Separating Material In Bulk Form About Electrode Patents (Class 429/132)
  • Patent number: 9029003
    Abstract: Disclosed is an electrode assembly of a lithium secondary battery, including an anode plate, a cathode plate, a separator for separating the anode plate and the cathode plate and conducting lithium ions of an electrolyte, and a composite film disposed between the anode plate and the separator and/or between the cathode plate and the separator. The composite film includes 5 to 95 parts by weight of an inorganic clay and 95 to 5 parts by weight of an organic polymer binder.
    Type: Grant
    Filed: March 1, 2012
    Date of Patent: May 12, 2015
    Assignee: Industrial Technology Research Institute
    Inventors: Angelia Sulaiman Lo, Chun-Wei Su, Chyi-Ming Leu, Chih-Jen Yang, Chang-Rung Yang, Jen-Chih Lo, Tzong-Ming Lee, Jing-Pin Pan
  • Patent number: 8986871
    Abstract: An electrode assembly and a secondary battery having the same improve efficiency and stability of the secondary battery. The electrode assembly includes: a positive electrode plate having a positive electrode collector on which a positive electrode coating portion and a positive electrode non-coating portion are formed; a negative electrode plate having a negative electrode collector on which a negative electrode coating portion and a negative electrode non-coating portion are formed; a separator disposed between the positive electrode plate and the negative electrode plate; and an insulating member disposed on one side of the positive or negative electrode non-coating portion, and formed adjacent to at least one of the ends of the positive electrode coating portion and/or at least one of the end of the negative electrode coating portion. The electrode assembly at least prevents damage to a separator generated due to non-uniformity of the ends of the electrode coating portion.
    Type: Grant
    Filed: March 11, 2014
    Date of Patent: March 24, 2015
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Jong-Ku Kim, Yoo-Eup Hyung
  • Patent number: 8906540
    Abstract: The invention relates to a biaxially oriented microporous film composed of at least three coextruded layers encompassing an internal cut-off layer and two external layers, wherein all three layers contain a mixture of propylene homopolymer and propylene block copolymer and ?-nucleation agent. The propylene block copolymer I of the external layers has a melting point exceeding 140° C. and the propylene block copolymer II of the internal layer has a melting range starting at a temperature ranging from 50 to 120° C. and the melting point of the propylene block copolymer I is greater than the melting point of the propylene block copolymer II.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: December 9, 2014
    Assignee: Treofan Germany GmbH & Co. KG
    Inventors: Thilo Mohr, Detlef Busch, Bertram Schmitz, Christian Peters
  • Patent number: 8871373
    Abstract: An insulation portion for an electrochemical cell having a plurality of slots into which bent electrode tabs are slid through during an assembly process of an electrochemical cell. A latch is disposed adjacent the slots and is movable from a resting position to a biased position to engage the electrode tabs. Attachment of the insulation portion to the electrochemical cell and bending of the electrode tabs can be robotically performed, such that controllers of an attachment device and bending device are in communication with each other.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: October 28, 2014
    Assignee: A123 Systems LLC
    Inventors: Charles E. Martin, Lucien Fontaine, William H. Gardner, Keith M. Bibby, Dale Beaver
  • Patent number: 8846237
    Abstract: An electrode assembly and a secondary battery having the same improve efficiency and stability of the secondary battery. The electrode assembly includes: a positive electrode plate having a positive electrode collector on which a positive electrode coating portion and a positive electrode non-coating portion are formed; a negative electrode plate having a negative electrode collector on which a negative electrode coating portion and a negative electrode non-coating portion are formed; a separator disposed between the positive electrode plate and the negative electrode plate; and an insulating member disposed on one side of the positive or negative electrode non-coating portion, and formed adjacent to at least one of the ends of the positive electrode coating portion and/or at least one of the end of the negative electrode coating portion. The electrode assembly at least prevents damage to a separator generated due to non-uniformity of the ends of the electrode coating portion.
    Type: Grant
    Filed: July 2, 2008
    Date of Patent: September 30, 2014
    Assignee: Samsung SDI Co. Ltd.
    Inventors: Jong-Ku Kim, Yoo-Eup Hyung
  • Patent number: 8835040
    Abstract: Separator for cylindrical cell of the outwardly guided type, wherein a sheet material is wound around a mandrel, and starting from the winding step until the insertion of a separator into the cell, an outward support is used that renders the binding of neighboring turns of the separator winding unnecessary, and the separator sheet has an extended portion, with the extension being at least equal to the radius of the separator cylinder, and with this extended portion being wetted with distilled or de-ionized water until the material softens and the winding and the mandrel are rotated and the bottom part is folded back and heat fused to close the separator cylinder.
    Type: Grant
    Filed: January 11, 2013
    Date of Patent: September 16, 2014
    Assignee: Hibar Systems, Ltd.
    Inventor: Djuro Slivar
  • Patent number: 8828581
    Abstract: An apparatus includes at least one battery storage compartment configured to store one or more encapsulated anodes and one or more encapsulated cathodes and at least one beverage storage compartment configured to store at least a component of a beverage. The apparatus also includes a manifold operably connected to the at least one battery storage compartment and to the at least one beverage storage compartment. The manifold is configured to receive at least one of the one or more encapsulated anodes, at least one of the one or more encapsulated cathodes, and at least a portion of the component of the beverage to form a battery that is configured to generate an electrical current.
    Type: Grant
    Filed: April 9, 2012
    Date of Patent: September 9, 2014
    Assignee: Empire Technology Development LLC
    Inventor: Glenn Godden
  • Patent number: 8440356
    Abstract: Disclosed is the present invention directed to a process for manufacturing an electrode assembly, including: prior to assembling to electrode, bending a cathode, having an active material layer coated on one major surface of a current collector, and an anode, having an active material layer coated on one major surface of another current collector, in a zigzag fashion in vertical sections; and after the bending of the cathode and the anode, fitting the cathode and the anode to each other, such that the electrode active material layers face each other, while a separator is disposed between the cathode and the anode.
    Type: Grant
    Filed: December 27, 2011
    Date of Patent: May 14, 2013
    Assignee: LG Chem, Ltd.
    Inventors: KiJae Kim, Min Su Kim, Hey Woong Park
  • Patent number: 8252451
    Abstract: The invention provides a battery electrode manufacturing method that includes a composition adjusting process of adjusting an electrode layer forming composition that includes a first electrode material having a particle size that is larger than an opening size of a porous collector, and a second electrode material having a particle size that is smaller than the opening size of the porous collector; and an application process of applying the electrode layer forming composition to the porous collector. The invention also provides a battery electrode having an inner electrode layer and an outer electrode layer.
    Type: Grant
    Filed: October 6, 2009
    Date of Patent: August 28, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Fuminori Mizuno, Shinji Nakanishi, Sanae Okazaki
  • Patent number: 8192857
    Abstract: A battery assembly includes a first cell and a second cell adjacent the first cell. A first insulator and a second insulator extend over and encapsulate first electrode and second electrode. A shell extends over the first and second insulators thereby encapsulating the first and second insulators. A mechanical connection is defined between the first insulator of the fist cell and the second insulator of the second cell.
    Type: Grant
    Filed: March 5, 2007
    Date of Patent: June 5, 2012
    Assignee: EnerDel, Inc.
    Inventors: Paul Leslie Kemper, Derrick Scott Buck, Bruce James Silk
  • Patent number: 8003249
    Abstract: A stacked battery sealed by a film casing shows a raised degree of resistance against vibrations.
    Type: Grant
    Filed: November 26, 2008
    Date of Patent: August 23, 2011
    Assignee: NEC Energy Devices, Ltd.
    Inventor: Yoshitomo Hirota
  • Patent number: 7985498
    Abstract: A lithium secondary battery that can improve safety of the battery. The lithium secondary battery comprises a jelly-roll type electrode assembly including first and second electrode plates having different polarities, and a separator interposed between the electrode plates. A porous ceramic film is coated on an active material of the first electrode plate, and the porous ceramic film is coated on one surface of an active material uncoated part of the first an outmost electrode plate and the porous ceramic film is not coated on another surface thereof.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: July 26, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Wanmook Lim
  • Patent number: 7604895
    Abstract: Provided is an electrochemical device comprising two types of separators having different energy to break, wherein the outermost electrode layer of the electrode assembly includes an active material non-coated cathode, an active material non-coated anode, and a separator (second separator) disposed between the cathode and anode and having relatively low energy to break compared to that of separators (first separator) in other electrode layers. Therefore, it is possible to remarkably improve safety of the battery by inducing primary short-circuiting in the outermost electrode layer of a battery, thus facilitating heat dissipation of the battery, upon application of external impact.
    Type: Grant
    Filed: March 28, 2005
    Date of Patent: October 20, 2009
    Assignee: LG Chem, Ltd.
    Inventors: Je Young Kim, Pil Kyu Park, Soonho Ahn, Sang-Young Lee, SeokKoo Kim, Young Tae Lee
  • Patent number: 7396612
    Abstract: A lithium ion secondary battery includes a positive electrode capable of absorbing and desorbing lithium ion, a negative electrode capable of absorbing and desorbing lithium ion, a porous film interposed between the positive electrode and the negative electrode, and a non-aqueous electrolyte: the porous film being adhered to a surface of at least one of the positive electrode and the negative electrode; the porous film including a filler and a resin binder; the resin binder content in the porous film being 1.5 to 8 parts by weight per 100 parts by weight of the filler; and the resin binder including an acrylonitrile unit, an acrylate unit, or a methacrylate unit.
    Type: Grant
    Filed: July 26, 2004
    Date of Patent: July 8, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Tsumoru Ohata, Junji Nakajima, Tetsuya Hayashi, Takashi Takano, Shigeo Ikuta, Kohei Suzuki, Kouji Nishida, Masao Fukunaga, Akiko Fujino
  • Patent number: 7223492
    Abstract: A laminated structure of a flat plate type solid oxide fuel cell is made up of an alloy metal separator having a flat plate and a slit plate, wherein the flat plate is brought into contact with the slit plate after the slit plate is brought into contact with an air pole or the air pole is brought into contact with the slit plate after the slit plate is brought into contact with the flat plate, whereby a problem with the working of the alloy metal separator can be eliminated, and also the excellent performance of the flat plate type solid oxide fuel cell can be maintained by using the separator.
    Type: Grant
    Filed: May 13, 2002
    Date of Patent: May 29, 2007
    Assignee: Tokyo Gas Co., Ltd.
    Inventors: Yoshitaka Baba, Yoshio Matsuzaki, Isamu Yasuda
  • Patent number: 7011906
    Abstract: A battery for electrical appliances that consume low voltage battery has a body containing a fluid material that is composed of active carbon and water therein, two conductive rods functioning as the opposite electrodes of the battery and extending into the body, and a water receptacle attached to the body. Water stored in the receptacle is able to be drawn into the body via a water absorbent bar to react with the two conductive rods. With such an arrangement, a chemical reaction of the two electrodes and water generates electricity to provide to an electrical appliance.
    Type: Grant
    Filed: December 31, 2002
    Date of Patent: March 14, 2006
    Inventor: Sung-Nien Kao
  • Patent number: 6890684
    Abstract: There is proposed a non-aqueous electrolyte secondary battery having an electrode assembly which is impregnated with a non-aqueous electrolyte solution, wherein the battery can be made thin while maintaining improved capacity, large-current characteristics and cycle life. The non-aqueous electrolyte secondary battery comprises a positive electrode, a negative electrode, a separator and a non-aqueous electrolyte solution. The production process of the battery comprises steps of preparing an electrode assembly by interposing a separator between a positive electrode and a negative electrode, impregnating the electrode assembly with an organic solvent which can dissolve the binder of the positive- and/or negative electrodes, bonding the positive electrode and the separator together and bonding the negative electrode and the separator together by drying the electrode assembly, and impregnating the electrode assembly with a non-aqueous electrolyte solution.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: May 10, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takahisa Ohsaki, Norio Takami, Hiroyuki Hasebe, Motoya Kanda, Asako Sato, Takashi Kuboki, Shuji Yamada
  • Patent number: 6855455
    Abstract: The invention relates to an electrode unit for rechargeable electrochemical cells, e.g. accumulator cells, whose energy storage properties are drawn from the deposition of an element such as metal or an alloy. The electrode unit has an electrode (2) and a porous separator (5a) nearly completely surrounding said electrode, wherein an electrically insulating spacer (3) covering at least one face of the electrode is disposed between the electrode and the separator. The spacer according to the invention makes it possible to provide the necessary space for the metal or alloy deposited on the electrode, particularly during charging of the accumulator cell. The mechanical pressure as a result of changes in the volume of the electrode due to the deposited metal or alloy are intercepted, thereby reliably preventing short circuits.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: February 15, 2005
    Assignee: Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.
    Inventors: Thomas Berger, Birgit Fuchs, Angela Piepke
  • Patent number: 6709785
    Abstract: The present invention relates to an electrochemical element, specifically an electrochemical element with improved energy density comprising multiply stacked electrochemical cells. In order to achieve such objects, the present invention provides an electrochemical element comprising electrochemical cells which are multiply stacked, said electrochemical cells formed by stacking full cells having a cathode, a separator layer, and an anode sequentially as a basic unit, and a separator film interposed between each stacked full cell wherein, said separator film has a unit length which is determined to wrap the electrochemical cells and folds inward every unit length to wrap each electrochemical cell starting from the center electrochemical cell to the outermost electrochemical cell continuously.
    Type: Grant
    Filed: October 5, 2001
    Date of Patent: March 23, 2004
    Assignee: LG Chemical Co., Ltd.
    Inventors: Hyang-Mok Lee, Soon-Ho Ahn, Kyung-Joon Kim, Jae-Hyun Lee
  • Patent number: 6656629
    Abstract: An electrochemical cell construction having a large anode-to-cathode interfacial surface area to realize improved high rate service performance in an easy-to-manufacture construction. A first electrode, such as the cathode, is formed having a conductive current collector integrally embedded therein. Separator material is disposed on both the inner and outer cylindrical walls of the first electrode. An outer electrochemically active material covers the outer separator material outside of the first electrode and an outer insulation is layered on top of the outer electrochemically active material to form a cathode bobbin. The cathode bobbin is disposed into a container having a closed bottom end and an open top end. A second electrode, such as an anode, is disposed in the inner cylindrical volume formed in the first electrode and a conductive path is provided between the outer electrochemically active material and the second electrode.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: December 2, 2003
    Assignee: Eveready Battery Company, Inc.
    Inventor: Dale R. Getz
  • Patent number: 6569560
    Abstract: A starved electrolyte battery utilizes resilient fibrous mat electrode plate separators. The resilient electrode plate separators extend beyond the peripheral edges of the electrode plates in the plate stack(s) of the battery and a) encapsulate, at least the major surfaces and certain portions, preferably all, of the electrode plate edges, and b) form electrolyte reservoirs within the battery external of the plate stack(s). Preferably, the resilient fibrous mat separators are made of microfibers and may be essentially uniform in density throughout their thicknesses or may include one or two relatively high density, high tensile strength fibrous surface layer(s) and a relatively low density, more resilient fibrous layer integral with and, in one embodiment, intermediate the two surface layers.
    Type: Grant
    Filed: July 3, 2000
    Date of Patent: May 27, 2003
    Assignee: Johns Manville International, Inc.
    Inventor: Phillip Charles Martin
  • Patent number: 6399241
    Abstract: It is an object to quickly disperse heat generated when short circuit occurs between a positive electrode and a negative electrode. A nonaqueous-electrolyte battery is disclosed which incorporates: an encapsulating medium constituted by a laminated film in which a unit cell is accommodated, wherein the laminated film of the encapsulating medium contains a metal material having a heat conductivity k at room temperatures which is 230 Wm−1K−1 or higher. Moreover, ratio R of the volume of the metal material portion of the encapsulating medium with respect to a capacity of 1 mAh of the unit cell is 0.0002 cm3/mAh≦R≦0.003 cm3/mAh.
    Type: Grant
    Filed: October 21, 1999
    Date of Patent: June 4, 2002
    Assignee: Sony Corporation
    Inventors: Tomitaro Hara, Tsuyonobu Hatazawa, Kazuhito Hatsuta
  • Patent number: 6387564
    Abstract: A non-aqueous secondary battery wherein internal short circuits caused by some kinds of manufacturing processes can be prevented by avoiding the falling of active material particles from end faces of sheet electrodes, and the battery capacity of an electrode plate laminate which can be stored in a battery can of the same size as those of the conventional laminates can be increased without increasing the thickness of the active material layer. In order to realize the features mentioned above, at least one of end face of each of positive electrode active material layers (1b) and negative electrode active material layers (2b) is coated with an aggregation layer of insulating material particles (3F) wherein insulating material particles are bonded with binders. The positive electrode active material layer (1b) is formed in such a size that it may not overhang the negative electrode active material layer (2b) which is paired with the positive electrode active material layer (1b) for a cell layer.
    Type: Grant
    Filed: November 29, 1999
    Date of Patent: May 14, 2002
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Masaya Yamashita, Shunsuke Oki, Yuko Ogawa
  • Patent number: 6326102
    Abstract: An electrochemical cell construction having a large anode-to-cathode interfacial surface area to realize improved high rate service performance in an easy-to-manufacture construction. A first electrode, such as the cathode, is formed having a conductive current collector integrally embedded therein. Separator material is disposed on both the inner and outer cylindrical walls of the first electrode. An outer electrochemically active material covers the outer separator material outside of the first electrode and an outer insulation is layered on top of the outer electrochemically active material to form a cathode bobbin. The cathode bobbin is disposed into a container having a closed bottom end and an open top end. A second electrode, such as an anode, is disposed in the inner cylindrical volume formed in the first electrode and a conductive path is provided between the outer electrochemically active material and the second electrode.
    Type: Grant
    Filed: November 24, 1998
    Date of Patent: December 4, 2001
    Assignee: Eveready Battery Company, Inc.
    Inventor: Dale R. Getz
  • Patent number: 6265108
    Abstract: A valve regulated lead-acid battery having a plurality of negative and positive electrode plates, a plurality of separators soaked with electrolyte interleaved between the plates, a negative strap and positive strap interconnecting the respective plurality of negative and positive electrodes includes separator material soaked with electrolyte disposed adjacent to the negative strap to thereby increase oxygen reduction.
    Type: Grant
    Filed: December 2, 1999
    Date of Patent: July 24, 2001
    Inventor: Subhas Chandra Chalasani
  • Patent number: 6207316
    Abstract: The invention relates to a rechargeable battery system with a plurality of electrodes in an electrolyte space filled with electrolyte, which can be tapped with the aid of an electrical tap. At least one of the electrodes is constructed as a substantially insoluble electrode of the second type. Said electrode also has a large-pore and small-pore separator arrangement or an electrochemically active coating provided with a surface profile, through which it is possible to reduce at least the structural and/or shape changes of the electrode during cyclic charging and discharging linked with the sinking of mechanically unstable discharge products.
    Type: Grant
    Filed: August 27, 1999
    Date of Patent: March 27, 2001
    Assignees: Stadtwerke Karlsruhe GmbH, EnBW Regional GmbH
    Inventor: Hans Juergen Pauling
  • Patent number: 6087045
    Abstract: A primer material for use with an electrode. The primer includes a fluid medium and electrochemically inert particulate having a dimensional thickness greater than the dimensional thickness of the fluid medium after the fluid medium is at least partially dried.
    Type: Grant
    Filed: July 9, 1998
    Date of Patent: July 11, 2000
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Denis G. Fauteux, Michael McLin
  • Patent number: 5635312
    Abstract: There is provided a layer-built chemical cell device, comprising a positive electrode including a current collecting material and an active substance, a negative electrode including another current collecting material and another active substance, an electrolyte and a separator both interposed between the positive electrode and the negative electrode. In such a layer-built cell device, the positive electrode and the negative electrode are in a belt-like shape, and are folded upon each other in a manner such that one electrode is always faced on both sides thereof with the other electrode, so as to form an electrode pair.
    Type: Grant
    Filed: December 12, 1995
    Date of Patent: June 3, 1997
    Assignee: Pioneer Electronic Corporation
    Inventors: Shuichi Yanagisawa, Takashi Yamada, Taishi Tsuji, Fumio Matsui
  • Patent number: 4382117
    Abstract: A separator for electrochemical high temperature cells having solid positive and negative electrodes and a molten liquid electrolyte formed through a poured accumulation of ceramic particles in which the electrolyte is mainly fixated. The porosity of the accumulation is especially high when there is added to the voids in the accumulation of particles also their own intrinsic porosity, to the degree that this consists of open pores. By using ion conducting particles, the ion penetration can be further enhanced.
    Type: Grant
    Filed: May 1, 1981
    Date of Patent: May 3, 1983
    Assignee: Varta Batterie Aktiengesellschaft
    Inventor: Dieter Kunze
  • Patent number: 4275129
    Abstract: In a high-temperature cell using, for example, the system Li(Al)/LiCl, KCl/MeS (wherein Me is a heavy metal) the operating temperatures and the composition of the molten electrolyte are so selected that a solid phase is created through partial precipitation of at least one of the components of the salt mixture, which provides the separator function between the electrode plates. For example, a non-eutectically composed molten electrolyte of 80% by volume LiCl and 20% by volume KCl, at a given temperature corresponding to the operating point in the phase diagram, contains a solid LiCl frame whose pore volume of about 50% is filled with ion-conducting residual molten LiCl and KCl. Through combination with non-electron conducting inert material in grid or powder form, the permeability of the precipitated solid separator can be further controlled.
    Type: Grant
    Filed: June 16, 1980
    Date of Patent: June 23, 1981
    Assignee: Varta Batterie Aktiengesellschaft
    Inventors: Wolfgang Kappus, Waldemar Borger