Nonwoven Fabric Comprises An Elastic Strand Or Fiber Material Patents (Class 442/329)
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Patent number: 11993869Abstract: Provided are leather fibers for yarn. The leather fibers forming the yarn are obtained from cowhide. An amount of the leather fibers having an H value of 30 or more is 30% by weight or more of a total leather fibers contained in the yarn. The H value is defined by the following Equation 2: [Equation 2] H=L/D where L: leather fiber length, and D: leather fiber thickness. A thickness index (M) of the leather fibers satisfies Equation 1: [Equation 1] M=D1/D2?60 where D1: an average thickness of 0 fibers having a highest thickness in 1 mg of leather fibers, and D2: an average thickness of 10 fibers having a lowest thickness in 1 mg of leather fibers.Type: GrantFiled: January 5, 2021Date of Patent: May 28, 2024Assignee: ATKO PLANNING INC.Inventors: Ji Eon Kim, Bong Jin Choi
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Patent number: 11780971Abstract: The present invention regards yarns comprising at least 1% by weight of fibre of a syndiotactic polystyrene containing a co-crystalline phase comprising at least one active guest compound, textiles comprising the aforementioned yarns and methods for preparing the same.Type: GrantFiled: July 31, 2019Date of Patent: October 10, 2023Assignees: MATERIAS S.r.l., NANO ACTIVE FILM S.r.l.Inventors: Antonietta Cozzolino, Christophe Daniel, Gaetano Guerra, Paola Rizzo, Luigi Nicolais
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Patent number: 11555271Abstract: The present invention relates to an artificial leather and a method for producing the same. The artificial leather includes a substrate, a thermoplastic polyurethane fiber adhesive layer, a thermoplastic polyurethane fiber layer, a paste layer, and a surface layer. The paste layer has a thermosetting paste or a high solid-content paste, and the paste has a specific adhesive temperature. A bonding can be performed at low temperature in the method for producing the same, and the artificial leather made by the method for producing the same has excellent hand feeling and/or smoothness.Type: GrantFiled: November 16, 2020Date of Patent: January 17, 2023Assignee: SAN FANG CHEMICAL INDUSTRY CO., LTD.Inventors: Chih-Yi Lin, Kuo-Kuang Cheng, Chien-Chia Huang, Chia-Ho Lin, Yen-Lun Tseng, Chin-Wei Chen, Ching-Lo Lin
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Patent number: 11473238Abstract: The invention relates to a water-repellent and lipophilic composite needle-punched nonwoven fabric and a preparation method thereof. The method comprises the following steps: blending a PET fiber and a polyolefin-based fiber in a mass ratio of 3:1-1:3, and performing needle punching to obtain a composite needle-punched nonwoven fabric; carrying out hot-drying treatment on the composite needle-punched nonwoven fabric at 110-160° C. for 40-90 min; and carrying out water-repellent finishing on the hot-dried fabric using 50-70 mL/L of an aqueous solution of a modified resin-based fluorine-free waterproofing agent, and drying to obtain the water-repellent and lipophilic composite needle-punched nonwoven fabric, wherein the water-repellent finishing is dip rolling, the air pressure is 1.8 kPa and the liquid carrying rate is 160-230%.Type: GrantFiled: August 16, 2018Date of Patent: October 18, 2022Assignees: NANTONG TEXTILE AND SILK INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE, SOOCHOW UNIVERSITYInventors: Huijing Zhao, Yingmei Zhang
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Patent number: 11434354Abstract: The present disclosure includes a composition that includes an ethylene/?-olefin random copolymer having density of 0.890 g/cm3 or less, a melting point of 100° C. or less, and a melt index from 0.2 g/10 min to 8.0 g/10 min, a styrenic block copolymer comprising from 1 wt % to less than 50 wt % units of styrene, a tackifier, and an oil. The composition may exhibit an overall melt index of the composition of from 2 g/10 min to 15 g/10 min. The composition can be used as an adhesive in some embodiments. The present disclosure also includes multilayer films that include the composition, which may provide reclose functionality to the multilayer film. The multilayer films that include the composition may provide low initial opening force and improved reclose adhesion through multiple reclose cycles. The present disclosure also includes various types of reclosable packaging articles that include the multilayer films and adhesive compositions.Type: GrantFiled: September 19, 2018Date of Patent: September 6, 2022Assignees: Dow Global Technologies LLC, Rohm and Haas CompanyInventors: Xiaosong Wu, Chuan-Yar Lai, Daniel W. Himmelberger, Vivek Kalihari, Cristina Serrat, Vinita Yadav
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Patent number: 11324640Abstract: Compression sleeve (1) for application circumferentially around a human limb (10) to exert therapeutic pressure on the limb. The compression sleeve has a fabric (80), which comprises viscoelastic strands (90) for providing the fabric with viscoelastic properties.Type: GrantFiled: November 16, 2017Date of Patent: May 10, 2022Assignee: 3M Innovative Properties CompanyInventors: Guido Hitschmann, Joseph D. Rule, John J. Rogers
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Patent number: 11292922Abstract: A composite resin comprising silver nanoparticles and a polymer where the silver nanoparticles are formed by reduction of silver ions by the functional groups of the polymer without the addition or application of an external reducing agent. The composite resin has a low silver leach rate. The composite resin may be used as a surface coating, particularly an antimicrobial or antifouling surface coating.Type: GrantFiled: May 10, 2018Date of Patent: April 5, 2022Assignee: INHIBIT COATINGS LIMITEDInventors: Eldon Warwick Tate, James Howard Johnston
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Patent number: 11254062Abstract: An apparatus for fabricating an elastic nonwoven material generally includes a rotary ultrasonic horn and a rotary anvil positionable in close proximity to the ultrasonic horn. The anvil has a face with a width and a circumferential axis. The face has a plurality of ridges each of which defines a plurality of interspaced lands and notches.Type: GrantFiled: October 11, 2019Date of Patent: February 22, 2022Assignee: DUKANE IAS, LLCInventors: Thomas David Ehlert, Patrick Sean McNichols, Daniel James Sorensen, Casey John Morin, Brandon Leo Begrow, Michael A Snyder, Thomas Arthur Bett
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Patent number: 11141321Abstract: The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. The elastomeric laminates may include a first substrate, a second substrate, and an elastic material located between the first and second substrates. During assembly of an elastomeric laminate, a beam is rotated to unwind the elastic strands from the beam, wherein the strands may include a spin finish. First bonds are applied to bond discrete lengths of the stretched elastic strands with and between the first substrate and the second substrate, wherein the discrete first bonds are arranged intermittently along the machine direction. In addition, second bonds are applied between consecutive first bonds to bond the first and second substrates directly to each other, wherein the second bonds extend in the machine direction and may be separated from each other in a cross direction by at least one elastic strand.Type: GrantFiled: December 6, 2017Date of Patent: October 12, 2021Assignee: The Procter & Gamble CompanyInventors: Uwe Schneider, Joseph Allen Eckstein
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Patent number: 11141322Abstract: The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. Aspects of the methods for assembling elastomeric laminates may utilize elastic strands supplied from beams that may be joined with first and second substrates, and may be configured to carry out various types of operations, such as bonding and splicing operations.Type: GrantFiled: December 13, 2017Date of Patent: October 12, 2021Assignee: The Procter & Gamble CompanyInventors: Uwe Schneider, Joseph Allen Eckstein, Kazuaki Tameishi
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Patent number: 11021820Abstract: The invention relates to a fabric comprising at least one high loft spunbond nonwoven layer having crimped multicomponent fibers, wherein a first component of the multicomponent fibers comprises a first polymer A and a second component of the multicomponent fibers comprises a blend of the first polymer A and a second polymer B, wherein the melt flow rate of polymer A is at least 25% higher than the melt flow rate of polymer B and wherein the second component comprises at least 40 wt.-% of polymer B.Type: GrantFiled: May 17, 2017Date of Patent: June 1, 2021Assignees: FIBERTEX PERSONAL CARE A/S, REIFENHAUSER GMBH & CO. KG MASCHINENFABRIKInventors: Morten Rise Hansen, Thomas Broch, Sebastian Sommer
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Patent number: 10954901Abstract: An intake system component for an internal combustion engine includes a tubular curved portion extending in a curved manner. The curved portion includes an inner wall located on an inner side of a curve relative to an inner passage. The inner wall is made of a breathable fibrous molded body. A part of the curved portion excluding the inner wall includes a portion having a lower breathability than the inner wall.Type: GrantFiled: August 30, 2018Date of Patent: March 23, 2021Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHAInventor: Ryusuke Kimura
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Patent number: 10626257Abstract: The present disclosure provides a composition. In an embodiment, the composition includes: A) an ethylene/?-olefin multi-block copolymer having a melt index from 0.2 g/10 min to 8.0 g/10 min; B) a styrenic block polymer comprising from greater than 1 wt % to less that 50 wt % units of polymerized styrene; C) a tackifier; D) an oil; and the composition has a melt index from 3 g/10 min to 50 g/10 min. The composition is suitable for use as a pressure sensitive adhesive layer in a reclosable packaging structure.Type: GrantFiled: May 17, 2016Date of Patent: April 21, 2020Assignees: Dow Global Technologies LLC, Rohm and Haas CompanyInventors: Xiaosong Wu, Daniel W. Himmelberger, Lamy J. Chopin, III
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Patent number: 10273157Abstract: An object of the present invention is to provide a CNT yarn having excellent conductivity and strength, and a method for producing the same. The present invention provides a drawn yarn comprising carbon nanotubes and having a drawing rate of 10 to 50%.Type: GrantFiled: May 15, 2014Date of Patent: April 30, 2019Assignee: National Institute of Advanced Industrial Science and TechnologyInventors: Ken Mukai, Kinji Asaka, Takeshi Saito, Motoo Yumura
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Patent number: 9566761Abstract: A layered nonwoven fabric with excellent feel on the skin and liquid permeability, and a method for producing the layered nonwoven fabric. The layered nonwoven fabric includes an upper layer consisting of a first nonwoven fabric and a lower layer consisting of a second nonwoven fabric. The layered nonwoven fabric has a first surface on the first nonwoven fabric side with a plurality of protrusions and recesses and a second surface on the second nonwoven fabric side. The protrusions on the first surface have a higher basis weight than the recesses on the first surface, and the protrusions on the first surface have a lower fiber density than the recesses on the first surface.Type: GrantFiled: September 26, 2012Date of Patent: February 14, 2017Assignee: Unicharm CorporationInventors: Satoshi Mitsuno, Jun Okuda, Noritomo Kameda
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Patent number: 9517165Abstract: A method for obtaining temporary non-stretchability characteristics, mainly in a machine direction, in a non-woven fabric having any level of stretchability, in order to ease converting is disclosed. The non-stretchability characteristics can be then eliminated in order to restore the original characteristics of the non-woven fabric. This technique allows the formation of final products comprising stretchable non-woven fabrics by converting machines.Type: GrantFiled: July 11, 2012Date of Patent: December 13, 2016Assignee: TamiCare Ltd.Inventor: Ehud Giloh
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Patent number: 9404215Abstract: A stretch composite having one or more elastomeric members disposed on at least one region of an extensible fibrous substrate to provide stretch properties to a targeted region of the substrate. The composite has been incrementally stretched to at least partially break up the structure of the substrate in order to reduce its resistance to stretch. The stretch composites are useful for disposable and durable articles, such as disposable absorbent articles including diapers, pull-on diapers, training pants, incontinence briefs, catamenial garments, baby bibs, and the like, and durable articles like garments including sportswear, outerwear and the like. Also disclosed are methods of forming such stretch composites.Type: GrantFiled: June 7, 2013Date of Patent: August 2, 2016Assignee: The Procter & Gamble CompanyInventors: Fred Naval Desai, Urmish Popatlal Dalal, Mark William Hamersky, Steven Daryl Smith
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Patent number: 9216117Abstract: An absorbent article having improved handling of liquid and improved intake and retention of liquid loadings during use. The absorbent article can minimize the amount of moisture in contact with a wearer's skin and can provide a feeling of softness on the skin of the wearer.Type: GrantFiled: March 30, 2012Date of Patent: December 22, 2015Assignee: Kimberly-Clark Worldwide, Inc.Inventors: EoYeon Hwang, JinYoung Jung, WonYoung Lee, JinHee Lee, Richard Norris Dodge, II, David Arthur Fell, Eric Donald Johnson, Debra Jean McDowall, Robert Lee Popp, Allyson Marie Sagel, Lawrence Howell Sawyer, Daniel Robert Schlinz, Michael W. Veith, Kendell Jean Williams
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Patent number: 9072633Abstract: An outer cover for use with an absorbent article having a layer of nonwoven fibrous material and optionally including a polymeric layer laminated or printed onto the layer of nonwoven fibrous material. The outer cover includes at least one plastic component and at least one elastic component in the nonwoven fibrous material and/or optional polymeric layer. The outer cover can have different structural combinations of spunbond fibers, meltblown fibers, and/or nanofibers. The combination of plastic and elastic components results in an outer cover that has favorable mechanical, physical, and aesthetic properties. The outer cover can be rendered either uniaxially or biaxially stretchable via a mechanical activation process.Type: GrantFiled: November 15, 2006Date of Patent: July 7, 2015Assignee: The Procter & Gamble CompanyInventors: Jean-Philippe Marie Autran, Donald Carroll Roe, Terrill Alan Young, Joan Helen Mooney, Fred Naval Desai
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Patent number: 9060903Abstract: A pant-type disposable wearing article includes at least one waist region of front and rear waist regions, which includes an inner sheet lying on the skin-facing side and an outer sheet lying on the non-skin-facing side. The inner sheet has a contractile force higher than that of the outer sheet at least in the transverse direction X. Opposite lateral sections of the inner sheet and opposite lateral sections of the outer sheet are permanently bonded together and extend outward in the transverse direction X from arrays of side seam spots to form front flaps and rear flaps defining protruding rims. The front flaps and the rear flaps are curled inwardly. This article is improved so that opposite side edges do not irritate a wearer's skin even if the wearer's skin comes in contact with these side edges and, in addition, good appearance from a lateral view is assured.Type: GrantFiled: December 27, 2010Date of Patent: June 23, 2015Assignee: UNICHARM CORPORATIONInventors: Mariko Takeuchi, Toshifumi Otsubo, Tatsuya Hashimoto
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Patent number: 9018112Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 50 to 99 wt %, by weight of the composition, of a reactor grade propylene-?-olefin copolymer possessing within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 500 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a CD Elongation value of greater than 50% (measuring the fabric of 35 g/m2 basis weight). The fabric described herein can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.Type: GrantFiled: August 4, 2008Date of Patent: April 28, 2015Assignee: ExxonMobil Chemicals Patents Inc.Inventors: Sudhin Datta, Derek Thurman, Chia Yung Cheng, Kuangyao B. Peng
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Patent number: 8921474Abstract: A hot melt adhesive composition, comprising a blend of components including about 5% to about 50% by weight of an olefin block copolymer; about 10% to about 70% by weight of a first tackifying resin having a softening point of at least about 95° C.; about 0 to 65% of a second tackifying resin that is different than the first tackifying resin; about 0% to about 60% by weight of a plasticizer; about 0% to about 20% by weight of an aromatic reinforcing resin having a softening point equal to or higher than 115° C.; about 0.1% to about 5% by weight of a stabilizer; and about 1% to about 40% by weight of a secondary polymer that is different from the olefin block copolymer, the first and second tackifying resins and the reinforcing resin, having relatively low crystallinity, which low crystallinity is equal to or less than 250 Joules/gram, wherein the components total 100% by weight of the composition, and the viscosity of the composition is equal to or less than about 20,000 mPa·s at 163° C.Type: GrantFiled: July 23, 2010Date of Patent: December 30, 2014Assignee: Bostik, Inc.Inventors: Mark D. Alper, Monina D. Kanderski
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Publication number: 20140255672Abstract: Described herein is a meltspun laminate comprising two or more layers of meltspun fabrics, wherein layers that are adjacent to one another are in situ entangled with one another to define an interfacial region of mixed fibers between the layers. Also described herein is a method of making a meltspun in situ laminate comprising simultaneously meltspinning two or more polymer melts adjacent to one another to form adjacent fabrics, wherein layers that are adjacent to one another are in situ entangled with one another to form an interfacial region of mixed fibers between the layers. Also described herein is a meltspinning apparatus comprising one or more dies, each die comprising two or more meltspinning zones, wherein each zone comprises a plurality of nozzles that are fluidly connected to the corresponding zone, and wherein each zone is fluidly connected to a melt extruder.Type: ApplicationFiled: April 21, 2014Publication date: September 11, 2014Inventor: Alistair Duncan Westwood
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Publication number: 20140235127Abstract: The present invention relates to elastic attachment adhesives that comprise non-metallocene catalyzed polymers. The elastic attachment adhesives have stable creep performance under prolonged aging parameters, making these adhesives particularly well suited for elastic applications.Type: ApplicationFiled: March 14, 2013Publication date: August 21, 2014Applicant: Henkel CorporationInventors: Maria Cristina Barbosa DeJesus, Charles Paul, Valerie Alexis
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Publication number: 20140187114Abstract: The present invention is an extensible nonwoven comprising a polyolefin elastomer fiber wherein the surface of the fiber further comprises an inorganic filler or PDMS or combinations thereof, wherein the inorganic filler, if present, has D-90 particle size of 5 microns or less.Type: ApplicationFiled: December 28, 2012Publication date: July 3, 2014Applicants: Dow Brasil S.A., Dow Global Technologies LLCInventors: Hong Peng, Emil Hersche, Jozef J. Van Dun, Edward N. Knickerbocker, Andy C. Chang, Angels Domenech, Aleksandar Stoiljkovic, Gert J. Claasen
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Patent number: 8664129Abstract: Disclosed is a multilayer fabric and a method of forming a multilayer fabric comprising one or more facing layers and one or more elastic layers adjacent to or sandwiched there between, the one or more facing layers comprising a polypropylene; and a propylene-?-olefin elastomer having and an MFR of less than 80 dg/min; wherein the facing layer is extensible and non-elastic and has a Handle-O-Meter value of less than 60 g and a 1% Secant Flexural Modulus of less than 1000 MPa. In certain embodiments, polyethylenes are absent from the facing layer(s).Type: GrantFiled: November 14, 2008Date of Patent: March 4, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventors: Narayanaswami Raja Dharmarajan, Prasadarao Meka
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Patent number: 8652976Abstract: The invention relates to a fixable nonwoven interlining material for use in the textile industry, comprising at least one melt-spun fiber layer and at least one additional fibrous material layer, the fixable interlining material being provided with an adhesive substance at least in partial regions. A particularly high elasticity of the fixable interlining material is achieved by the fact that the melt-spun fibers are composed of an elastic fibrous material, and the at least one layer of fibrous material is composed of staple fibers, and the at least one elastic melt-spun fiber layer and the at least one staple fiber layer are laid one on top of the other in the form of a flat unbonded fiber fabric, and are subsequently bonded by use of a bonding step known as such.Type: GrantFiled: April 20, 2006Date of Patent: February 18, 2014Assignee: Carl Freudenberg KGInventors: Michael Kalbe, Oliver Staudenmayer, Manfred Jöst, Peter Rudek
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Patent number: 8597787Abstract: Disclosed is a polyurethane elastic yarn which is excellent in elongation, resilience, heat resistance, alkali resistance, chemical resistance, and capability of being dyed with a cationic dye and which is suitable for use in a stretch cloth, a wearing apparel or the like. The polyurethane elastic yarn comprises: an elastic yarn comprising a polyurethane mainly composed of a polymer diol and a diisocyanate; and a polymer of a compound having a sulfonate group contained in the elastic yarn.Type: GrantFiled: December 13, 2007Date of Patent: December 3, 2013Assignee: INVISTA North America S.à.r.l.Inventors: Toshihiro Tanaka, Hirokuni Inoue, Masahi Hara, Tatsuaki Kanbayashi
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Patent number: 8586490Abstract: An extruded web is disclosed. The extruded web can be either a nonwoven material of a films. The web comprises a plasto-elastic material where the plasto-elastic material is a combination of a first polyolefin and a second polyolefin (either a polymeric blends or a polymeric mixture). The claimed combination of polyolefins results in a material that has substantially plastic properties when a sample taken from said web is subjected to an initial strain cycle (such that the web is provided with a set of at least 30% by an initial strain cycle) and substantially elastic properties when a sample taken from the web is subjected to at least a second strain cycle.Type: GrantFiled: May 23, 2012Date of Patent: November 19, 2013Assignee: The Procter & Gamble CompanyInventors: Jean-Philippe Marie Autran, Donald Carroll Roe
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Publication number: 20130280977Abstract: A composite fiber having elastomer and method for making the same, and a substrate having the composite fiber and method for making the same are provided. The composite fiber includes a first composition and a second composition. The first composition is thermoplastic non-elastomer, and the second composition is thermoplastic elastomer (TPE). The second composition is in an amount of 5 to 70 weight % of the composite fiber. The first composition and the second composition are alternately distributed in a circumference of a cross-section of the composite fiber, and the length of the second composition is less than 50% of the total length of the circumference. The TPE can be dispersed uniformly and increase the adhesion between fibers, and the segmented fiber cross-section thereof further prevents the TPE from becoming too adhesive and affecting the processing during the fabrication of fibers and non-woven fabric substrates.Type: ApplicationFiled: June 19, 2013Publication date: October 24, 2013Inventors: LUNG-CHUAN WANG, CHUNG-CHIH FENG, CHIH-YI LIN, SZU-WEI HUANG, KAO-LUNG YANG, JUI- PENG TUNG
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Patent number: 8524355Abstract: A disposable absorbent article includes an absorbent mat provided between a liquid-permeable top sheet and a liquid-impermeable back sheet. Herein, the absorbent mat includes a sheet-like water-absorbent layer that contains a water-absorbent resin powder but that does not contain pulp fibers, and a fiber assembly layer that contains both the water-absorbent resin powder and the pulp fibers, the sheet-like water-absorbent layer and the fiber assembly layer arranged sequentially in this order from a top sheet side. The fiber assembly layer includes a fiber presence region in which both the pulp fibers and the water-absorbent resin powder are present, and a fiber absence region in which both the pulp fibers and the water-absorbent resin powder are absent, the fiber presence region and the fiber absence region formed to be adjacent with each other.Type: GrantFiled: May 10, 2004Date of Patent: September 3, 2013Assignee: Livedo CorporationInventor: Kenji Nakaoka
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Patent number: 8501646Abstract: A non-woven fabric laminate that is excellent in strechability, flexibility, and bulkiness, and that is less sticky and is suitable for a mechanical fastening female material. The non-woven fabric laminate includes a mixed fiber spunbonded non-woven fabric and a non-woven fabric comprising a crimped fiber that is laminated on at least one face of the mixed fiber spunbonded non-woven fabric, which includes a continuous fiber of a thermoplastic elastomer (A) in the range of 10 to 90% by weight and a continuous fiber of a thermoplastic resin (B) in the range of 90 to 10% by weight (where (A)+(B)=100% by weight). The non-woven fabric laminate can be suitably used for a sanitary material and other materials. More specifically, there can be mentioned for instance an absorbent article such as a disposable diaper and a menstrual sanitary product as a sanitary material.Type: GrantFiled: February 27, 2008Date of Patent: August 6, 2013Assignee: Mitsui Chemicals, Inc.Inventors: Shigeyuki Motomura, Kenichi Suzuki, Kazuhiko Masuda, Hisashi Morimoto, Naosuke Kunimoto
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Patent number: 8450225Abstract: A composite material comprises a nonwoven layer having a viscoelastic interleaf, which may be positioned mid-ply therein.Type: GrantFiled: January 6, 2010Date of Patent: May 28, 2013Assignee: Cytec Technology Corp.Inventors: Carmelo Luca Restuccia, Carmelo LoFaro
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Patent number: 8415263Abstract: A composite material as a sheet material is described, being relatively cheap, most useful as a raw material of a sanitary product or the like, such as underwear, dust-proof mask or dispensable paper diaper, etc., and good in processability, stretchability, gas-permeability, softness, and touch. The composite material is formed by laminating a stretchable layer and a conjugate spunbonded nonwoven fabric including conjugate fibers including a low-melting-point component and a high-melting-point component. The conjugate fibers are partially bonded to each other by thermocompression, wherein each bonded portion has fine folded structures including alternate hill and valley regions in the CD, and the distance between neighboring hills is 100-400 ?m in average. The conjugate spunbonded nonwoven fabric exhibits stretchability through the spread of the fine folded structures, and has, at 5% elongation, a CD-strength of 0.1 N/5 cm or less and an MD/CD strength ratio of 200 or more.Type: GrantFiled: March 30, 2011Date of Patent: April 9, 2013Assignees: JNC Corporation, JNC Fibers CorporationInventors: Toshikatsu Fujiwara, Taiju Terakawa
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Patent number: 8377554Abstract: Anti-tack additives for elastic fibers and methods of preparing the same are included. The elastic fibers include a substituted cellulose additive.Type: GrantFiled: March 17, 2010Date of Patent: February 19, 2013Assignee: INVISTA North America S.ár.l.Inventors: Kenneth Edward Martin, Ronald D. Bing-Wo, Robert L. Lock
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Publication number: 20130040525Abstract: A method of producing stretchable conductive nanofibers includes: providing stretchable nanofibers; providing a metal precursor solution by dissolving metal precursors in a solvent that may swell the stretchable nanofibers; bringing the stretchable nanofibers into contact with the metal precursor solution or its vapor for a sufficient time for the metal precursors to penetrate into the stretchable nanofibers; and reduce the metal precursors inside the stretchable nanofibers to metal nanoparticles.Type: ApplicationFiled: August 9, 2012Publication date: February 14, 2013Applicants: Industry-Academic Cooperation Foundation, Yonsei University, SAMSUNG ELECTRONICS CO., LTD.Inventors: Jong-jin PARK, Jung-kyun IM, Sang-won KIM, Un-yong JEONG
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Publication number: 20130035015Abstract: The present invention provides a spunbonded non-woven fabric having excellent productivity, stretchability, touch and fuzz resistance without adhesion thereof on a roll and the like just after fiber deposition during the production. The spunbonded non-woven fabric comprises long fibers of a thermoplastic polyurethane elastomer (A) containing ethylene bisoleic acid amide and/or crosslinked organic fine particles and having a hardness of 75 to 85, and the spunbonded non-woven fabric comprises the long fibers of the thermoplastic polyurethane elastomer (A) and long fibers of a thermoplastic resin (B) other than the thermoplastic polyurethane elastomer (A). The present invention also provides uses thereof.Type: ApplicationFiled: April 15, 2011Publication date: February 7, 2013Applicant: MITSUI CHEMICALS, INCInventors: Kenichi Suzuki, Tetsuya Yokohoma
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Patent number: 8367570Abstract: The present invention is generally directed to a liquid entrapping device having the capacity to absorb liquids. More particularly, the present invention is directed to a liquid entrapping device comprising an absorbent component, hydrophilic elastomeric fibrous component in fluid communication therewith, and optionally an adhesive component. The present invention is also directed to a liquid entrapping device having the capacity to absorb liquids while maintaining a suitable degree of mechanical strength. Furthermore, the present invention is generally directed to methods for making and using the foregoing devices and materials.Type: GrantFiled: May 16, 2006Date of Patent: February 5, 2013Assignee: The University of AkronInventors: Darrell H. Reneker, Daniel J. Smith
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Publication number: 20130017747Abstract: A method for obtaining temporary non-stretchability characteristics, mainly in a machine direction, in a non-woven fabric having any level of stretchability, in order to ease converting is disclosed. The non-stretchability characteristics can be then eliminated in order to restore the original characteristics of the non-woven fabric. This technique allows the formation of final products comprising stretchable non-woven fabrics by converting machines.Type: ApplicationFiled: July 11, 2012Publication date: January 17, 2013Applicant: TAMICARE LTD.Inventor: Ehud Giloh
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Patent number: 8349963Abstract: An elastic material for use in an absorbent article is provided. The elastic material contains a crosslinked network formed from a linear block copolymer having a monoalkenyl aromatic midblock positioned between conjugated diene endblocks (e.g., butadiene-styrene-butadiene (“B-S-B”) triblock copolymer). Prior to crosslinking, such linear block copolymers have a relatively low viscosity and thus may be readily formed into a precursor elastic material (e.g., film, strands, web, etc.) that is subsequently crosslinked to achieve the desired elastic and mechanical properties. Crosslinking is typically achieved through the formation of free radicals (unpaired electrons) that link together to form a plurality of carbon-carbon covalent bonds at the conjugated diene endblocks.Type: GrantFiled: October 16, 2007Date of Patent: January 8, 2013Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Oomman P. Thomas, John E. Flood
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Publication number: 20120322330Abstract: To provide an elastic nonwoven cloth that is excellent in elastic recovery property and has pleasant texture without stickiness, and a fiber product using the elastic nonwoven cloth, by an elastic nonwoven cloth containing fibers that are spun at a spinning speed of from 500 to 2,500 m/min and contain a low crystalline polypropylene that satisfies (a) [mmmm]=20 to 60% by mol, (b) [rrrr]/(1?[mmmm])?0.1, (c) [rmrm]>2.5% by mol, (d) [mm]×[rr]/[mr]2?2.0, (e) weight average molecular weight (Mw)=10,000 to 200,000, and (f) molecular weight distribution (Mw/Mn)<4, and a fiber product using the elastic nonwoven cloth.Type: ApplicationFiled: February 28, 2011Publication date: December 20, 2012Applicant: IDEMITSU KOSAN CO., LTD.Inventors: Tomoaki Takebe, Yutaka Minami, Yohei Koori
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Publication number: 20120309249Abstract: The invention provides a multi-layer fabric which is comprised of a first layer and a second layer which are adhered to each other, wherein the first layer comprises an elastic fabric of fibers of a polyolefin material which elastic fabric has an ultimate elongation of at least 500%; and wherein the second layer comprises a bonded nonwoven fabric of polyolefin staple fibers in which fiber-to-fiber bonds are present, which nonwoven fabric has an elongation in the cross machine direction of at least 130%, and wherein the polyolefin staple fibers have an elongation of at least 350%. The invention further provides processes for making the multi-layer fabric, an article or article component comprising the multi-layer component, and the use of the multi-layer fabric in diaper or training pant applications.Type: ApplicationFiled: April 11, 2012Publication date: December 6, 2012Inventors: Stephen John Von Bokern, Juergen Friedrich Rudolph, Daniel Alexander Dayan
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Patent number: 8314040Abstract: A nonwoven web made from a polymeric fiber blend comprising at least one elastomeric polyolefin and at least one nonelastomeric polyolefin useful as the elastic base sheet for a nonwoven laminate is disclosed. Preferably, the polymeric blend will comprise a nonelastomeric resin in the range of from about 10 to about 90 percent by weight, and an elastomeric resin of from about 90 to about 10 percent by weight. The elastomeric polyolefin will have a density of less than about 0.885 g/cm3 and the nonelastomeric polyolefin will have a density of at least about 0.890 g/cm3. In one particular embodiment, the polymeric blend may comprise about 50 percent to about 90 percent by weight of a narrow molecular weight distribution polyethylene and about 50 percent to about 10 percent by weight of a nonelastomeric polyolefin such as a linear low density polyethylene.Type: GrantFiled: November 12, 2003Date of Patent: November 20, 2012Assignee: Kimberly-Clark Worldwide, Inc.Inventors: C. Allen Smith, Kenneth B. Close, Richard C. Beck, Jay S. Shultz, David J. Baer, Susan E. Shawver, Paul W. Estey, Deepak R. Parikh, Kenneth B. Stewart, Jr.
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Publication number: 20120231690Abstract: Multicomponent fibers and fabrics made therefrom are provided. The fibers include a multilobal sheath fiber component surrounding a core fiber component, wherein the fibers can be fibrillated to provide a plurality of intertwined microdenier fiber components. Methods of providing such fabrics are also disclosed.Type: ApplicationFiled: March 19, 2012Publication date: September 13, 2012Inventors: Behnam Pourdeyhimi, Stephen R. Sharp
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Patent number: 8263215Abstract: The invention provides a functional stretch laminate composite puckered fabric which is robust, laundry-durable and adaptable for securing about any three dimensional body, and a method for forming such puckered fabric. The functional stretch laminate fabric is provided with at least one functional element which can conduct electricity, conduct light, provide electromagnetic fields or provide shielding from electromagnetic fields. In addition, at least one via is provided in the functional stretch laminate allowing the functional element to extend or loop outwardly from the at least one via when the laminate is in a relaxed or unstretched state. Generally, the functional stretch laminate fabric is sufficiently robust for incorporation into garments and for applications in so-called wearable electronics.Type: GrantFiled: August 10, 2010Date of Patent: September 11, 2012Assignee: Textronics, Inc.Inventors: Stacey B. Burr, Qaizar N. Hassonjee, Roger Armitage
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Publication number: 20120225601Abstract: Disclosed herein is a process for forming a multilayer construction, and the multilayer constructions including at least one layer of an elastic meltblown fabric, the process comprising extruding one or more polyolefin polymer (e.g., a propylene-?-olefin copolymer) having a MFR from less than 90 dg/min through at least one die having a plurality of nozzles to form a plurality of continuous fibers, at least one die operating at a melt pressure from greater than 500 psi (3.45 MPa) to form at least one elastic meltblown fabric, and adhering the at least one elastic meltblown fabric to at least one extensible fabric.Type: ApplicationFiled: May 18, 2012Publication date: September 6, 2012Inventor: Alistair Duncan Westwood
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Patent number: 8198200Abstract: An extruded web is disclosed. The extruded web can be either a nonwoven material of a films. The web comprises a plasto-elastic material where the plasto-elastic material is a combination of a first polyolefin and a second polyolefin (either a polymeric blends or a polymeric mixture). The claimed combination of polyolefins results in a material that has substantially plastic properties when a sample taken from said web is subjected to an initial strain cycle (such that the web is provided with a set of at least 30% by an initial strain cycle) and substantially elastic properties when a sample taken from the web is subjected to at least a second strain cycle.Type: GrantFiled: March 23, 2005Date of Patent: June 12, 2012Assignee: The Procter & Gamble CompanyInventors: Jean-Philippe Marie Autran, Donald Carroll Roe
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Patent number: 8173559Abstract: The present invention provides nonwoven webs comprising multicomponent nanocomposite fibers that enable the nonwoven webs to possess high extensibility. The multicomponent nanocomposite fibers comprise two or more components. Each component comprises a polymer composition and at least one component comprises a nanoparticles composition. The nonwoven webs comprising the multicomponent nanocomposite fibers have an average elongation at peak load which is greater than the average elongation at peak load of comparable nonwoven webs without nanocomposite fibers.Type: GrantFiled: November 30, 2006Date of Patent: May 8, 2012Assignee: The Procter & Gamble CompanyInventors: Dimitris Ioannis Collias, Norman Scott Broyles, Eric Bryan Bond
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Patent number: 8168550Abstract: The present invention provides nonwoven webs comprising monocomponent nanocomposite fibers that enable the nonwoven webs to possess high extensibility. The monocomponent nanocomposite fibers comprise a polymer composition and a nanoparticles composition. The nonwoven webs comprising the monocomponent nanocomposite fibers have an average elongation at peak load which is greater than the average elongation at peak load of comparable nonwoven webs without nanocomposite fibers.Type: GrantFiled: November 30, 2006Date of Patent: May 1, 2012Assignee: The Procter & Gamble CompanyInventors: Dimitris Ioannis Collias, Norman Scott Broyles, Eric Bryan Bond
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Patent number: 8153238Abstract: Elastic composite laminates are disclosed. The laminates include an elastic member bonded to at least one facing material. In accordance with the present disclosure, an adhesive composition is coextruded with an elastomeric material to form the elastic member. In this manner, the elastic member can be bonded to the facing material in a stretched state without having to apply a separate adhesive layer between the two materials. In one embodiment, the elastic member can be bonded to the facing material according to a pattern that includes bonded areas and non-bonded areas.Type: GrantFiled: December 14, 2005Date of Patent: April 10, 2012Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Gregory K. Hall, Peiguang Zhou, Xiaomin Zhang, Daniel Wideman, Thomas Vercauteren