Abstract: A folded panel includes a fiber-reinforced polymer (FRP) substrate with an outer layer secured to and at least partially covering one major surface thereof and a polymer matrix covering an opposite major surface thereof. In one embodiment, the FRP substrate is folded about a fold line to create opposed plies on either side of the fold line with the polymer matrix of one of the opposed plies contacting the polymer matrix of the other of the opposed plies and with the outer layer forming a folded edge at the fold line that is continuous with the outer layer covering the opposed plies, and the folded FRP substrate is then consolidated with the polymer matrix at a consolidation temperature that is between an activation temperature of the polymer matrix and a melting temperature of the outer layer.

Abstract: A method for producing a trim part includes the following steps: generating a surface covering, wherein a knitted semi-finished product is generated on a flat knitting machine; the knitted semi-finished product is washed; the washed knitted semi-finished product is heat set; and laminating, in particular press-laminating or compression-laminating, the generated surface covering onto a carrier part.

Abstract: A safety cabin for a mobile home or motor home includes walls of the safety cabin including at least one layer of a fibre-reinforced plastic woven fabric and/or non-woven fabric. A layer includes plies arranged consecutively along a transverse direction with different fibre orientations. A layer is provided in the lateral external walls in each of a front region and rear region of the cabin. An intermediate wall at a transition from the front region of the cabin to the rear region of the cabin is arranged transversely to a longitudinal direction of the cabin, with the intermediate wall preferably comprising a layer including three to nine plies. Similarly, the invention relates to a manufacturing method for the safety cabin according to the invention.

Abstract: Land vehicles, modular systems for forming monocoques of land vehicles, and methods of forming monocoques of land vehicles using modular systems are envisioned. In certain embodiments, the land vehicles are provided as delivery vehicles and/or utility vehicles. A land vehicle includes a monocoque supporting a plurality of wheels to permit movement of the vehicle relative to an underlying surface in use of the land vehicle.

Abstract: Disclosed herein is a method for manufacturing a high temperature resistant sound absorbing material for vehicles. In particular, the method includes a beating/blending step, a web forming step, a web laminating step, a needle punching step, a first binder soaking step, a first solvent recovering step, a second binder soaking step, a second solvent recovering step, a second binder surface treating step, a second solvent recovering step, and a molding step. Further, the method of the present invention may include a first binder surface treating step, a first surface solvent recovering step, and a molding step after the first solvent recovering step. In addition, the method of the present invention may further include a third binder soaking step, a third solvent recovering step, a third binder surface treating step, a third surface solvent recovering step, and a molding step after a nonwoven fabric is formed in the needle punching step.

Abstract: A pressing pad for assembling a display module by applying a pressure to a flexible display panel to attach the flexible display panel to a window member and a method of assembling a display module, the pressing pad including a first pressing part that applies a first pressure onto a display area of the flexible display panel; a second pressing part that applies a second pressure onto a pad area of the flexible display panel, the second pressure being less than the first pressure and the pad area of the flexible display panel being adjacent to the display area of the flexible display panel; and a support part that supports the first and second pressing parts, wherein the second pressing part has a height from the support part that is less than a height of the first pressing part.

Abstract: A structural element that includes a central part formed of a fibrous material suspended in a thermoplastic matrix and at least one side part formed of a fibrous material suspended in a thermoplastic matrix and having at least one void therein. The central part and the at least one side part are bonded together while in a heated thermoplastic state to form a single, integral structure characterized by the absence of discontinuity across the bond plane of the structure.

Abstract: A fiberglass reinforced lightweight heavy-duty ladder, and method of making the same, is presented. The method includes impregnating rovings with a resin system and forming the impregnated rovings into a set of rails having a center portion, a left sidewall portion, and a right sidewall portion, where the left sidewall portion and the right sidewall portion each have an article roving density at least 10% greater than that of the center portion.

Abstract: An insulation panel includes a foam core with a reinforced and vapor-impervious facing disposed on one or both sides of the core. A portion of the facing extends beyond the core and has an adhesive so that the overhanging portion can be secured to an abutting panel to cover a seam between the abutting panels. A fixture for forming the panel includes two heated platens, preferably provided with a textured surface, held apart by a spacer and between which the facing is mechanically suspended. An installation of the insulation panel includes panel-securing elements attached to frame elements of the building and including first and second flanges spaced apart by the thickness of the panel. A portion of the insulation panel is disposed between the first and second flanges, the first flange is secured to the frame element, and a cover panel disposed over the insulation panel is secured to the second flange.

Abstract: Continuous treadmill belt comprising a continuous first foamed layer (11, 12, 13, 14, 15, 16, 17, 18) made of thermoplastic foamed material, with an upper side (25, 26) and an under side (34, 35, 36), wherein a first pulling body (41, 42, 43, 44, 46, 47, 48) is arranged on the under side (34, 35, 36) and comprises a first textile layer and a pulling body under side (54, 56, 58), and wherein no layer is arranged between the continuous foamed first layer (11, 12, 13, 14, 15, 16, 17, 18) and the first pulling body (41, 42, 43, 44, 46, 47, 48), which hinders a local shearing displacement of the first pulling body (41, 42, 43, 44, 46, 47, 48) parallel to the under side (34, 35, 36) or stiffens said pulling body.

Abstract: Methods for manufacturing a composite chassis material using a biopolymer may be used to provide high-strength, low weight, and flame retardant structural elements in information handling systems. A method for manufacturing the composite chassis material using a biopolymer may include selectively adding silica, such as silica fume and/or silica nanoparticles, and pre-forming a biopolymer foam core that is coated with a polysulphonic compound.

Abstract: A structure for ballistic protections is described. The structure includes at least two distinct textile elements which co-operate to stop an incident bullet along a direction, taking advantage of the dissipation of the energy associated to the bullet impact. The first textile element includes fibers capable of dissipating a part of the energy connected to the incident bullet impact owing to a crystalline phase change. The second textile element includes fibers capable of dissipating a part of energy associated to the incident bullet impact by fibrillation.

Abstract: In order to provide sandwich composite elements (100) having an improved fire protection behavior, the invention relates to a method for continuously producing sandwich composite elements (100) having a lower cover layer (10), an upper cover layer (11), and a polyurethane hard-foam core body (12) introduced between the cover layers (10, 11), wherein a double belt conveyor system (18) having a lower conveyor belt (19) and an upper conveyor belt (20) is provided and wherein the lower cover layer (10) and the upper cover layer (11) continuously run in between the conveyor belts (19, 20), wherein at least one glass-fiber mat (13) continuously runs in between the cover layers (10, 11) and is arranged adjacent to the inside or at least one of the cover layers (10, 11) and wherein a subsequently foaming reaction mixture (14) is applied to at least one inside of the cover Layers (10, 11) and/or to the glass fiber mat (13) in order to form the polyurethane hard-foam core body (12).

Abstract: A laminate product comprising a foam core having a pair of opposed major surfaces and a cover layer secured with respect to each major surface is described. The cover layer comprises a polymeric substrate having disposed therein a plurality of reinforcing fibrous material. It has been found that it is possible to produce a foam laminate product having improved stiffness if a lower amount of reinforcing material is used for a given amount of polymer substrate. In particular, it has been found possible to provide an improved foam laminate product having a relatively high ratio of stiffness to weight of reinforcing fibrous material. It has been further discovered that the stiffness of the resulting foam laminate product can be increased when the polymer substrate and the reinforcing fibrous material are present in a weight ratio of greater than 2.5. This is believed to be the result of improved encapsulation of the reinforcing fibrous material by the polymer substrate.

Abstract: Composites comprising aerogel materials are generally described. Layered aerogel composites may be of great utility for a wide variety of applications including lightweight structures, ballistic panels, multilayer thermal and acoustic insulation, spacecraft reentry shielding, supercapacitors, batteries, acoustic insulation, and flexible garments. Layered aerogel composites may be prepared by combing layers of fiber-containing sheets and multisheet plies with aerogel materials. Composites comprising mechanically strong aerogels and reticulated aerogel structures are described. Various nanocomposite aerogel materials may be prepared to facilitate production of composites with desirable functions and properties.

Abstract: A new orthopedic prayer mat proposed, whereas the new orthopedic prayer mat has a multiple layered structure. The top layer is made from microfiber which is antimicrobial, anti-molding, water-resistant, anti-dust and heat-resistant. The bottom layer is an anti-slip layer to prevent the user from physical injury in any situation while using the mat, and a soft polyurethane layer and an anti-fatigue layer or a hard polyurethane layer are arranged between the top microfiber layer and the bottom anti-slip layer in order to absorb pressure pressure and providing support, and the soft and hard polyurethane layer are combined at an angle to adjust the ratio of the weight-absorption and bearing to form the orthopedic prayer mat. Further the angle between the layers is tailored for users according to user's weight, height, body structure type and healthy conditions.

Abstract: Building board for use as a carrier for a surface cladding of ceramic tiles, a stucco, or a thin-layer trowel mortar, on or in buildings, in which on a moisture-resistant and moisture-sealed foam-material core layer, there is glued on both sides a water-resistant paper web or thin plastic web, onto which webs in each case a web of nonwoven fabric or of a knitted or loom-knitted woven fabric is glued.

Abstract: The waterproof/breathable moisture transfer liner for a snowboard boot includes an inner liner selected from technically advanced fabrics which are carefully selected. A series of layers are provided outside the inner liner including foam material layers, breathable membranes, a supportive mesh or a moldable foam, and an outer shell fabric. The applicability of the liner to alpine, cross country and hiking boots, along with appropriate variations for each application.

Abstract: A pad element may include a base member, a pair of cover layers, and a plurality of insert elements. The base member defines a plurality of apertures. The cover layers are secured to opposite surfaces of the base member and extend across the apertures. The insert elements are located within the apertures and between the cover layers. As examples, the base member and the insert elements may be formed from polymer foam materials, and the cover layers may be formed from textile materials. The pad element may be utilized to attenuate impact forces and provide one or more of breathability, flexibility, a relatively low overall mass, and launderability.

Abstract: An article of manufacture includes a first ceramic matrix composite (CMC) sheet having a number of flow passages therethrough, and an open-cell foam layer bonded to the first CMC sheet. The open-cell foam layer is an open-cell foam. The article of manufacture includes a second CMC sheet bonded to the open-cell foam layer, the second CMC sheet having a thermal and environmental barrier coating and having a number of flow passages therethrough.

Abstract: An air bag which is light and pliable to be compactly housed and excellent in durability against a load applied thereto, upon the actuation of air bag, and long term aging, which is formed of two woven fabrics interwoven with each other to be a bag-shaped body, each composed of polyamide type synthetic fiber yarns containing copper compounds in a range from 30 to 200 ppm estimated in term of copper or cut pieces of the fabric sewn together to be a three-dimensional shape, the fabric having a product of a total fineness of warp or weft multiplied by a weave density of 16000 decitex·ends/2.54 cm or less, a load at 15% elongation in a range from 3 to 35 N/%/2.54 cm and a tensile work at break in a range from 7000 to 30000 N·%/2.54 cm. This air bag may be applicable to a driver's seat, a passenger's seat, and to side impact protection in a vehicle.

Abstract: A method of both permanently reinforcing and bonding, by means of a physical connection including a fabric or other arrangement of reinforcing fiber, saturated with a curing liquid resin, and building materials to create a composite assembly is disclosed. Once cured, the previously liquid resin, having surrounded the fiber and features of the surfaces of the elements being joined, combines them within a single, shared resin matrix. The resulting composite assembly incorporates a new method of providing reinforcement from within, and can be formed into any of various products or components in the light construction industry, such as window sashes, millwork, and the like.

Abstract: A pad element may include a base member, a pair of cover layers, and a plurality of beads. The base member defines a plurality of apertures. The cover layers are secured to opposite surfaces of the base member and extend across the apertures. The beads are located within the apertures and between the cover layers. As examples, the base member and the beads may be formed from polymer foam materials, and the cover layers may be formed from textile materials. The pad element may be utilized to attenuate impact forces and provide one or more of breathability, flexibility, a relatively low overall mass, and launderability.

Abstract: A cushioning pad for hot press is a laminated plate body comprising a rubber layer, a high elastic modulus reinforced layer, and a low elastic modulus reinforced layer. The rubber layer is sandwiched between the high elastic modulus reinforced layer and the low elastic modulus reinforced layer positioned on its opposite side, and the laminated body has entirely no airspace.

Abstract: Disclosed are polyurethane foam pads and methods of making and using same. Also disclosed are processes for making the foam pads, and methods of using the foam pads.

Abstract: A foamed composite armor laminate comprising interleaved combinations of ballistic resistant fabrics, and ceramic and/or metallic plates or sheets in a polymeric foam matrix. The foamed composite armor can be fabricated by inserting polymer powder or sheets between layers of fabric and/or ceramic or metallic sheets to form a laminated structure, heating this laminated structure under pressure to form a consolidated panel, and then foaming the polymeric portion of the consolidated panel in an autoclave or pressure vessel by saturating the polymeric portion with inert gas at elevated temperature, rapidly releasing the pressure and controllably cooling the laminated structure to ambient. Alternatively, pre-foamed panels can be laminated to fabric, ceramic and/or metallic sheets using adhesives or the like. Through proper selection of the various elements of the laminate, i.e.

Abstract: A padding material, comprising A) one or more layers of an open-cell foam material based on melamine resin with a fire-retardant impregnating material applied, and B) a incombustible or low-flammability covering material, and C) a incombustible, supporting substructure, where the connection between the layers A), B), and C) is the result of force, of interlocking, or of coherent bonding, and also use for furniture, mattresses, mats, and seats in motor vehicles, in rail vehicles, in ships, or in aircraft.

Abstract: A surface-reinforced article includes a core assembly (12) comprising a foam core (20) with a surface region (22) that includes fine inner fibrous material intimately surround by foam that is integral with foam of the core, and an outer reinforcing covering (14) which includes an outer layer (32) of fibrous material and a resin (30) surrounding the outer layer of fibrous material and covering the primarily foam core assembly. The fine inner fibrous material (91-94) includes coupling fibers (100) with inner ends (102) embedded in the foam and outer ends (106) embedded in the resin, to better hold the resin to the foam. The primarily foam core assembly is molded within a first mold cavity (64) formed between spacers (60, 62) that lie within a second mold cavity (50).

Abstract: A triple layer woven industrial fabric, particularly suitable for through-air drying applications, has a paper side (PS) layer and a machine side (MS) layer of polymeric warp and weft yarns woven to a repeat pattern wherein all the warp yarns are arranged as vertically stacked pairs, all the weft yarns comprise pairs of intrinsic weft binder yarns, and each pair of weft yarns forms an unbroken weft path in both the PS layer and the MS layer whereby when either the first or second member of the pair passes from the PS layer to the MS layer, the other member of the pair passes from the MS layer to the PS layer at an exchange point located between at least one common pair of warp yarns.

Abstract: A carpet backing prepared from a polyurethane forming composition which comprises: (A) a polyisocyanate and (B) a mixture of a vegetable oil, a cross-linking agent, and a blowing agent.

Abstract: A method for insulating a polymeric fabric of a shelter which comprises: applying a fabric material (e.g., a natural fabric) to at least a portion of the polymer fabric; and applying an insulation material to the natural fabric opposite to the polymer fabric or treating the polymeric fabric to allow for direct application of the insulation material. The surface treatment is either roughing, electrostatic surface treatment, chemical surface treatment, primers, adhesives, solvents, or other coatings to enhance adhesion to the insulation material.

Abstract: A structural insulated laminated construction panel for building structures is described. The panel comprises a rigid core material layer of expanded polymeric material having opposed flat parallel surfaces. The expanded polymeric material is injected between spaced outer and inner skins. An outer skin is secured to one of the flat surfaces and an inner skin is secured to the other of the flat surfaces. The core material is preferably an expanded polyurethane foam material. A building structure is constructed from such panels used as exterior and interior wall panels, floor panels and roof panels.

Abstract: An absorbent article including a cover layer, a barrier layer and an absorbent layer arranged between the cover layer and the barrier layer, the absorbent article being drapeable and possessing the absorbency attributes required of a sanitary napkin.

Abstract: An insulation package comprising a layer of material having a cellular structure disposed between a first layer of high-strength polymeric fabric and a second layer of high-strength polymeric fabric. The insulation provides protection for critical fluid systems, such as fuel, hydraulic, electrical, pneumatic, thermal, and mechanical systems from high-energy projectiles such as fragments from the disintegration of high-speed turbines and engines.

Abstract: An air-permeable composite fabric is provided. The composite fabric has an inner fabric layer, an outer fabric layer, and an intermediate vapor barrier. The vapor barrier is selected from adhesive material and an adhesive/membrane combination designed so the composite fabric has a level of air permeability to allow air flow between the first fabric layer and the second fabric layer and a variable level of water vapor diffusion resistance that decreases as air speed impinging on the composite fabric increases.

Abstract: A reinforced carbon-carbon (RCC) composite material has improved impact resistance. The RCC composite material is formed from a fiber reinforcement of layers or plies of thin ply carbon fiber fabric impregnated with a carbon matrix. Carbon nanotube reinforcement in the matrix further improves impact resistance. The stacking arrangement of the plies of the thin ply fabric also further improves impact resistance.

Abstract: The apparel is constructed from various combinations of layers of materials with moisture transfer properties. A first liner of moisture transfer fabrics abuts a second layer of structural material such as a foam. The second layer can abut a breathable membrane and/or an insulating material. Finally, carefully selected outer fabrics complete the combination to provide apparel with improved performance characteristics. The outer fabrics are treated in various ways to enhance performance.

Abstract: A waterproof and breathable lining structure includes a sheet-like waterproof and breathable foaming cushion layer made of a composition of a predetermined amount of low density polyethylene (LDPE) and a predetermined amount of foaming agent such as azodicarbonamide (ADCA), and a fabric lining layer integrally adhered to one side of the cushion layer to form the lining structure. The cushion layer is made by a process including the steps of: (a) palletizing raw materials including the low density polyethylene and the foaming agent such as Azodicarbonamide (ADCA); (b) extruding the palletized raw material to make a solid sheet; (c) cross-linking the solid sheet by an E-beam to form an irradiated matrix; (d) foaming the irradiated matrix into the sheet-like foaming cushion layer.

Abstract: A moisture absorbing and impact protective material comprising a layer of impact protection material forming a gutter, a layer of absorbent material disposed adjacent to the impact protection material at least in part within the gutter, and a layer of moisture transport material disposed at least in part external to the impact protection material gutter and having an interface with the absorbent material. The moisture transport material wicks away moisture from a wearer and transports it to the absorbent material. Excess moisture accumulates in the gutter.

Abstract: An upholstering foam body is disclosed with a structural body (2) forming a hollow cavity that is at least partially embedded into the material of the foam body (1).

Abstract: The apparel is constructed from various combinations of layers of materials with moisture transfer properties. A first liner of moisture transfer fabrics abuts a second layer of structural material such as a foam. The second layer can abut a breathable membrane and/or an insulating material. Finally, carefully selected outer fabrics complete the combination to provide apparel with improved performance characteristics. The outer fabrics are treated in various ways to enhance performance.

Abstract: The apparel is constructed from various combinations of layers of materials with moisture transfer properties. A first liner of moisture transfer fabrics abuts a second layer of structural material such as a foam. The second layer can abut a breathable membrane and/or an insulating material. Finally, carefully selected outer fabrics complete the combination to provide apparel with improved performance characteristics. The outer fabrics are treated in various ways to enhance performance.

Abstract: Highly efficient absorbent articles for wearing by a human female such as sanitary napkins, panty liners, and adult incontinence pads. In use, the absorbent articles preferably maintain contact with and cover at least a portion of the inside surfaces of the wearer's labia, the exterior surfaces of the wearer's labia, and the supporting garment. The absorbent articles are highly flexible, having flexure resistance of less than or equal to about 100 grams. The absorbent may be flat or cup-shaped.

Abstract: The waterproof/breathable moisture transfer liner for a snowboard boot includes an inner liner selected from technically advanced fabrics which are carefully selected. A series of layers are provided outside the inner liner including foam material layers, breathable membranes, a supportive mesh or a moldable foam, and an outer shell fabric. The applicability of the liner to alpine, cross country and hiking boots, along with appropriate variations for each application.

Abstract: In order to facilitate the recycling of plastic composite materials and moldings produced thereof, the invention relates to a single-sort, mono-material composite material, comprising a core of thermoplastic foam and at least one reinforcing layer made of a composite consisting of fibers or strips of the same thermoplastic material as the foam. The invention further relates to a method for producing said single-sort composite material, during which the foam made of thermoplastic material is applied onto a pre-formed reinforcing layer and is welded there to each other and to the reinforcing layer by adding heat, a composite consisting of at least two layers of fabrics, knitted fabrics or non-wovens of fibers or strips made of the same thermoplastic material as the foam being used as reinforcing layer.

Abstract: An anti-projectile barrier fabric which takes the form of a plural-layer assembly of two outer cloth-like layers, each preferably formed of a Nylon material, a pair of foam-like layers, each preferably formed of a cross-linked polyethylene material and disposed inwardly of, and bonded to, the two cloth-like layers, and a central, inner strand layer, preferably formed of elongate, cross-deployed strands of a non-stretchable material, such as Kevlar®, bonded to the confronting inner surfaces of the two foam-like layers.

Abstract: This invention provides facing materials for cementitious boards such as those including Portland cement or gypsum cores. The preferred facing material includes, in a first embodiment, a facing layer having an areal weight of about 300 grams/M2, and an air permeability rating of no greater than about 300 CFM/ft2 (FG 436-910 test method). The facing layer reduces the penetration of a slurry of cementitious material during the manufacture of a cementitious board, while permitting the water vapor from the slurry to pass therethrough. The facing materials of this invention can be designed to substantially eliminate the fouling of rolls used in continuous processing of such boards without the use, or with greatly reduced use, of costly viscosity control agents in the slurry.

Abstract: In garments with a foamed net used as a clothing material (inter-lining), a clothing material is provided that is light-weight and easy-moving, and has improved warmth retaining property, cushioning property and buoyancy without spoiling the feeling of the garment to the wearer and does not cause cost increases or disadvantages in production. A foamed net in a meshed shape being constituted with a plurality of foamed strands intersected and simultaneously welded together at intersection points is inserted between an outer cloth and a lining cloth. The foamed strands may have a cross section form of elliptical shape with different ratios of height to width and the foamed strands are welded together so that the height direction of the cross section form may be orthogonal or almost orthogonal to the face of the net.

Abstract: A method and system of reversibly absorbing liquid penetrations into electronic devices having a body and circuitry is described. The method and system comprises providing an absorbent sponge membrane structure in sheet-like form. The structure contains a hydrogel-forming core integrated into a blown polymer foam. The method and system includes placing the absorbent structure within the electronic device such that the hydrogel-forming core and blown polymer foam at least partly covers the electronic circuitry to be protected. A method and system in accordance with the present invention has the further advantage that due to the inclusion of the crystals into the open cells of the sponge, that structure is much easier to manufacture into various templates by punching or stamping holes where the keys and other mechanical obstructions such as bosses and supports must be accommodated.

Abstract: A surface-reinforced article includes a core assembly (12) comprising a foam core (20) with a surface region (22) that includes fine inner fibrous material intimately surround by foam that is integral with foam of the core, and an outer reinforcing covering (14) which includes an outer layer (32) of fibrous material and a resin (30) surrounding the outer layer of fibrous material and covering the primarily foam core assembly. The fine inner fibrous material (91-94) includes coupling fibers (100) with inner ends (102) embedded in the foam and outer ends (106) embedded in the resin, to better hold the resin to the foam. The primarily foam core assembly is molded within a first mold cavity (64) formed between spacers (60, 62) that lie within a second mold cavity (50).