Strand Or Fiber Material Specified As Having Micro Dimensions (i.e., Microfiber) Patents (Class 442/340)
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Patent number: 12017442Abstract: The present disclosure provides: a non-woven fabric for a sterilization packaging material, the non-woven fabric being capable of being compatible with all sterilization treatment methods and maintaining a sterile state in the interior without breaking even in a variety of environments in which the non-woven fabric can be assumed to be used as a sterilization packaging material; and a non-woven fabric for a sterilization packaging material, the non-woven fabric achieving both easy-peel properties that enable easy handling without breakage and barrier properties for retaining the sterile state in the interior.Type: GrantFiled: March 19, 2020Date of Patent: June 25, 2024Assignee: Mitsui Chemicals Asahi Life Materials Co., Ltd.Inventors: Junichi Kusakabe, Yusuke Sasaki, Masaaki Mori, Takashi Komatsu
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Patent number: 11439933Abstract: A depth filtration device for the clarification of biological fluids including a composite depth filter media having a nonwoven first layer integral with a second layer containing a polyacrylonitrile (PAN) fibers, a filter aid, and a wet-strength resin. The depth filter media exhibits increased binding capacity for soluble impurities such as DNA and host cell proteins from biological/cell culture feedstreams during secondary clarification and low-level impurity clearance of harvested cell culture fluids, such as those used for the manufacture of monoclonal antibodies. The depth filter media additionally exhibits significantly lower flushing requirements, resulting in lower levels of organic, inorganic and bioburden extractables released, high dirt holding capacities and good chemical and/or radiation resistance.Type: GrantFiled: December 19, 2019Date of Patent: September 13, 2022Assignee: EMD Millipore CorporationInventors: Maybelle Woo, David Yavorsky, John Amara, Nripen Singh, Kwok-Shun Cheng
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Patent number: 11065850Abstract: It is an object of the present invention to provide a laminate excellent in interlayer adhesion properties. The present invention relates to a laminate comprising: a fiber layer formed of cellulose fibers having a fiber width of 1000 nm or less; a resin layer; and an adhesive layer provided between the fiber layer and the resin layer.Type: GrantFiled: September 14, 2016Date of Patent: July 20, 2021Assignee: OJI HOLDINGS CORPORATIONInventors: Hirokazu Sunagawa, Hayato Fushimi, Go Banzashi
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Patent number: 11014050Abstract: Provided is a method of forming a filter module. The method includes: forming a non-pore ion-exchange membrane including: preparing a mixed solution of a polymer material and an ion-exchange material; and electrospraying the mixed solution to obtain the non-pore ion-exchange membrane; and interposing the non-pore ion-exchange membrane between a first polymer nanofiber web and a second polymer nanofiber web to form the filter module.Type: GrantFiled: June 3, 2019Date of Patent: May 25, 2021Assignee: AMOGREENTECH CO., LTD.Inventors: In Yong Seo, Jun Sik Hwang
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Patent number: 10980919Abstract: Two-dimensional materials, particularly graphene-based materials, having a plurality of apertures thereon can be formed into enclosures for various substances and introduced to an environment, particularly a biological environment (in vivo or in vitro). One or more selected substances can be released into the environment, one or more selected substances from the environment can enter the enclosure, one or more selected substances from the environment can be prevented from entering the enclosure, one or more selected substances can be retained within the enclosure, or combinations thereof. The enclosure can for example allow a sense-response paradigm to be realized. The enclosure can for example provide immunoisolation for materials, such as living cells, retained therein.Type: GrantFiled: April 14, 2016Date of Patent: April 20, 2021Assignee: Lockheed Martin CorporationInventors: Sarah M. Simon, Jacob L. Swett
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Patent number: 10751222Abstract: The present disclosure is to provide a method for producing polyurethane (PU) nanofibers with significantly improved hydrophilicity by producing water-soluble polymer/PU blend nanofiber by coaxial-electrospinning water-soluble polymer and hydrophobic PU, and, subsequently, dissolving and removing the water-soluble polymer from the blend nanofiber in water.Type: GrantFiled: March 28, 2017Date of Patent: August 25, 2020Assignee: Kyungpook National University Industry-Academic Cooperation FoundationInventors: Jin Hyun Choi, Woo Jin Kim
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Patent number: 10472770Abstract: A wet-laid nonwoven having a1) 5-50 wt % matrix fibers and a2) 50-95 wt % at least partially thermally fused binding fibers or b1) 50-80 wt % matrix fibers and b2) 20-50 wt % binders, can be used as a light distributing element.Type: GrantFiled: March 3, 2015Date of Patent: November 12, 2019Assignee: CARL FREUDENBERG KGInventors: Rudolf Wagner, Guenter Frey, Klaus Marek, Armin Greiner, Jochen Bialek
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Patent number: 10363338Abstract: A resilient coform nonwoven web that contains a matrix of meltblown fibers and an absorbent material is provided. The meltblown fibers may constitute from 45 wt % to about 99 wt % of the web and the absorbent material may constitute from about 1 wt % to about 55 wt % of the web. The meltblown fibers may be formed from a thermoplastic composition that contains at least one propylene/?-olefin copolymer having a propylene content of from about 60 mole % to about 99.5 mole % and an ?-olefin content of from about 0.5 mole % to about 40 mole %. The copolymer may have a density of from about 0.86 to about 0.90 grams per cubic centimeter and the thermoplastic composition may have a melt flow rate of from about 200 to about 6000 grams per 10 minutes, determined at 230° C. in accordance with ASTM Test Method D1238-E. The coform web may be imparted with a three-dimensional texture by, for example, using a three-dimensional forming surface.Type: GrantFiled: April 21, 2016Date of Patent: July 30, 2019Assignee: KIMBERLY-CLARK WORLDWIDE, INC.Inventor: David M. Jackson
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Patent number: 10125297Abstract: Methods for producing a dimensionally stable phase change material (PCM), and dimensionally stable PCMs are disclosed. The methods include providing a porous base material, mixing a phase change material having a polar functional group with a substance that increases the polar attraction of the phase change material for the porous base material to form a mixture thereof; and, thereafter, mixing the mixture with the porous base material until a selected saturation of phase change material in the porous base material is reached. The methods may include filtering the porous base material after the selected saturation is reached to form a cake of dimensionally stable PCM and, thereafter, reducing the size of the dimensionally stable PCM to an average mean particle size of about 10 to about 50 ?m, or more preferably 20 to 30 ?m.Type: GrantFiled: January 19, 2016Date of Patent: November 13, 2018Assignee: Microtek Laboratories, INC.Inventors: Carl M. Lentz, Teresa T. Virgallito, Jerry K. Lawson
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Patent number: 10052291Abstract: The present invention relates to electrospun fibers comprising i) a hydrophilic polymer that is soluble in a first solvent, ii) a bioadhesive substance that is slightly soluble in said first solvent, iii) optionally, a drug substance.Type: GrantFiled: June 9, 2015Date of Patent: August 21, 2018Assignee: DERMTREAT APSInventors: Jens Hansen, Lars Hellerung Christiansen
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Patent number: 9365885Abstract: The disclosure provides methods and kits for performing automated high-throughput assays to measure bactericidal activity in samples, such as plasma or sera from vaccinated subjects to evaluate the efficacy of vaccines against bacterial pathogens. The method combines obligatory linear-range data analysis, plate sealing and liquid volume handling for all assay steps to provide an automated, high-throughput measurement of bactericidal activity with favorable inter-assay and inter-operator variability.Type: GrantFiled: June 16, 2010Date of Patent: June 14, 2016Inventors: Puiying Annie Mak, George Santos, Jeffrey Eugene Janes, John J. Donnelly
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Patent number: 9212433Abstract: Provided are a polymethylpentene conjugate fiber, which is capable of imparting to a lightweight polymethylpentene fiber an ability to develop a vivid and deep color, and a porous polymethylpentene fiber, which has a lightweight, a high pore diameter uniformity and a high porosity retention ratio against an external force, said polymethylpentene conjugate fiber and said porous polymethylpentene fiber being appropriately usable as a fiber structure for woven knitted goods, non-woven fabrics, yarns, cotton waddings, etc. The polymethylpentene conjugate fiber is characterized by having an island-in-sea structure wherein the sea component comprises a polymethylpentene-based resin and the island component comprises a thermoplastic resin. The porous polymethylpentene fiber, which comprises a polymethylpentene-based resin, is characterized in that the coefficient of variation (CV) of pore diameter at the fiber cross section is 1-50%.Type: GrantFiled: March 7, 2013Date of Patent: December 15, 2015Assignee: TORAY INDUSTRIES, INC.Inventors: Hidekazu Kano, Shogo Hamanaka, Yoshitaka Aranishi
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Patent number: 9180395Abstract: Compositions of porous thin films and methods of making are provided. The methods involve self-assembly of a cyclic peptide in the presence of a block copolymer.Type: GrantFiled: November 20, 2010Date of Patent: November 10, 2015Assignee: The Regents of the University of CaliforniaInventor: Ting Xu
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Patent number: 9073061Abstract: Composite filter media which are highly resistant to thermal degradation and retain filter efficiency and extended lifetime in high temperature environments are disclosed. Methods of making the filter media are also disclosed. A composite filter media for removal of particles from a gas stream includes a layer of a porous polymeric membrane, the layer having an upstream side and a downstream side relative to the direction of the gas stream; and at least one layer of an electrostatic microfiber web containing an antioxidant in an amount ranging from about 0.1% to about 10% by weight; the at least one layer of microfiber web disposed on the upstream side of the porous polymeric membrane layer.Type: GrantFiled: November 30, 2012Date of Patent: July 7, 2015Assignee: W. L. Gore & Associates, Inc.Inventors: James Theodore Goldbach, Wai Sing Poon
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Publication number: 20150147930Abstract: An article of manufacture and a method of manufacturing a soft batt insulation material. The article of manufacture comprises fibers having crimps and surface features such as scales that provide a batt structure which is resiliently compressible. Fiber treatments provide fire, pest, fungus, and mold resistance. The treatments can be to the surface or to the internal structure of the fiber. The insulation batts are comprised of one or more layers of intermeshed fibers. The fibers can be wool or other protein based hair. The batts can include a restrainment structure that limits that expansion of the batts.Type: ApplicationFiled: January 30, 2015Publication date: May 28, 2015Inventors: Priscilla BURGESS, Joe J. Pozzi
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Publication number: 20150111019Abstract: The present invention is directed toward an electret nanofibrous web comprising a single source randomly intermingled fiber network with a range of fiber diameters that yields improved mechanical strength.Type: ApplicationFiled: October 21, 2014Publication date: April 23, 2015Inventors: TAO HUANG, Gelnn Creighton Catlin, Jay J. Croft, Thomas Patrick Daly, Zachary R. Dilworth, Thomas William Harding, Vindhya Mishra, Carl Saquing, Wai-Shing Yung
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Patent number: 8969224Abstract: A sea-island composite fiber has an island component which is ultrafine fibers having a noncircular cross-section, the ultrafine fibers being uniform in the degree of non-circularity and in the diameter of the circumscribed circle. The sea-island composite fiber includes an easily soluble polymer as the sea component and a sparingly soluble polymer as the island component, and the island component has a circumscribed-circle diameter of 10-1,000 nm, a dispersion in circumscribed-circle diameter of 1-20%, a degree of non-circularity of 1.2-5.0, and a dispersion in the degree of non-circularity of 1-10%.Type: GrantFiled: January 26, 2011Date of Patent: March 3, 2015Assignee: Toray Industries, Inc.Inventors: Masato Masuda, Akira Kishiro, Joji Funakoshi, Yoshitsugu Funatsu, Seiji Mizukami
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Patent number: 8962501Abstract: Nonwoven web products containing sub-micron fibers, and more specifically nonwoven web products having sub-micron fibers formed by fibrillation of polymer films, and nonwoven materials and articles incorporating them, and methods of producing these products.Type: GrantFiled: March 7, 2011Date of Patent: February 24, 2015Assignee: Polymer Group, Inc.Inventors: Michael H. Johnson, Timothy Krause, Michael W. Hayes, Rajeev Chhabra, Savas Aydore, Olaf Erik Alexander Isele, Han Xu
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Publication number: 20150030797Abstract: Provided is an adhesive tape including: a substrate; and an adhesive layer laminated on one surface or both surfaces of the substrate, wherein one or both of the substrate and the adhesive layer are produced in a nano-web form in which fiber strands are captured by a spinning method. Thus, the adhesive tape can be made thin, and an adhesive strength can be improved. In addition, the adhesive tape can be precisely attached on a corrugated surface. When the adhesive tape attached between components is separated from the components, the adhesive layers can be prevented from remaining on the surfaces of the components.Type: ApplicationFiled: February 22, 2013Publication date: January 29, 2015Inventors: In Yong Seo, Seung Hoon Lee, Yong Sik Jung, Yun Mi So
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Patent number: 8921244Abstract: Hydroxyl polymer fiber fibrous structures and processes for making same are provided. More particularly, hydroxyl polymer fiber fibrous structures comprising a non-naturally occurring hydroxyl polymer fiber wherein the fibrous structure exhibits a total pore volume of pores in the range of greater than 20 ?m to 500 ?m of greater than 3.75 mm3/mg of dry fibrous structure mass, and/or fibrous structures comprising a hydroxyl polymer fiber and a solid additive are provided.Type: GrantFiled: August 16, 2006Date of Patent: December 30, 2014Assignee: The Procter & Gamble CompanyInventors: David William Cabell, David Warren Loebker, Paul Dennis Trokhan
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Patent number: 8906815Abstract: The disclosure relates to composite nonwoven fibrous webs including a population of sub-micrometer fibers having a median diameter less than one micrometer (?m), and a population of microfibers having a median diameter of at least 1 ?m. At least, one of the fiber populations is oriented, and each composite nonwoven fibrous web has a thickness and exhibits a Solidity of less than 10%. The disclosure also relates to methods of making composite nonwoven fibrous webs, and articles including composite nonwoven fibrous webs made according to the methods. In exemplary applications, the articles may be used as gas filtration articles, liquid filtration articles, sound absorption articles, surface cleaning articles, cellular growth support articles, drug delivery articles, personal hygiene articles, or wound dressing articles.Type: GrantFiled: December 15, 2008Date of Patent: December 9, 2014Assignee: 3M Innovative Properties CompanyInventors: Eric M. Moore, Michael R. Berrigan
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Publication number: 20140356574Abstract: Fabrics made for apparel, tents, sleeping bags and the like, in various composites, constructed such that a combination of substrate layers and insulation layers is configured to provide improved thermal insulation. The fabric composites are constructed to form a radiant barrier against heat loss via radiation and via conduction from a body.Type: ApplicationFiled: June 2, 2014Publication date: December 4, 2014Inventors: Brian John Conolly, Thomas Kenneth Hussey
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Patent number: 8895458Abstract: An abrasive cloth which comprises an article in a sheet form having, in at least a part thereof, nanofibers comprising a thermoplastic polymer and having a number average single fiber fineness of 1×10?8 to 2×10?4 dtex wherein the sum of single fiber fineness percentages (which is defined in the specification) of a single fiber fineness of 1×10?8 to 2×10?4 dtex is the range of 60% or more, and exhibits a stress at 10% elongation in a longitudinal direction of 5 to 200 N/cm-width; and a method for preparing a nanofiber structure, which comprises providing a nanofiber dispersion having a dispersant and, dispersed therein, nanofibers comprising a thermoplastic polymer and having a number average diameter of 1 to 500 nm, attaching the dispersion to a support, and then removing said dispersant. The above abrasive cloth is excellent in texturing characteristics, and the above method allows the preparation of a nanofiber structure wherein nanofibers form a composite with the support.Type: GrantFiled: April 20, 2005Date of Patent: November 25, 2014Assignee: Toray Industries, Inc.Inventors: Shuichi Nonaka, Yoshihiro Naruse, Takashi Ochi, Takeo Matsunase
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Patent number: 8889572Abstract: A gradient nanofiber non-woven contains a plurality of nanofibers where at least 70% of the nanofibers are bonded to other nanofibers. The nanofibers each have a surface and a center and contain a bulk polymer and a third component. The majority by weight at the surface of the nanofiber is the third component and the majority by weight at the center of the nanofiber is the bulk polymer and there is a concentration gradient from most concentrated to least from the surface of the nanofiber to the center of the nanofiber. The process for forming a gradient nanofiber non-woven is also disclosed.Type: GrantFiled: September 29, 2010Date of Patent: November 18, 2014Assignee: Milliken & CompanyInventors: Walter A. Scrivens, Hao Zhou
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Patent number: 8883662Abstract: A (semi)grain-finished leather-like sheet composed of an entangled nonwoven fabric of three-dimensionally entangled fiber bundles containing microfine long fibers and an elastic polymer contained in the entangled nonwoven fabric. When dividing the (semi)grain-finished leather-like sheet to five layers with equal thickness, i.e., surface layer, substrate layer 1, substrate layer 2, substrate layer 3 and back layer in this order along the thickness direction, part of the microfine long fibers forming the surface layer and/or the back layer are fuse-bonded to each other and the microfine long fibers forming the intermediate layer are not fuse-bonded. With such a fuse-bonding state of the microfine long fibers, the (semi)grain-finished leather-like sheet combines a low compression resistance and a dense feel each comparable to natural leathers, has a sufficient practical strength, and are excellent in properties which are required according to its use.Type: GrantFiled: March 28, 2008Date of Patent: November 11, 2014Assignee: Kuraray Co., Ltd.Inventors: Jiro Tanaka, Tsuyoshi Yamasaki, Yoshiyuki Ando, Norio Makiyama, Kimio Nakayama
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Patent number: 8883304Abstract: A synthetic fiber including core and sheath is provided. The sheath covers the core and includes a plurality of segment portions and a plurality of sacrificial portions. The plurality of sacrificial portions are connected to the plurality of segment portions, where the plurality of segment portions and the plurality of sacrificial portions are arranged alternately to each other on an outer surface of the core, and the material of the plurality of segment portions is different with that of the plurality of sacrificial portions.Type: GrantFiled: November 4, 2009Date of Patent: November 11, 2014Assignee: Taiwan Textile Research InstituteInventors: Chao-Huei Liu, Ruey-Loung Chern
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Patent number: 8809213Abstract: A textile applicator for application of a sanitizing and/or disinfecting solution to a surface. The applicator incorporates a plurality of direct spun polyester microfiber yarns to define a textile surface which does not bind or inactivate quaternary ammonium compounds, chlorine-based or peracetic and/or other peroxygen based sanitizing and/or disinfecting agents. Thus, the sanitizing and/or disinfecting agent is readily released to the surface being treated without any requirement of pre-loading surface binding sites or applying a charge-modifying surface treatment.Type: GrantFiled: February 14, 2012Date of Patent: August 19, 2014Assignee: Tietex International, LtdInventors: Martin Wildeman, David R. Harry, Jr., Michelis Hardegree, Lori S. Sears
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Patent number: 8803115Abstract: The present invention relates to a coated microfibrous web, a process for producing the same, use thereof as a covering of a radiation protection material as well as a radiation protection device. The coated microfibrous web comprises: (i) a microfibrous web impregnated with a fluoropolymer; and (ii) a layer comprising polyurethane, which is present only on one side of the microfibrous web.Type: GrantFiled: August 10, 2010Date of Patent: August 12, 2014Assignee: Mavig GmbHInventors: Thomas Leucht, Barbara Ballsieper
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Patent number: 8785195Abstract: A microfiber showing improved mechanical strength, which comprises a micro gel fiber consisting of collagen gel or the like covered with high strength hydrogel such as alginate gel.Type: GrantFiled: October 12, 2010Date of Patent: July 22, 2014Assignee: The University of TokyoInventors: Shoji Takeuchi, Hiroaki Onoe, Yukiko Matsunaga, Daisuke Kiriya, Riho Gojo, Midori Negishi
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Patent number: 8759235Abstract: A new orthopedic prayer mat proposed, whereas the new orthopedic prayer mat has a multiple layered structure. The top layer is made from microfiber which is antimicrobial, anti-molding, water-resistant, anti-dust and heat-resistant. The bottom layer is an anti-slip layer to prevent the user from physical injury in any situation while using the mat, and a soft polyurethane layer and an anti-fatigue layer or a hard polyurethane layer are arranged between the top microfiber layer and the bottom anti-slip layer in order to absorb pressure pressure and providing support, and the soft and hard polyurethane layer are combined at an angle to adjust the ratio of the weight-absorption and bearing to form the orthopedic prayer mat. Further the angle between the layers is tailored for users according to user's weight, height, body structure type and healthy conditions.Type: GrantFiled: May 10, 2011Date of Patent: June 24, 2014Inventor: Nader Sabry
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Patent number: 8753438Abstract: The assemblies of the invention can comprise a fine fiber layer having dispersed within the fine fiber layer an active particulate material. Fluid that flows through the assemblies of the invention can have any material dispersed or dissolved in the fluid react with, be absorbed by, or adsorbed onto, the active particulate within the nanofiber layer. The structures of the invention can act simply as reactive, absorptive, or adsorptive layers with no filtration properties, or the structures of the invention can be assembled into filters that can filter particulate from a mobile fluid while simultaneously reacting, absorbing, or adsorbing materials from the mobile fluid.Type: GrantFiled: September 12, 2012Date of Patent: June 17, 2014Assignee: Donaldson Company, Inc.Inventors: Andrew J. Dallas, William Lefei Ding, Jon D. Joriman, Dustin Zastera, James R. Giertz, Veli E. Kalayci, Hoo Y. Chung
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Publication number: 20140134378Abstract: The present disclosure encompasses three-dimensional articles comprising flexible-composite materials and methods of manufacturing said three-dimensional articles. More particularly, the present system relates to methods for manufacturing seamless three-dimensional-shaped articles usable for such finished products as airbags/inflatable structures, bags, shoes, and similar three-dimensional products. A preferred manufacturing process combines composite molding methods with specific precursor materials to form fiber-reinforced continuous shaped articles that are flexible and collapsible.Type: ApplicationFiled: November 9, 2013Publication date: May 15, 2014Applicant: Cubic Tech CorporationInventors: Roland Joseph Downs, Christopher Michael Adams, Jon Michael Holweger
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Patent number: 8709118Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.Type: GrantFiled: January 10, 2013Date of Patent: April 29, 2014Assignee: Donaldson Company, Inc.Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
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Publication number: 20140106120Abstract: Sheet-like composite element comprising a) at least one layer of a textile web or a non-woven based on microfibers with a fineness of at most 1 dtex, b) at least one layer made of a pressure dampening materials, and c) at least one layer of a polymeric material, the coefficient of friction of which on a given surface exceeds the coefficient of friction of layer a) on the same surface and measured under identical conditions by at least 30%.Type: ApplicationFiled: April 13, 2012Publication date: April 17, 2014Applicant: PLS SOLUTIONS GMBHInventor: Patrick Slavicek
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Patent number: 8697587Abstract: A nonwoven web of fibers that have a number average diameter of less than 1 micron. The web can have a Poisson Ratio of less than about 0.8, a solidity of at least about 20%, a basis weight of at least about 1 gsm, and a thickness of at least 1 micrometer.Type: GrantFiled: July 1, 2009Date of Patent: April 15, 2014Assignee: E I du Pont de Nemours and CompanyInventors: Pankaj Arora, Guanghui Chen, Simon Frisk, David Keith Graham, Jr., Robert Anthony Marin, Hageun Suh
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Patent number: 8658548Abstract: One embodiment of the present invention is a nonwoven fabric comprising a support web and a fibrous barrier web, having a hydrohead of at least about 145 cm and a Frazier permeability of at least about 0.3 m3/m2-min.Type: GrantFiled: March 28, 2011Date of Patent: February 25, 2014Assignee: E I du Pont de Nemours and CompanyInventor: Michael Allen Bryner
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Publication number: 20130273801Abstract: A non-woven web, comprising one or more polymeric fibers, wherein the number-average fiber diameter distribution of said one or more polymeric fibers conforms to a Johnson unbounded distribution. Non-woven webs comprising such polymeric fibers are rendered with mean-flow pore size and porosity desirable for specific filtration applications such as hepafiltration.Type: ApplicationFiled: June 12, 2013Publication date: October 17, 2013Inventor: PATRICK HENRY YOUNG
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Patent number: 8513147Abstract: A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture.Type: GrantFiled: August 27, 2008Date of Patent: August 20, 2013Assignee: Eastman Chemical CompanyInventors: Rakesh Kumar Gupta, Daniel William Klosiewicz, Melvin Glenn Mitchell
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Patent number: 8445391Abstract: A leather-like sheet composed of a microfine-fiber entangled body made of bundles of microfine fibers and an elastic polymer impregnated therein. The bundles of microfine fibers are composed of microfine monofibers having an average cross-sectional area of 0.1 to 30 ?m2 and have an average cross-sectional area of 40 to 400 ?m2. The bundles of microfine fibers exist in a density of 600 to 4000/mm2 on a cross section taken along the thickness direction of the microfine-fiber entangled body. The elastic polymer contains 30 to 100% by mass of a polymer of ethylenically unsaturated monomer. The polymer of ethylenically unsaturated monomer is composed of a soft component having a glass transition temperature (Tg) of less than ?5° C., a crosslinkable component, and optionally a hard component having a glass transition temperature (Tg) of higher than 50° C. and another component. The polymer of ethylenically unsaturated monomer is bonded to the microfine fibers in the bundles of microfine fibers.Type: GrantFiled: September 28, 2006Date of Patent: May 21, 2013Assignee: Kuraray Co., Ltd.Inventors: Kimio Nakayama, Tsuyoshi Yamasaki, Nobuo Takaoka, Jiro Tanaka
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Patent number: 8410006Abstract: The present invention is directed to a high surface area fibers and an improved filter composite media made from the same. More specifically, the composite media preferably comprises a winged-fiber layer having high surface area fibers for increased absorption and strength and a meltblown layer for additional filtration. In one preferred embodiment the high surface area fibers have a middle region with a plurality of projections that define a plurality of channels, which increases the surface area of the fiber. In one preferred embodiment, the high surface area fiber has a specific surface area of about 140,000 cm2/g or higher and a denier of about 1.0 to about 2.0. The high surface area fiber of the present invention is made using a bicomponent extrusion process using a thermoplastic polymer and a dissolvable sheath.Type: GrantFiled: June 12, 2007Date of Patent: April 2, 2013Inventors: Walter Chappas, Behnam Pourdeyhimi
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Patent number: 8383529Abstract: Disclosed is a cellulose nonwoven fabric containing cellulose fibers having a maximum fiber diameter of not more than 1500 nm and a crystallinity determined by solid state NMR techniques of not less than 60%. The porosity of the cellulose nonwoven fabric is not less than 40% and not more than 99%.Type: GrantFiled: June 30, 2005Date of Patent: February 26, 2013Assignee: Asahi Kasei Kabushiki KaishaInventors: Hirofumi Ono, Mikihiko Nakamura, Minoru Hayashi
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Patent number: 8372764Abstract: A highly transparent fiber composite material is provided that can be manufactured through a simplified process using reduced amounts of raw materials and that has high flexibility and low thermal expansivity and retains good functionality of the fiber material. The fiber composite material includes: a fiber assembly having an average fiber diameter of 4 to 200 nm and a 50 ?m-thick visible light transmittance of 3% or more; and a coating layer that coats and smoothes the surface of the fiber assembly, wherein the fiber composite material has a 50 ?m-thick visible light transmittance of 60% or more. With this fiber assembly, the scattering of light caused by the irregularities on the surface can be suppressed by coating the surface with the coating layer to smooth the surface, whereby a highly transparent fiber composite material can be obtained.Type: GrantFiled: July 12, 2007Date of Patent: February 12, 2013Assignee: Rohm Co., Ltd.Inventors: Hiroyuki Yano, Masaya Nogi, Kentaro Abe, Shinsuke Ifuku, Noriyuki Shimoji, Yoshiaki Oku, Suguru Okuyama
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Patent number: 8366797Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.Type: GrantFiled: August 17, 2011Date of Patent: February 5, 2013Assignee: Donaldson Company, Inc.Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
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Patent number: 8367570Abstract: The present invention is generally directed to a liquid entrapping device having the capacity to absorb liquids. More particularly, the present invention is directed to a liquid entrapping device comprising an absorbent component, hydrophilic elastomeric fibrous component in fluid communication therewith, and optionally an adhesive component. The present invention is also directed to a liquid entrapping device having the capacity to absorb liquids while maintaining a suitable degree of mechanical strength. Furthermore, the present invention is generally directed to methods for making and using the foregoing devices and materials.Type: GrantFiled: May 16, 2006Date of Patent: February 5, 2013Assignee: The University of AkronInventors: Darrell H. Reneker, Daniel J. Smith
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Patent number: 8343612Abstract: An absorbent fiber web has a base layer of cellulose fibers and an external layer that is connected at least across areas thereof with the base layer. The external layer is a nonwoven of nano fibers. The base layer and the nonwoven are connected to one another across areas thereof without a binder.Type: GrantFiled: May 22, 2009Date of Patent: January 1, 2013Assignee: McAirlaid's Vliesstoffe GmbH & Co. KGInventors: Jens Söder, Andreas Schmidt
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Patent number: 8318618Abstract: A mat having a highly uniform porosity distribution is produced by consolidating 15 or more layers of melt blown webs (or the like) having different orientations. Control over the porosity is provided by using webs that exhibit a narrow, unimodal distribution of fiber diameters over the bulk of its distribution, such as in the top 80%. A compliance of the mats can be chosen by selecting a number and orientation of the webs. It is thus possible to produce mats that are good candidates for vascular grafts, for example. The uniformity of the porosity within the range of 6 ?m to 30 ?m permits seeding of the vascular graft with endothelial and smooth muscle cells. The mats have the demonstrated ability to retain, and support growth of, smooth muscle cells and endothelial cells.Type: GrantFiled: May 21, 2008Date of Patent: November 27, 2012Assignee: National Research Council of CanadaInventors: Abdellah Ajji, Marie Moreno, Martin Bureau
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Publication number: 20120251597Abstract: Various fibrous articles incorporating a water non-dispersible short-cut polymer microfiber are provided. The water non-dispersible short-cut polymer microfibers can be incorporated into a number of different fibrous articles including personal care products, medical care products, automotive products, household products, personal recreational products, specialty papers, paper products, and building and landscaping materials. In addition, the water non-dispersible short-cut polymer microfibers can be incorporated into nonwoven webs, thermobonded webs, hydroentangled webs, multilayer nonwovens, laminates, composites, wet-laid webs, dry-laid webs, laminates, composites, wet laps, woven articles, fabrics and geotextiles. These various end products can incorporate the water non-dispersible short-cut polymer microfibers in varying amounts based on the desired end use.Type: ApplicationFiled: January 18, 2012Publication date: October 4, 2012Applicant: EASTMAN CHEMICAL COMPANYInventors: Rakesh Kumar Gupta, Daniel William Klosiewicz, Melvin Glenn Mitchell, Mark Dwight Clark, Chris Delbert Anderson
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Publication number: 20120238169Abstract: An insulation package and method of formation including a functional layer, a breathable water repellant insulating layer, and a highly breathable microporous membrane layer having a network of pores. The functional fabric, the highly breathable insulating layer and the microporous membrane layer are laminated to one another to form a waterproof breathable insulated fabric.Type: ApplicationFiled: May 29, 2012Publication date: September 20, 2012Inventors: Vanessa MASON, Joseph Rumiesz
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Patent number: 8263506Abstract: Cellulose filtration products comprising nonwoven lyocell fiber webs in which the fibers have a diameter of from 3 to 12 microns, the largest pore diameter of less than about 300 microns and a mean flow pore diameter of less than about 150 microns are disclosed. Multilayer nonwoven lyocell fiber webs are also disclosed which have lower mean flow pore diameters and lower pore sizes.Type: GrantFiled: June 30, 2008Date of Patent: September 11, 2012Assignee: Weyerhaeuser NR CompanyInventor: Mengkui Luo
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Publication number: 20120219464Abstract: There is provided an inorganic fiber formed article in which the thickness and the surface density can be easily controlled and which has excellent workability and handleability and prevents the deterioration of the work environment when the inorganic fiber formed article is processed for applications, e.g., a heat insulator or a mat. The inorganic fiber formed article includes a mat-like aggregate of inorganic fibers, the inorganic fiber formed article being subjected to needling treatment. The needling density of a surface of the mat exceeds 50 punches/cm2. One or more of requirements (1) to (3) described below is satisfied. (1) The ratio of the number NA of fiber bundles to the number NB of fiber bundles, i.e., NA/NB, is 0.5 or less, the fiber bundles extending in the thickness direction and being observed in regions with a predetermined width W of section A in the longitudinal direction and section B in the transverse direction.Type: ApplicationFiled: November 4, 2010Publication date: August 30, 2012Applicant: MITSUBISHI PLASTICS. INC.Inventors: Toshiaki Sasaki, Tomoyuki Kobayashi, Hisashi Aoyagi