Abstract: The present invention provides composite materials derived from formaldehyde-free aqueous binder compositions comprising defatted soy flour of no greater than 43 micron mesh particle size, polymer particles of at least one emulsion (co)polymer, and one or more reducing sugar. Also provided are methods of making and using composite materials containing the formaldehyde-free binder compositions.

Abstract: A reinforcing fabric for a cementitious board includes an alkali-resistant fabric and a binder including ethylene vinyl acetate. The cementitious board includes (a) a cementitious core; and (b) the reinforcing fabric disposed on at least one face of the cementitious core, the reinforcing fabric including the alkali-resistant fabric and the binder including ethylene vinyl acetate.

Abstract: Fibrous structures that contain hydroxyl polymer filaments and solid additives and methods for making same are provided.

Abstract: The present invention concerns a method for producing wet-laid non-woven, in particular non-woven glass fiber fabrics, which have a very low binder content, as well as the non-woven fabrics and non-woven glass fiber fabrics produced according to this method and the use thereof.

Abstract: Blends comprising a sulfonated block copolymer and particulate carbon are useful materials for membranes, films and coatings in applications which require high dimensional stability, high water vapor transport, high conductivity, and low flammability. The sulfonated block copolymer comprises at least two polymer end blocks A and at least one polymer interior block B wherein each A block contains essentially no sulfonic acid or sulfonate functional groups and each B block is a polymer block containing from about 10 to about 100 mol percent sulfonic acid or sulfonate functional groups based on the number of monomer units of the B block.

Abstract: Disclosed herein is a flooring underlayment membrane, and associated methods of manufacturing and installing such a membrane, comprising upper and lower nonwoven fiber layers. In one embodiment, the flooring underlayment membrane constructed as disclosed herein may comprise a first nonwoven fiber material, and a second nonwoven fiber material and at least one layer of extrudable thermoplastic resin disposed between and bonding the first and second nonwoven fiber materials.

Abstract: A fabric that contains a blend of textile and polyarylene sulfide fibers is provided. At least a portion of the textile fibers, polyarylene sulfide fibers, or a combination thereof are coated with an emulsion copolymer that is crosslinked. The copolymer composition is cured after it is applied to the fibers to initiate the formation of crosslink bonds between the emulsion copolymer and create a three-dimensional network that is capable of coating and encapsulating the fibers. It is believed that this three-dimensional network is able to physically entrap disperse additives when applied to the fibers. Still further, the present inventors have discovered that the emulsion copolymer can uniformly coat the fibers and thus readily receive the additive, which eliminates the need for high temperatures and/or pressures during a dyeing process, for example, and can also result in a relatively uniform coating of the additive on the fibers.

Abstract: A fibrous material that contains polyarylene sulfide fibers coated with an emulsion copolymer is provided. The emulsion copolymer that is coated onto the polyarylene sulfide fibers is crosslinked. For example, the copolymer may contain a reactive co-monomer that acts as a crosslinking agent. Alternatively, a separate crosslinking agent may be combined with the emulsion copolymer. In either case, the resulting copolymer composition is cured after it is applied to the fibers to initiate the formation of crosslink bonds between the emulsion copolymer and create a three-dimensional network that is capable of coating and encapsulating the fibers. Without intending to be limited by theory, it is believed that this three-dimensional network is able to physically entrap disperse dyes when applied to the fibers.

Abstract: A diffuse light reflector is disclosed for use in lighting fixtures including luminaires, light boxes, displays, signage, daylighting applications, and the like. The reflector includes a light reflective nonwoven, a polymer layer that enhances reflectivity, and an opaque blackout layer. The reflector can be laminated to coil steel or aluminum and can be formed in metal coil or sheet forming operations. The polymer layer can be easily cleaned of machine oils from the metal forming operations.

Abstract: Disclosed are an artificial leather that comprises two or more types of short fibers made of different components and thus exhibits superior texture, flexibility, breathability and fullness and enables great weight reduction, and a method for manufacturing the same. The artificial leather includes a non-woven fabric having a fineness of 0.001 to 0.5 denier, and a polymeric elastomer impregnated in the non-woven fabric, wherein the short fibers are two or more types of polyester short fibers having different numbers of repeat units of —CH2—.

Abstract: Disclosed is a polyester yarn, wherein a room-temperature strength-elongation index (X0) indicating a ratio (T0/S0) of tensile strength (T0) to tensile elongation (S0) of the polyester yarn, measured at room temperature, and a primary high-humidity strength-elongation index (X1) indicating a ratio (T1/S1) of tensile strength (T1) to tensile elongation (S1) of the polyester yarn, measured after heat-treating the polyester yarn under conditions of a temperature of 85° C. and a relative humidity (RH) of 95±5% for 168 hours, are optimized in a predetermined range.

Abstract: The invention relates to a tape comprising from (i) about 75 wt % to about 99.9 wt % of a thermoplastic polyester, (ii) from about 0.1 wt % to about 25 wt % of a linear low-density polyethylene and (iii) from 0 wt % to about 5 wt % of other components, said tape having a thickness from 5 ?m to 300 ?m and a width from 0.5 mm to 7 mm. This tape shows no twinning and sticking to other tapes after slitting, has very good mechanical properties. When the tape is wound, bobbins having a regular shape can be obtained.

Abstract: The present invention provides a coated base fabric for an air bag which can ensure sufficient air permeability even when the coating amount of the resin is 20 g/m2 or less. A coated base fabric for an air bag wherein silicone resin is coated at least on one side of the woven fabric constituted from synthetic fiber filaments which is characterized in that the coating amount of the silicone resin is 20 g/m2 or less, film strength and film elongation of the resin are 3 MPa or more and 300% or more, respectively and air permeability of the coated base fabric under the pressure difference of 100 kPa is 0.02 L/cm2/min or less.

Abstract: Heavy metal-free compostable polymers, composites and articles anaerobically biodegrade in landfills in a relatively short time. Heavy metal-free composite polymeric articles and sheets such as indoor or outdoor signs, billboards, banners, images, protective barriers, backdrops and wall coverings have very useful service durations and yet are landfill biodegradable.

Abstract: The invention relates to a novel binder system and its use for bonding textile fabrics as well as products containing such bonded textile fabrics. The materials of the invention are suitable for the manufacture of lining materials which can be used in the manufacture of sarking membranes, roofing sheets and water-proof sheetings, in particular of coated sarking membranes, roofing sheets and water-proof sheetings, or in the manufacture of carpets and PVC floorings as a textile backing or as a textile reinforcement.

Abstract: The present invention relates to an industrial fabric, in particular press fabric or transfer belt, for use in a papermaking machine. The industrial fabric includes a porous composite structure, having a batt fiber structure and particulate polymeric material. The batt fiber structure has an upper surface and a lower surface extending parallel to the upper surface and spaced from the upper surface along a thickness direction extending perpendicular to the upper and lower surface. The particulate polymeric material is partly fused together and bonded with fibers extending on at least one of the surfaces of the batt fiber structure and with fibers inside the batt fiber structure such that the polymeric material partly impregnates fibers of the batt structure and partly fills interstices between fibers of the batt structure to form the porous composite structure.

Abstract: Ballistic resistant articles having excellent resistance to deterioration due to liquid exposure. More particularly, ballistic resistant fibrous composites and articles that retain their superior ballistic resistance performance after exposure to liquids such as sea water and organic solvents, such as gasoline and other petroleum-based products.

Abstract: The present disclosure provides a method for melt processing a sulfonated block copolymer in which the sulfonic acid or sulfonate functional groups are partially or completely neutralized by an amine, and to articles obtained by the method. Moreover, the shaped articles which are obtained by molding a composition comprising the neutralized sulfonated block copolymer may can be converted into shaped articles which comprise the sulfonated block copolymer(s) employed in the preparation of the amine neutralized block copolymer(s). The present disclosure further provides a sulfonated block copolymer comprising which is modified by an amine of formula (Ia) wherein Het together with the nitrogen to which it is bonded represents an optionally substituted 5- or 6-membered hetero cycle.

Abstract: A building material product and a method of making building material products, having increased resistance to granule rub off and staining. The building material product comprises a substrate having embedded granules and an acrylic latex coating positioned on the granules, where the polymer of the acrylic latex coating has the repeating structural unit [CH2—C(R1)(R2)], where R1 is hydrogen or C1-C8 alkyl; R2 is hydrogen, cyano or —COOR; and R is a linear or branched hydrocarbon containing 1-22 carbon atoms, with the proviso that R1 and R2 are both not hydrogen. The method includes applying this acrylic latex water based composition to a granule embedded substrate.

Abstract: Nonwoven fibrous webs including a multiplicity of randomly oriented discrete fibers and a multiplicity of chemically active particulates secured to the web, and methods of making and using same. In some embodiments, more than 0% and less than 10% wt. of the nonwoven fibrous web is made of multi-component fibers having at least a first region exhibiting a first melting temperature and a second region exhibiting a second melting temperature greater than the first melting temperature. In other embodiments, the discrete fibers include a first population of monocomponent thermoplastic fibers having a first melting temperature, and a second population of monocomponent fibers having a second melting temperature greater than the first melting temperature. In certain embodiments, at least some of the particulates are bonded to the fibers. In other embodiments, at least some of the particulates are secured within interstices of the fibrous web, without substantial bonding to the fibers.

Abstract: The invention provides a varnish produced through reaction between a compound having an amino group and a resin having a functional group capable of reacting with an amino group, and having a polycyclic structure, wherein a portion of a plurality of the functional group of the resin is caused to react with the amino group of the compound in a solvent, and also a varnish produced through reaction between a compound having a phenolic hydroxyl group and a resin having a functional group capable of reacting with a phenolic hydroxyl group, and having a polycyclic structure, wherein a portion of a plurality of the functional group of the resin is caused to react with the phenolic hydroxyl group of the compound in the solvent. The invention also provides a prepreg, a resin-coated film, a metal-foil-clad laminate, and a printed wiring board produced by use of any of the varnishes.

Abstract: The present invention relates to membranes and to a process for making them. The membranes according to the invention comprise a sheetlike flexible substrate having a multiplicity of openings and having a coating on and in said substrate, the material of said substrate being selected from nonwovens of polymeric fibers, said nonwovens having a porosity of more than 50% and said coating being a porous ceramic coating, said substrate preferably being from 10 to 200 ?m in thickness. Such membranes provide a distinctly higher flux than conventional membranes. The membranes are useful as separators for batteries or as a microfiltration membrane.

Abstract: Disclosed are porous, low density nanoclay composites that exhibit highly homogeneous microcellular morphology and methods for forming the nanocomposites. The nanocomposites include a three-dimensional matrix having a non-lamellar, generally isotropic cellular structure with little or no macroscopic pores. The nanocomposites also include a gel that may be a noncovalently cross-linked, thermoreversible gel. The nanocomposites may include a binder and/or fibrous reinforcement materials. The nanocomposites may be formed according to a freeze-drying process in which ice crystal growth is controlled to prevent formation of macroscopic pores in the composite materials.

Abstract: The present invention relates to metal coated nano-fibers obtained by a process that includes electrospinning and to the use of said metal coated nano-fibers. The process is characterized in that a polymer nano-fiber with functional groups providing the binding ability to a reducing reagent is prepared by electrospinning at ambient conditions. Then this is contacted with a reducing agent, thereby opening the epoxy ring on the surface of polymer nano-fiber and replacing with the reducing agent and the reducing agent modified film is reacted with metal solution in alkaline media. Finally the electrospun mat is treated with water to open the epoxy rings in the structure and crosslinking the chains to provide integrity.

Abstract: A method for forming a suspension element for an acoustic driver. The method includes placing an unimpregnated fabric formed from a monofilament polymer fiber in a mold, the monofilament fiber characterized by a softening point and a melting point; heating the mold and the unimpregnated fabric to a temperature greater than the softening point and less than the melting point; and cooling the mold.

Abstract: This invention relates to a cleaning device comprising a cleaning composition and a substrate. The cleaning composition comprises an absorbent particulate, a binding agent, and optionally, a thickening agent. The cleaning composition may be applied to a substrate, such as a textile substrate, by applying the composition to at least one portion of the surface of the substrate or by incorporating the composition throughout the substrate. The absorbent particulate generally exhibits a high affinity for particles, color, grease, oil, and other staining materials and is a soft material which allows for gentle cleaning of most surfaces without detrimentally abrading and scratching soiled surfaces. The absorbent particulate also serves as an indicator providing a visual cue of its cleaning efficacy and may be used in either a wet or dry state.

Abstract: In at least one embodiment of the present invention, a material intended for personal protective equipment is disclosed, wherein the material includes at least four different layers, the layers being: an outer first layer of a material comprising at least one polymer, which material is self-extinguishing; a second layer of a fiber material, which fiber material is self-extinguishing; a third layer being adhesive; and an inner fourth layer being a barrier laminate; wherein all at least four different layers individually are attached to layers located next to them. Furthermore, a protective suit including a material according to the present invention and the use of such a material for the production of personal protective equipment are also described.

Abstract: A moisture-vapor-permeable and water-resistant fiber involves a layer of base fabric, a moisture-vapor-permeable layer, and a water absorption layer. The moisture vapor permeable layer is obtained by coating or laminating the inner side of the fabric with a moisture-vapor-permeable resin, which prohibits the penetration of the water droplets but allows the penetration of the moisture vapor molecules. The moisture absorption layer with intricate and colorful design is composed of binding resin blended with fiber powder and/or inorganic powder, and which is dot-coated or dot-printed onto the inner side of the moisture-vapor-permeable and water-resistant layer. The fiber powder or inorganic powder is highly hydrophilic and highly absorbent in its moisture absorption ability, which, when the clothes are fabricated, can prevent the penetration of raindrops but allows the transmission of the evaporated vapor of sweat through the fabric. Moreover, it is capable of absorbing plentiful amount of sweat.

Abstract: The present invention, in some embodiments thereof, relates to material science in general, and, more particularly, to sequence variants of Stable Protein 1 (SP1), to uses thereof, for binding of carbon nanotubes, production of composite polymers and polymer materials, such as fabrics, based on SP1-polypeptide-carbon nanotube-complexes, and the use thereof for enhancing conductivity in tire.

Abstract: The invention relates to a new binder composition which is particularly suitable for the manufacture of composite materials utilizing such new binder composition in the required nonwoven materials. Composite materials using such new binder composition in their nonwoven part are suitable, in particular, for composites materials for interior construction, for linings, floor coverings, and for the manufacture of furniture and similar products.

Abstract: A moisture vapor permeable, water impermeable composite sheet material is provided which is suitable for use as a housewrap material, and is also useful for other applications such as tarpaulins, or as covers for automobile, boats, patio furniture or the like. The composite sheet material includes a nonwoven substrate and an extrusion-coated polyolefin film layer overlying one surface of the substrate. The nonwoven substrate is comprised of polymeric fibers randomly disposed and bonded to one another to form a high tenacity nonwoven web. The nonwoven substrate has a grab tensile strength of at least 178 Newtons (40 pounds) in at least one of the machine direction (MD) or the cross-machine direction (CD). The extrusion coated polyolefin film layer is intimately bonded to the nonwoven substrate. The film layer has micropores formed therein to impart to the composite sheet material a moisture vapor transmission rate (MVTR) of at least 35 g/m2/24 hr. at 50% relative humidity and 23° C.

Abstract: An aqueous binder composition for use in making fiber mats comprising as a major component a thermosetting urea-formaldehyde resin and as a minor component a water-soluble additive is at least one styrene/acrylate solution polymer having a bi-modal molecular weight and comprising a first molecular weight species and a second molecular weight species.

Abstract: Membranes suitable for microfiltration, ultrafiltration (UF) and nanofiltration (NF) filters are provided. Such membranes may include a nanofibrous scaffold, optionally in combination with a non-woven substrate and/or a coating of a polymer and a functionalized nanofiller. Suitable membranes may also include a coating of a polymer and a functionalized nanofiller on a substrate, which can include a non-woven membrane, a nanofibrous scaffold, or both.

Abstract: A coated fabric with a first fabric layer having a first surface and a second surface, wherein the first fabric layer is comprised of a first polymer, and a first coating layer that is disposed on at least a portion of the first surface of the first fabric layer, wherein the first coating layer is comprised of the first polymer is disclosed. Fabricating the coated fabric can comprise providing a fabric, and applying or bonding at least a portion of a polymeric layer onto at least a portion of a first surface. The coated fabrics can advantageously serve as a protective barrier against natural elements with a long service life. One of more coated fabrics can act as a barrier to prevent seepage of water into the ground and/or serve as a surface for printing and decoration. The present coated fabrics can also be tailored to specific applications.

Abstract: An article of manufacture includes a body having an inlet and an outlet, and at least a portion of at least one porous non-ceramic substrate positioned such that the porous polymeric substrate separates the inlet from the outlet. The porous non-ceramic substrate has a conformal coating on at least a portion of its interior surfaces.

Abstract: A textile fabric made from aramid fibers finished with a finishing agent. The finishing agent includes a carbonic acid polyester. The textile fabric can be incorporated into a penetration-resistant article. The penetration-resistant article can be a fragment protection mat, a bullet-proof vest, a flak jacket, a stab-resistant vest, or a combination thereof.

Abstract: A process belt for papermaking with a long operational life including an integrated structure of a reinforcing fibrous base material and a polyurethane layer is disclosed. The reinforcing fibrous base material is embedded in the polyurethane and the outer peripheral surface and the inner peripheral surface are made of the polyurethane. Nanoparticles including, as a main component, a silicon oxide component, the surface of which is treated with an organic silane coupling agent, are homogeneously dispersed in one part or all of the polyurethane.

Abstract: Disclosed herein are composite structures, overmolded composites structures and processes for their preparation. The disclosed composite structures have a surface having at least a portion made of a surface resin composition, and comprise a fibrous material being impregnated with a matrix resin composition, wherein the matrix polyamide resin composition and the surface resin composition are selected from polyamide compositions comprising a blend of semi-aromatic polyamides.

Abstract: Disclosed herein are composite structures and processes for their preparation. The disclosed composite structures comprise a surface, having at least a portion made of a surface resin composition selected from polyamide compositions comprising a blend of two or more fully aliphatic polyamides having a melting point of at least 250° C. and comprise a fibrous material being impregnated with a matrix resin composition, and wherein the matrix resin composition is selected from polyamide compositions comprising a one or more fully aliphatic polyamides having a melting point of at least 250° C.

Abstract: Disclosed herein are polyamide composite structures and processes for their preparation. The disclosed composite structures comprise a surface, having at least a portion made of a surface resin composition, and comprise a fibrous material being impregnated with a matrix resin composition. The surface resin composition is selected from polyamide compositions comprising a blend of (A) fully aliphatic polyamides having a melting point of less than 230° C., and (B) fully aliphatic polyamides having a melting point of at least 250° C., and wherein the matrix resin composition is independently selected from (B) or blends of (A) and (B).

Abstract: The invention generally encompasses compositions comprising polymers coated with one or more metallic layers. In certain embodiments, the invention encompasses compositions comprising polyurethane foam coated with one or more metallic layers. The invention also encompasses methods of coating polymers using vapor depositions techniques, for example, physical vapor deposition, with one or more metallic layers. The invention further encompasses articles of manufacture including the compositions of the invention.

Abstract: A wet wipe comprises a nonwoven material. The nonwoven material comprises a fibrous material and a binder composition. The binder composition includes a cationic ion-sensitive emulsion polymer, which can comprise the emulsion polymerization product of at least one hydrophobic monomer which has been stabilized by a solution-polymerization-derived cationic ion-sensitive polymer stabilizer. In some aspects, a solution-polymerization-derived cationic ion-sensitive polymer binder can be solution blended with the already-formed cationic ion-sensitive emulsion polymer to provide additional benefits. In other aspects, the solution-polymerization-derived cationic ion-sensitive polymer binder is the same as the s-solution-polymerization-derived cationic ion-sensitive polymer stabilizer.

Abstract: Disclosed is a fabric for an airbag including a polyester fiber, and particularly to a polyester fabric for an airbag of which toughness is 3.5 to 6.0 kJ/m3 and tearing strength measured according to the ASTM D 2261 TONGUE method is 18 to 30 kgf, wherein the fabric includes polyester fiber of which toughness is 70 to 95 J/m3, a method of preparing the same, and an airbag for a car including the same.

Abstract: Nanosilver for use as a biocide in coated fibrous substrate facers and other construction and/or building substrates, for protection against bacteria (particularly cyanobacteria), fungi, molds, algae and other bio-organisms known to deface and/or adversely affect such building materials. Facers referred to are commonly used in the construction industry as exposed surfaces for insulation and sheathing boards.

Abstract: The invention relates to a nonwoven fabric which is bonded at selected points by use of a binder containing particles composed of filler material (a phase change material, among others) and which is not bonded at other selected points. The nonwoven fabric is characterized by a soft touch and good flexibility, and may be used as an interlining material or an intermediate layer.

Abstract: An airbag. The airbag includes a heat shield made of a thermal resistant material that prevents a pyrotechnic inflator's clinkers and hot gas from damaging the airbag or injuring the vehicle occupant. The thermal resistant material is a base fabric web with an elastomeric coating that includes a high aspect ratio additive such as vitreous fibers of alumina silicates. The resulting thermal resistant material exhibits exceptionally good thermal resistance times while, at the same time, uses relatively low coating weights.

Abstract: Disclosed are certain partially fluorinated amide compounds and composite materials containing the compounds. Also disclosed are methods for making the composite materials.

Abstract: The invention relates to a composition including an acid-stable inorganic binder and fibres. The composition includes at least one inorganic binder and fibres, wherein the inorganic binder comprises water glass, the fraction of the composition which is attributable to water glass preferably being in the range from 2% to 99% by weight or 6% to 94% by weight or 11% to 89% by weight or 21% to 79% by weight. The fibre material is present as a weave and/or knit and/or scrim and/or net and/or brous nonwoven web and/or as hollow fibres. Owing to its high strength coupled with low weight, this material of construction is very useful for fabricating ready-made components for structural and civil engineering. In addition, it is also very easy to produce structural components and engineered structures on site. It is possible to realize very light components, to achieve very delicate geometries and, owing to the favourable strength-to-weight ratio, to build unusually high structures.

Abstract: Unique PTFE fabric and laminate structures, and methods for making the same, are described. Particularly, the invention comprises a laminate of a fabric comprising a plurality of PTFE fibers overlapping at intersections, wherein at least a portion of the intersections have PTFE masses extending from at least one of the overlapping PTFE fibers, and which lock the overlapping PTFE fibers together, bonded to a membrane by at least said PTFE masses. Such reinforced membranes exhibit exceptionally high bond strength, a particularly valuable attribute in applications in which durability is important.

Abstract: An insulating resin for switchgear assemblies based on glycidyl esters contains nadic methyl anhydride/hydrogenated nadic methyl anhydride as a curing agent and an N-substituted imidazole as an accelerator. The resin has a substantially increased glass transition temperature with simultaneously high-quality mechanical characteristics and it is highly tracking-resistant.