Abstract: A metal web having a pyrophoric surface is coated by a solid or liquid that does not block the pyrophoric property and undergoes a pyrophoricity-intensifying exothermic change when subjected to the pyrophoricity of that surface.

Abstract: A bearing laminate and method of producing the same, wherein a metallic suspension alloy having a tendency to dissociate is thermokinetically applied as a coating to a substrate, such coating in its solid state becoming dissociated. The substrate and the applied coating are mechanically compressed after the application and solidification of the latter. The surface of the substrate which receives the suspension alloy coating is especially prepared, either as a rough surfaced base or else as an aluminum or aluminum alloy surface having a surface activation and grain structure that is produced by a brief heating to a temperature between 450.degree. and the melting point of the aluminum or aluminum alloy, such heating destroying and removing the aluminum oxide.

Abstract: Diffusion coating a substrate metal with a different metal, such as aluminum and zinc, that is then chemically removed from the coated substrate, provides the residual metal with a very desirable catalytic surface. At least about a third of the removable metal can be dissolved out. Platinum wire screens activated in this way make effective exhaust catalysts for automotive engines. Chromium-rich coating for protective purposes can be applied on a superalloy, diffusion coating in a pack that in addition to the chromium to be diffused, also contains at least about 3% Ni.sub.3 Al. Also the formation of alpha-chromium is reduced when the pack diffusion is carried out in a retort effectively not over five inches in height. Pack aluminizing in the presence of chromium makes a very effective aluminum- and chromium-containing top coating over platinum plated or platinum coated nickel-base superalloys.

Abstract: An abradable ceramic seal coating on at least one of a pair of members having relative rotational movement, the coating being formed of stabilized zirconia which is codeposited with a thermally decomposable organic powder, the codeposited layer being heated to decompose the organic filler and produce a porous coating of from about 20 to about 33% voids.

Abstract: A porous acoustic element is disclosed having a configuration comprised of individual cross-wound porous layers of widely varying porosity, with transition plenum layers interposed therebetween having a configuration so as to prevent formation of blockages and small area openings which would be created by a direct overlay winding of differing pitch. The porosity of each wound layer increases in successive layers to compensate for expansion of the gas as it flows through the element. The resulting porous element allows gaseous flow therethrough, with maximum pressure energy dissipation and controlled velocity to minimize aerodynamic noise created by flow through valves and other flow restrictions. A specific embodiment is disclosed in which the porous layers are created by variable pitch wire ribbon cross windings and the transition layers are provided by wire mesh having relatively large openings.

Abstract: A battery electrode comprises a plaque made of a sponge-like porous metal matrix having a multiplicity of cells connected with each other three-dimensionally, wherein the sectional area of the gratings making up the sponge-like metal porous plaque decreases continuously along the thickness of the plaque from the surface toward the central part and an active material is impregnated in the porous plaque.

Abstract: A method of manufacturing a perforate material from wire mesh for honeycomb noise attenuation and the resulting material therefrom comprising the steps of selecting a sheet of wire mesh, constructed from a material that can be readily diffusion bonded; cleaning the selected wire mesh to remove all grease therefrom, suspending the sheet of selected wire mesh within a furnace, evacuating the oven to about 10..sup.5 torr, elevating and maintaining the furnace temperature to facilitate diffusion bonding of the contacting cross-over areas of the strands of the wire mesh; reducing the furnace temperature, removing the sheet of diffused wire mesh from the oven when its temperature is below its oxidation level. The furnace may additionally be charged with an inert gas to decrease the cooling time. In some instances a heat dispersing member is inserted between the sheet of wire mesh and the source of the elevating temperature.

Abstract: Fired iron-ore pellets are disclosed which are prepared by crushing iron ore to be pelletized, mixing a carbonaceous material of grain sizes ranging from 0.1 to 3 mm in diameter to the crushed iron ore in an amount of up to 4% by weight, pelletizing the mixture thus prepared, and firing the resulting pellets; thereby providing pellets throughout each of which is dispersed macro-pores of sizes ranging from 0.1 to 3 mm in diameter at a ratio of up to 25% relative to all pores contained in each pellet.

Abstract: The specification discloses advantageous dry bearing materials in which a material having characteristics making it useful as a dry bearing material has on its contacting or bearing surface a multiplicity of closely spaced, small, blind holes each filled with solid lubricant. It has been found that the holes should be less than 1 mm in diameter and have a center to center spacing of less than 1 mm and the specification discloses a phosphor bronze material of the invention using a polytetrafluoroethylene/lead solid lubricant of useful properties.

Abstract: A structurally strong heat insulator is depicted in the backing plate and pressure plate regions of an aircraft multiple disc brake assembly. The insulator is constructed from a plurality of perforated metal sheets in order to withstand the large compressive forces experienced during a brake application. The sheets are compiled randomly into an insulating stack which thereby offsets the holes in adjacent sheets. The holes decrease the surface area and the offset increases the heat conduction path, both which reduce the amount of heat cnducted through the stack.

Abstract: A method of preparing a heat-transfer member having a porous metallic heat-transfer interface comprising the steps of:(a) disposing at least one surface of a substrate in contact with a solution containing a salt of a thermally conductive metal, and(b) depositing said metal from said solution upon said substrate so as to form a dendritic metallic layer thereon constituting said porous heat-transfer interface.

Abstract: Foamed metals and metal alloys which have a closed cellular structure are prepared by heating a metal body containing entrapped inert gas uniformly distributed throughout to a temperature above the melting point of the metal and maintaining the body at this temperature a period of time sufficient to permit the entrapped gas to expand, forming individual cells within the molten metal, thus expanding and foaming the molten metal. After cell formation has reached the desired amount, the foamed molten metal body is cooled to below the melting temperature of the metal. The void area or density of the foamed metal is controlled by predetermining the amount of inert gas entrapped in the metal body and by the period of time the metal body is maintained in the molten state. This method is useful for preparing foamed metals and metal alloys from any metal or other material of which a body containing entrapped inert gas can be prepared.

Abstract: The present invention pertains to the treatment of a metal surface with a durable low-friction material in such a way as to greatly enhance the lubricant properties of the metal surfaces. The surface coating formed is a chromium plated surface containing microcracks so prepared as to permit injection or insertion of perfluorocarbon compositions such as polytetrafluoroethylene in a fused or nearly-fused state. In the method of forming the surface coating as described, the surface is plated by electrodeposition in a chromic acid bath followed by baking to oxidize the external plated surface. In this way, the surface may then be reverse etched to expand the microcracks without affecting the external surface, following which the plated surface may be heated to, or in excess of, the fusion point of the polytetrafluoroethylene material which is inserted preferably by application to the surface from a solid rod.

Abstract: A process is disclosed for the preparation of a metallic and/or metal-ceramic and/or ceramic sponge with a three-dimensional cellular structure of filiform morphology, starting from a plastic sponge with a three-dimensional cellular structure of filiform morphology, which has been preliminarily metallized while maintaining substantially unaltered the initial geometrical shape, said process being characterized in that said metallized sponge is coated with a metallic and/or metal-ceramic and/or ceramic material, the coating with said metallic and/or metal-ceramic material being carried out by molten-spray deposition, galvanic co-deposition, evaporation under vacuum, or reactive sputtering, while the coating with the ceramic material is carried out by molten-spray deposition, reactive sputtering or chemical vapor deposition. The starting plastic sponge is foamed polyurethane preferably having a number of pores not exceeding 30 pores/inch, and a thickness not exceeding 25 mm.