and its applied products are provided.Type: GrantFiled: November 12, 2010Date of Patent: February 14, 2012Assignee: National Institute of Advanced Industrial Science and TechnologyInventors: Kenji Hata, Sumio Iijima, Motoo Yumura, Don N. Futaba
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Publication number: 20120034419Abstract: Methods of forming microelectronic structures using multilayer processes are disclosed. The methods comprise the use of a developer-soluble protective layer adjacent the substrate surface in a multilayer stack to protect the substrate during pattern transfer. After etching, the pattern is transferred into the developer-soluble protective layer using a developer instead of etching required by previous methods. Conventional developer-soluble anti-reflective coatings and gap-fill materials can be used to form the protective layer. Custom layers with developer solubility can also be prepared. Microelectronic structures formed by the above processes are also disclosed.Type: ApplicationFiled: August 4, 2011Publication date: February 9, 2012Applicant: BREWER SCIENCE INC.Inventors: Carlton Ashley Washburn, James E. Lamb, III, Brian A. Smith, Justin Lee Furse, Heping Wang, Kang Le Wang
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Patent number: 8105693Abstract: The present invention relates to a multilayered structure including at least one diamond layer and methods of making the multilayered structures. The multilayered structure includes a diamond layer having a top surface and a bottom surface, a first thin adhesion layer on the top surface, a second thin adhesion layer on the bottom surface, a first metal layer having a thermal conductivity greater than 200 W/m-K and a coefficient of thermal expansion greater than 12 ppm/K, wherein the first metal layer is deposited on the first thin adhesion layer, and a second metal layer having a thermal conductivity greater than 200 W/m-K and a coefficient of thermal expansion greater than 12 ppm/K, wherein the second metal layer is deposited on the second thin adhesion layer.Type: GrantFiled: August 29, 2007Date of Patent: January 31, 2012Assignee: SP3, Inc.Inventors: Jerry Wayne Zimmer, Gerard James Chandler
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Patent number: 8105692Abstract: A method for producing process equipment having a wear surface having extended resistance to one or more of abrasion, erosion, or corrosion, associated with fillers or solids processed by said process equipment includes applying to said process equipment wear surface a metal matrix coating filled with superabrasive particles. Diamond and cubic boron nitride superabrasive particles can fill the metal matrix, which can be a nickel coating.Type: GrantFiled: February 6, 2004Date of Patent: January 31, 2012Assignee: Diamond Innovations Inc.Inventors: Timothy Dumm, John William Lucek, John Petreanu, Marc Gary Davidson, Bruce Wayne Hofer
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Patent number: 8105565Abstract: A graphite film having excellent thermal conductivity, surface hardness, surface adhesion and appearance can be obtained. Further, a thick graphite film in which each of such properties is excellent can be obtained. There is provided a process for producing a graphite film in which a polymer film is thermally treated at a temperature of 2,000° C. or more, the process comprising the step of bringing a polymer film into contact with a substance containing a metal during graphitization treatment. When a polymer film having a high plane orientation is used as a raw material and the raw material is brought into contact with a metal to thermally treat the material, a problem of separation of graphite from the surface can be solved which has not been solved by the prior art, and furthermore a graphite can be obtained having excellent thermal conductivity, surface hardness, density and surface adhesion.Type: GrantFiled: November 15, 2005Date of Patent: January 31, 2012Assignee: Kaneka CorporationInventors: Yasushi Nishikawa, Shuhei Wakahara, Mutsuaki Murakami
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Patent number: 8105512Abstract: An infiltrated carbon foam composite and method for making the composite is described. The infiltrated carbon foam composite may include a carbonized carbon aerogel in cells of a carbon foam body and a resin is infiltrated into the carbon foam body filling the cells of the carbon foam body and spaces around the carbonized carbon aerogel. The infiltrated carbon foam composites may be useful for mid-density ablative thermal protection systems.Type: GrantFiled: July 21, 2009Date of Patent: January 31, 2012Assignee: Touchstone Research Laboratory, Ltd.Inventors: Rick D. Lucas, Harry E. Danford, Janusz W. Plucinski, Douglas J. Merriman, Jesse M. Blacker
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Publication number: 20120021224Abstract: Methods for making composite membranes (graphene/graphene oxide platelet composite membranes) and methods of aligned transfer of such composite membranes to substrates are shown. Compositions and devices that include such composite membranes are further shown.Type: ApplicationFiled: June 2, 2011Publication date: January 26, 2012Applicant: CLEAN ENERGY LABS, LLCInventors: William Neil Everett, William Martin Lackowski, Joseph F. Pinkerton
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Publication number: 20120021253Abstract: [Problem] Provided is a novel lubricant composition that is useful as a material of a lubricating layer of a magnetic recording medium. [Means for Resolution] The lubricant composition contains at least one kind of compound represented by the following Formula (1). In the formula, X represents a cyclic group that may be substituted, and Y represents a single bond or a linking group having a valency of 2 or more. Here, at least one of X and Y includes 1 or more polar groups such as a hydroxyl group; Z represents a linking group having a valency of 2 or more and constituted with a carbon atom (C), a fluorine atom (F), and 1 or 2 kinds of arbitrary atoms (here, a hydrogen atom is excluded); n represents a real number of 1 to 10; m represents a real number of 0 to 1; and s and t independently represent a real number of 1 or greater.Type: ApplicationFiled: March 3, 2010Publication date: January 26, 2012Applicant: FUJIFILM CORPORATIONInventors: Hiyoku Nakata, Akiko Hattori, Atsushi Tatsugawa, Ken Kawata
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Patent number: 8101273Abstract: The invention relates to a coating comprising a number of layered structures, each such layered structure comprising—a first layer comprising a diamond like nanocomposite layer, said first layer comprising carbon, hydrogen, oxygen and silicon; a second layer comprising a diamond like carbon layer. The number of layered structure is higher than 4 and is preferably between 10 and 100. The invention further relates to a method to deposit such a coating.Type: GrantFiled: May 24, 2006Date of Patent: January 24, 2012Assignee: Sulzer Metaplas GmbHInventors: Jean-Marie Jacquet, Wim Pappaert, Marc Sercu, Koen Vanhollebeke
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Patent number: 8101272Abstract: A refractory ceramic composite for an armor shell, comprising a ceramic core that is formable to replicate a portion of a three dimensional surface, e.g., of an aircraft, to provide ballistic protection. A method of making a shell of refractory ceramic armor capable of conforming to the geometry is provided. The shell is formed by forming a mold to replicate the surface area; arranging a ceramic core on the mold; and removing the mold to leave said ceramic core, and heat treating the ceramic core to a desired hardness. The ceramic core is in the shape of the surface area.Type: GrantFiled: September 17, 2007Date of Patent: January 24, 2012Assignee: United Technologies CorporationInventor: Wayde R. Schmidt
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Patent number: 8097331Abstract: There is provided a mold release sheet (4) disposed between silica powder M and an inner face of an outer member 1b of a mold and made of expanded graphite. The mold release sheet has a gas permeability represented by the following equation (1) from 5.0×10?7 cm2/s to 1.0×10?4 cm2/s. Gas permeability=Q·L/(?P·A) (1). In this equation (1), Q is the gas flow rate (Pa·cm3/s), ?P is the pressure difference (Pa) between two chambers, A is the gas transmission area (cm2) of the mold release sheet, which is the area of a passage that allows the two chambers to communicate with each other, and L is the thickness (cm) of the mold release sheet.Type: GrantFiled: July 26, 2007Date of Patent: January 17, 2012Assignee: Toyo Tanso Co., Ltd.Inventors: Tetsuya Yuki, Yoshiaki Hirose
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Publication number: 20120009437Abstract: The invention provides a method for producing a corrosion-resistant article, where the article is conductive and subject to hydrogen uptake during electroplating of a coating. The method comprises electroplating a zinc/nickel coating on the article in an aqueous, basic plating solution containing zinc and nickel ions. The method uses an electrolyte in the form of a soluble hydroxide salt with the weight ratio of zinc ions to nickel ions in the solution being sufficient to provide the coating comprising from about 85% to about 95% by weight zinc, and about 5% to about 15% by weight nickel. The plating solution is substantially free of brightening agents which retard hydrogen bake-out.Type: ApplicationFiled: September 23, 2011Publication date: January 12, 2012Inventors: Luong (Louie) M. Tran, Matthias P. Schriever, John H. Jones
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Patent number: 8092908Abstract: An object of the present invention is to provide a graphite film, and a graphite composite film both having an excellent thermal diffusivity which can sufficiently manage heat dissipation of electronic instruments, precision instruments and the like, along with an excellent flex resistance which can withstand application to bent portions. Means for Resolution of the present invention is a graphite film exhibiting the number of reciprocal foldings being 10,000 times or more as measured using a rectangular strip test piece having a width of 15 mm until the test piece breaks in a MIT folding endurance test under conditions of: a curvature radius R of the bending clamp being 2 mm; a left-and-right bending angle being 135°; a bending rate being 90 times/min; and a load being 0.98 N.Type: GrantFiled: May 15, 2008Date of Patent: January 10, 2012Assignee: Kaneka CorporationInventors: Yusuke Ohta, Shuhei Wakahara, Yasushi Nishikawa