Including A Nonwoven Fabric Layer Patents (Class 442/225)
  • Patent number: 11346113
    Abstract: A floor element for forming a floor covering, wherein the floor element comprises a decorative layer made of a ceramic material; a support layer arranged below the decorative layer; and a reinforcing layer arranged in between the decorative layer and the support layer, wherein the support layer comprises edges provided with coupling elements configured to realize a mechanical coupling with coupling elements of an adjacent floor element.
    Type: Grant
    Filed: May 14, 2018
    Date of Patent: May 31, 2022
    Assignee: Flooring Industries Limited, SARL
    Inventors: Rahul Patki, Laurent Meersseman, Claudio Beneventi, Claudio Caselli
  • Patent number: 11000980
    Abstract: Disclosed is a textile-like in-mold sheet that is to be integrated with a resin molded body molded by injection of a molten resin by in-molding. The textile-like in-mold sheet includes at least a fiber sheet layer, a first adhesive layer, and a textile material layer, in this order from a surface that will serve as a side to be integrated with the resin molded body. Alternatively, the textile-like in-mold sheet includes at least a textile material layer and a temporary surface protection layer temporarily bonded to the textile material layer, in this order from the surface to be integrated with the resin molded body.
    Type: Grant
    Filed: August 29, 2014
    Date of Patent: May 11, 2021
    Assignees: ART & TECH Co., Ltd., Kuraray Co., Ltd.
    Inventors: Yasushi Watanabe, Hideharu Johno, Fumihiro Yamaguchi, Kohei Aoyama
  • Patent number: 10543793
    Abstract: A decorative part for an interior trim of a motor vehicle includes a carrier layer and a covering layer. The covering layer is arranged on the carrier layer. The covering layer has a higher fraction of natural fibers than the carrier layer and is mechanically connected to the carrier layer by needle punching.
    Type: Grant
    Filed: November 14, 2017
    Date of Patent: January 28, 2020
    Assignee: DR. ING. H.C. F. PORSCHE AKTIENGESELLSCHAFT
    Inventor: Gesine Francke
  • Patent number: 8889574
    Abstract: A laminate product comprising a foam core having a pair of opposed major surfaces and a cover layer secured with respect to each major surface is described. The cover layer comprises a polymeric substrate having disposed therein a plurality of reinforcing fibrous material. It has been found that it is possible to produce a foam laminate product having improved stiffness if a lower amount of reinforcing material is used for a given amount of polymer substrate. In particular, it has been found possible to provide an improved foam laminate product having a relatively high ratio of stiffness to weight of reinforcing fibrous material. It has been further discovered that the stiffness of the resulting foam laminate product can be increased when the polymer substrate and the reinforcing fibrous material are present in a weight ratio of greater than 2.5. This is believed to be the result of improved encapsulation of the reinforcing fibrous material by the polymer substrate.
    Type: Grant
    Filed: April 27, 2006
    Date of Patent: November 18, 2014
    Assignee: Proprietect, L.P.
    Inventors: Inna Dolgopolsky, Yolanda Sadl, Lisa Pileggi, Petar Pepic
  • Patent number: 8703632
    Abstract: Building board for use as a carrier for a surface cladding of ceramic tiles, a stucco, or a thin-layer trowel mortar, on or in buildings, in which on a moisture-resistant and moisture-sealed foam-material core layer, there is glued on both sides a water-resistant paper web or thin plastic web, onto which webs in each case a web of nonwoven fabric or of a knitted or loom-knitted woven fabric is glued.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: April 22, 2014
    Assignee: Schlueter-Systems KG
    Inventor: Werner Schlueter
  • Patent number: 8569190
    Abstract: The waterproof/breathable moisture transfer liner for a snowboard boot includes an inner liner selected from technically advanced fabrics which are carefully selected. A series of layers are provided outside the inner liner including foam material layers, breathable membranes, a supportive mesh or a moldable foam, and an outer shell fabric. The applicability of the liner to alpine, cross country and hiking boots, along with appropriate variations for each application.
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: October 29, 2013
    Assignee: Solid Water Holdings
    Inventor: Baychar
  • Patent number: 8043025
    Abstract: A paving mat for use in a paved surface includes a fibrous mat in the form of a paving mat. The fibrous mat includes a fibrous matrix containing a mixture of polymer fibers, first mineral fibers having a first median length, and second mineral fibers having a second median length that is different from the first median length. In another embodiment, the paving mat includes a fibrous mat including a fibrous matrix which is bonded together by a binder. In one embodiment, the binder is a mixture of different binders. The fibrous matrix includes a mixture of mineral fibers in an amount within a range of from 61 wt % to 85 wt % and polymer fibers in an amount within a range of from 15 wt % to 39 wt %. The polymer fibers have a melting point greater than 320° F. (160° C.). The mat has a stiffness in the machine direction within a range of from 65 g-cm to 110 g-cm.
    Type: Grant
    Filed: April 24, 2007
    Date of Patent: October 25, 2011
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Jesus Manuel Hernandez-Torres, David R. Jones, IV, Liang Chen, Jeffery W. Smith, Timothy A. Miller, Helen Y. Huang, Michael D. Samueloff, Mohammed Tazi, Timothy R. Gilbert
  • Patent number: 8011165
    Abstract: A method of both permanently reinforcing and bonding, by means of a physical connection including a fabric or other arrangement of reinforcing fiber, saturated with a curing liquid resin, and building materials to create a composite assembly is disclosed. Once cured, the previously liquid resin, having surrounded the fiber and features of the surfaces of the elements being joined, combines them within a single, shared resin matrix. The resulting composite assembly incorporates a new method of providing reinforcement from within, and can be formed into any of various products or components in the light construction industry, such as window sashes, millwork, and the like.
    Type: Grant
    Filed: June 7, 2006
    Date of Patent: September 6, 2011
    Assignee: Integritect Consulting, Inc.
    Inventor: James Michael Blahut
  • Publication number: 20110045724
    Abstract: A composite having a first layer and a second layer. The first layer is a nonwoven layer containing high modulus fibers having a modulus of at least 8 GPa and thermoplastic binder fibers, where at least a portion of the high modulus fibers are connected to the binder fibers, and where the first layer has a solidity of between about 10 and 90%. The second layer is a textile layer selected from the group consisting of a knit layer, a woven layer, bidirectional laminates, and a unidirectional layer. The second layer contains high modulus fibers having a modulus of at least 8 GPa in a thermoplastic matrix.
    Type: Application
    Filed: August 19, 2009
    Publication date: February 24, 2011
    Inventor: Pradip Bahukudumbi
  • Publication number: 20100293691
    Abstract: The invention relates to a multilayered material sheet comprising a stack of fibrous layers and one or more substacks of trauma reducing layers, wherein at least one of the substacks is positioned within the stack. The invention further relates to the use of the material sheet in the manufacture of soft antiballistic articles.
    Type: Application
    Filed: June 5, 2008
    Publication date: November 25, 2010
    Inventors: Shitij Chabba, David Vanek, David Cordova
  • Publication number: 20100089002
    Abstract: A composite structural element and a method for making same are provided. The element includes a polymer foam core and at least one fibrous layer adhered to the polymer foam core by epoxy. Nano-particles are suspended in the epoxy prior to curing; preferably they are mixed with the hardener before it is mixed with the resin. The polymer foam core is preferably an exothermic foam such as polyurethane, and heat generated by the exothermic foam cures the epoxy, thereby causing the fibrous layer to adhere to the foam core. The nano-particles may be made from at least one of carbon, a ceramic, tungsten, a carbide, titanium, zircon, aluminum, silver, or boron. When carbon nano-particles are used, the strength of the composite is greatly increased, and the curing time of the heat-curable epoxy is significantly reduced. Ceramic nano-particles can be used to increase penetration resistance and provide increased ballistic protection.
    Type: Application
    Filed: October 15, 2008
    Publication date: April 15, 2010
    Applicant: Merkel Composite Technologies, Inc.
    Inventor: Michael J. Merkel
  • Patent number: 7378359
    Abstract: A composite construction incorporating one or more non-woven layers at least partially formed from heat fused monoaxially drawn tape fiber elements of discrete length. The non-woven layers are provided with a mat structure covering across at least one surface. The mat structure covering is formed at least partially from interwoven heat fused, monoaxially drawn tape fiber elements of elongate length. The tape fiber elements in the woven and non-woven layers incorporate a base layer of a strain oriented polymer and at least one covering layer of a heat fusible polymer. The covering layer of the tape fiber elements is characterized by a softening point below that of the base layer to permit bonding fusion upon application of heat.
    Type: Grant
    Filed: September 27, 2005
    Date of Patent: May 27, 2008
    Inventor: Howell B. Eleazer
  • Patent number: 7353597
    Abstract: A method of forming a conductive gasket material by layering at least one conductive web layer having a blended mixture of conductive fibers and low melting point nonconductive fibers onto a foam core, and needlepunching the conductive web layer and the foam core forming a conductive composite gasket material having a plurality of conductive fibers interspersed through the foam core.
    Type: Grant
    Filed: January 6, 2006
    Date of Patent: April 8, 2008
    Inventor: Joseph J. Kaplo
  • Patent number: 7323243
    Abstract: The apparel is constructed from various combinations of layers of materials with moisture transfer properties. A first liner of moisture transfer fabrics abuts a second layer of structural material such as a foam. The second layer can abut a breathable membrane and/or an insulating material. Finally, carefully selected outer fabrics complete the combination to provide apparel with improved performance characteristics. The outer fabrics are treated in various ways to enhance performance.
    Type: Grant
    Filed: June 7, 2006
    Date of Patent: January 29, 2008
    Assignee: Solid Water Holdings
    Inventor: Baychar
  • Patent number: 7205251
    Abstract: The present invention relates generally to composite materials and to methods of manufacturing the composite materials. In particular, the composite material of the present invention utilizes combinations of continuous fibers in the form of loops, chopped fibers, woven fibers and foams.
    Type: Grant
    Filed: August 2, 2004
    Date of Patent: April 17, 2007
    Assignee: NVH Concepts, L.L.C.
    Inventor: Scott A. Wellman
  • Patent number: 7147911
    Abstract: The apparel is constructed from various combinations of layers of materials with moisture transfer properties. A first liner of moisture transfer fabrics abuts a second layer of structural material such as a foam. The second layer can abut a breathable membrane and/or an insulating material. Finally, carefully selected outer fabrics complete the combination to provide apparel with improved performance characteristics. The outer fabrics are treated in various ways to enhance performance.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: December 12, 2006
    Assignee: SolidaWater Holdings
    Inventor: Baychar
  • Patent number: 7125816
    Abstract: The apparel is constructed from various combinations of layers of materials with moisture transfer properties. A first liner of moisture transfer fabrics abuts a second layer of structural material such as a foam. The second layer can abut a breathable membrane and/or an insulating material. Finally, carefully selected outer fabrics complete the combination to provide apparel with improved performance characteristics. The outer fabrics are treated in various ways to enhance performance.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: October 24, 2006
    Assignee: Solid Water Holdings
    Inventor: Baychar
  • Patent number: 6914020
    Abstract: A sound and heat insulation material for insulating buildings, motor vehicles, conduits, etc., is covered on at least one exterior surface with a material which reacts at a given temperature by foaming up, and which is difficult to ignite or inflammable. The exterior covering can be a sheet or fiber layer which is impregnated with the reactive material or coated with it. The fibers of the sound and heat insulation core layer can also be directly coated with the reactive material or be mingled with a variable proportion of foamable fibers. The sound and heat insulation element, which is difficult or impossible to ignite, has good insulating properties.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: July 5, 2005
    Assignee: Moeller Tech GmbH
    Inventor: Friedhelm Beckmann
  • Patent number: 6893695
    Abstract: The waterproof/breathable moisture transfer liner for a snowboard boot includes an inner liner selected from technically advanced fabrics which are carefully selected. A series of layers are provided outside the inner liner including foam material layers, breathable membranes, a supportive mesh or a moldable foam, and an outer shell fabric. The applicability of the liner to alpine, cross country and hiking boots, along with appropriate variations for each application.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: May 17, 2005
    Assignee: Baychar Holdings, LLC
    Inventor: Dummy Baychar
  • Patent number: 6756326
    Abstract: In garments with a foamed net used as a clothing material (inter-lining), a clothing material is provided that is light-weight and easy-moving, and has improved warmth retaining property, cushioning property and buoyancy without spoiling the feeling of the garment to the wearer and does not cause cost increases or disadvantages in production. A foamed net in a meshed shape being constituted with a plurality of foamed strands intersected and simultaneously welded together at intersection points is inserted between an outer cloth and a lining cloth. The foamed strands may have a cross section form of elliptical shape with different ratios of height to width and the foamed strands are welded together so that the height direction of the cross section form may be orthogonal or almost orthogonal to the face of the net.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: June 29, 2004
    Inventors: Susumu Taguchi, Tadashi Takekawa, Kouji Sako, Takahiro Ueda
  • Publication number: 20040077242
    Abstract: The present invention provides a composite backing suitable for use in the manufacturing of carpeting, particularly tufted synthetic turf carpeting, or any other fabric product where dimensional stability in the presence of thermal or moisture gradients is desirable. The composite backing comprises reinforcement strands integrated into a woven backing fabric. The reinforcement strands may be laid in an open network structure needlepunched into a woven backing or may also be integrated into the woven backing by directly weaving the reinforcement strands into the woven backing as it is being fabricated. A synthetic turf product may be constructed by tufting the composite backing.
    Type: Application
    Filed: October 16, 2002
    Publication date: April 22, 2004
    Inventor: Bruce W. Layman
  • Patent number: 6716518
    Abstract: A method and system of reversibly absorbing liquid penetrations into electronic devices having a body and circuitry is described. The method and system comprises providing an absorbent sponge membrane structure in sheet-like form. The structure contains a hydrogel-forming core integrated into a blown polymer foam. The method and system includes placing the absorbent structure within the electronic device such that the hydrogel-forming core and blown polymer foam at least partly covers the electronic circuitry to be protected. A method and system in accordance with the present invention has the further advantage that due to the inclusion of the crystals into the open cells of the sponge, that structure is much easier to manufacture into various templates by punching or stamping holes where the keys and other mechanical obstructions such as bosses and supports must be accommodated.
    Type: Grant
    Filed: July 17, 2001
    Date of Patent: April 6, 2004
    Assignee: International Business Machines Corporation
    Inventors: James Lee Chao, Charles C. Sloop, III
  • Patent number: 6514888
    Abstract: A cushioning material for forming press includes fiber material layers 31 and 32 superimposed with a bonding material layer 30 interposed, an upper rubber layer 33 positioned on an upper surface of one fiber material layer 31, a lower rubber layer 34 positioned on a lower surface of the other fiber material layer 32, an upper exudation preventing layer 35 positioned on an upper surface of the upper rubber layer 33, and a lower exudation preventing layer 36 positioned on a lower surface of the lower rubber layer 34.
    Type: Grant
    Filed: July 10, 1997
    Date of Patent: February 4, 2003
    Assignee: Yamauchi Corporation
    Inventors: Atsuo Tanaka, Akira Yoshida
  • Publication number: 20030003828
    Abstract: A molded article including a plastic layer and an outer film over the plastic layer forming a composite laminate with the plastic layer and a process for preparing same. The outer film has an inner surface adjacent and bonded to the plastic layer and an outer surface opposed to the inner surface. The molded article also includes a reinforcing material adhered to the inner surface of the outer film layer and preferably at least partly embedded in the inner surface of the outer film layer.
    Type: Application
    Filed: August 19, 2002
    Publication date: January 2, 2003
    Applicant: THE UNIVERSITY OF MASSACHUSETTS
    Inventors: Thomas M. Ellison, Stephen P. McCarthy, Arthur K. Delusky, Qing Guan
  • Publication number: 20010009830
    Abstract: The moisture transfer system includes a waterproof/breathable moisture transfer liner having an inner fabric layer selected from technically advanced fabrics which are carefully selected. A series of layers are provided outside the inner liner including foam material layers, breathable membranes, encapsulation technology, waterproof films and an outer fabric layer. The moisture transfer system in incorporated into in-line skate as either a removable liner for a shell boot or a liner for a softboot.
    Type: Application
    Filed: July 3, 1997
    Publication date: July 26, 2001
    Inventor: ? BAYCHAR
  • Patent number: 6214753
    Abstract: A layered composite construction material includes a pair of outer layers of material including essentially continuous strand fiberglass mat which are separated by a pair of intermediate sandwich layers of material each being adjacent to a respective outer layer of material and including essentially eighteen ounce woven roving fiberglass mat and which are further separated by at least one internal layer of material which essentially includes spun fiberglass blanket which has fiberglass strands longitudinally disposed perpendicular to the other layers of material for facilitating even dispersal of a foam throughout all the layers of material to effectively secure and bind the layers of material. The internal layer of material can also include multiple layers of spun fiberglass mat each of which are separated by a pair of layers of material.
    Type: Grant
    Filed: September 8, 1998
    Date of Patent: April 10, 2001
    Inventors: Stephen E. Brenot, Arnold G. Althoff, Randy M. Schneider
  • Patent number: 6194331
    Abstract: An on-machine-seamable papermakers' fabric includes a first and a second base fabric, each of which is joined into endless form with a seam. The first and second base fabrics are attached to one another by at least one layer of staple fiber batt entangled therethrough such that they are offset with respect to one another in a lengthwise direction when so joined. As a consequence, seaming loops at one widthwise edge of the first base fabric coincide with a non-seam region of the second base fabric, and seaming loops at one widthwise edge of the second base fabric coincide with a non-seam region of the first base fabric. These coincident non-seam regions have additional flow-resistant material included so that when the on-machine-seamable papermakers' fabric is joined into endless form by closing both seams, it may, in the vicinities of the seams, have permeabilities to air and water substantially identical to the remainder of the fabric body thereof.
    Type: Grant
    Filed: March 5, 1998
    Date of Patent: February 27, 2001
    Assignee: Albany International Corp.
    Inventor: Phillip R. Elkins
  • Patent number: 6177368
    Abstract: A blast resistant laminate composite container wall construction is provided for a bomb-resistant airline baggage container for withstanding gas-expansion explosives. A PVC substrate core (26) of sufficient thickness, at least about 0.5 inch, is used to provide a substantially rigid container wall. A first layer (28) of 0.02 inch thick woven roving fiberglass is on one side of the core, a second layer (30) of 0.02 inch thick woven roving fiberglass is on the first layer, a third layer (32) of 0.02 inch thick woven roving fiberglass is on the second layer, a fourth layer of 0.03 inch thick random chopped strand fiberglass is on the third layer, a fifth layer of 0.03 inch thick random chopped strand fiberglass is on the fourth layer, a sixth layer of 0.02 inch thick woven roving fiberglass is on the other side of the core, a seventh layer of 0.02 inch thick woven roving fiberglass is on the sixth layer, an eighth layer of 0.02 inch thick woven roving fiberglass is on the seventh layer, a ninth layer of 0.
    Type: Grant
    Filed: March 16, 1998
    Date of Patent: January 23, 2001
    Inventor: Russell J. Fisher
  • Patent number: 6079454
    Abstract: An opened ended, endless woven papermaker's fabric having a plurality of longitudinal yarns and a plurality of transverse yarns woven in a selected weave pattern to form a fabric body and seaming loops, the fabric characterized by a longitudinal yarn weave repeat having selected yarns woven as the seaming loops and selected yarns woven in the fabric body and defining a fabric edge.
    Type: Grant
    Filed: November 24, 1997
    Date of Patent: June 27, 2000
    Assignee: AstenJohnson, Inc.
    Inventors: Henry J. Lee, Billy Summer
  • Patent number: 5904187
    Abstract: An on-machine-seamable papermaker's fabric includes a first and a second base fabric, each of which is joinable into endless form with a seam. The first and second base fabrics are attached to one another by at least one layer of staple fiber batt entangled therethrough such that they are offset with respect to one another in a lengthwise direction when joined. As a consequence, seaming loops at one widthwise edge of the first base fabric coincide with a non-seam region of the second base fabric, and seaming loops at one widthwise edge of the second base fabric coincide with a non-seam region of the first base fabric. When joined into endless form, the first base fabric is an outer base fabric, and the second base fabric is an inner base fabric.
    Type: Grant
    Filed: October 22, 1997
    Date of Patent: May 18, 1999
    Assignee: Albany International Corp.
    Inventor: Francis L. Davenport