Grid Or Holder For Active Material Patents (Class 429/233)
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Negative electrode active material, negative electrode having the same and lithium secondary battery
Patent number: 8715862Abstract: A lithium secondary battery includes a positive electrode having a positive electrode active material, a negative electrode having a negative electrode active material, a separator separating the positive electrode from the negative electrode, and an electrolyte. The negative electrode active material includes a graphite core particle, at least one metal particle located on the graphite core particle, and a polymer film coating the graphite core particle and the at least one metal particle. The polymer includes a polyimide- or polyacrylate-based polymer.Type: GrantFiled: May 22, 2009Date of Patent: May 6, 2014Assignee: Samsung SDI Co., Ltd.Inventors: Cheol-Hee Hwang, Bong-Chull Kim, Jong-Chan Kim, Se-Ho Park, Na-Rae Won -
Patent number: 8715861Abstract: A bipolar secondary battery is provided with an electric power generating unit, a pair of terminal plates. The electric power generating unit includes a plurality of bipolar electrodes stacked on one another with an electrolyte layer disposed between the bipolar electrodes and separating the bipolar electrodes. Each of the bipolar electrodes includes a collector with a positive electrode active material layer formed on a first side surface of the collector, and a negative electrode active material layer formed on a second side surface of the collector. The first terminal plate is connected to a first stacking direction facing end of the electric power generating unit. The second terminal plate is connected to a second stacking direction facing end of the electric power generating unit. At least one of the terminal plates includes an electric current suppressing device that suppresses an electric current occurring when an internal short circuit occurs in the electric power generating unit.Type: GrantFiled: October 19, 2009Date of Patent: May 6, 2014Assignee: Nissan Motor Co., Ltd.Inventors: Sohei Suga, Masanori Aoyagi, Kenji Ohara, Yasuo Ohta, Junji Katamura, Motoharu Obika, Kenji Hosaka, Hideaki Horie, Shigeo Watanabe
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Patent number: 8715859Abstract: According to one embodiment, a non-aqueous electrolyte battery includes an outer case, a negative electrode, a positive electrode including a current collector and a positive electrode layer formed on surface of the current collector and opposed to the negative electrode layer, and a non-aqueous electrolyte, wherein the positive electrode layer includes a layered lithium nickel cobalt manganese composite oxide and a lithium cobalt composite oxide, the positive electrode layer has a pore volume with a pore diameter of 0.01 to 1.0 ?m, the pore volume being 0.06 to 0.25 mL per 1 g of a weight of the positive electrode layer, and a pore surface area within the pore volume range is 2.4 to 8 m2/g.Type: GrantFiled: June 29, 2012Date of Patent: May 6, 2014Assignee: Kabushiki Kaisha ToshibaInventors: Yoshiyuki Isozaki, Hidesato Saruwatari, Yoshinao Tatebayashi, Takashi Kuboki, Norio Takami
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Patent number: 8715860Abstract: A non-aqueous battery with improved volume energy density and enhanced load characteristics is made available even when using olivine-type lithium phosphate as a positive electrode active material. The non-aqueous electrolyte battery of the present invention is provided with a positive electrode (1) containing lithium iron phosphate as a positive electrode active material, a negative electrode (2), and a non-aqueous electrolyte (4). In the positive electrode (1), a positive electrode active material-containing layer that is made of the positive electrode active material, a conductive agent, and a binder agent is formed on a positive electrode current collector. The positive electrode current collector has a thickness of less than 20 ?m and its surface that is in contact with the positive electrode active material-containing layer has a mean surface roughness Ra of greater than 0.026.Type: GrantFiled: February 14, 2005Date of Patent: May 6, 2014Assignee: Sanyo Electric Co., Ltd.Inventors: Takao Inoue, Kazunori Donoue, Denis Yau Wai Yu, Masahisa Fujimoto, Shin Fujitani
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Patent number: 8709659Abstract: A composition for use in an electrochemical cell is disclosed wherein the composition includes a clean metal substantially free of impurities and a layer of protective material in contact with the clean metal, wherein the protective material comprises a protective metal component, a multi-component material, a multi-layered component or a combination thereof. Further disclosed is an electrochemical cell including a metal film comprising a clean metal substantially free of impurities. The electrochemical cell may further include an electrolyte and a layer of protective material disposed between the electrolyte and the metal film, wherein the protective material comprises a protective metal component, a multi-component material, a multi-layered component or a combination thereof.Type: GrantFiled: April 1, 2009Date of Patent: April 29, 2014Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.Inventor: Monique Nathalie Richard
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Patent number: 8709664Abstract: A grid network for a battery plate is provided. The grid network includes a plurality of spaced apart grid wire elements, each grid wire element having opposed ends joined to one of a plurality of nodes. Each node includes the juncture of one of the opposed ends of a plurality of the grid wire elements to define a plurality of open spaces in the grid network. At least one of the grid wire elements has a first transverse cross-section intermediate its opposed ends that is a different shape than a second transverse cross-section at at least one of the grid wire element's opposed ends.Type: GrantFiled: November 7, 2011Date of Patent: April 29, 2014Assignee: Johnson Controls Technology CompanyInventors: Charles J. Schaeffer, Jeffrey L. Troxel, M. Eric Taylor, Wen-Hong Kao, Christian P. Hansen, Yu-Lin Chen, Dan J. Cantillon, Bart Sauer
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Patent number: 8709654Abstract: A power storage device including a negative electrode having high cycle performance in which little deterioration due to charge and discharge occurs is manufactured. A power storage device including a positive electrode, a negative electrode, and an electrolyte provided between the positive electrode and the negative electrode is manufactured, in which the negative electrode includes a negative electrode current collector and a negative electrode active material layer, and the negative electrode active material layer includes an uneven silicon layer formed over the negative electrode current collector, a silicon oxide layer or a mixed layer which includes silicon oxide and a silicate compound and is in contact with the silicon layer, and graphene in contact with the silicon oxide layer or the mixed layer including the silicon oxide and the silicate compound.Type: GrantFiled: August 28, 2012Date of Patent: April 29, 2014Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Toshihiko Takeuchi, Minoru Takahashi, Takeshi Osada, Teppei Oguni, Takuya Hirohashi, Hiroyuki Tomisu
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Patent number: 8703342Abstract: An electrode assembly, a rechargeable battery including the same, and a method of manufacturing an electrode thereof, the electrode assembly including a first electrode, the first electrode including a mesh-type first electrode current collector having a plurality of pores, and a first electrode active material layer adhered to the first electrode current collector, wherein an edge active material layer protrudes from a side of the first current collector; a second electrode including a second electrode current collector, and a second electrode active material layer adhered to the second electrode current collector; and a separator interposed between the first and second electrodes.Type: GrantFiled: April 11, 2011Date of Patent: April 22, 2014Assignee: Samsung SDI Co., Ltd.Inventors: Sae-Weon Roh, Sung-Soo Kim, Man-Seok Han, Tae-Keun Kim, Jun-Sik Kim
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Patent number: 8703333Abstract: A composition for use in an electrochemical cell is disclosed wherein the composition includes a clean metal substantially free of impurities and a layer of protective material in contact with the clean metal. Further disclosed is an electrochemical cell including a metal film comprising a clean metal substantially free of impurities. The electrochemical cell may further include an electrolyte and a layer of protective material disposed between the electrolyte and the metal film. A process for manufacturing an electrode is further disclosed including preparing a metal film comprising a clean metal substantially free of impurities and depositing a layer of protective material on to the metal film.Type: GrantFiled: February 27, 2009Date of Patent: April 22, 2014Assignees: Toyota Motor Engineering & Manufacturing North America, Inc., The Regents of the University of CaliforniaInventors: Erik Menke, Grant Umeda, Brittnee Veldman, Bruce Dunn, Fred Wudl, Monique Nathalie Richard, Kimber Lee Stamm
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Publication number: 20140106233Abstract: A lead acid storage battery composed of plates, the lead acid storage battery being obtained by packing an active material into a grid plate provided with a frame section having a quadrangular profile shape, and lateral grid strands and longitudinal grid strands that form a grid inside the frame section. The lateral grid strands are composed of thick lateral strands having a thickness equal to the thickness of the frame section, and thin lateral strands of smaller width and thickness than the thick strands, the longitudinal grid strands being composed of thick longitudinal strands that have a thickness that is less than thickness of the frame section, one end in the thickness direction being arranged in the same plane as one end of the frame section in the thickness direction, and thin longitudinal strands of smaller width and thickness than the thick longitudinal strands.Type: ApplicationFiled: October 23, 2013Publication date: April 17, 2014Applicant: SHIN-KOBE ELECTRIC MACHINERY CO., LTD.Inventors: Yoshikazu HIROSE, Shinichi SANO, Katsura MITANI, Hiroyuki WAKATABE
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Publication number: 20140099538Abstract: Embodiments of solid-state batteries, battery components, and related construction methods are described. The components include one or more embodiments of a low melt temperature electrolyte bonded solid-state rechargeable battery electrode and one or more embodiments of a composite separator having a low melt temperature electrolyte component. Embodiments of methods for fabrication of solid-state batteries and battery components are described. These methods include co-extrusion, hot pressing and roll casting.Type: ApplicationFiled: March 14, 2013Publication date: April 10, 2014Applicant: MICROSOFT CORPORATIONInventors: Lonnie G. Johnson, David K. Johnson
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Publication number: 20140079984Abstract: A non-aqueous secondary battery includes: a positive-electrode collector layer; a positive-electrode layer formed on one surface of the positive-electrode collector layer; a negative-electrode collector layer; a negative-electrode layer formed on one surface of the negative-electrode collector layer so as to be opposed to the positive-electrode layer; a separator provided between the positive-electrode layer and the negative-electrode layer; and a positive-electrode-side insulating layer and a negative-electrode-side insulating layer respectively formed on another surface of the positive-electrode collector layer and another surface of the negative-electrode collector layer. Circumferential inner surfaces of peripheral edges of the positive-electrode collector layer and the negative-electrode collector layer are joined with a sealing agent including at least a positive-electrode fusion layer, a gas barrier layer, and a negative-electrode fusion layer.Type: ApplicationFiled: May 10, 2012Publication date: March 20, 2014Inventors: Hiroshi Kajitani, Kentaro Nakahara, Takanori Nishi, Shigeyuki Iwasa, Haruyuki Yoshigahara, Yoichi Shimizu
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Patent number: 8673504Abstract: The objective of the present invention is to prevent deterioration and expanding of anode active material and to improve charge-discharge cycle characteristics in a non-aqueous electrolyte secondary battery comprising an anode of which current collector has thereon a thin layer of an anode active material containing a metal. To solve this problem, in a non-aqueous electrolyte secondary battery wherein a thin layer of anode active material containing a metal which absorbs and discharges lithium is formed on a current collector and the thin layer of the anode active material is divided into columns by a gap formed along the thickness thereof, a compound represented by the following formula is contained in the non-aqueous electrolyte. A-N?C?O In the above formula, A represents an element or a group other than hydrogen.Type: GrantFiled: May 3, 2012Date of Patent: March 18, 2014Assignees: SANYO Electric Co., Ltd., Mitsubishi Chemical CorporationInventors: Keiji Saisho, Hidekazu Yamamoto, Masahiro Takehara
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Publication number: 20140072877Abstract: Provided is an electrode assembly including: a negative electrode including a negative electrode current collector (NC) and a negative electrode active material layer (NAL) disposed on at least one surface of the NC; a positive electrode including a positive electrode current collector (PC), a positive electrode active material layer (PAL) disposed on at least one surface of the PC, and an undercoat layer being disposed between the PC and the PAL and being higher in resistance value than the PC. The negative electrode and the positive electrode are stacked on each other. In at least one side of the thus stacked negative and positive electrodes, the NAL projects from an edge of the PAL in a direction in which the NC and PC extend, and the undercoat layer projects from an edge of the NAL in the direction.Type: ApplicationFiled: September 11, 2013Publication date: March 13, 2014Applicant: GS Yuasa International Ltd.Inventors: Takanobu Araki, Takaaki Iguchi
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Patent number: 8669011Abstract: Embodiments of the present invention generally relate to lithium-ion batteries, and more specifically, to a system and method for fabricating such batteries using thin-film processes that form three-dimensional structures. In one embodiment, an anodic structure used to form an energy storage device is provided. The anodic structure comprises a flexible conductive substrate, a plurality of conductive microstructures formed on the conductive substrate, comprising a plurality of columnar projections and dendritic structures formed over the plurality of columnar projections and a plurality of tin particles formed on the plurality of conductive microstructures. In another embodiment, the anodic structure further comprises a tin nucleation layer comprising tin particles formed on the flexible conductive substrate between the flexible conductive substrate and the plurality of conductive microstructures.Type: GrantFiled: June 3, 2013Date of Patent: March 11, 2014Assignee: Applied Materials, Inc.Inventors: Sergey D. Lopatin, Dmitri A. Brevnov, Connie P. Wang, Robert Z. Bachrach
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Patent number: 8669010Abstract: A nonaqueous secondary battery comprises a positive electrode, a negative electrode and a separator interposed between the positive electrode and the negative electrode, wherein at least one of the positive electrode and the negative electrode is provided with a current collector composed of a film-like or fibrous resin layer having a conductive layer on both sides, and the separator has a higher thermal deformation temperature than the resin layer.Type: GrantFiled: April 23, 2009Date of Patent: March 11, 2014Assignee: Sharp Kabushiki KaishaInventors: Naoto Torata, Kazuo Yamada, Satoshi Okano, Naoto Nishimura
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Patent number: 8663831Abstract: A rechargeable battery and its fabrication method prevents electrical shorts between the electrode plates by decreasing shrinkage of the separator, the battery includes: an electrode assembly including: a wound electrode jelly roll having a first electrode plate with a first electrode tab attached thereto, a second electrode plate with a second electrode tab attached thereto and a separator interposed between the first electrode plate and the second electrode plate, and an upper tape arranged to surround an upper end of the electrode jelly roll where the first electrode tab and second electrode tab extend outward therefrom; a case having an upper end opening arranged to receive the electrode assembly and an electrolyte; and a cap assembly arranged to seal the upper end opening of the case after the electrode assembly has been received in the case; the upper tape is attached to the upper end of the electrode jelly roll and surrounds the separator adjacent to an end of an innermost electrode plate of the firstType: GrantFiled: March 7, 2008Date of Patent: March 4, 2014Assignee: Samsung SDI Co., Ltd.Inventors: Sukjung Son, Chanjung Kim, Jaewoong Kim, Yunkyung Jo
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Patent number: 8642209Abstract: A non-aqueous electrolyte secondary battery includes an electrode body including a positive electrode and a negative electrode superimposed upon each other with a separator interposed therebetween. The negative electrode is superimposed upon the positive electrode in a state where a negative electrode active material layer, except the part on a proximal end part of a negative electrode tab, is positioned inside an outer edge of a positive electrode active material layer of the positive electrode. A width H1 of the negative electrode active material layer including the part on the proximal end part of the negative electrode tab, width H2 of the negative electrode active material layer or negative electrode current collector at a part other than the negative electrode tab, and width H3 of the positive electrode active material layer are formed to satisfy the relationships of H2<H3, and (H1?H2)?(H3?H2)÷2.Type: GrantFiled: November 6, 2012Date of Patent: February 4, 2014Assignee: Kabushiki Kaisha ToshibaInventor: Hiroshi Miyauchi
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Patent number: 8637189Abstract: An electrode sheet includes a sheet of metal foil, at least one region coated with at least one active material layer subjected to working by rolling, the at least one coated region being provided in at least one central portion of the sheet of metal foil, at least one region uncoated with the at least one active material layer, the at least one uncoated region being provided in at least one edge portion of the sheet of metal foil, and at least one region subjected to working by drawing, the at least one drawn region being provided in at least a portion of the at least one uncoated region.Type: GrantFiled: August 5, 2011Date of Patent: January 28, 2014Assignee: GS Yuasa International Ltd.Inventors: Kazuya Okabe, Yoshikatsu Ohtani, Yoshihiro Takaura
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Publication number: 20140017561Abstract: A method of joining a substrate for a bipolar electrode of a bipolar battery to a frame for supporting the bipolar electrode for use in the bipolar battery includes the implanting of a thermoplastic material in the substrate. The substrate and the frame are then vibration welded together at a frequency in the range of 50 Hz to 1 kHz to melt the thermoplastic material. The melted thermoplastic material forms a continuous or substantially continuous loop around the substrate to join the substrate and the frame together. A bipolar battery comprising a substrate and a frame joined together by the method, and a substrate for a bipolar electrode for use in the method are also described.Type: ApplicationFiled: December 23, 2011Publication date: January 16, 2014Applicant: ATRAVERDA LIMITEDInventors: Adam Jones, Adam Morgan, Gavin Davies
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Patent number: 8623550Abstract: Provided is a secondary battery including an electrode including silicon or a silicon compound. The electrode includes, for example, a current collector formed using metal and a silicon film as an active material provided over the current collector. The hydrogen concentration in the silicon film of the electrode may be higher than or equal to 1.0×1018 cm?3 and lower than or equal to 1.0×1021 cm?3. Such a silicon film is formed over a current collector by a plasma CVD method or the like for example, and hydrogen is contained as little as possible in the silicon film, which is preferable. In order to contain hydrogen as little as possible in the silicon film, the silicon film may be formed over the current collector under a high temperature environment.Type: GrantFiled: March 9, 2011Date of Patent: January 7, 2014Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Kazutaka Kuriki, Tamae Moriwaka
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Patent number: 8603196Abstract: A negative electrode active material layer 3 containing at least one element selected from the group consisting of silicon, germanium, and tin is formed on a negative electrode collector 1. A negative electrode 11 is prepared by forming a lithium metal layer on the negative electrode active material layer 3. Also prepared is a positive electrode 11 having a configuration in which a positive electrode active material layer 6 containing a composite oxide represented by a general formula Li1-xMO2, where 0.2?x?0.6, and M includes at least one transition metal selected from the group consisting of cobalt, nickel, and manganese, is formed on a positive electrode current collector 5. A lithium secondary battery 100 is assembled from the negative electrode 13, the positive electrode 11, and a separator 4.Type: GrantFiled: July 31, 2009Date of Patent: December 10, 2013Assignee: Panasonic CorporationInventors: Hiromasa Yagi, Kazuyoshi Honda
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Patent number: 8603674Abstract: A composition for an electrode of a nonaqueous electrolyte secondary battery contains an active material and a binder resin. The composition contains a vinylpyrrolidone-based polymer as the binder resin. The hydroxyl group equivalent of the vinylpyrrolidone-based polymer is within the range of 250 to 2500.Type: GrantFiled: December 23, 2010Date of Patent: December 10, 2013Assignee: SANYO Electric Co., Ltd.Inventors: Tadayoshi Tanaka, Hiroshi Minami, Naoki Imachi, Kazunari Yasumura, Kunihiro Iwai, Daisuke Imai
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Patent number: 8597817Abstract: A bipolar battery plate is utilized for production of a bipolar battery. The bipolar battery plate includes a frame, a substrate, a conductor, a filler, first and second lead layers, and positive and negative active materials. The substrate is positioned within the frame and includes a plurality of perforations that are sealed by a filler, with the conductor positioned in the perforation and held by the filler. The conductor connects to the plurality of perforations. The first lead layer positioned on one side of the substrate, while the second lead layer positioned on another side of the substrate. The first and second lead layers electrically connected to each other through the filler. The positive active material (PAM) positioned on a surface of the first lead layer, while the negative active material (NAM) positioned on a surface of the second lead layer.Type: GrantFiled: September 9, 2011Date of Patent: December 3, 2013Assignee: East Penn Manufacturing Co., Inc.Inventor: Thomas Faust
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Patent number: 8597829Abstract: The nonaqueous electrolyte secondary battery includes a rolled electrode assembly 14E formed by rolling a positive electrode plate 11 and a negative electrode plate 12 with a separator 13 interposed therebetween, the separator 13 is fixed on the outermost periphery of the rolled electrode assembly 14E with an adhesive tape for fixing a roll end 30e, an exposed portion of a negative electrode substrate 12c without an active material mixture layer 12b is placed on an outermost periphery side of the negative electrode plate 12, a negative electrode tab 12a is connected to the negative electrode substrate 12c on an outermost periphery side, and the adhesive tape 30e is not overlapped with a roll end 11d of the positive electrode plate 11 and a roll end 12d of the negative electrode substrate 12c. Thus the battery is seldom broken even when charging and discharging are repeatedly provided at high voltage.Type: GrantFiled: February 9, 2010Date of Patent: December 3, 2013Assignee: SANYO Electric Co., Ltd.Inventors: Atsushi Kaiduka, Masanori Ogi, Yukihiro Oki, Masato Iwanaga
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Publication number: 20130309591Abstract: High surface area energy chips that can be used to make high surface area electrodes and methods for making high surface area energy chips are described. The energy chips comprise a monolithic conductive material comprising an open network of pores having an average pore diameter between about 0.3 nm and 30 nm. The conductive material forms a thin chip having a thickness of about 300 microns or less, and the thickness across different portions of the chip varies by less than 10% of the thickness. The high surface area energy chips may be used as electrodes in a variety of energy storage devices and systems such as capacitors, electric double layer capacitors, batteries, and fuel cells.Type: ApplicationFiled: April 25, 2013Publication date: November 21, 2013Applicant: NANOTUNE TECHNOLOGIES CORP.Inventors: Kuan-Tsae HUANG, Shiho WANG, Cheuk Wun WONG, Jaspal SINGH, Yudi YUDI
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Publication number: 20130309579Abstract: The invention includes battery electrode core plates utilizing an expanded foil processed to reduce protrusions on the strands of the expanded foil. Expanded foils may be metal or metal-coated plastic. Reducing or eliminating protrusions on the expanded foil mitigate the risk of internal shorts due to protrusion cross-over or “hot spots.” Protrusion reduction may be achieved using chemical etching via various chemical or electrochemical processes that preferentially free or remove material from burrs and free chads, in addition to removing material from sharp edges of the expanded foil.Type: ApplicationFiled: May 16, 2012Publication date: November 21, 2013Applicant: DEXMET CORPORATIONInventors: Harry Shimp, Robert Bochman, Kenneth Mull
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Patent number: 8580437Abstract: A method for forming a negative electrode for a lithium secondary battery, includes providing a paste comprising graphite particulates comprise assembled or bound graphite particles in each of which a plurality of flat-shaped particles are assembled or bound together so that the planes of orientation are not parallel to one another, and the mixture including 3 to 10 parts by weight of the organic binder per 100 parts by weight of the graphite particulates, a binder and a solvent, coating the paste on a current collector, drying the paste coated on the current collector to form a mixture of the graphite particulates and the binder, and integrating the mixture with the current collector by pressing to provide a density of the mixture of graphite particulates and organic binder of 1.5 to 1.9 g/cm3.Type: GrantFiled: January 27, 2012Date of Patent: November 12, 2013Assignee: Hitachi Chemical Company, Ltd.Inventors: Yoshito Ishii, Tatsuya Nishida, Atsushi Fujita, Kazuo Yamada
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Publication number: 20130295461Abstract: Since pseudo-capacitance transition metal oxides (for example, MnO2) have high theoretical capacitance and are eco-friendly, inexpensive, and abundant in the natural world, pseudo-capacitance transition metal oxides are gaining attention as promising capacitor electrode materials. However, pseudo-capacitance transition metal oxides have relatively low electronic conductivity and limited charging and discharging rates, and a it is therefore difficult to use pseudo capacitance transition metal oxides for high output power applications. If a plating process accompanying a liquid-phase precipitation reaction is performed on a nanoporous metal such as nanoporous gold (NPG) to deposit a ceramic material (for example, MnO2 or SnO2) on the surface of a core metal (for example, NPG), a nanoporous metal-ceramic composite having particular structural characteristics and comprising a metal core part and a ceramic deposition part can be obtained.Type: ApplicationFiled: December 21, 2011Publication date: November 7, 2013Applicant: Tohoku UniversityInventors: Mingwei Chen, Xingyou Lang, Takeshi Fujita
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Patent number: 8574767Abstract: Thin-film electrodes and battery cells, and methods of fabrication. A thin film electrode may be fabricated from a non-metallic, non-conductive porous support structure having pores with micrometer-range diameters. The support may include a polymer film. A first surface of the support is metalized, and the pores are partially metallized to create metal tubes having a thickness within a range of 50 to 150 nanometers, in contact with the metal layer. An active material is disposed within metalized portions of the pores. An electrolyte is disposed within non-metalized portions of the pores. Active materials may be selected to create an anode and a cathode. Non-metalized surfaces of the anode and cathode may be contacted to one another to form a battery cell, with the non-metalized electrolyte-containing portions of the anode facing the electrolyte-containing portions of the cathode pores. A battery cell may be fabricated as, for example, a nickel-zinc battery cell.Type: GrantFiled: May 18, 2010Date of Patent: November 5, 2013Assignee: The Johns Hopkins UniversityInventors: Rengaswamy Srinivasan, Jeffrey P. Maranchi, Lance M. Baird, Ryan M. Deacon, Arthur S. Francomacaro, Paul J. Biermann, Craig B. Leese, Gary E. Peck
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Patent number: 8568924Abstract: An improved anode material for a lithium ion battery is disclosed. The improved anode material can improve both electric conductivity and the mechanical resilience of the anode, thus drastically increasing the lifetime of lithium ion batteries.Type: GrantFiled: November 30, 2011Date of Patent: October 29, 2013Assignee: CNano Technology LimitedInventors: Jun Ma, Zhaojie Wei, Guanghui Feng, Bin He, Gang Xu, Tao Zheng
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Patent number: 8568925Abstract: A lithium secondary battery according to the present invention includes: a positive electrode having a positive-electrode active material capable of occluding and releasing lithium ions; a negative electrode having a negative-electrode active material capable of occluding and releasing lithium ions; a separator interposed between the positive electrode and the negative electrode; and an electrolyte having lithium-ion conductivity. The positive-electrode active material contains a nickel-type lithium-containing complex oxide. The negative-electrode active material contains a graphite-type material having a reversible capacity of 350 mAh/g or more and an irreversible capacity of 30 mAh/g or less. A ratio Qc/Qa between an irreversible capacity Qc per unit area in a portion of the positive electrode that opposes the negative electrode and an irreversible capacity Qa per unit area in a portion of the negative electrode that opposes the positive electrode is equal to or greater than 0.50 but less than 1.Type: GrantFiled: May 12, 2011Date of Patent: October 29, 2013Assignee: Panasonic CorporationInventors: Taisuke Yamamoto, Hideharu Takezawa
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Patent number: 8563166Abstract: In an electrochemical cell including a cathode 7, an anode 6, electrolyte 10, a hollow container 1 accommodating these members, and terminals extending from the inside to the outside of the hollow container 1, the terminals include a plurality of inner terminals 5a formed on the inner surface of the hollow container 1, a cathode outer terminal 5b1 formed on the outer surface of the hollow container 1, and an inner layer wire 5c formed on the inner layer of the hollow container 1 for commonly connecting the plurality of inner terminals 5a to the cathode outer terminal 5b1.Type: GrantFiled: June 7, 2006Date of Patent: October 22, 2013Assignee: Seiko Instruments Inc.Inventors: Hideharu Onodera, Shunji Watanabe, Masaya Kon
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Patent number: 8563171Abstract: An electrode slurry which includes an active component, a conductive agent, a binder, an organic solvent, and octylphenolpoly(ethyleneglycolether)x, wherein x=9˜10. The active component, conductive agent, binder, organic solvent, and octylphenolpoly(ethyleneglycolether)x are mixed together. An electrode of lithium battery includes a current collector, and a layer of electrode material applied on a surface of the current collector, wherein a material of the layer of electrode material comprises an active component, a conductive agent, a binder, and octylphenolpoly(ethyleneglycolether)x, wherein x=9˜10.Type: GrantFiled: October 14, 2010Date of Patent: October 22, 2013Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.Inventors: Xiang-Ming He, Wen-Jia Zhang, Wei-Hua Pu, Jian-Jun Li, Jian Gao, Chang-Yin Jiang
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Patent number: 8557444Abstract: This invention provides a multi-layer article comprising a first electrode material, a second electrode material, and a porous separator disposed between and in contact with the first and the second electrode materials, wherein the porous separator comprises a nanoweb consisting essentially of a plurality of nanofibers of a fully aromatic polyimide. Also provided is a method for preparing the multi-layer article, and an electrochemical cell employing the same. A multi-layer article comprising a polyimide nanoweb with enhanced properties is also provided.Type: GrantFiled: October 7, 2010Date of Patent: October 15, 2013Assignee: E I du Pont de Nemours and CompanyInventors: Pankaj Arora, Stephane Francois Bazzana, T. Joseph Dennes, Eric P. Holowka, Lakshmi Krishnamurthy, Stephen Mazur, Glen E. Simmonds
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Patent number: 8557443Abstract: A nonaqueous electrolyte battery includes a negative electrode including a current collector and a negative electrode active material having a Li ion insertion potential not lower than 0.4V (vs. Li/Li+). The negative electrode has a porous structure. A pore diameter distribution of the negative electrode as determined by a mercury porosimetry, which includes a first peak having a mode diameter of 0.01 to 0.2 ?m, and a second peak having a mode diameter of 0.003 to 0.02 ?m. A volume of pores having a diameter of 0.01 to 0.2 ?m as determined by the mercury porosimetry is 0.05 to 0.5 mL per gram of the negative electrode excluding the weight of the current collector. A volume of pores having a diameter of 0.003 to 0.02 ?m as determined by the mercury porosimetry is 0.0001 to 0.02 mL per gram of the negative electrode excluding the weight of the current collector.Type: GrantFiled: October 17, 2012Date of Patent: October 15, 2013Assignee: Kabushiki Kaisha ToshibaInventors: Hiroki Inagaki, Norio Takami
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Patent number: 8556996Abstract: Provided are examples of electrochemically active electrode materials, electrodes using such materials, and methods of manufacturing such electrodes. Electrochemically active electrode materials may include a high surface area template containing a metal silicide and a layer of high capacity active material deposited over the template. The template may serve as a mechanical support for the active material and/or an electrical conductor between the active material and, for example, a substrate. Due to the high surface area of the template, even a thin layer of the active material can provide sufficient active material loading and corresponding battery capacity. As such, a thickness of the layer may be maintained below the fracture threshold of the active material used and preserve its structural integrity during battery cycling.Type: GrantFiled: August 1, 2012Date of Patent: October 15, 2013Assignee: Amprius, Inc.Inventors: Ghyrn E. Loveness, William S. DelHagen, Rainer Fasching, Song Han, Zuqin Liu
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Publication number: 20130266871Abstract: Use of an electrical foil conductor in an electrochemical cell, wherein the foil comprises a substrate which is coated with an electrical conductor and the substrate has a lower mass per unit area than the conductor.Type: ApplicationFiled: September 8, 2011Publication date: October 10, 2013Inventors: Thomas Berger, Karsten Pinkwart, Jens Tubke
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Patent number: 8551656Abstract: A solid electrolyte cell includes: a positive electrode side layer having a positive electrode active material layer; a negative electrode side layer; and a solid electrolyte layer formed between the positive electrode side layer and the negative electrode side layer, wherein the positive electrode active material layer contains a lithium phosphoric acid compound which is in an amorphous state and is represented by the following formula (1), LixCuyPO4??(1) where x indicates the compositional ratio of lithium, and y indicates the compositional ratio of copper, x and y being in the ranges of 1.0?x?5.0 and 1.0?y?4.0, respectively.Type: GrantFiled: November 4, 2010Date of Patent: October 8, 2013Assignee: Sony CorporationInventors: Yuichi Sabi, Tatsuya Furuya
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Patent number: 8546020Abstract: Embodiments of the present invention generally relate to lithium-ion batteries, and more specifically, to a system and method for fabricating such batteries using thin-film processes that form three-dimensional structures. In one embodiment, an anodic structure used to form an energy storage device is provided. The anodic structure comprises a flexible conductive substrate, a plurality of conductive microstructures formed on the conductive substrate, comprising a plurality of columnar projections and dendritic structures formed over the plurality of columnar projections and a plurality of tin particles formed on the plurality of conductive microstructures. In another embodiment, the anodic structure further comprises a tin nucleation layer comprising tin particles formed on the flexible conductive substrate between the flexible conductive substrate and the plurality of conductive microstructures.Type: GrantFiled: October 21, 2010Date of Patent: October 1, 2013Assignee: Applied Materials, Inc.Inventors: Sergey D. Lopatin, Dmitri A. Brevnov, Connie P. Wang, Robert Z. Bachrach
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Publication number: 20130236791Abstract: Disclosed is a method for producing a battery in which a separator layer having a high surface smoothness has been formed on a surface of at least one of the positive electrode and the negative electrode. This production method includes the steps of preparing a separator layer-forming coating having a viscosity of from 500 mPa·s to 5,000 mPa·s by mixing together at least insulating particles, a binder and a solvent; and applying the coating onto a surface of at least one of a positive electrode active material layer of a positive electrode and a negative electrode active material layer of a negative electrode.Type: ApplicationFiled: November 24, 2010Publication date: September 12, 2013Inventors: Shingo Ogane, Masakazu Umehara
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Patent number: 8530071Abstract: A secondary battery with improved flexibility. The secondary battery includes: a substrate; a first electrode collector integrally formed with the substrate as one body; a first electrode material mixture layer; an electrolyte layer; a second electrode material mixture layer; and a second electrode collector having a metallic mesh structure integrally formed with the second electrode material mixture layer as one body, wherein the first electrode material mixture layer, the electrolyte layer, and the second electrode material mixture layer are sequentially formed on the first electrode collector in this order.Type: GrantFiled: November 4, 2008Date of Patent: September 10, 2013Assignee: Samsung Electronics Co., Ltd.Inventors: Moonseok Kwon, Hansu Kim, Jaeman Choi
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Patent number: 8530081Abstract: A nonaqueous electrolyte secondary battery includes an electrode assembly having a high-density positive electrode in which a positive electrode active material layer is formed on at least one surface of a positive electrode current collector, a high-density negative electrode in which a negative electrode active material layer is formed on at least one surface of a negative electrode current collector, and a separator interposed between the positive and negative electrodes, and has a structure in which the electrode assembly is impregnated with a nonaqueous electrolyte, wherein the specific surface area per unit area of the positive electrode active material layer of the positive electrode is 0.5 to 1.0 times the specific surface area per unit area of the negative electrode active material layer of the negative electrode which opposes the positive electrode with the separator sandwiched between them.Type: GrantFiled: March 25, 2009Date of Patent: September 10, 2013Assignee: Kabushiki Kaisha ToshibaInventors: Hirotaka Hayashida, Akira Yajima
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Patent number: 8530068Abstract: A positive electrode sheet and a negative electrode sheet are laminated and wound around a shaft core 126 while being insulated by a separator. Spreading operation plates 90P and 90N are fitted to both ends of the shaft core 126 in a winding axis direction, and operation protrusions 91A to 92B of the spreading operation plates 90P and 90N protrude from both flat end surfaces of a wound body 120. The spreading operation plates 90P and 90N are spread, so that laminate parts of a positive electrode connection part 122A and a negative electrode connection part 124A are pushed and extended outward on the flat end surfaces of the wound body 120, and V-shaped openings 120V continuous with the innermost peripheries of the wound body 120 are formed. The laminate parts are welded to positive and negative electrode current collectors 115 and 116.Type: GrantFiled: March 10, 2010Date of Patent: September 10, 2013Assignee: Hitachi Vehicle Energy, Ltd.Inventors: Kazuaki Urano, Fujio Hirano
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Patent number: 8530072Abstract: A lithium secondary battery having enhanced safety, which includes an electrode group, a non-aqueous electrolyte and a battery can for housing them. The electrode group includes: a positive electrode having a strip-shaped positive electrode current collector and a material mixture layer carried thereon; a negative electrode having a strip-shaped negative electrode current collector and a material mixture layer carried thereon; a separator; and a porous heat resistant layer. The positive and negative electrodes are spirally wound with the separator and the porous heat resistant layer interposed therebetween. An outermost surface of the electrode group includes an exposed portion of either of the positive and negative electrode current collectors. The exposed portion faces an inner surface of the battery can with the separator interposed therebetween, and has opposite polarity to that of the battery can.Type: GrantFiled: February 13, 2007Date of Patent: September 10, 2013Assignee: Panasonic CorporationInventors: Masato Fujikawa, Kaoru Inoue, Mikinari Shimada
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Publication number: 20130224601Abstract: The present invention relates to the use of porous structures comprising electrode active materials, which can be used as electrodes in electrochemical cells. In certain embodiments, the electrodes described herein can comprise a first porous support structure (e.g., a plurality of particles, which can be porous in certain cases) in which electrode active material is at least partially contained. The first porous support structure can be, in some embodiments, at least partially contained within the pores of a second porous support structure (e.g., an agglomeration of elongated fibers, a porous web formed by sintered particles, etc.) containing pores that are larger than the components of the first porous support structure.Type: ApplicationFiled: February 14, 2013Publication date: August 29, 2013Applicant: Sion Power CorporationInventor: Sion Power Corporation
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Patent number: 8518578Abstract: The electrode plate for use in an electrochemical battery is made of a casting; a planar portion; a perimeter and a bus bar extending along a portion of that perimeter. The planar portion and the bus bar are integral parts of the aforesaid casting. The electrode plate is made of lead when used in a lead-acid battery or of other electrode material capable of being formed by casting, when used in other types of batteries. More specifically, the electrode plate has a rectangular shape and a higher-current-density side, and the aforesaid bus bar extends over three adjacent sides of the rectangular shape including the higher-current-density side.Type: GrantFiled: February 15, 2012Date of Patent: August 27, 2013Inventor: David H. Swan
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Publication number: 20130209889Abstract: An objective is to reduce the sheet resistance and gas evolution in a battery electrode comprising a conductive intermediate layer capable of reducing or shutting off a current when overcharged. A battery electrode (12) comprises a conductive intermediate layer (123) being placed between a current collector (122) and an active layer (124) while comprising conductive particles (50) and a binder (60). The mass proportion of conductive particles (50) is equal to or larger than the mass proportion of the binder (60). Conductive particles (50) has a size distribution that exhibits a first peak with the maximum at a first particle diameter value and a second peak with the maximum at a second particle diameter value larger than the first particle diameter value. The intermediate layer (123) contains 10% to 60% by mass of conductive particles (52) having particle diameters that belong to the second peak.Type: ApplicationFiled: October 21, 2010Publication date: August 15, 2013Inventor: Koji Takahata
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Publication number: 20130209869Abstract: A novel hybrid lithium-ion anode material based on coaxially coated Si shells on vertically aligned carbon nanofiber (CNF) arrays. The unique cup-stacking graphitic microstructure makes the bare vertically aligned CNF array an effective Li+ intercalation medium. Highly reversible Li+ intercalation and extraction were observed at high power rates. More importantly, the highly conductive and mechanically stable CNF core optionally supports a coaxially coated amorphous Si shell which has much higher theoretical specific capacity by forming fully lithiated alloy. Addition of surface effect dominant sites in close proximity to the intercalation medium results in a hybrid device that includes advantages of both batteries and capacitors.Type: ApplicationFiled: February 27, 2013Publication date: August 15, 2013Inventor: Ronald A. Rojeski
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Publication number: 20130196231Abstract: A battery may include a first electrode and a second electrode. In some examples, the first electrode may include a metal substrate including a major surface, where a plurality of tunnels extend into the major surface, and an electrode composition is deposited onto the major surface of the metal substrate, where a portion of the electrode composition is positioned within the plurality of tunnels. The battery may be positioned within a housing of an implantable medical device (IMD).Type: ApplicationFiled: January 27, 2012Publication date: August 1, 2013Applicant: MEDTRONIC, INC.Inventor: Christian S. Nielsen