Abstract: Disclosed herein is a battery module including two or more plate-shaped battery cells sequentially stacked, wherein each of the plate-shaped battery cells is constructed in a structure in which an electrode assembly of a cathode/separator/anode structure is mounted in a battery case formed of a laminate sheet including a resin layer and a metal layer, and a heat exchange member, including a plurality of heat exchange plates and a frame to which the heat exchange plates are connected, is mounted at one side of a stack of the battery cells for removing heat generated from the battery cells during the charge and discharge of the battery cells.

Abstract: A battery module includes a plurality of electrochemical cells arranged in a first row and a second row offset from the first row. The battery module also includes a heat exchanger configured to allow a fluid to flow through the heat exchanger. The heat exchanger is disposed between the first and second rows of cells and has a shape that is complementary to the cells in the first and second rows of cells so that an external surface of the heat exchanger contacts a portion of each of the plurality of electrochemical cells. The heat exchanger is configured to route the fluid between an inlet and an outlet such that a path of the fluid flow includes a plurality of adjacent fluid flow segments.

Abstract: A battery pack includes a plurality of battery modules, each battery module including a plurality of battery units with positive and negative electrode terminals, and each battery unit including a plurality of battery cells, a plurality of bus bars connecting positive electrode terminals to negative electrode terminals of adjacent battery units, battery modules adjacent to each other in a horizontal direction being electrically connected to each other via the bus bar to form a loop, and a connection member electrically connecting battery modules adjacent to each other in a vertical direction.

Abstract: The present invention relates to, for example, printed circuit boards having a thin film battery or other electrochemical cell between or within its layer or layers. The present invention also relates to, for example, electrochemical cells within a layer stack of a printed circuit board.

Abstract: An assembled battery (10) according to the present invention is constructed by connecting a plurality of chargeable and dischargeable cells (12) in series, this assembled battery (10) including a plurality of cells (12), each cell (12) including a flat-shaped electrode body (80) which has a positive electrode and a negative electrode and a container (14) which houses the electrode body (80) and an electrolyte, wherein the plurality of cells (12) are constrained in a state where the cells (12) are aligned so that flat surfaces of the electrode bodies (80) oppose each other and a load is applied to the cells (12) in an array direction, and a spring constant of the electrode body (80) in the array direction in each of the constrained cells (12) is 10,000 kgf/mm or less.

Abstract: A battery pack includes: a plurality of batteries; a housing for containing the batteries; and at least one partition plate for separating the batteries from one another. The at least one partition plate includes a metal mesh and a heat insulating layer disposed on each side of the metal mesh. The heat insulating layer includes a foam material capable of foaming at a temperature of 110° C. or more and 200° C. or less, so that the thickness of the heat insulating layer increases when the foam material foams. Even when one of the batteries contained in the battery pack generates abnormal heat, the conduction of the heat to other batteries can be effectively suppressed.

Abstract: Copper metal or metal alloy workpieces and/or aluminum metal or metal alloy workpieces are joined in a solid state weld by use of a reactive material placed, in a suitable form, at the joining surfaces. Joining surfaces of the workpieces are pressed against the interposed reactive material and heated. The reactive material alloys or reacts with the workpiece surfaces consuming some of the surface material in forming a liquid-containing reaction product comprising a low melting liquid that removes oxide films and other surface impediments to a welded bond across the interface. Further pressure is applied to expel the reaction product and to join the workpiece surfaces in a solid state weld bond.

Abstract: High surface area energy chips that can be used to make high surface area electrodes and methods for making high surface area energy chips are described. The energy chips comprise a monolithic conductive material comprising an open network of pores having an average pore diameter between about 0.3 nm and 30 nm. The conductive material forms a thin chip having a thickness of about 300 microns or less, and the thickness across different portions of the chip varies by less than 10% of the thickness. The high surface area energy chips may be used as electrodes in a variety of energy storage devices and systems such as capacitors, electric double layer capacitors, batteries, and fuel cells.

Abstract: The present invention relates to a battery module including an aggregation comprising unit cells and a housing for housing the aggregation and circulating a coolant therein. The housing includes an inlet part disposed on an upper side of the aggregation, through which the coolant can flow into and along the housing in a length direction, and an outlet part connected to the inlet part, through which the coolant can be released out of the housing after cooling the unit cells while passing the aggregation.

Abstract: A battery includes a plurality of battery modules which are arranged in battery strings and are selectively activated or deactivated by driving. The battery module voltage of a respective battery module contributes to an output voltage of the corresponding battery string of the battery in the activated state. The battery further includes a switching converter topology which is coupled to the battery strings and is configured to selectively generate currents flowing into one or more of the battery strings.

Abstract: Disclosed is a method including (a) mixing a precursor of a material for preparing at least one material selected from the group consisting of low crystalline carbon and amorphous carbon with a metal and/or a non-metal capable of intercalating and deintercalating ions, followed by purification to prepare a mixture for coating, (b) mixing the mixture for coating with a crystalline carbon-based material to prepare a core-shell precursor in which the mixture for coating is coated on a core including the crystalline carbon-based material, and (c) calcining the core-shell precursor to carbonize the material for preparing the at least one material selected from the group consisting of low crystalline carbon and amorphous carbon into the at least one material selected from the group consisting of low crystalline carbon and amorphous carbon.

Abstract: A molded cooling fin and frame is described. The molded cooling fin and frame includes a corrugated center cooling fin; a pair of outer cooling fins on opposite sides of the corrugated center cooling fin, each of the outer cooling fins having a ridge around an edge; and a frame covering an edge of each of the outer cooling fins, the frame sealed to the edge of each of the outer cooling fins. A battery pack including the molded cooling fin and frame and a method of making the molded cooling fin and frame are also described.

Abstract: A battery module according to the principles of the present disclosure includes a plurality of battery cells, a pair of sideplates, and a pair of endplates. The sideplates are disposed on opposite sides of the plurality of battery cells and the endplates are disposed at opposite ends of the battery module. The sideplates include a first mating portion and the endplates include a second mating portion that engages the first mating portion to provide an interference fit. The interference fit joins the sideplates and the endplates together and bands the plurality of cells together between the sideplates and the endplates.

Abstract: A rechargeable lithium battery module includes a first rechargeable lithium battery cell combined with a second rechargeable lithium battery cell, the first rechargeable lithium battery cell being the same or different than the second rechargeable lithium battery cell, and the rechargeable lithium battery module has an output voltage of about 13.6 V to about 15.6 V.

Abstract: Disclosed is a method including (a) mixing a precursor of a material for preparing at least one material selected from the group consisting of low crystalline carbon and amorphous carbon with a hydrophilic material including an oxide capable of intercalating and deintercalating ions, followed by purification to prepare a mixture for coating, (b) mixing the mixture for coating with a crystalline carbon-based material to prepare a core-shell precursor in which the mixture for coating is coated on a core including the crystalline carbon-based material, and (c) calcining the core-shell precursor to carbonize the material for preparing the at least one material selected from the group consisting of low crystalline carbon and amorphous carbon into the at least one material selected from the group consisting of low crystalline carbon and amorphous carbon.

Abstract: A lithium- or lithium-ion electrochemical cell of the present invention comprises a lithium-containing cathode, an anode, and a non-aqueous lithium-containing electrolyte therebetween; wherein one or more of the anode and the cathode comprises at least one particulate carbon-containing material selected from the group consisting of one or more carbon-coated metal oxide or metal phosphate particles, carbon-containing metals that alloy with Li, carbon-containing metalloids that alloy with Li, or rounded carbon particles such as carbon spheres, prolate-shaped spheroids, oblate-shaped spheroids, and carbon nanotubes. In a preferred embodiment, the particulate carbon material is prepared by reacting one or more solid, solvent-free chemical precursor materials comprising the elements making up the material in an enclosed autogenic pressure reactor in which the precursor materials are dissociated and reacted at elevated temperature, thereby creating self-generated pressure within the reactor.

Abstract: According to one embodiment, a non-aqueous electrolyte battery includes an outer case, a negative electrode, a positive electrode including a current collector and a positive electrode layer formed on surface of the current collector and opposed to the negative electrode layer, and a non-aqueous electrolyte, wherein the positive electrode layer includes a layered lithium nickel cobalt manganese composite oxide and a lithium cobalt composite oxide, the positive electrode layer has a pore volume with a pore diameter of 0.01 to 1.0 ?m, the pore volume being 0.06 to 0.25 mL per 1 g of a weight of the positive electrode layer, and a pore surface area within the pore volume range is 2.4 to 8 m2/g.

Abstract: The present invention relates to a battery module case, and more particularly, to a battery module case in which sub-battery modules are slidably mounted in a vertical or horizontal direction, wherein each sub-battery module comprises one or more battery cells, electrode tabs extending in one direction from the respective battery cells, and a pouched type case consisting of aluminum laminate sheets for covering the surfaces of the battery cells, except for the surfaces on which the electrode tabs are formed. The battery module case of the present invention is formed into an assembly type structure to be coupled to the outer surfaces of the sub-battery modules, wherein the outer surfaces include surfaces on which the electrode tabs are formed. At least two or more sub-battery modules are stacked and arranged in parallel, such that the surfaces on which the electrode tabs are formed are aligned in the same direction.

Abstract: A battery module including a row of batteries; and end plates coupled to ends of the row of batteries, wherein the end plates include a reinforcing portion for increasing strength of the end plates.

Abstract: A battery pack including a bare cell including an electrode assembly, and a battery case including a body portion accommodating the electrode assembly, and a sealing portion extending from the body portion; and a bonding member bonding the sealing portion to the body portion, the bonding member having a slit formed therein.

Abstract: In some example embodiments, a battery described herein includes a plurality of foldable cells, that when folded takes the form of an asymmetric battery that can utilize available space within a portable electronic device and further is configured to present a curved form factor. In some example embodiments, the apparatus includes a first set of cells and a second set of cells. The first set of cells and the second set of cells are disposed on a sheet that is foldable such that the first set of cells and the second set of cells form a folded battery configuration.

Abstract: A container for testing an electrochemical cell having at least one anode and at least one cathode. The container includes a base and a lid movably coupled to the base between an open position and a closed position. The base and the lid cooperate to define an internal cavity that is sized to receive the electrochemical cell.

Abstract: A rechargeable battery adapted to prevent or reduce overcharge. A rechargeable battery includes a case containing an electrode assembly; a cap plate coupled to the case and sealing an opening of the case; a first electrode terminal connected to a first electrode of the electrode assembly and electrically connected to the case; a second electrode terminal connected to a second electrode of the electrode assembly and electrically insulated from the case when a pressure inside the case is less than a threshold pressure; and a short-circuit unit including a short-circuit member connected to the second electrode terminal, the short-circuit unit adapted to short-circuit the second electrode terminal to the case by swelling a portion of the case to contact the short-circuit member when the pressure inside the case is equal to or greater than the threshold pressure.

Abstract: A battery pack for use in a vehicle may comprise battery cells, with each of the battery cells including a main body and a foil cell tab extending from the main body, with the battery cells arranged into a first set and a second set; an interconnect having a first leg, a second leg, and a bridge connecting the legs; first weld locations securing the foil cell tabs of the first set of battery cells to the first leg; and second weld locations securing the foil cell tabs of the second set of battery cells to the second leg. The foil cell tabs or the legs of the interconnect or both may include relief slots extending between the weld locations. Also, the thickness of a set of the tabs may be equal to the thickness of the leg to which they are welded.

Abstract: Disclosed is a device for laminating an electrode assembly including a cathode, an anode and a separator interposed therebetween laminated in this order by thermal bonding, the device including an inlet, through which a web having the cathode/separator/anode laminate structure is fed, a heater to heat the web and thereby induce thermal bonding between the cathode, the separator and the anode, an outlet through which the thermally bonded web is discharged, and a transporter to transport the web through the inlet, the heater and the outlet, wherein the transporter imparts a transport driving force to the web in a state that the transporter contacts at least one of the top and the bottom of the web and the heater directly heats a region of the transporter contacting the web and thereby transfers thermal bonding energy to the web.

Abstract: According to one embodiment, a nonaqueous electrolyte battery includes a positive electrode, a negative electrode and a nonaqueous electrolyte. The positive electrode includes a compound, which is represented by LiFe1?xMnxSO4F wherein 0?x?0.2, and has at least one kind of crystal structure selected from tavoraite and triplite. The negative electrode includes a titanium-containing oxide.

Abstract: A battery pack for an electric power tool has a housing and a housing cover that closes off the housing. Battery cells are arranged in the housing and electrically conductingly connected to one another. An electronic circuit for monitoring operating parameters of the battery cells is provided wherein the electronic circuit is mounted on a circuit board and is arranged in the housing. The housing cover has an inner side facing the battery cells. The inner side has a receptacle that is delimited by an outer receptacle rim. The circuit board is received in the receptacle and is spaced from a bottom of the receptacle so that a filling space is provided between circuit board, bottom of the receptacle, and the receptacle rim. A cured potting compound fills out the filling space.

Abstract: Disclosed is a device for notching, at an interval of a unit electrode, a continuous electrode sheet in which an electrode active material is applied to one or both surfaces thereof, to form a plurality of unit electrodes from the electrode sheet, the device including a press to press notches on the top and the bottom of the electrode sheet at a set position, and two or more grippers arranged at the rear of the press based on a feed direction of the electrode sheet, the grippers drawing and transporting the electrode sheet by one pitch, a size corresponding to the unit electrode according to operation of the press, wherein while one of the grippers draws and transports the electrode sheet, the remaining grippers move to a position for drawing.

Abstract: A porous electrode for a flow battery includes a first layer having a first average pore size and a second layer having a second average pore size, wherein the second pore size is smaller than the first pore size.

Abstract: A dummy battery cell has a housing, electrodes arranged within the housing, and terminals which are electrically conductively connected to the electrodes. The dummy battery cell is configured such that the housing is configured to hold an electrolyte. Instead of an electrolyte, however, the dummy battery cell has a filler which does not contain an electrolyte. The filler is effective for the battery cell type. A battery, a battery module and a battery system contain at least one such dummy battery cell.

Abstract: According to one embodiment, a battery includes, an electrode body includes a positive electrode plate, a negative electrode plate, and an insulating separator disposed between the positive and negative electrode plates, a lead electrically connected to the electrode body, and a metal terminal includes a cavity electrically connected to the lead at any one point.

Abstract: Disclosed is a device for cutting an electrode sheet laminate wherein two or more continuous electrode sheets, in which an electrode active material is applied to one or both surfaces thereof, are laminated, to form a plurality of unit electrode laminates from the electrode sheet laminate, the device including a cutter to cut the electrode sheet laminate at a set position and thereby form unit electrode laminates, and two or more transport grippers arranged at the front of the cutter based on a feed direction of the electrode sheet laminate, the transport grippers drawing and transporting the electrode sheet laminate by one pitch, a size corresponding to the unit electrode laminate according to operation of the cutter, wherein while one of the transport grippers draws and transports the electrode sheet laminate, the remaining transport grippers move to a position for drawing.

Abstract: Disclosed herein is a battery pack including secondary batteries which can be charged and discharged. The battery pack is configured such that secondary batteries having different sizes are stacked to form a stair-like structure having a width and a height.

Abstract: The invention provides for an energy storage system that has a first plurality of battery cells that each are capable of a first C-rate. The plurality of battery cells can be charged at an equivalent rate on a kWh/minute basis as a second plurality of battery cells that each are capable of second C-rate, with the second C-rate being higher than the first C-rate. The first plurality of battery cells may have an energy storage capacity which is approximately twice the energy storage capacity for the second plurality of cells.

Abstract: A battery pack includes a battery cell including an electrode assembly, a case accommodating the battery cell inside the battery pack, an external terminal at an upper outside portion of the case, the external case being electrically connected to the battery cell, the external terminal having a protruding end, a foreign substance receiver at the upper outside portion of the case, the foreign substance receiver being between the protruding end of the external terminal and the case being positioned to trap foreign substances generated at the external terminal, and a magnetic body installed inside the foreign substance receiver, the magnetic body being spaced apart from the external terminal.

Abstract: A battery cell module includes a plurality of battery cells, in particular lithium-ion battery cells which are arranged in a packet and each of which has a substantially prismatic cell housing. Each cell housing has the three dimensions: housing height, housing width, and housing depth. Two of the dimensions are carried out in a substantially identical manner in all the battery cells of the battery cell module, and the third dimension is carried out differently in at least two battery cells of the battery cell module. A battery includes said battery cell module and a motor vehicle includes said battery.

Abstract: A motor vehicle includes an electric drive motor for driving the motor vehicle and a battery connected to the electric drive motor. The battery includes a plurality of battery cell lines, each battery cell line has a plurality of battery cells mounted in series between a respective first pole and a respective second pole.

Abstract: An electrochemical energy converter device (1) with at least one in particular rechargeable electrode assembly (2), which is provided so as to make electrical energy available, at least temporarily, in particular to a consumer load, which has at least two electrodes (3, 3a) of differing polarity, with at least one current conducting device (4, 4a), which is provided to be electrically connected, preferably materially connected, with one of the electrodes (3, 3a) of the electrode assembly (2), with a cell housing (5) with a first housing part (6), wherein the first housing part (6) is provided so as to enclose the electrode assembly (2) at least in certain sections.

Abstract: Disclosed is lithium iron phosphate having an olivine crystal structure, wherein the length in the direction [001] is greater than the length in the direction [010] when the Li+ diffusion direction is the direction [010] in the lattice structure of the crystal.

Abstract: A surface-mediated cell (SMC) comprising: (a) a cathode comprising a carbon-based cathode active material having a surface area to capture or store lithium thereon; (b) an anode comprising an anode current collector alone, or combined anode current collector and anode active material; (c) a porous separator disposed between the anode and the cathode; (d) a lithium-containing electrolyte, wherein the anode and/or cathode active material has a specific surface area no less than 100 m2/g in direct physical contact with the electrolyte to receive lithium ions therefrom or to provide lithium ions thereto; and (e) a lithium source disposed in at least one of the two electrodes when the cell is made, and the cell has an open-circuit voltage (OCV) of at least 0.8 volts; wherein the cell operates between a lower voltage limit lower than the OCV and an upper limit of between 3.8 and 4.5 volts.

Abstract: A battery box includes at least one battery and a switch apparatus. The switch apparatus includes a first conductor, a second conductor, and an operation element. The first conductor includes a first conductive portion and a first contact portion protruding from the first conductive portion. The second conductor includes a second conductive portion and a second contact portion protruding from the second conductive portion. The operation element is movable with respect to the housing and able to resist the second conductive portion along with the movement of the operation element. When the operation element is moved to resist the second conductive portion, the second contact portion contacts with the first contact portion, and when the operation element is moved to separate from the second conductive portion, the second contact portion does not contact with the first contact portion. An electronic device using the battery box is also provided.

Abstract: Disclosed herein is a battery having a cell tab connection structure made using resistance welding. A support member is interposed between the cells to support the cells. A terminal is placed on an upper surface of the support member. Tabs of each of the cells or both side edges of the terminal are bent, and the terminal is joined to the corresponding tabs of the cells by resistance welding.

Abstract: A battery for a portable electronic device includes a recess, a number of electronic strips arranged on the bottom surface of the recess, and a number of latching slots defined in the sidewall of the recess.

Abstract: A battery pack includes a battery assembly constructed of rectangular battery cells that are arranged side by side. End plates are arranged on the end surface of the assembly. Metal bind bars securely hold the assembly and the plates. Each bar includes bent parts that are formed by bending the both bar end parts toward a common direction. The bar is formed in a substantially rectangular U shape as viewed from the bar edge side The bent parts on the both bar ends are coupled to the plates so that the assembly is interposed and secured between the plates. A bent-part-side engagement structure is formed in a coupling area of the bent part of the bar. An end-plate-side engagement structure is positioned in the plate to face the bent part. When the bent-part-side and end-plate-side engagement structures engage with each other, the bar is fastened to the plates.

Abstract: A battery module having a cooling manifold is provided. The battery module includes a plurality of battery cell assemblies having a plurality of heat exchangers. The battery module further includes a first cooling manifold having a first inlet aperture extending therethrough and a first plurality of outlet apertures extending therethrough. The battery module further includes a first plurality of ported screws disposed through the first plurality of outlet apertures and configured to fluidly and physically couple the plurality of heat exchangers to the first cooling manifold.

Abstract: A battery cell assembly in accordance with an exemplary embodiment is provided. The assembly includes a first frame member having a first plurality of tabs extending away from a first peripheral edge of the first frame member. Each tab of the first plurality of tabs has a first coupling feature at a distal end of the respective tab. The assembly further includes a second frame member having a plurality of slots extending into a second peripheral edge of the second frame member. The assembly further includes a battery cell disposed between the first and second frame members, and each first coupling feature of each tab of the first plurality of tabs is configured to engage a respective slot of the plurality of slots of the second frame member to fixedly hold the first and second frame members together.

Abstract: A nonaqueous electrolyte battery includes a positive electrode, a negative electrode and a nonaqueous electrolyte. At least one of the positive electrode and the negative electrode comprises a current collector made of aluminum or an aluminum alloy and an active material layer laminated on the current collector. The active material layer contains first active material particles having an average particle diameter of 1 ?m or less and a lithium diffusion coefficient of 1×10?9 cm2/sec or less at 20° C., and second active material particles having an average particle diameter of 2 to 50 ?m. A true density of the second active material particles is larger by 0.01 to 2.5 g/cm3 than a true density of the first active material particles.

Abstract: The methods in this disclosure allow for the identification, selection, and arrangement of cells, blocks, and modules in large scale battery systems, such as electric vehicle battery systems. An example embodiment of the present invention allows for the identification of the cells, blocks, and modules with a unique identifier or associated parameter (e.g., internal resistance contributions or capacity). Additionally, to form a block, cells may be selected from a group of capacity-range sorting bins. Based on a parameter of the cell, a pseudo-number generator may be also be used to select cells from an available inventory of cells as maintained in a cell database based. Cells may also be placed in a block for uniform effective cell impedance and even cell aging while minimizing overall block capacity degradation caused by cycling. Block capacities may also be computed based on a known average temperature gradient during operation.

Abstract: A packaging structure, packaging material and a packaging method for a battery pack including multiple battery cell units, multiple conductive units and one or more packaging materials are provided. The conductive units are electrically connected to the battery cell units. The packaging material is filled to gaps between the battery cell units and tightly bonded to surfaces of the battery cell units. The battery pack has an integrated structure. Therefore, the battery cell units do not move relative to each other, and breaking of connections between the battery cell units and a conductive metal line or sheet can be avoided.

Abstract: A lithium ion battery includes at least one battery cell. The battery cell includes a cathode electrode, an anode electrode, and a separator. The separator is sandwiched between the cathode electrode and the anode electrode. At least one of the cathode electrode and the anode electrode includes a current collector. The current collector is a carbon nanotube layer consisting of a plurality of carbon nanotubes.