Abstract: A method and to a control device 10 for operating an anode furnace including an extraction ramp arranged in a section of a heat-up zone and a burner ramp arranged in a section of a firing zone of the furnace unit, wherein operation of ramps is controlled by means of a control device of the furnace unit, wherein the ramps each have a read unit, wherein the section each have at least one stationary transponder unit, wherein the read units of the ramps communicate with the transponder units of the sections in which the ramps are arranged, wherein the respective transponder units are identified by means of the control device, and wherein a respective position of the ramps is determined by allocating the ramps to the respective transponder units.

Abstract: The invention relates to a ring furnace (1) having a longitudinal axis and comprising elongated bays (10), a plurality of hollow partitions (3, 3?) arranged within the casing of each bay so as to be parallel to the longitudinal axis, a first end transverse wall (41) located at a first end of each bay (10), a second end transverse wall (42) located at a second end of each bay (10) and possibly one or more intermediate transverse walls (43) located between the first and second ends. The hollow partitions and transverse walls define baking pits (2) within the bays (10) for stacking carbonaceous articles therein. The baking pits have a length Lp and a width Wp, said length Lp being at least 15 times greater than said width Wp.

Abstract: A heat recovery method in the manufacture of anodes in an annular anode furnace includes conveying a first partial quantity of the hot air produced in a cooling zone by the waste heat of the anodes into a heating-up zone using a first suction device. A second partial quantity of the hot air produced in the cooling zone is conveyed to a heat exchanger that is realized independently of the annular anode furnace using a second suction device. The heat transfer medium that serves for operating the heat exchanger is primarily heated with the hot air withdrawn from the cooling zone.

Abstract: A self-sustaining boiler system for generating usable energy and heat without creating pollution. The self-sustaining boiler system includes a boiler capable of generating efficient usable energy and heat, and also includes an exhaust purifying assembly being in fluid communication to the boiler for removing the pollutants from the exhaust generated by the boiler, and further includes a fuel source assembly being in fluid communication to the boiler for providing fuel to the boiler.

Abstract: The method of the invention is used for monitoring the state of a smoke duct connecting each suction rail of a baking furnace (FAC) for carbonated blocks, of the rotating fire type and preferably with open chambers or covered chambers, to a smoke processing center (CTF) for purifying the baking smoke from the FAC, wherein said smoke is drawn through at least one suction rail of the FAC and collected in the smoke duct feeding said smoke to the CTF, the method including at least the step of detecting a leak in the smoke duct consisting of parasitic inlets of ambient air into said duct and/or at least the step of detecting a fire in said duct.

Abstract: A portico furnace includes a number of porticos (1), which are arranged parallel to one another and which define the spans of the furnace, and supports (2, 6) that are attached to the porticos (1), between which are positioned interjoists (3) that constitute the walls of the furnace. At least some of the interjoists (3) consist of a chimney block (4) with an axis that is parallel to the supports (2, 6).

Abstract: The invention relates to a ring furnace (1) having a longitudinal axis and comprising elongated bays (10), a plurality of hollow partitions (3, 3?) arranged within the casing of each bay so as to be parallel to the longitudinal axis, a first end transverse wall (41) located at a first end of each bay (10), a second end transverse wall (42) located at a second end of each bay (10) and possibly one or more intermediate transverse walls (43) located between the first and second ends. The hollow partitions and transverse walls define baking pits (2) within the bays (10) for stacking carbonaceous articles therein. The baking pits have a length Lp and a width Wp, said length Lp being at least 15 times greater than said width Wp.

Abstract: The invention relates to a ring furnace pit (2) cooling method, comprising the production of a flux F of cooling fluid inside the pit (2) and the flow of at least a part Fr of said flux F in a roughly vertical manner along determined surfaces of the walls (2A, 2B) of the pit (2). The invention also relates to a device capable of implementing the method. The invention makes it possible to accelerate the cooling rate of ring furnace pits considerably.

Abstract: A carbon baking furnace comprising a refractory lined kiln defining a baking path, further comprising a means for substantially continuously receiving green carbon articles, means for packing said green carbon articles in a sacrificial medium, a means for substantially continuously displacement of the packed carbon articles through said baking path and a means for substantially continuously removing baked carbon articles from the kiln.

Abstract: A coolable arched roof for a high-temperature melting furnace having a furnace interior. At least the following layers are present on that side of a layer of refractory bricks, which is remote from the furnace interior: a sealing layer, which is used to seal the furnace interior against the leakage or penetration of gas; an insulation layer having a thermally insulating action; and a cooling layer, which is designed to carry a cooling fluid. The arrangement of layers results in an increased gastightness and prevents premature aging of the refractory bricks.

Abstract: A coolable arched roof for a high-temperature melting furnace having a furnace interior. At least the following layers are present on that side of a layer of refractory bricks, which is remote from the furnace interior: a sealing layer, which is used to seal the furnace interior against the leakage or penetration of gas; an insulation layer having a thermally insulating action; and a cooling layer, which is designed to carry a cooling fluid. The arrangement of layers results in an increased gastightness and prevents premature aging of the refractory bricks.

Abstract: A system for melting and delivering glass to a work area such as spinners for making fiberglass includes a melter with heaters so arranged that the “hot spot” in the molten glass is located away from the walls and corrosion sensitive parts so that the various elements of the melter wear out at substantially the same time. The system is further provided with a dual exhaust arrangement when the melter, conditioner and forehearth are located on the same floor of the plant, the first exhaust being at the juncture of the melter and conditioner, and the second being an alternating replacement for one of the heating/cooling orifices and mechanisms in the conditioner, so as to effectively limit the amount of corrosive volatiles reaching the forehearth.

Abstract: A hot plate unit includes a cover. The cover includes an inner wall and an outlet. There is provided immediately under the outlet a plate having a ventilation hole. The distance between the plate and a main surface is identical to the distance between the main surface and the internal wall face. The hot plate unit has an displacement control valve for restricting displacement at a level in the range from at least 0.1 L/min to at most 1 L/min.

Abstract: The furnace for baking carbonaceous blocks comprises, along the longitudinal X direction of the furnace, a series of sections, each section comprising, in the transverse Y direction, hollow walls (3) through which a heating gas flow comprising combustion gas or a cooling air flow circulates, alternating with pits containing carbonaceous blocks to be baked, each of the said hollow walls (3) in a section being in communication with a wall in an upstream section and/or a wall in a downstream section, so as to form a conduit through which the said gas flow circulates, each of the said walls of a section comprising two vertical lateral partitions (38) in the X-Z plane, and elements in the transverse Y direction for deflecting the said gas flow passing through the said wall and maintaining a constant spacing between the said lateral partitions (38), and characterized in that each wall (3) comprises a means of maintaining, over at least one third of the length L of said wall, a gas flow of rate D uniformly distribut

Abstract: A device for sealing a passageway in a flue from a carbon anode baking furnace, the flue being generally rectangular in shape and comprising a flue top and bottom, a headwall on either end of the flue, two walls, an opening in the flue top, at least one baffle, and a plurality of spacers which are connected to both walls of the flue, the headwall, the two walls and the flue top define a headwall port which permits fluid passage between adjoining flues; the sealing device comprises; an inflatable bladder; a means to deliver air under pressure connected to the inflatable bladder by a seal to prevent air leakage between the means to deliver air under pressure and the inflatable bladder; the inflatable bladder is long enough to extend from the flue top to a headwall and seal off the communication between flues at the headwall port when inflated.

Abstract: The invention concerns a baking ring furnace characterized by the fact that the two parallel rows of cooking chambers are separated by a unique central wall or interior film or space which is capable of being specifically cooled and made firmly attached to the bottom of the basin.

Abstract: A ring section furnace for the calcination of carbon bodies, has a number of chambers (K1-Kn) in which the carbon bodies are placed when performing the calcination process. During the calcination process, a part of the furnace comprising a minor number of chambers is divided into a preheating zone (K3-K2), a combustion zone (K7-K14), and a cooling zone (K8-K10) that together in a successive manner, are advanced relative to the furnace. Flue gases formed under the process are sucked out from the first chamber (K2) in the preheating zone through a pipe connection to a common ring duct (10). To eliminate the entrance of false air from the first chamber (K1) adjacent the preheating zone, a counterpressure fan (17) is arranged in connection with the first chamber (K1).

Abstract: The invention relates to a cuboidal, fireproof wall brick for a heating channel of an open round-chamber kiln, having two horizontally extending setting surfaces, two vertically extending setting surfaces and two front surfaces, characterized by at least one bead-like recess in the region of at least one setting surface, the recess extending from one front surface to the opposite front surface.

Abstract: A refractory brick and system of bricks for constructing flue walls of a ring furnace. The brick and the bricks of the system have opposed sides and upper and lower surfaces when disposed in a vertical wall structure, with one of the surfaces having at least one crosswise groove while the other surface has a corresponding crosswise tongue for seating in the groove of an adjacent brick, the tongues and grooves terminating short of the ends or sides of the brick when the bricks are disposed in a vertical wall structure. The crosswise tongues and grooves have rounded configurations sized to mate with bricks having the same tongue and groove configurations when a plurality of such bricks are stacked one upon the other in constructing a vertical wall.

Abstract: A ring section furnace device for the calcination of carbon bodies includes a number of serially connected chambers with or without lids on top. Each chamber contains a number of cassettes the walls of which have therein vertical and/or horizontal flue gas channels. A flue gas exhaust system from each chamber leads to a main ring duct. The furnace is fitted with an additional, separately attached ring duct, and each of the chambers is fitted with a recovery device in the form of a lid, manifold, or a similar device with a closeable opening or joining pipe, which allows for exhaust removal of the air used for cooling the cassettes through a pipe connection fitted between the additional ring duct and the recovery device on the chamber.

Abstract: The invention relates to a partition wall, made up of a multiplicity of segments intended for a multi-compartment furnace as used for firing graphite electrodes, for instance. The invention calls for expansion joints to be incorporated between the segments in a row of segments.

Abstract: A flue wall, and method for making same, adapted to be readily assembly with like walls and other components to form a battery of heated comparments in a pit in which carbon anodes, such as used in the manufacture of alumina are baked. The wall includes upper and lower sections each having two interlocked parallel panels, of pre-cast monolithic construction. The upper and lower sections interfit to form a hollow flue confining the flow of hot gases generated by fuel burners. Baffles across the flue channel the gases in a serpentine-like path. Inclined apertures at spaced locations permit gases envolved by the anodes as they bake to flow into the flue and combust with the hot gases from the burners. Lifting lugs are provided to enable the wall to be fabricated at a site remote from the bake pit and transporated to the pit in form. In one embodiments the panels in each section have symmetrical interfacing reliefs of baffles, vacuum supports and edgewall portions to facilitate casting and assembly.

Abstract: A process as disclosed for constructing a furnace for open chambers for baking carbonaceous blocks, comprising arranging a plurality of chambers in a series or in two parallel series, each chamber being defined by lateral partitions and transverse partitions, disposing the plurality of chambers within an independent concrete casing formed by a floor and lateral wall portions having disposed thereof a plurality of vertical buttresses and compressively prestressing the vertical buttresses in the vertical direction. A horizontal force may also be applied to the upper part of the transverse partitions.

Abstract: A method for the renovation of a ring section furnace having several sections connected in series, each section comprising a plurality of parallel pits. A complete renovation/maintenance of the furnace is accomplished according to a continuous program where one or more, preferably three sections at a time and when needed, are torn down and rebuilt while the remaining sections are still in operation. During normal operation, several adjacent sections are undergoing a firing cycle and constitute a firing zone. The furnace is normally operated with a plurality of firing zones separated by inactive adjacent sections having the work material removed from or placed therein. In the present method, the firing cycles of less than all of the firing zones are altered until the minimum number of inactive sections separates at least two of the firing zones. This results in an increase in the inactive sections at another point.

Abstract: The invention concerns a process and an apparatus for optimizing combustion in a furnace which has open chambers, referred to as a ring furnace, for the baking of carbonaceous blocks, the furnace comprising a plurality of preheating, baking and cooling chambers which are aligned in series, each chamber being formed by the alternating juxtaposition of hollow heating partitions in which the combustion gases circulate and compartments in which the carbonaceous blocks to be baked are stacked, the combustion gases being extracted by a suction pipe connected by delivery tubes to each of the heating partitions of the first natural preheating chamber.

Abstract: A ring furnace having pits arranged in rows and sections with individual headwalls between adjacent pits in each row and flue sections separating adjacent pits in each section with the flue sections meeting end-to-end to provide a continuous flue on each side of a row of pits. The connection between adjacent flue section ends is adapted to provide for longitudinal expansion and contraction of each flue section, and is also adapted to provide a tight seal between connected flue ends without a need for using a sealing material at such connection.

Abstract: An oven for heat treating, curing, stress relieving or otherwise treating objects within the oven has side walls that can be moved into contact and out of contact with side edges of a movable floor. All interior surfaces of the oven are insulated and, when the floor is located in the oven, the side walls can be moved so that the insulation on the side walls forms a sealed relationship with the insulation along the adjacent side edges of the floor. A door of the oven can then be closed. When the door is opened, the side walls can be moved out of contact with the floor and the floor can be removed. Preferably, the side walls are moved by the operation of pneumatic cylinders.

Abstract: The invention concerns an improvement in a suction or blowing pipe for a furnace having partition chambers intended for the firing of carbonaceous blocks. The pipe comprises a main body (3) provided with a plurality of nozzles (10) to which tubular nipples (2) are connected in a number equal to the number or partitions (5) forming the chambers of the furnace. Each of the nipples is connected to a transverse furnace wall (9) or a partition (5) by a taphole (8) disposed in the upper part of the wall or partition.

Abstract: An improved exhaust port plug is provided for use in a baking furnace for the baking of anodes for use in an electrolytic reduction cell. The improved exhaust port plug comprises a cylindrical metal shell having a diameter approximating the diameter of the port, a cover member on the shell having a dimension exceeding the diameter of the port, a gasket means on the underside of the cover member surrounding the shell and adapted to sealingly engage an external portion of the furnace, a mat of packed ceramic fibers within the shell, and retaining means to retain the mat of ceramic fibers within the metal shell.

Abstract: An improved preheater is provided suitable for use with gas or oil fired reverberatory melting furnaces for recycling aluminum scrap and other scrap metals. The improved preheater comprises a charge box having a bottom, and a chamber having a bed. The chamber is in communication with the charge box at one end, and, an exit at the other. A pusher is provided for pushing the contents of the charge box into the chamber and thus pushing the contents of the chamber towards the exit. The chamber is of uniform expanding dimensions from its one end in communication with the charge box towards the exit. The bed of the chamber carries openings therethrough from a gas chamber therebelow into which heated waste gas is passed for circulation through the openings in the bed through the contents of the chamber.

Abstract: A unit for regenerating the heat produced by exhaust gases in movable hearth baking furnaces not altering the operating conditions of the furnace and not causing any damage thereto, either obtaining steam or heating at high temperature diathermic oil to be used for heating the mixtures intended to be used for preparing carbonaceous articles, which unit comprises: a side inlet mounted on the smokestack and provided with an on-off valve and a sector valve placed at the outlet of the smokestack; an exhauster; a control logic; a pressure adjuster; and, a temperature adjuster associated to a heat regenerator of a known type.

Abstract: The operation of an open ring-type baking furnace for the production of shaped carbonaceous bodies and having at least partly grouped fire shafts is such that during the fire reversal phase the negative pressure is regulated in each fire shaft in the transverse walls near the fire reversal units. This regulation takes place, depending on the position of the pre-heating zone, at the transverse wall on the suction unit side or on the baking side of the furnace. In particular in combination with process control means the process leads to a uniform product quality independent of the position of the said body in the furnace.

Abstract: A ring section baking furnace for the indirect heating of shaped bodies or particulate material, particularly for calcination, includes vertical ducts, or channels, in pit walls arranged in groups by means of partition walls under the bottom of the pits. Flue gases are led up and down through these ducts. Combustion chambers are not provided, and the volume thereof otherwise required is incorporated into the pit volume. The ducts in each pit wall lead out over the pit wall into one or more separate rooms which connect, in series, two neighboring groups in this pit wall. A small cover plate is provided over each pit wall. Compared with earlier designs with the same external dimensions, less refractory brick is required, a more even temperature of the calcined material is achieved, the consumption of fuel is reduced and the capacity increased.

Abstract: A method of determining the penetration of an isotherm into a mass, including the steps of distributing material in the mass, the material having the ability to fix a record of an isotherm, cycling the temperature of the mass, and checking the material for the location of the isotherm relative to the mass.

Abstract: The heating apparatus according to the invention concerns open circulatory-firing baking furnaces comprising an assembly of chambers which are heated by gases which circulate in hollow partitions (7, 19, 25) which divide the chambers into compartments. The hot gases are produced by fuel injection means (13, 17) which are placed in the upper part of the partitions.In accordance with the invention, instead of the fuel injectors (13, 17) being placed in the same direction as the flow of combustion-supporting gas, the injectors (26, 29) are placed countercurrent, which permits the temperature distribution and the accuracy of the control action to be substantially enhanced.The apparatus is applied in particular to baking carbon anodes which are used in aluminum electrolysis cells.

Abstract: A method for reducing excessive air inleakage and fuel consumption in open ring-type carbon baking furnaces is disclosed. This method consists in covering the preheat sections of the fire with covers. Each cover is preferably mounted on legs and a flexible sealing skirt is located all around to accommodate the height variations across each furnace section. There are usually more than one preheat section and the covers are identical in construction and dimension to minimize movement of the covers when the fire progresses. To further reduce fuel consumption, covers can also be placed on some of the cooling sections behind the fuel-fired sections and air can be blown or sucked into these sections to force cool these sections and to provide preheated air for combustion in the fuel-fired sections.

Abstract: Device and process for operation of open baking furnaces, in particular such ring-type furnaces for manufacturing anodes for the aluminum electrolytic process, are such that for each so called fire the sealing chamber and/or chamber in the cooling zone can be saved in that the flue gas exhaust manifold is not situated on the headwall but instead on the flue and/or the opening of that headwall on which the last fresh air supply manifold is situated is closed off by a sliding baffle. Openings corresponding in cross section to that of the connected part of the flue gas exhaust manifold are provided in the region of the flues.The advantage of the process lies in the greater flexibility in furnace operation, which results either in an increase in production or an increase in product quality.

Abstract: An automatic control system for a continuous ring furnace, wherein the chambers and groups of chambers are operated successively in different phases of the baking cycle; the condition of certain chambers being monitored to obtain signals representing actual parameters and the signals being fed to a computer for comparison to optimum values and correction of any observed deviations therefrom.

Abstract: The present invention relates to a method of and an apparatus for controlling the combustibility of volatile hydrocarbons and particulate matter in an exhaust gas stream driven off from a carbon product being baked in a furnace. In a prebaking stage, the carbon product is heat treated in a temperature range of 300.degree. C. to 600.degree. C. in order to drive off the volatile hydrocarbons and particulate matter and form the exhaust gas stream. The exhaust gas stream is heated to a temperature of at least 900.degree. C. and at least one heat transfer medium is force-drafted and mixed into the exhaust gas stream so that the stream contains at least approximately 6% oxygen. The volatile hydrocarbons and particulate matter in the exhaust gas stream are combusted into non-polluting compounds having an opacity less than 40% for exhaustion from the furnace into the outside atmosphere.

Abstract: In the baking of carbon anodes (for aluminum reduction cells) or the like, in so-called ring-type furnaces where green carbon bodies are deposited in pits, each of which is circumstanced successively for preheating stages, one or more baking stages, and cooling stages, while air travels in heat exchange relation through flues past a series of pits respectively undergoing such cooling, baking and preheating operations, improvement is effected by introducing water spray into the air as it flows past the pits at a cooling region. Such water, first as spray and then as vapor, increases the quantity of heat that can be absorbed by the air flow and also increases the heat transfer coefficients of the flue walls in the cooling regions, so as to provide recovery or removal of heat in greater amount or more rapidly.

Abstract: The invention provides improvements in continuous ring furnaces which have sequentially arranged and communicating chambers and which are used for baking and rebaking carbon articles, wherein a movable bridge member is employed to connect a common smoke channel with a first chamber, so as to draw a portion of smoke flowing through said smoke channel and recycle the same through the furnace.

Abstract: A furnace for heat treating metal slabs or strips includes a heating chamber through which stock is passed in confronting relationship to an array of jet impingement radiation burners. Combustion is separated from the stock by flat refractory plates having a plurality of holes uniformly distributed thereover which direct uniform jets of combustion products upon the strip or slab. The jets of combustion products heat the work by convection. Also, the refractory jet forming plates are heated to radiance so that heat energy is transferred to the work by radiation.

Abstract: A method including baking two carbon articles in a chamber, wherein the improvement comprises the steps of:A. providing a protrusion and a stub hole on a face of one of the articles and arranging the articles side by side in the chamber with said protrusion and said stub hole located between the articles, whereby during baking any bonding between the articles is limited to the region of the protrusion so that the articles can later be separated with relative ease, andB. subsequently baking the carbon articles in the presence of a carbonaceous particulate support, with the carbonaceous particulate support being present in the stub holes, whereby the prevention of stub hole distortion and adjoining carbon article blistering is improved.

Abstract: A tunnel kiln for use in rebaking carbonaceous moldings impregnated with tar, pitch or the like, consisting of a preheating zone, a baking zone and a cooling zone, which comprises providing arch shafts in the kiln ceiling, providing a plurality of gas recirculating devices communicating with said arch shafts and heating gas blow-in holes of the lower portion of side wall in the preheating zone and the baking zone, and further providing, above the heating gas passages or combustion chambers mounted on a number of connected kiln cars, muffles consisting of receiving plate, bottom plate, holder, cover having in its upper surface a number of tar gas discharge openings, and seal, which muffles accommodating said moldings to be rebaked.

Abstract: A portable grain drying apparatus comprising a wheeled frame having a cylindrical housing mounted thereon and extending upwardly therefrom. The housing is provided with a perforated wall portion to permit the escape of air therethrough. An inverted conical-shaped perforated lower floor is provided in the housing above the lower end thereof. The lower floor is provided with a plurality of diamond-shaped air passageways positioned thereon around a centrally disposed grain discharge opening formed in the lower floor. The air passageways also define radially extending grain passageways therebetween to facilitate the even flow of the grain on the lower floor towards the grain discharge opening.

Abstract: A method and apparatus for the continuous baking of preheating, burning and cooling of carbonaceous moldings, which comprises burning fuels at the side and bottom portions of saggers which are charged with breeze and carbonaceous moldings to be baked; movably arranging a MOBAC [Mobile Baking Chamber] beneath a fixed ceiling having a combustion device and a gas recirculation system, in which MOBAC a baking chamber and a gas flue of refractory material are provided which pass combustion gas, heating gas or cooling gas; sealing the space between the fixed ceiling and the MOBAC and the upper contact surface of each MOBAC from atmospheric air; and connecting a number of said MOBAC in a row and moving them beneath the fixed ceiling.

Abstract: Baking pit furnaces have flues cast in several inter-related parts in refractory concrete and which are assembled from the cast parts which are compacted during casting in mould means by inducing small vibrations at high frequency to the moulds in which they are cast; flues assembled from the cast parts preferably include baffles extending between side walls thereof midway of their lengths and means tying the side walls together over each length thereof defined between a control baffle and each of the two end walls of the flue. Central baffles may be rooted in the bottom walls of the flues, and all corners and free baggle edges are preferably rounded. Directional vanes are disclosed with the free baffle edges, each of said vanes being of arcuate cross-sectional shape and extending between the side walls of the flue spaced from the associated free baffle edge.

Abstract: A scrap preheating system of the type employing a conveyor upon which the scrap is placed, an elongate burner hood surrounding the conveyor and burners within the hood which direct flames upon the scrap. The side walls of the burner hood include an elongate exhaust chamber and side wall ports between the exhaust chamber and the interior of the hood. An exhaust fan induces a negative pressure under the hood through the exhaust chambers which pulls the unburned hydrocarbons from under the hood through the side wall ports into the exhaust chamber. Additionally, air is drawn upwardly between the conveyor and side walls of the hood and through the side wall ports into the exhaust chambers wherein combustion is completed and pollution reduced. The length of hood and burner array exceeds the length of scrap material on the conveyor. The conveyor is periodically jogged during the preheating cycle to slightly advance and mix the scrap and only those burners positioned above the scrap are operated as it advances.