Alkaline Patents (Class 429/206)
  • Patent number: 6153330
    Abstract: The performance characteristics of alkaline manganese dioxide cells are improved by applying a thin, polymeric coating to the inner surface of an unplated steel positive current collector, and including a silicon compound in the coating. The polymeric coating comprises, in combination, a first film forming binder component and a second component comprising an electrically conductive component such as carbon or a filler. The combination of the coating and the silicon compound reduces the internal resistance of the cell, and may be used on unplated steel.
    Type: Grant
    Filed: July 31, 1998
    Date of Patent: November 28, 2000
    Assignee: Rayovac Corporation
    Inventors: Kenneth H. Kenyon, Joseph L. Passaniti
  • Patent number: 6143041
    Abstract: A method for manufacturing a button-type alkaline cell comprises forming and working a negative electrode having an inner surface of Cu using a die having a ceramic portion while abutting the ceramic portion of the die with at least the Cu inner surface of the negative electrode. The thus formed and worked negative electrode is then combined with a positive electrode compound, a negative electrode compound, a separator, a positive electrode, a gasket and an alkaline electrolyte to form the button-type alkaline cell.
    Type: Grant
    Filed: September 12, 1997
    Date of Patent: November 7, 2000
    Assignees: SII Micro Parts Ltd., Ishizaki Press Ind. Co. Ltd.
    Inventors: Mutsuo Nozawa, Koji Tanno, Kazuyuki Takahashi, Morio Ishizaki
  • Patent number: 6103424
    Abstract: A rectangular battery having an electrode group which is inserted in a battery case having an airtight structure. The electrode group is formed by alternately stacking positive electrodes and negative electrodes via separators. The battery case is rectangular had has a closed bottom and an open part that is airtightly sealed by a cover. The outermost electrodes, which are located on both faces of the electrode group, are coated with an active material on a surface of a core. Furthermore, the outermost electrodes have the same polarity and the cores thereof directly contact an inside surface of the outer battery case. In one embodiment, the capacity of the outermost electrodes is smaller than the capacity of the inwardly disposed electrodes of the same polarity.
    Type: Grant
    Filed: March 11, 1998
    Date of Patent: August 15, 2000
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takeo Hamamatsu, Masao Inoue, Takashi Nagase, Satoru Kometani, Nobuyoshi Oi, Hirofumi Sako, Hiroshi Sato, Tadashi Ise, Yasushi Kuroda
  • Patent number: 6099991
    Abstract: An electrode excellent in high-rate discharge characteristics is provided by increasing the adhesive strength of the conductive core material to the sintered nickel porous body which form the sintered type substrate. The electrode of the present invention uses a sintered substrate containing a part wherein the diameter of the pores of the sintered nickel porous body becomes successively smaller from the joining interfaces of the conductive core material toward the outside surfaces of the substrate. The region wherein the diameter is greater than in other parts preferably ranges within about 1/5 of the substrate thickness starting from both surfaces of the core material toward the outside surfaces of the substrate.
    Type: Grant
    Filed: March 19, 1998
    Date of Patent: August 8, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Toru Inagaki, Hiroki Takeshima, Kazushige Sugimoto, Hideo Kaiya
  • Patent number: 6057057
    Abstract: A conductive agent for use in alkaline storage batteries in accordance with one aspect of the present invention contains 0.1 to 10% by weight sodium. This sodium content results from cobalt or a cobalt compound, to which an aqueous solution of sodium hydroxide is added and heated to 50 to 200.degree. C. A non-sintered nickel electrode for use in alkaline storage batteries is also proposed. In this electrode, the aforesaid conductive agent in accordance with the present invention is added to a pulverulent active material consisting of grains of nickel hydroxide or grains mainly constituted by nickel hydroxide such that 1 to 20 parts by weight of the conductive agent is added to 100 parts by weight nickel hydroxide contained in the pulverulent active material. Another non-sintered nickel electrode for use in alkaline storage batteries is also proposed.
    Type: Grant
    Filed: February 6, 1997
    Date of Patent: May 2, 2000
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Mutsumi Yano, Mitsuzo Nogami, Katsuhiko Shinyama, Masao Inoue, Hiroshi Watanabe, Reizo Maeda, Ikuo Yonezu, Koji Nishio
  • Patent number: 6051333
    Abstract: A cell comprising an electrode body having positive and negative electrodes which are spirally wound with interposing a separator therebetween and a cell case in which the electrode body is inserted, wherein a pair of the negative electrodes face respective surfaces of the positive electrode through the separator, and the negative electrodes are in contact with each other substantially in the second and subsequent turns, or wherein the negative electrode comprises a metal substrate and a pair of layers of electrode active material formed on both surfaces of the substrate, provided that the negative electrode which is present in at least one of the innermost and outermost turns of electrode body carries the layer of the electrode active material only on one side of the substrate, and each layer of the electrode active material of the negative electrode faces the positive electrode through the separator.
    Type: Grant
    Filed: November 8, 1996
    Date of Patent: April 18, 2000
    Assignee: Hitachi Maxell, Ltd.
    Inventors: Ryo Nagai, Hiroshi Fukunaga, Shoichiro Tateishi
  • Patent number: 6040088
    Abstract: A sodium polyacrylate superabsorbent polymer made by bulk polymerization and characterized as described herein is a superior gelling agent when provided at a suitable concentration in a gelled anode for an alkaline electrochemical cell. Suitable gelled anodes, alkaline electrochemical cells containing such gelled anodes, and methods for making and using same are also described.
    Type: Grant
    Filed: April 15, 1997
    Date of Patent: March 21, 2000
    Assignee: Rayovac Corporation
    Inventors: Patricia S. Bennett, Kenneth H. Kenyon, Ronald J. Ekern, Janna L. Rose, Josie B. Wieser
  • Patent number: 6033805
    Abstract: By using a thin film-formed positive electrode, and negative electrode and a film separator, the capacity density of the electrode plate can be improved and at the same time a nickel-hydrogen secondary battery with a higher capacity can be easily obtained; as a result a nickel-hydrogen secondary battery with a higher capacity density can be provided.
    Type: Grant
    Filed: December 23, 1997
    Date of Patent: March 7, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yoshitaka Dansui, Kenji Suzuki, Kohji Yuasa
  • Patent number: 6030725
    Abstract: The present invention provides alkaline storage batteries of which high-rate discharge characteristic at low-temperature, cycle life, and storage performance at high-temperature are improved in good balance and the cost performance is superior even when the content of cobalt is made extremely low by using in the negative electrode consisting of hydrogen absorbing alloy powders based on MmNi system alloys comprising MmNi.sub.5 system alloy which remains mostly crystalline in phase when absorbing hydrogen and Mm.sub.2 Ni.sub.7 system alloy which turns mostly amorphous in phase upon absorbing hydrogen.
    Type: Grant
    Filed: March 25, 1998
    Date of Patent: February 29, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yoshio Moriwaki, Akihiro Maeda, Hirokazu Kimiya, Isao Matsumoto
  • Patent number: 6013387
    Abstract: A hydrogen absorbing alloy is disclosed for use as the negative electrode in alkaline batteries. The general formula of the alloy is AB.sub.x M.sub.y, wherein A is selected from the rare earth element La or a mischmetal thereof; B is selected from the group consisting of Ni, Fe, Mn, Cr, Cu, Co, and mixtures thereof; M is selected from the group consisting of Al, In, Zn, Sn, Ga, Si, Ge, Bi, and mixtures thereof; 4.5.ltoreq.x.ltoreq.5.5; and 0.3<y.ltoreq.0.6. This alloy has a longer cycle life, along with larger capacity and better reactivity.
    Type: Grant
    Filed: June 22, 1998
    Date of Patent: January 11, 2000
    Assignee: Li-Ho Yao
    Inventors: Li-Ho Yao, Yongchang Huang, Wenhua Liu
  • Patent number: 6013192
    Abstract: The present invention relates to a dry composition of materials to be used n a battery system. The dry composition comprises a mixture consisting of sodium hydroxide and sodium oxide. In a first reservoir in the battery system, the mixture is present in an amount sufficient to form with water a heated sodium hydroxide electrolyte solution having a 15% by weight concentration of sodium hydroxide. In a second reservoir in the battery system, the mixture is present in an amount sufficient to form with water a heated sodium hydroxide electrolyte solution having to up to about 75% by weight concentration of sodium hydroxide. The present invention also relates to a battery system and a method for generating electrical power which utilize the aforementioned dry composition of materials.
    Type: Grant
    Filed: September 16, 1997
    Date of Patent: January 11, 2000
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Steven P. Tucker, Raymond W. Roberts, Eric G. Dow, James R. Moden
  • Patent number: 6013390
    Abstract: Disclosed is a sealed alkaline storage battery with an increased utilization of a positive electrode active material comprising a nickel oxide and with drastically enhanced capacity density. The positive electrode active material is a nickel based multi-metals oxide containing at least one element such as Mn which promotes the formation of .gamma. phase during charging. The ratio A.sub..gamma. /A.sub..beta. of the integrated intensity A.sub..gamma. of the diffraction peak at d=about 7 angstroms attributed to the .gamma. phase to the integrated intensity A.sub..gamma. of the diffraction peak at d=about 4.5 to 5.0 angstroms attributed to the .beta. phase of the oxide in the completely charged state is not smaller than 0.4. The electrolyte comprises an aqueous solution containing at least one of K.sup.+ and Na.sup.+ as a cationic component and the total concentration of the above-mentioned cationic component in the completely charged state is within a range between 4 and 12 mol/l.
    Type: Grant
    Filed: September 8, 1997
    Date of Patent: January 11, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hirokazu Kimiya, Hidekatsu Izumi, Youichi Izumi, Hiroyuki Sakamoto, Akihiro Maeda, Isao Matsumoto
  • Patent number: 6007946
    Abstract: In the non-sintered nickel electrode for an alkaline storage battery according to the invention, a yttrium metal powder and/or a yttrium compound powder has been added to a particulate active material comprising composite particles each consisting of a nickel hydroxide core and a sodium-doped cobalt compound shell. Because the yttrium metal powder and/or yttrium compound powder inhibits the diffusion of cobalt into the nickel hydroxide core, the non-sintered nickel electrode of the invention exhibits a high utilization efficiency not only in an initial phase of charge-discharge cycling but over a long time of use. Moreover, because the yttrium metal powder and/or yttrium compound powder enhances the oxygen overpotential, the non-sintered nickel electrode for an alkaline storage battery according to the invention shows very satisfactory charge characteristics particularly at high temperatures.
    Type: Grant
    Filed: June 24, 1997
    Date of Patent: December 28, 1999
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Mutsumi Yano, Mitsuzo Nogami, Katsuhiko Shinyama, Kousuke Satoguchi, Mitsunori Tokuda, Ikuo Yonezu, Koji Nishio, Masao Inoue, Shin Fujitani
  • Patent number: 6001325
    Abstract: The present invention provides a process for generating acid-free lithium salt solutions for lithium and lithium ion batteries and for preparing high purity lithium salts. The invention comprises removing acid species from lithium salt solutions such as lithium hexafluorophosphate solutions using weak base resins. The process does not require the addition of a base such as ammonia which when added to the electrolytic solution generally must be removed from the final product. Once the lithium salt has been treated by the weak base resin, the substantially acid-free lithium salt solution may be recovered from the weak base resin to provide a solution which may be used as an electrolytic solution or which may be used to prepare high purity lithium salts.
    Type: Grant
    Filed: June 9, 1997
    Date of Patent: December 14, 1999
    Assignee: FMC Corporation
    Inventors: Dennis J. Salmon, D. Wayne Barnette
  • Patent number: 5994254
    Abstract: A ceramic material, having the general formula:A.sub.x B.sub.y O.sub.2-.delta.whereinx.ltoreq.1 and y.ltoreq.1 and -1.delta.<1, andA is one or more metals selected from the group of Ti,Zr, Hf, Ce and Th or mixtures thereof;B is at least two metals selected from group 2a, 3b and the lanthanide group of metals.
    Type: Grant
    Filed: March 15, 1999
    Date of Patent: November 30, 1999
    Assignee: Haldor Topsoe A/S
    Inventors: Petru Gordes, Niels Christiansen
  • Patent number: 5984982
    Abstract: A method of manufacturing conductive cobalt oxyhydroxide, including providing a positive electrode, a negative electrode, a CoOOH precursor, and a basic solution to form a combination; applying a current to the positive electrode to form conductive CoOOH on the positive electrode; then removing the conductive CoOOH from the combination, is disclosed.
    Type: Grant
    Filed: September 5, 1997
    Date of Patent: November 16, 1999
    Assignee: Duracell Inc.
    Inventors: Guang Wei, Weifang Luo
  • Patent number: 5981105
    Abstract: A metal oxide electrode which uses no additives and only a small amount of a non-film forming binder are capable of discharging at very high current density with near complete utilization of the active material. Oxides of silver and copper are used because the reaction products are more conductive than the conductivity of the reactants.
    Type: Grant
    Filed: June 30, 1997
    Date of Patent: November 9, 1999
    Assignee: EMF Systems, Inc.
    Inventors: David F. Smith, George R. Graybill
  • Patent number: 5962165
    Abstract: A hydrogen-absorbing alloy which is excellent in stability in an aqueous solution and in mechanical pulverizability is disclosed. This hydrogen-absorbing alloy contains an alloy represented by the following general formula (I):Mg.sub.2 M1.sub.y (I)wherein M1 is at least one element selected (excluding Mg, elements which are capable of causing an exothermic reaction with hydrogen, Al and B) from elements which are incapable of causing an exothermic reaction with hydrogen; and y is defined as 1<y.ltoreq.1.5.
    Type: Grant
    Filed: January 22, 1997
    Date of Patent: October 5, 1999
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shinji Tsuruta, Tatsuoki Kohno, Motoya Kanda
  • Patent number: 5955216
    Abstract: A sealed alkaline storage battery of the present invention employs a non-woven fabric having a double-layer structure of a dense and sparse layers as a separator to separate a positive electrode from a negative electrode, the sparse layer facing the negative electrode and being lower than the dense layer in fiber density.
    Type: Grant
    Filed: September 23, 1997
    Date of Patent: September 21, 1999
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yasuko Hoshina, Yohei Hattori, Noboru Ito, Nobuyasu Morishita, Munehisa Ikoma
  • Patent number: 5939222
    Abstract: A spirally wound storage cell having an alkaline electrolyte, the storage cell being in particular of the nickel-cadmium type or of the nickel metal hydride type, and including at least one positive electrode and at least one negative electrode on either side of a non-woven separator made up of fibers made exclusively of polypropylene, said storage cell being characterized by the fact that said separator (5) comprises first and second superposed layers, said first layer (6) being obtained by the "spun-bond" method and serving as a support, and said second layer (7) being obtained by needling fibers on said first layer, the needling tangling the fibers of the second layer together, and bonding them to the fibers of the first layer.
    Type: Grant
    Filed: October 14, 1997
    Date of Patent: August 17, 1999
    Assignee: Alcatel Alsthom Compagnie Generale d'Electricite
    Inventors: Stephane Senyarich, Patrick Viaud
  • Patent number: 5919588
    Abstract: The invention relates to alkaline primary cells comprising a zinc gel as the anode material, an aqueous alkaline electrolyte, a separator and a cathode material containing manganese dioxide, wherein the cathode material comprises 0.1-5% by weight of alkali metal titanates and/or alkaline earth metal titanates.
    Type: Grant
    Filed: April 15, 1997
    Date of Patent: July 6, 1999
    Assignee: Varta Batterie Aktiengesellschaft
    Inventors: Horst-Udo Jose, Wolfgang Puin, Christoph Klaus
  • Patent number: 5840442
    Abstract: There is provided a battery activating method for an alkaline rechargeable battery, in which the capacity is not decreased even when the battery voltage is decreased by continuous load connection or self discharge. The temperature at the start of charging is set at 30.degree. to 80.degree. C. when activation is performed by charging the alkaline rechargeable battery having a nickel electrode, in which the powder of divalent cobalt compound, for example, CoO powder is contained in an active substance mixture, as a positive electrode.
    Type: Grant
    Filed: December 12, 1996
    Date of Patent: November 24, 1998
    Assignee: Furukawa Denchi Kabushiki Kaisha
    Inventor: Hidetoshi Abe
  • Patent number: 5837402
    Abstract: Zinc powder comprising particles having part or all of their surfaces coated either with copper and/or indium or with silver is used as a battery material or an active material for the negative electrode in a battery. The powder can be used as an anode active material in a secondary battery to achieve a higher discharge capacity and better cycle characteristics.
    Type: Grant
    Filed: December 19, 1996
    Date of Patent: November 17, 1998
    Assignee: Dowa Mining Co., Ltd.
    Inventors: Kiyoshi Araki, Masamitsu Kaga, Toshiya Kitamura, Makiko Yanagisawa, Fumihiro Sato
  • Patent number: 5830601
    Abstract: An electrochemical battery cell (10) including a zinc electrode (20), and may be fabricated with an electrolyte (50) system including an electrolyte active species and a modifier. The electrolyte active species is typically a metal hydroxide such as KOH or NaOH, while the modifier may be a porphine such as a metal porphine, and/or a polymeric material. The polymeric material may be, for example, a polyvinyl resin such as polyvinyl alcohol or polyvinyl acetate. The resulting electrolyte typically includes between 3 and 10 weight percent of the polyvinyl resin, 5 and 50 weight percent of the metal hydroxide, and between 1 PPM and 1 wt % of the modifier. Employing such an electrolyte in a cell including a zinc electrode results in an energy storage device having improved power density and substantially longer cycle life.
    Type: Grant
    Filed: March 11, 1996
    Date of Patent: November 3, 1998
    Assignee: Motorola, Inc.
    Inventors: Ke Keryn Lian, Han Wu, Changming Li
  • Patent number: 5817435
    Abstract: A casing of sealed alkaline storage battery to be stacked in plural number in one direction, each provided with a safety vent; each casing is made of a polymer alloy which mainly comprises polyphenylene ether, polystyrene and an elastomer; at least one outersurface of the casing has a plurality of vertical protrusion ribs thereby to form vertical ventilation spaces through which a cooling medium passes; the vertical ribs formed on an outer surface of the casing have a protrusion height of 1 to 2 mm, the interval between ribs of 7 to 15 mm, rib width of 3 to 10 mm; thickness of inter-rib portion of casing are 1 to 3 mm, and those at the parts of short side walls 2 to 4 mm.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: October 6, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Shinichi Shimakawa, Shinji Hamada, Hiromu Matsuda, Manabu Kakino, Munehisa Ikoma
  • Patent number: 5814419
    Abstract: The performance characteristics of alkaline manganese dioxide cells are improved by applying a thin, polymeric coating to the inner surface of an unplated steel positive current collector, and treating the current collector with an aqueous solution of sodium silicate before or after the coating is applied to the inner surface. Silicic acid may also be added to the coating before its application to the inner surface of the current collector. In either embodiment of the invention, sodium silicate or silicic acid may also be added to the cathode mixture. The polymeric coating comprises, in combination, a first film forming binder component and a second component comprising an electrically conductive component such as carbon or a filler. The combination of the coating and the sodium silicate or silicic acid treatment of the current collector reduces the internal resistance of the cell, and may even be used on unplated steel.
    Type: Grant
    Filed: September 1, 1995
    Date of Patent: September 29, 1998
    Assignee: Rayovac Corporation
    Inventors: Kenneth Harry Kenyon, Joseph L. Passaniti
  • Patent number: 5814108
    Abstract: In a method according to the present invention for manufacturing a nickel-metal-hydride battery, a positive electrode including nickel hydroxide, a negative electrode including a hydrogen occlusion alloy, and a separator are assembled, and the assembled components are placed in a battery vessel. The battery vessel is filled with an alkali electrolyte, and the vessel is sealed so as to produce a sealed nickel-metal-hydride battery. Thereafter, a formation step including at least one charging/discharging cycle of the nickel-metal-hydride battery is carried out, and after the formation step, the nickel-metal-hydride battery is charged. After the charging, the nickel-metal-hydride battery is left in a charged state for from one day until a time when there is no discharge capacity due to self-discharge.
    Type: Grant
    Filed: August 8, 1995
    Date of Patent: September 29, 1998
    Assignee: Japan Storage Battery Co., Ltd.
    Inventors: Katsuya Nanamoto, Yuichi Umehara
  • Patent number: 5804327
    Abstract: This invention pertains to alkaline electrochemical cells, typically to metal-air cells of the button-type. Non-reactive elements of cells of the invention are thinner than corresponding non-reactive elements of prior art cells. Such elements can be made thinner because of improved structures of such elements. The anode can is made from a metal strip structure having a higher steel content. The cathode can has a modified temper, which improves relative stiffness and rigidity while retaining sufficient ductility. By so reducing the thicknesses of non-reactive elements of the cell, and thus the volume occupied by such non-reactive elements, the fraction of the cell devoted to holding electrochemically reactive anode material therein is increased, with corresponding increase in the milliampere hour capacity of the cell.
    Type: Grant
    Filed: October 7, 1996
    Date of Patent: September 8, 1998
    Assignee: Rayovac Corporation
    Inventor: John Edward Oltman
  • Patent number: 5800947
    Abstract: A Ni/Cd or Ni/hydride storage battery of the button cell type has a positive electrode tablet based on a nickel hydroxide powder having an active mass comprised of spherical particles with a high pycnometric density (d>3.5 g/cm.sup.3). In contrast to conventional nickel hydroxide powders having irregular particles, a better space utilization is achieved during dry pressing due to a narrow particle-size distribution having a maximum in a range of from 5 to 20 .mu.m, and due to the rounded particle surfaces. The specific volumetric capacity of the resulting button cell electrode is consequently approximately 25% higher than that of a conventional positive button cell electrode. A microporous separator having pore sizes smaller than the mean diameter of the spherical particles prevents the danger of short circuits.
    Type: Grant
    Filed: July 25, 1995
    Date of Patent: September 1, 1998
    Assignee: Varta Batterie Aktiengellschaft
    Inventors: Uwe Kohler, Christoph Klaus, Gunter Hofmann, Frank Lichtenberg
  • Patent number: 5798189
    Abstract: A nickel-hydrogen secondary battery is disclosed wherein a long life is assured, an improved self-discharging property in a high temperature storage and the inhibition of increase in inner pressure of the battery in the occasion of over-charging can be realized. The nickel-hydrogen secondary battery comprises, a case, a paste-type positive electrode accommodated in the case and containing nickel hydroxide and a polymeric binder, a paste-type negative electrode accommodated in the case and containing a hydrogen-absorbing alloy and a polymeric binder, a separator accommodated in the case in so as to be interposed between the positive and negative electrodes, and an alkali electrolyte accommodated in the case.
    Type: Grant
    Filed: August 12, 1996
    Date of Patent: August 25, 1998
    Assignees: Kabushiki Kaisha Toshiba, Toshiba Battery Co., Ltd.
    Inventors: Hirotaka Hayashida, Hirohito Teraoka, Tomoyuki Ono, Tsuyoshi Soeda, Masaaki Yamamoto
  • Patent number: 5773176
    Abstract: Substantial improvements to the cycle life of silverzinc cells were obtained by the addition of small amounts of bismuth oxide (Bi.sub.2 O.sub.3) to the negative zinc electrode, in conjunction with cadmium oxide (CdO) and lead oxide (PbO). These improvements, which can be extended to other zinc-based alkaline batteries, especially nickel-zinc and zinc-air, can also be realized in conjunction with other metal oxides and hydroxides, particularly indium hydroxide ?In(OH).sub.3 !, which, like Bi.sub.2 O.sub.3, has the additional advantage of being non-toxic.
    Type: Grant
    Filed: October 2, 1996
    Date of Patent: June 30, 1998
    Assignee: Yardney Technical Products, Inc.
    Inventor: Jose R. Serenyi
  • Patent number: 5773163
    Abstract: A sealed alkaline storage battery with a long cycle life is disclosed, in which an inadequate adjustment between some of the electrode plates in a cell and the difference in the deterioration resulting from the difference in the heat dissipating abilities of the plates in the cell has been obviated. The storage battery comprises an electrode group configured by piling up a plurality of positive electrodes and a plurality of negative electrodes alternately with separators interposed therebetween, wherein the capacities of the respective negative electrodes are larger than those of the adjacent positive electrodes, except for the negative electrodes positioned at both ends of the electrode group. The capacities of the positive electrodes and the negative electrodes in the central part of the electrode group are larger than those of the positive electrodes and the negative electrodes located closer to both ends of the electrode group.
    Type: Grant
    Filed: May 29, 1997
    Date of Patent: June 30, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kohei Suzuki, Noboru Ito, Nobuyasu Morishita, Munehisa Ikoma
  • Patent number: 5766801
    Abstract: A layer-built sealed alkaline storage battery includes plural rectangular cell units 11. Those cell units 11 are arranged in a row and united together with a pair of end plates 1 and 2 arranged at the opposite sides of the assembly of the cells by belt-like clamp bands 37, 38 each extending cross from one of the end plates 1 through the cell units 11 to the other of the end plates 2 and being fixed at the end thereof on the end plates 1, 2. Each end plate 1 or 2 is of one-piece structure having 1) a generally rectangular panel portion or portions 26 and 2) a peripheral wall frame 26 and 3) reinforcement ribs 23a to 23c, so that the assembly of the cell can be united so as to be prevented from deformation due to expansion and vibration of the cells.
    Type: Grant
    Filed: October 21, 1996
    Date of Patent: June 16, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Inoue, Shinji Hamada, Munehisa Ikoma
  • Patent number: 5747186
    Abstract: A cell for sealed nickel-metal hydride storage battery having a high energy density and a long cycle life is disclosed. It comprises a battery casing made of a synthetic resin which accommodates a power-generating unit including a hydrogen storage alloy negative electrode whose hydrogen equilibrium pressure is 0.01-0.1 MPa at 45.degree. C., when H/M=0.5, and a lid for sealing an open end of the casing provided with a safety vent whose operation pressure is 0.2-0.8 MPa. A pressure-resistant strength of the battery casing is in a range of 0.7-2.0 MPa and set higher than the operation pressure of the safety vent by 0.5 MPa or more.
    Type: Grant
    Filed: November 22, 1995
    Date of Patent: May 5, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Nobuyasu Morishita, Shinji Hamada, Hiromu Matsuda, Munehisa Ikoma
  • Patent number: 5744259
    Abstract: A nickel positive electrode for an alkaline storage battery having an improved utilization is disclosed. It comprises a nickel hydroxide powder and a cobalt hydroxide powder, wherein the cobalt hydroxide powder has a specific surface area of 10 m.sup.2 /g or larger and a particle diameter of one-half or less of that of the nickel hydroxide powder. A nickel-metal hydroxide storage battery having this nickel positive electrode is also disclosed.
    Type: Grant
    Filed: May 21, 1996
    Date of Patent: April 28, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazuhiro Ohta, Yukihiro Okada, Kiyoshi Hayashi, Hiromu Matsuda, Yoshinori Toyoguchi
  • Patent number: 5744263
    Abstract: As a nickel electrode for alkaline storage batteries, an electrode plate comprising a plurality of electroconductive substrates and a plurality of active material layers which are alternately laminated and integrated is used, whereby mutual electric conductivity of the active material and the electroconductive substrate in the direction of thickness is increased, and active material utilization, discharge voltage characteristics as batteries and charge-discharge repetition life are improved. The nickel electrode comprises a plurality of electrode leaves each of which comprises an electroconductive substrate coated with an active material and which are laminated and integrated so that the electroconductive substrate and the active material layer are alternated with each other, a plurality of said electroconductive substrates being electrically and mechanically connected through a part of the respective electroconductive substrates, said electroconductive substrate having a thickness of 5-60 .mu.
    Type: Grant
    Filed: November 22, 1996
    Date of Patent: April 28, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Toru Inagaki, Katsuhiro Okamoto, Hiroki Takeshima, Yohei Hattori
  • Patent number: 5733679
    Abstract: The present invention relates to a dry composition of materials to be used n a battery system. The dry composition comprises a mixture consisting of sodium hydroxide and sodium oxide. In a first reservoir in the battery system, the mixture is present in an amount sufficient to form with water a heated sodium hydroxide electrolyte solution having a 15% by weight concentration of sodium hydroxide. In a second reservoir in the battery system, the mixture is present in an amount sufficient to form with water a heated sodium hydroxide electrolyte solution having to up to about 75% by weight concentration of sodium hydroxide. The present invention also relates to a battery system and a method for generating electrical power which utilize the aforementioned dry composition of materials.
    Type: Grant
    Filed: January 8, 1997
    Date of Patent: March 31, 1998
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Steven P. Tucker, Raymond W. Roberts, Eric G. Dow, James R. Moden
  • Patent number: 5731101
    Abstract: A low temperature molten ionic liquid composition comprising a mixture of a metal halide and an alkyl-containing amine hydrohalide salt is described which is useful as a catalyst and a solvent in alkylation, arylation and polymerization reactions or as an electrolyte for batteries. The metal halide is a covalently bonded metal halide which can contain a metal selected from the group comprised of aluminum, gallium, iron, copper, zinc, and indium, and is most preferably aluminum trichloride. The alkyl-containing amine hydrohalide salt may contain up to three alkyl groups, which are preferably lower alkyl, such as methyl and ethyl.
    Type: Grant
    Filed: July 22, 1996
    Date of Patent: March 24, 1998
    Assignee: Akzo Nobel NV
    Inventors: Fawzy G. Sherif, Lieh-Jiun Shyu, Christine P. M. Lacroix, Auke G. Talma
  • Patent number: 5721072
    Abstract: An alkaline battery using a mercury free zinc alloy powder as an anode active material is disclosed. It has a gelled anode which comprises silicon and zinc alloy powder containing at least one of a) aluminum and b) calcium, c) bismuth in combination with calcium.
    Type: Grant
    Filed: July 15, 1996
    Date of Patent: February 24, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yuji Mototani, Yuri Kojima, Shigeto Noya, Junichi Asaoka
  • Patent number: 5718988
    Abstract: An alkaline storage battery configured with an improved nickel positive electrode plate having a high capacity density and a high utilization of the active material is disclosed. The nickel positive electrode plate comprises a porous metal plaque, a first layer of nickel hydroxide loaded in close proximity to inner surfaces of pores of the porous metal plaque, and a second layer of nickel hydroxide loaded over the first layer. The nickel hydroxide in the second layer has a larger particle diameter than that in the first layer, and the amount of the nickel hydroxide in the second layer occupies a majority of the total amount of the active material filled in the positive electrode.
    Type: Grant
    Filed: December 2, 1996
    Date of Patent: February 17, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Shuji Asano, Yasutaka Noguchi, Ryoji Tsuboi
  • Patent number: 5712060
    Abstract: This invention relates to electrical engineering and may be used for the production of alkaline storage cells based on various electrochemical systems. The alkaline storage cell comprises a casing filled with electrolyte and accomodating positive 1 and negative 2 electrodes separated by a multilayer separator consisting of layers 3, 4. The casing also comprises a porous metallic foil 5 interposed between the electrodes 1, 2. The foil 5 is inserted between the separator layers 3, 4 and may adjoin one of electrodes 1, 2. The porous foil 5 has a thickness of 50-200 .mu.m, a porosity of 30-60%, and a pore size of 1-20 .mu.m. The porous foil 5 may be made of nickel. The alkaline storage cell features enhanced reliability and stable discharge characteristics.
    Type: Grant
    Filed: April 8, 1996
    Date of Patent: January 27, 1998
    Assignee: Aktsionernoe Obschestvo Zakrytogo Tipa "Avtouaz"
    Inventors: Ljudmila Konstantinovna Grigorieva, Vladimir Nikolaevich Medvedkov, Alexandr Petrovich Pavlov, Vladimir Andreevich Soldatenko, Vitaly Khristoforovich Stankov, Semen Petrovich Chizhik
  • Patent number: 5707761
    Abstract: An improved non-sintered type nickel positive electrode comprising a nickel hydroxide powder as an active material and a cobalt hydroxide powder for improving the utilization of the active material, and an alkaline storage battery configured with the positive electrode are disclosed. In the non-sintered type nickel positive electrode, at least part of the surfaces of the particles of the cobalt hydroxide powder is covered with a stabilizing agent of at least one member selected from the group consisting of a higher carboxylic acid, an ester of carboxylic acid, an aldehyde, a phenol and a vitamin.
    Type: Grant
    Filed: October 17, 1996
    Date of Patent: January 13, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kiyoshi Hayashi, Katsuyuki Tomioka, Nobuyasu Morishita, Munehisa Ikoma
  • Patent number: 5702844
    Abstract: The present invention concerns a nickel electrode comprising a nickel-based hydroxide which satisfies at least one of the following criteria:an intensity ratio of the ?103! line to the ?200! line in the X-ray diffraction diagram of 1.05.+-.0.10;a coherence length L of 13.+-.3 nm,a ratio of the sum of the surface areas of the peaks at 3687.+-.10 cm.sup.-1 and 3600.+-.10 cm.sup.-1 to the surface area of the peak at 3580.+-.10 cm.sup.-1 of the Raman spectrum of 0.11.+-.0.03;a ratio of the surface area of the peak at 511.+-.10 cm.sup.-1 to the surface area of the peak at 460.+-.10 cm.sup.-1 in the Raman spectrum of 1.1.+-.0.1.
    Type: Grant
    Filed: March 1, 1996
    Date of Patent: December 30, 1997
    Assignee: SAFT
    Inventors: Patrick Bernard, Andre Lecerf, Stephane Senyarich, Claudette Audry
  • Patent number: 5700596
    Abstract: The tap density of nickel hydroxide powders is improved, the expansion of a positive electrode is inhibited and the energy density of the positive electrode and the cycle life characteristics are improved by specifying the shape of the nickel hydroxide powders and besides, adding to the nickel hydroxide powders at least one of Cd, Ca, Zn, Mg, Fe, Co and Mn. The nickel hydroxide active material powders contain 1-7 wt % of at least one of Cd, Ca, Zn, Mg, Fe, Co and Mn and comprise a mixture of spherical or nearly spherical particles and non-spherical particles.
    Type: Grant
    Filed: November 21, 1991
    Date of Patent: December 23, 1997
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Munehisa Ikoma, Norikatsu Akutsu, Masashi Enokido, Fumihiko Yoshii, Hideo Kaiya, Shingo Tsuda
  • Patent number: 5665482
    Abstract: A defective fluorite structure type solid electrolyte of the following formula (1):{(M.sub.1-a A.sub.a).sub.x Ce.sub.1-x }O.sub.2-y (1)wherein M is a trivalent rare earth element other than Ce, A is a monovalent alkali metal or a bivalent alkaline earth metal, and a, x and y are 0<a<0.6, 0.2<x<0.5 and 0<y<0.55, respectively.
    Type: Grant
    Filed: January 3, 1996
    Date of Patent: September 9, 1997
    Assignee: Tosoh Corporation
    Inventors: Toshiyuki Mori, Hideto Kuramochi, Hiroshi Yamamura
  • Patent number: 5637422
    Abstract: A nickel hydride secondary cell having a positive electrode which contains nickel oxide or nickel hydroxide, a negative electrode which contains a hydrogen occlusion alloy, and an electrolytic solution containing an alkali metal salt as a corrosion inhibitor, which cell has an increased maintenance rate of charge after storage.
    Type: Grant
    Filed: August 4, 1995
    Date of Patent: June 10, 1997
    Assignee: Hitachi Maxell Ltd.
    Inventors: Toshiyuki Edamoto, Shuichi Wada
  • Patent number: 5626988
    Abstract: The zinc active powder for a mercury-free rechargeable electrochemical cell is coated with a surfactant, and separately with an aqueous solution of indium sulphate. Without any subsequent filtering, washing or drying, the powder is assembled into an electrochemical cell. The cell can include a hydrogen recombination catalyst in contact with the electrochemically active material of the cathode.
    Type: Grant
    Filed: May 6, 1994
    Date of Patent: May 6, 1997
    Assignee: Battery Technologies Inc.
    Inventors: Josef Daniel-Ivad, R. James Book, Klaus Tomantschger
  • Patent number: 5609976
    Abstract: The alkaline storage battery comprises a positive electrode, a negative electrode, a separator, and alkaline electrolyte. The separator is a single layer of synthetic fiber non-woven fabric. Treating the separator to increase either the amount of fiber interconnection at the surface or the amount the fibers are broken apart at the surface or both improves separator strength without sacrificing permeability. This prevents internal short circuits, reduces internal pressure, and significantly improves battery lifetime.
    Type: Grant
    Filed: September 18, 1995
    Date of Patent: March 11, 1997
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takao Ueda, Yoshihisa Takizawa
  • Patent number: 5607796
    Abstract: This invention pertains to rechargeable zinc alkaline electrochemical cells. In cells of the invention, the anode current collector comprises copper, and from about 0.5% by weight to about 11% silicon. Preferred compositions for the anode current collector comprise from about 1% by weight silicon to about 6% by weight silicon. Cells embodying anode current collectors of the invention exhibit reduced current flow under anode polarization in alkaline conditions, and reduced cell expansion under abusive electrical drain conditions. The cells are less susceptible to oxidation of the anode current collector, which is typically irreversible, than known brass anode current collectors. In general, cells of the invention are less susceptible to, and generally do not exhibit as much, irreversible chemical reaction activity, as conventional current collectors, especially oxidation of copper at the anode current collector.
    Type: Grant
    Filed: June 24, 1996
    Date of Patent: March 4, 1997
    Assignee: Rayovac Corporation
    Inventors: Robert J. Jacus, Janna L. Rose
  • Patent number: 5601946
    Abstract: A relatively large rectangular sealed alkaline storage battery used for electric cars, etc. is disclosed. The battery has such an inner construction as to inhibit deformation of the electrode group caused by charging and discharging so as to improve the life characteristics. The electrode group comprises positive electrode plates alternating with negative electrode plates in a planar direction and separators between the adjacent electrode plates. The electrode group and an alkali electrolyte are inserted in a container, which is sealed by a cover provided with a safety vent and the position of the electrode group in the container is controlled by fixing poles to the cover. The amount of the alkali electrolyte is 1.5-2.5 cm.sup.3/ battery capacity 1 Ah. Especially, for a module battery, a given distance is provided between the shorter side face of the electrode group and the inner wall of the container, and the outer longer side faces of the container are constrained by a metallic plate.
    Type: Grant
    Filed: June 23, 1994
    Date of Patent: February 11, 1997
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yohei Hattori, Nobuyasu Morishita, Hiromu Matsuda, Munehisa Ikoma