Abstract: A nonwoven fabric with excellent feel on the skin, excellent air permeability and liquid permeability, and high deformability and superior recoverability. The nonwoven fabric comprises composite fibers that include a first component, and a second component having a lower melting point than the first component, wherein detached portions are created by detaching at least a portion of the second component from the first component and/or the residual portion of the second component, and at least some of the detached portions are tangled and/or fused with other composite fibers.

Abstract: A sea-island composite fiber has an island component which is ultrafine fibers having a noncircular cross-section, the ultrafine fibers being uniform in the degree of non-circularity and in the diameter of the circumscribed circle. The sea-island composite fiber includes an easily soluble polymer as the sea component and a sparingly soluble polymer as the island component, and the island component has a circumscribed-circle diameter of 10-1,000 nm, a dispersion in circumscribed-circle diameter of 1-20%, a degree of non-circularity of 1.2-5.0, and a dispersion in the degree of non-circularity of 1-10%.

Abstract: A gradient nanofiber non-woven contains a plurality of nanofibers where at least 70% of the nanofibers are bonded to other nanofibers. The nanofibers each have a surface and a center and contain a bulk polymer and a third component. The majority by weight at the surface of the nanofiber is the third component and the majority by weight at the center of the nanofiber is the bulk polymer and there is a concentration gradient from most concentrated to least from the surface of the nanofiber to the center of the nanofiber. The process for forming a gradient nanofiber non-woven is also disclosed.

Abstract: An article comprising hollow ceramic microspheres and multi-component fibers is disclosed. The multi-component fibers are adhered together, and the hollow ceramic microspheres are adhered to external surfaces of the multi-component fibers. A method of making the article and use of the article for insulation are also disclosed.

Abstract: A dimensionally stable bonded nonwoven fibrous web formed by extruding melt blown fibers of a polymeric material, collecting the melt blown fibers as an initial nonwoven fibrous web, and annealing the initial nonwoven fibrous web with a controlled heating and cooling operation, is described. The bonded nonwoven fibrous web shrinkage is typically less than 4 percent relative to the initial nonwoven fibrous web.

Abstract: Methods for electrospinning a hydrophobic coaxial fiber into a superhydrophobic coaxial fiber mat can include providing an electrospinning coaxial nozzle comprising a core outlet coaxial with a sheath outlet, ejecting an electrospinnable core solution from the core outlet of the electrospinning coaxial nozzle, ejecting a hydrophobic sheath solution from the sheath outlet of the electrospinning coaxial nozzle, wherein the hydrophobic sheath solution annularly surrounds the core solution, applying a voltage between the electrospinning coaxial nozzle and a collection plate, wherein the voltage induces a jet of the electrospinnable core solution annularly surrounded by the hydrophobic sheath solution to travel from the electrospinning coaxial nozzle to the collection plate to form the hydrophobic coaxial fiber comprising an electrospinnable polymer core coated with a hydrophobic sheath material, and wherein collection of the hydrophobic coaxial fiber on the collection plate yields the superhydrophobic coaxial fib

Abstract: The present invention provides an aggregate of nanofibers having less spread of single fiber fineness values that can be used in wide applications without limitation to the shape and the kind of the polymer, and a method for manufacturing the same. The present invention is an aggregate of nanofibers made of a thermoplastic polymer having single fiber fineness by number average in a range from 1×10?7 to 2×10?4 dtex and single fibers of 60% or more in fineness ratio have single fiber fineness in a range from 1×10?7 to 2×10?4 dtex.

Abstract: Disclosed are nonwoven webs comprising a plurality of continuous spunbonded bicomponent fibers, wherein each of the plurality of bicomponent fibers comprises 75% by weight of poly(ethylene terephthalate) in a core and 25% by weight of poly(trimethylene terephthalate) in a sheath surrounding the core, wherein the amounts in % by weight are based on the total weight of the bicomponent fiber.

Abstract: The present invention provides nonwoven webs comprising multicomponent nanocomposite fibers that enable the nonwoven webs to possess high extensibility. The multicomponent nanocomposite fibers comprise two or more components. Each component comprises a polymer composition and at least one component comprises a nanoparticles composition. The nonwoven webs comprising the multicomponent nanocomposite fibers have an average elongation at peak load which is greater than the average elongation at peak load of comparable nonwoven webs without nanocomposite fibers.

Abstract: The present invention provides nonwoven webs comprising monocomponent nanocomposite fibers that enable the nonwoven webs to possess high extensibility. The monocomponent nanocomposite fibers comprise a polymer composition and a nanoparticles composition. The nonwoven webs comprising the monocomponent nanocomposite fibers have an average elongation at peak load which is greater than the average elongation at peak load of comparable nonwoven webs without nanocomposite fibers.

Abstract: A gradient nanofiber non-woven contains a plurality of nanofibers where at least 70% of the nanofibers are bonded to other nanofibers. The nanofibers each have a surface and a center and contain a bulk polymer and a third component. The majority by weight at the surface of the nanofiber is the third component and the majority by weight at the center of the nanofiber is the bulk polymer and there is a concentration gradient from most concentrated to least from the surface of the nanofiber to the center of the nanofiber. The process for forming a gradient nanofiber non-woven is also disclosed.

Abstract: A core/shell nanofiber non-woven containing a plurality of core/shell nanofibers where at least 70% of the nanofibers are bonded to other nanofibers. The core of the nanofiber contains a core polymer and the shell of the nanofiber contains a shell polymer. At least a portion of the core polymer interpenetrates the shell of the nanofiber and at least a portion of the shell polymer interpenetrates the core of the nanofiber. The process for forming a core/shell nanofiber non-woven is also disclosed.

Abstract: Thermoplastic bicomponent binder fiber can be combined with other media, fibers and other filtration components to form a thermally bonded filtration media. The filtration media can be used in filter units, such as breather caps. Such filter units can be placed in the stream of a mobile fluid and can remove a particulate and/or fluid mist load from the mobile stream. The unique combination of media fiber, bicomponent binder fiber and other filtration additives and components provide a filtration media having unique properties in filtration applications.

Abstract: The invention relates to a web or filter structure such as the filtration media comprising a collection of fiber comprising a first polymer and a second polymer in a fine fiber or fine fiber web structure. The combination of two polymers provides improved fiber rheology in that the fiber has excellent temperature and mechanical stability. The combination of polymers imparts the properties of elasticity or tackiness, which is desirable for adhering particles to the fiber web, with high temperature resistance.

Abstract: Methods for electrospinning a hydrophobic coaxial fiber into a superhydrophobic coaxial fiber mat can include providing an electrospinning coaxial nozzle comprising a core outlet coaxial with a sheath outlet, ejecting an electrospinnable core solution from the core outlet of the electrospinning coaxial nozzle, ejecting a hydrophobic sheath solution from the sheath outlet of the electrospinning coaxial nozzle, wherein the hydrophobic sheath solution annularly surrounds the core solution, applying a voltage between the electrospinning coaxial nozzle and a collection plate, wherein the voltage induces a jet of the electrospinnable core solution annularly surrounded by the hydrophobic sheath solution to travel from the electrospinning coaxial nozzle to the collection plate to form the hydrophobic coaxial fiber comprising an electrospinnable polymer core coated with a hydrophobic sheath material, and wherein collection of the hydrophobic coaxial fiber on the collection plate yields the superhydrophobic coaxial fib

Abstract: This invention relates to multi-component fibers made of at least 40 weight percent, and preferably over 50 weight percent of one or more high chain length polyamides. The fibers have both a high tear strength and good tensile strength. The fibers can be used to produce woven and non-woven articles having excellent toughness.

Abstract: A filtration device including a filtration medium having a plurality of nanofibers of diameters less than 1 micron formed into a fiber mat in the presence of an abruptly varying electric field. The filtration device includes a support attached to the filtration medium and having openings for fluid flow therethrough. A device for making a filter material. The device includes an electrospinning element configured to electrospin a plurality of fibers from a tip of the electrospinning element, a collector opposed to the electrospinning element configured to collect electrospun fibers on a surface of the collector, and an electric field modulation device configured to abruptly vary an electric field at the collector at least once during electrospinning of the fibers. A method for making a filter material.

Abstract: A method for selecting transmission channels in a time data multiple access protocol and to a communication system using the method. Based on indications of transmission quality of each channel stored during a time window, one channel is selected that has the best current transmission quality indication position relative to those stored during the time window. This can be used to take advantage of independent variations in the quality of transmission of each channel while providing equitable access to the transmission resource.

Abstract: PROBLEM TO BE SOLVED: To provide an elastic nonwoven fabric with a good elasticity, adequate strength under elongation, good antiblocking property and favorable feeling, suitable for fiber products, at low cost, as well as fiber products using the same. SOLUTION: An elastic nonwoven fabric comprising long elastomeric fiber and nonelastomeric fiber in a weight ratio within a range from 50/50 to 95/5, which has an elongation recovery rate of the elastic nonwoven fabric after 50% elongation equal to or higher than 70%, and a resistance to peel two sheets of the nonwoven fabric apart equal to or lower than the strength of the fabric under 50% elongation; as well as fiber products using the same.

Abstract: A filtration device including a filtration medium having a plurality of nanofibers of diameters less than 1 micron formed into a fiber mat in the presence of an abruptly varying electric field. The filtration device includes a support attached to the filtration medium and having openings for fluid flow therethrough. A device for making a filter material. The device includes an electrospinning element configured to electrospin a plurality of fibers from a tip of the electrospinning element, a collector opposed to the electrospinning element configured to collect electrospun fibers on a surface of the collector, and an electric field modulation device configured to abruptly vary an electric field at the collector at least once during electrospinning of the fibers. A method for making a filter material.

Abstract: A conductive (electrical, ionic, and photoelectric) polymer membrane article, comprising a non-woven membrane of polymer fibers, wherein at least some of the fibers have diameters of less than one micron; and wherein the membrane has an electrical conductivity of at least about 10?6 S/cm. Also disclosed is the method of making such an article, comprising electrostatically spinning a spin dope comprising a polymer carrier and/or a conductive polymer or conductive nanoparticles, to provide inherent conductivity in the article.

Abstract: Multiple component meltblown webs are disclosed in which the meltblown fibers include an ionomer on at least a portion of the peripheral surface thereof. The meltblown webs are especially useful in dust wipe applications.

Abstract: A leather-like sheet material comprising a substrate layer composed of an entangled nonwoven fabric consisting of ultrafine fibers and an elastic polymer or elastomer filled therein and having, on one side (side A) of the substrate layer, a grain layer comprising an elastomer mainly consisting of a polyurethane, wherein the ultrafine fibers (a) constituting the side A of the substrate layer have a mean fineness substantially within the range of 0.01 to 0.5 decitex and the ultrafine fibers (b) substantially constituting the other side (side B) opposite to the side A of the substrate layer have a mean fineness of not more than ½ of the mean fineness of the ultrafine fibers (a).

Abstract: Lightweight, non-woven loop products for hook-and-loop fastening are disclosed, as are methods for making them and end products employing them. The products are non-woven webs of entangled fibers of substantial tenacity, the fibers forming both a sheet-form web body and hook-engageable, free-standing loops extending from the web body. The product is stretched and stabilized to produce spaced-apart loop clusters extending from a very thin web of taut fibers. In some embodiments, the fibers include low denier fibers and/or bicomponent fibers.

Abstract: A method of making a quilt includes a batting including a heat activated adhesive coating each side or faces of the batting. The quilt covers are attached to the batting by sequentially placing the covers onto the respective batting faces and heating each cover and adjacent adhesive by moving a hot iron over each cover. The covers are connected to each by a plurality of spaced yarn or other suitable decorative connecting means which extend through the covers and batting to secure the batting in place and may form a desired decorative pattern. The inactive adhesive remains in the quilt or is removed by washing of the quilt. The batting with the inactive adhesive is provided as a commercially available product.

Abstract: Thermally divisible multicomponent fibers having at least a first component including an elastomeric polymer and at least a second component including a non-elastomeric polymer. The multicomponent fibers are useful in the manufacture of nonwoven structures, and in particular nonwoven structures used as synthetic suede and filtration media.

Abstract: A mat for the computer input device known as a mouse (mouse pad) has at least one woven or knit layer or one layer of non-woven fabric made of bi-component or multi-component fibers or filaments split to form microfibers or microfilaments. The splitting is performed by high-pressure fluid jet treatment of the surface.

Abstract: In a preferred embodiment, the present process involves subjecting a fabric comprised of conjugate yarns to an acidic treatment, which degrades a portion of one component of the conjugate yarns and to dyeing. The acid treatment, given certain reaction kinetics, removes a portion of the polyamide element of the conjugate filament. The at least partial removal of the polyamide component results in a fabric has enhanced dyed appearance, especially when dyed a dark shade. In an alternate embodiment, the fabric may also be treated with a basic solution to improve its moisture transport properties.

Abstract: The present invention provides fibers (e.g. for nonwovens) that have high elongation to break at moderate to low fiber diameters. This is accomplished by spinning splittable multicomponent fibers under appropriate conditions to produce large diameter, low orientation fibers which can then be split into smaller segments that maintain the properties of the parent fiber. Thus, fibers are produced having elongations significantly higher than if a fiber of that same size had been spun directly.

Abstract: An inorganic fiber composite insulation batt is fabricated from mineral or inorganic fibers, preferably from scrap, and plastic-containing bonding fibers. The inorganic fiber composite insulation batt has substantially uniform density throughout its volume. The plastic-containing bonding fibers are used as the binder in this formulation.

Abstract: The suede-finished leather-like sheet of the present invention comprises a fiber-entangled nonwoven fabric comprising a layer (I) made of a microfine fiber (A) having an average fineness of 0.5 dtex or less and a layer (II) made of a microfine fiber (B) having an average fineness equal to or less than that of the microfine fiber (A), and a polymeric elastomer impregnated in the fiber-entangled nonwoven fabric. The layers (I) and (II) are integrated by entanglement such that a ratio of the microfine fiber (A) to the microfine fiber (B) is 10/90 to 90/10 by mass. The surface of the layer (I) is a napped surface made mainly of a raised microfine fiber (A). The microfine fibers (A) and (B) are respectively formed by converting a microfine fiber-forming fiber (a) and a microfine fiber-forming fiber (b), each having an elongation at break and a tenacity of specific ranges, into microfine fibers.

Abstract: Nonwoven fabric fabrics suitable for undergoing pleating to form filtration media are provided. The fabrics generally include at least three layers. The fibers forming the inner layer has a cross section providing greater stiffness, while the fibers forming the outer layers have a cross section providing greater durability. The resulting fabrics provide improved particulate holding and pressure drop characteristics at no sacrifice to durability.

Abstract: A headliner made from a laminate comprising a core layer sandwiched between two stiffening layers to form an I-beam construction that provides the necessary strength for the headliner. The core layer is preferably a blend of nonwoven fibers including some fine denier fibers to provide improved sound absorption properties. The stiffening layers also comprise a blend of nonwoven fibers. Both the core layer and the stiffening layers include some binder fibers to bond together the various fibers within each layer and the layers to each other.

Abstract: Polyethylene solutions are extruded through a multi-orifice spinneret into a cross-flow gas stream to form a fluid product. The fluid product is stretched at a temperature at which a gel will form at a stretch ratio of at least 5:1 over a length of less than about 25 mm with the cross-flow gas stream velocity at less than about 3 m/min. The fluid product is quenched in a quench bath consisting of an immiscible liquid to form a gel. The gel is stretched. The solvent is removed from the gel to form a xerogel and the xerogel product is stretched in at least two stages to produce a polyethylene yarn characterized by a tenacity of at least 35 g/d, a modulus of at least 1600 g/d and a work to break of at least 65 J/g. The yarn is further characterized by having greater than about 60% of a high strain orthorhombic crystalline component and, optionally, a monoclinic crystalline component greater than about 2% of the crystalline content. Composite panels made with these yarns exhibit excellent ballistic resistance, e.

Abstract: The present invention provides multicomponent fine fiber webs and multilayer laminates thereof having an average fiber diameter less than about 7 micrometers and comprising a first olefin polymer component and a second distinct polymer component such as an amorphous polyolefin or polyamide. Multilayer laminates incorporating the fine multicomponent fiber webs are also provided such as, for example, spunbond/meltblown/spunbond laminates or spunbond/meltblown/meltblown/spunbond laminates. The fine multicomponent fiber webs and laminates thereof provide laminates having excellent softness, peel strength and/or controlled permeability.

Abstract: A nonwoven fabric made of filaments, which comprises filaments formed from a fiber-forming thermoplastic polymer and satisfies all of the following conditions (A) to (D). (A) The fiber bundles are present in a range of 5-70 per centimeter in any cross-section parallel to the direction of thickness of the nonwoven fabric. (B) The total area occupied by the fiber bundles is in a range of 5-70% of the cross-sectional area of any cross-section perpendicular to the direction of thickness of the nonwoven fabric. (C) The apparent density is 0.10-0.50 g/cm3. (D) The cut ends of the fibers on the nonwoven fabric surface are present in a range of 5-100 per mm2 of surface area.

Abstract: An integrated nonwoven laminate material suitable for use as a filter medium having a microfiber layer integrated with a low loft multicomponent spunbond layer and a high loft multicomponent spunbond layer and a method of producing the integrated nonwoven laminate material. In one embodiment of this invention, a laminate material is through-air bonded to form an integrated nonwoven laminate material which is then electret treated to enhance attraction between particles being filtered and the fibers of the integrated nonwoven laminate material. In one embodiment of this invention, the integrated nonwoven laminate material is used as a filter having an ASHRAE Standard 52.1-1992 Dust Spot Efficiency of about 40% to about 95% and an ASHRAE Standard 52.2-1999 MERV (Minimum Efficiency Reporting Value) of 12 to 16.

Abstract: Thermally divisible multicomponent fibers having at least a first component including an elastomeric polymer and at least a second component including a non-elastomeric polymer. The multicomponent fibers are useful in the manufacture of nonwoven structures, and in particular nonwoven structures used as synthetic suede and filtration media.

Abstract: A method for manufacturing a microfibre material comprises forming a fibre web containing microfibres and, thereafter, subjecting the fibre web to hydraulic entanglement. At least a majority of the microfibres have been stretched to orientation and have shell surfaces substantially completely covered by a hydrophilic lubricating layer. The method further comprises dispersing the microfibres in an aqueous medium before forming by interacting the hydrophilic lubricating layer with the aqueous medium to form a substantially homogenous fibre dispersion, wherein the microfibres in a straightened condition have a fibre thickness smaller than 0.5 denier and a fibre length larger than 5 mm both in the fibre dispersion and in the microfibre material. In the microfibre material a majority of the microfibres are stretched to orientation, exhibit a cross-sectional shape which substantially can be described by an arc or several successive arcs, and are uniformly distributed in a x,y-plane of the microfibre material.

Abstract: PROBLEM TO BE SOLVED: To provide an elastic long-fiber non-woven fabric that exhibits excellent elasticity, appropriate stress upon elongation, an excellent anti-blocking property, and an excellent soft feel, and which is suitable for applications to fabric products; and to provide fabric products manufactured from such an elastic long-fiber non-woven fabric.

Abstract: In a preferred embodiment, the present process involves subjecting a fabric comprised of conjugate yarns to an acidic treatment, which degrades a portion of one component of the conjugate yarns and to dyeing. The acid treatment, given certain reaction kinetics, removes a portion of the polyamide element of the conjugate filament. The at least partial removal of the polyamide component results in a fabric has enhanced dyed appearance, especially when dyed a dark shade. In an alternate embodiment, the fabric may also be treated with a basic solution to improve its moisture transport properties.

Abstract: Adhesive materials and articles containing adhesive materials are disclosed. Adhesive articles include adhesive fibers, adhesive films, an adhesive layer of fibers, adhesive nonwoven webs, and articles containing one or more of the adhesive materials. Stretched adhesive materials are also disclosed. Methods of making and using the adhesive materials and articles are also disclosed.

Abstract: A staple fiber non-woven fabric is provided which comprises, as constituent fibers, first and second split staple fibers composed of first and second fiber formable polymers, respectively, and water-absorptive staple fibers. The first and second split staple fibers have a fineness of not greater than 0.5 denier per fiber. The first and second fiber formable polymers are different polymers selected from the group consisting of a polyamide, a polyester and a polyethylene which are incompatible with each other. The fiber split degree of the first and second split staple fibers is not lower than 85%. The constituent fibers are three-dimensionally entangled with each other.

Abstract: An alkali dispersible article comprises a sheath-core microfiber. The sheath layer comprises a hydrolytically degradable polymer, and the core layer comprises another polymer that is different than the sheath polymer. The core polymer may be a hydrolytically degradable polymer or more preferably a water soluble polymer.

Abstract: A cleaning cloth having a nonwoven structure for wet, damp and/or dry cleaning, the cleaning cloth being made from micro staple fibers of at least two different polymers and from absorbent secondary staple fibers bound into the micro staple fibers and securely retained therein.

Abstract: A leather-like sheet material comprising a substrate layer composed of an entangled nonwoven fabric consisting of ultrafine fibers and an elastic polymer or elastomer filled therein and having, on one side (side A) of the substrate layer, a grain layer comprising an elastomer mainly consisting of a polyurethane, wherein the ultrafine fibers (a) constituting the side A of the substrate layer have a mean fineness substantially within the range of 0.01 to 0.

Abstract: The invention is directed to a nonwoven material made of a bicomponent fiber in which the first polymer is a cellulose ester polymer, preferably cellulose acetate, and the second polymer is selected from the group consisting of polyolefins, polyesters, polyamides and polyimides. The bicomponent fiber can be either a side-by-side or a core-and-sheath fibers. When core-and-sheath, the cellulose acetate is the sheath polymer. The nonwoven material of the invention can be used to prepare grips, materials for use in absorbent products such as diapers and personal hygiene products, disposable towels and other products. The nonwoven of the invention has particular utility for disposable diaper products due to the superior fluid acquisition, retention and distribution properties of the cellulose ester, yet avoids the high cost of all cellulose acetate fibers by use of a much less expensive second polymer to form part the bicomponent fiber.

Abstract: A nonwoven web and method of preparing a novel nonwoven web of synthetic fiber are disclosed. An aqueous solution amide crosslinked synthetic precursor polymer is extruded under defined conditions through a plurality of die orifices to form a plurality of threadlines. The threadlines are attenuated with a defined primary gaseous source to form fiber under conditions of controlled macro scale turbulence and under conditions sufficient to permit the viscosity of each threadline, as it leaves a die orifice and for a distance of no more than about 8 cm, to increase incrementally with increasing distance from the die, while substantially maintaining uniformity of viscosity in the radial direction, at a rate sufficient to provide fiber having the desired attenuation and mean fiber diameter without significant fiber breakage. The attenuated threadlines are dried with a defined secondary gaseous source. The resulting fibers are deposited randomly on a moving foraminous surface to form a substantially uniform web.

Abstract: This invention is a bicomponent meltblown microfiber nonwoven material wherein at least two different polymers have been extruded and spun together in either a side by side or core/sheath configuration and wherein at least one of the polymers is polytrimethylene terephthalate (PTT) and at least one of the polymers is one of but not limited to the following thermoplastics: polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyamide (PA), and polylactide (PLA). The ratio of PTT to the other component ranges from 1:99 to 99:1, based on the weight of the polymers. The preferred weight ratio range of PTT:PP is 25:75 to 75:25 and the most preferred range is 25:75 to 50:50. The present invention also provides a process for making such a bicomponent fiber. The present invention also provides a process for making such a meltblown microfiber nonwoven material.

Abstract: The present invention is directed to a method for packing an article comprising providing a vapor permeable and substantially water impermeable composite laminated sheet comprising a nonwoven layer and a polymer film layer, said composite laminated sheet having a trapezoidal tear strength of at least about 2 N in the machine direction, and a smoothness measured on the polymer film layer of less than 9 micrometers and placing the composite laminated sheet on the surface of the article with the polymer film layer contacting at least a portion of said surface.