Microfiber Is Synthetic Polymer Patents (Class 442/351)
  • Publication number: 20110318642
    Abstract: The present invention provides a conductive sheet having a surface resistance of 10 ?/sq or lower on both surfaces, the conductive sheet comprising a sheet (A) and a sheet (B) laminated to the sheet (A), the sheet (A) having an apparent specific gravity of 0.05 g/cm3 to 0.50 g/cm3 and being formed from fibers having a diameter within the range between 3 and 20 ?m, and the sheet (B) being formed from fibers having a diameter of 3 ?m or smaller. The sheet (A) may be a fibrous material comprises an organic polymer fiber as its main component.
    Type: Application
    Filed: September 6, 2011
    Publication date: December 29, 2011
    Applicant: KURARAY CO., LTD.
    Inventors: Masakazu NISHIYAMA, Eiichi ISHIDA, Yoshiaki YASUDA
  • Patent number: 8033400
    Abstract: The invention concerns the production of filter materials for the purification and disinfection of water, water solutions and other liquids, as well as for sterilizing filtration of injections and other solutions, for concentration of biomolecules in physiological liquids, concentration and extraction of viruses, preparation of apyrogenic water, in biocatalytic diaphragm reactors. The invention solves the problems of a new filter material production, characterized by high sorption properties, high retention efficiency of submicron electronegative particles, microorganisms, submicron non-polar particles and chemical contaminations, and, at the same time, characterized by low hydrodynamic resistance. A base of filter material is the nonwoven organic synthetic polymeric fabric, modified by the aluminum hydroxide particles, fixed to the surface of base fibers for improvement of its sorption properties and for making it positively charged.
    Type: Grant
    Filed: February 4, 2008
    Date of Patent: October 11, 2011
    Assignee: Advanced Powder Technologies, LLC
    Inventors: Marat Izrailievich Lerner, Gennady Evgenievich Rudenskiy, Sergey Grigorievich Psakhie, Natalia Valentinovna Svarovskaya, Vladimir Evgenievich Repin, Vladimir Georgievich Pugachev
  • Patent number: 8017534
    Abstract: Disclosed is a fibrous nonwoven structure comprising meltblown fibrous materials and at least one secondary fibrous material and method of preparing. In one aspect, the fibrous nonwoven structure has a formation index of between 70 and 135. In another aspect, the fibrous nonwoven structure has an opacity that is greater than 72 percent at a basis weight of between about 35 and 55 grams per square meter. The fibrous nonwoven substrate may be utilized as a moist wipe.
    Type: Grant
    Filed: March 11, 2009
    Date of Patent: September 13, 2011
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: James Benjamin Harvey, Anthony Mark Gambaro, Paul Alan Giles, David Jon Baer, Allen Frederic Vater
  • Publication number: 20110212660
    Abstract: Provided is a cyclic olefin-derived resin microfiber and a cyclic olefin-derived resin non-woven fabric. A polymer solution containing a volatile solvent and a cyclic olefin-derived resin is subjected to electrostatic spinning. The volatile solvent to be used preferably contains at least one solvent selected from the group consisting of chloroform, toluene, xylene, cyclohexane and decalin. In addition, by using a cyclic olefin-derived resin with a glass transition point of at least 160° C., high heat-resistance can be imparted to a cyclic olefin-derived resin fiber.
    Type: Application
    Filed: November 4, 2009
    Publication date: September 1, 2011
    Applicant: POLYPLASTICS CO., LTD.
    Inventor: Hidetoshi Okawa
  • Publication number: 20110196328
    Abstract: There is described a new non-woven fabric produced with the electrospinning technique, and the use thereof as new biomaterial for the biomedical and surgical field.
    Type: Application
    Filed: July 24, 2009
    Publication date: August 11, 2011
    Inventors: Davide Bellini, Lanfranco Callegaro, Marie Astier, Fabio Giusti
  • Patent number: 7985452
    Abstract: A silicone coating is applied to fabrics to increase the abrasion resistance while enhancing the natural absorbency and breathability. These fabrics can be used for a variety of applications such as components for shoes, inkjet receptive media, automotive air bags, facing for insulation, tapes and other uses.
    Type: Grant
    Filed: May 20, 2010
    Date of Patent: July 26, 2011
    Assignee: Cerex Advanced Fabrics, Inc.
    Inventors: Robert T. Francis, Albert E. Ortega
  • Publication number: 20110177741
    Abstract: One embodiment of the present invention is a nonwoven fabric comprising a support web and a fibrous barrier web, having a hydrohead of at least about 145 cm and a Frazier permeability of at least about 0.3 m3/m2-min.
    Type: Application
    Filed: March 28, 2011
    Publication date: July 21, 2011
    Applicant: E. I. DU PONT DE NEMOURS AND COMPANY
    Inventor: Michael Allen Bryner
  • Publication number: 20110168625
    Abstract: A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture.
    Type: Application
    Filed: March 22, 2011
    Publication date: July 14, 2011
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Daniel William Klosiewicz, Melvin Glenn Mitchell
  • Patent number: 7977260
    Abstract: The present invention provides a separator for an electric double layer capacitor comprising a porous sheet containing fibrillated heat-resistant fibers, polyester fibers having a fineness of 0.01 dtex to less than 0.10 dtex, and fibrillated cellulose, which is suitable for use as a separator for an electric double layer capacitor operating at high voltages of 3 V or more.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: July 12, 2011
    Assignee: Mitsubishi Paper Mills Limited
    Inventors: Takahiro Tsukuda, Masatoshi Midorikawa, Tomohiro Sato
  • Publication number: 20110154987
    Abstract: Electret webs are presented which include a blend of a thermoplastic resin and a charge-enhancing additive. The charge-enhancing additives include N-substituted amino carbocyclic aromatic materials. The webs prepared from the blends may be in the form of films or non-woven fibrous webs. Non-woven microfiber webs are useful as filtration media.
    Type: Application
    Filed: May 4, 2009
    Publication date: June 30, 2011
    Inventors: Fuming B. Li, Feng Bai, John M. Sebastian, Marvin E. Jones
  • Publication number: 20110159765
    Abstract: The present invention aims to provide a sheet of microfiber assembly having a high filtering performance suitable as an oil-mist filter. A sheet of microfiber assembly 2 comprises microfibers 1 each having a fiber diameter of 3,000 nm or less and is formed of a mixture of water-insoluble but alcohol-soluble acetalized polyvinyl alcohol resin and water-insoluble but alcohol-soluble fluorine resin.
    Type: Application
    Filed: November 11, 2009
    Publication date: June 30, 2011
    Applicant: KOKEN LTD
    Inventors: Yasuhiko Fukasawa, Kazushi Kimura
  • Patent number: 7968656
    Abstract: A semi-crystalline, absorbable copolyester composition comprising the reaction product of a polycondensation polyester and at least one lactone, wherein the polycondensation polyester comprises the reaction product of diglycolic acid and/or a derivative thereof and diethylene glycol; and the copolyester comprises about 30 to 60% by weight of the polycondensation polyester based on the total weight of the copolyester. Also medical devices such as absorbable sutures comprising such copolyesters and absorbable microspheres comprising such copolyesters and methods of making of such absorbable microspheres. Additionally, a method of melt blowing an absorbable copolyester composition and a nonwoven construct are disclosed.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: June 28, 2011
    Assignee: Ethicon, Inc.
    Inventors: Sasa Andjelic, Jiango Jack Zhou, Modesto Erneta, Michel Gensini
  • Patent number: 7947069
    Abstract: In one aspect the present invention provides medical devices 10 that each include a plurality of fibers 22, substantially all of the plurality of fibers 22 each including a portion having a maximum diameter of at least five micrometers, wherein substantially all of fibers 22 form a layer on at least one external surface of medical device 10. In another aspect, the present invention provides methods of manufacturing medical devices 10, the methods including the steps of: (a) applying a layer comprising a plurality of fibers 22 to at least one surface of medical device 10; and (b) matching the value of the Young's modulus of the layer to +/?35% (in some embodiments to +/?20%) of the value of the Young's modulus of an animal tissue.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: May 24, 2011
    Assignee: University of Washington
    Inventor: Joan E. Sanders
  • Patent number: 7868127
    Abstract: A semi-crystalline, absorbable copolyester composition comprising the reaction product of a polycondensation polyester and at least one lactone, wherein the polycondensation polyester comprises the reaction product of diglycolic acid and/or a derivative thereof and diethylene glycol; and the copolyester comprises about 30 to 60% by weight of the polycondensation polyester based on the total weight of the copolyester. Also medical devices such as absorbable sutures comprising such copolyesters and absorbable microspheres comprising such copolyesters and methods of making of such absorbable microspheres.
    Type: Grant
    Filed: March 29, 2007
    Date of Patent: January 11, 2011
    Assignee: Ethicon, Inc.
    Inventors: Sasa Andjelic, Modesto Erneta, Michel Gensini
  • Publication number: 20100318050
    Abstract: The present invention can provide a distinctive article which includes a plurality of fibers (62), wherein the fibers include a selected polymer, fiber material. In a particular aspect, the fiber material can exhibit a “low” crystallization rate. In other aspects, the fiber material has been subjected to a low fiber-draw percentage, and the polymer in the fibers can have a high crystalline content of at least 30%. In still other aspects, the fibers can be configured to provide a fibrous web (60), and the fibrous web (60) can have a distinctive tensile strength quotient, with respect to tensile strengths along its machine-direction (22) and cross-direction (24).
    Type: Application
    Filed: July 14, 2010
    Publication date: December 16, 2010
    Inventors: Vasily A. Topolkaraev, Jayant Chakravarty, Kevin Christopher Possell, Hristo Angelov Hristov
  • Publication number: 20100282682
    Abstract: Fluid filtration articles, including composite nonwoven fibrous webs, and methods of making and using such articles as gas or liquid filtration elements. The articles include a population of coarse microfibers having a population median diameter of at least 1 micrometer (?m) formed as a first layer, and a population of fine fibers having a population median diameter less than 10 ?m formed as a second layer adjoining the first layer. At least one of the fiber populations may be oriented. In one implementation, the coarse microfibers and fine fibers are polymeric, the coarse microfibers have a population median diameter of at least 10 ?m, and the fine fibers have a population median diameter less than 10 ?m. In another implementation, the population of fine fibers has a population median diameter less than 1 ?m. Optionally, one or both of the first and second layers may include particulates.
    Type: Application
    Filed: December 15, 2008
    Publication date: November 11, 2010
    Inventors: Bradley W. Eaton, Michael R. Berrigan, William J. Feil, III
  • Patent number: 7807591
    Abstract: A nonwoven fibrous web comprising a matrix of continuous meltspun fibers bonded to a coherent self-sustaining form, and separately prepared microfibers dispersed among the meltspun fibers. The microfibers may have median diameters less than one or two micrometers. A method for preparing such a nonwoven fibrous web comprises establishing a stream of continuous oriented meltspun fibers having a longitudinal axis, establishing a stream of meltblown microfibers that exit a meltblowing die at a point near the stream of meltspun fibers, the meltblown stream being aimed to merge with the meltspun stream and having a longitudinal axis that forms an angle of between 0 and 90 degrees to the longitudinal axis of the meltspun stream, capturing the meltblown fibers in the stream of meltspun fibers, and collecting the merged stream as a web on a collector spaced near the intersection point of the meltspun and meltblown streams.
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: October 5, 2010
    Assignee: 3M Innovative Properties Company
    Inventors: Andrew R. Fox, John D. Stelter, Timothy J. Lindquist
  • Publication number: 20100219123
    Abstract: The invention discloses a nano-fiber material, wherein the nano-fiber material is formed by spinning an ionic polymer into a nano-fiber nonwoven, and the ionic polymer is represented by the formula: wherein: R1 includes phenyl sulfonate or alkyl sulfonate; R2 includes R3 includes and m/n is between 1/50 and 50/1, q?0.
    Type: Application
    Filed: February 28, 2010
    Publication date: September 2, 2010
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Wen-Yi Chen, Shu-Hui Cheng, Feng-Hung Tseng
  • Patent number: 7757811
    Abstract: Multilayer articles having acoustical absorbance properties are disclosed. Methods of making and using the multilayer articles are also disclosed.
    Type: Grant
    Filed: October 10, 2006
    Date of Patent: July 20, 2010
    Assignee: 3M Innovative Properties Company
    Inventors: Andrew R. Fox, David A. Olson, Eric M. Moore, Michael R. Berrigan, David L. Nelson, Bradley W. Eaton, Wayne S. Mahoney
  • Publication number: 20100178830
    Abstract: A non-woven fabric which is excellent in thermal resistance, mechanical strength, and thermal dimensional stability for applications exposed to high temperature circumstance and has an extremely large surface area and exhibit an excellent filter performance is obtained. The non-woven fabric is composed of polyimide fibers which are obtained by polycondensation of at least an aromatic tetracarboxylic acid and an aromatic diamine having a benzoxazole structure and have a fiber diameter in the range of 0.001 ?m to 1 ?m. The non-woven fabric is obtained by the steps of preparing a polyamic acid by polycondensation of an aromatic tetracarboxylic acid and an aromatic diamine having a benzoxazole structure, and electro-spinning the polyamic acid to form a polyimide precursor non-woven fabric; and imidizing a polyimide precursor fiber bundle.
    Type: Application
    Filed: June 19, 2007
    Publication date: July 15, 2010
    Applicant: Toyo Boseki Kabushiki Kaisha
    Inventors: Masahiko Nakamori, Satoshi Maeda, Tooru Kitagawa, Hisato Kobayashi, Yasuo Ohta
  • Publication number: 20100129628
    Abstract: A non-woven web, comprising one or more polymeric fibers, wherein the number-average fiber diameter distribution of said one or more polymeric fibers conforms to a Johnson unbounded distribution. Non-woven webs comprising such polymeric fibers are rendered with mean-flow pore size and porosity desirable for specific filtration applications such as hepafiltration.
    Type: Application
    Filed: November 23, 2009
    Publication date: May 27, 2010
    Applicant: E. I. DU PONT DE NEMOURS AND COMPANY
    Inventor: PATRICK HENRY YOUNG
  • Publication number: 20100120315
    Abstract: Disclosed is an antibacterial nanofiber which comprises a polymer having an electron-withdrawing group and/or an electron-withdrawing atomic group and has an average fiber diameter of not less than 1 nm and less than 1000 nm, wherein the ratio of the binding energy of the minimum unit of the polymer at 25° C. to the binding energy of the electron-withdrawing group and/or the electron-withdrawing atomic group contained in the minimum unit of the polymer at 25° C. is 0.13 or greater. The nanofiber has an antibacterial activity by itself, and therefore can exhibit an antibacterial activity without the need of adding any antibacterial agent.
    Type: Application
    Filed: March 27, 2008
    Publication date: May 13, 2010
    Applicant: NISSHINBO INDUSTRIES, INC.
    Inventors: Yasuo Imashiro, Naokazu Sasaki, Yukiko Ogushi, Mami Iizuka
  • Patent number: 7696111
    Abstract: The inventive cosmetic pad (2) exhibiting an improved effectiveness thereof for make-up removal contains or consists of discontinuous synthetic micro staple fibers whose length is equal to or greater than 7 mm.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: April 13, 2010
    Assignee: Paul Hartmann AG
    Inventors: Rainer Mangold, Angela Römpp, Jana Michelmann
  • Publication number: 20100041296
    Abstract: This disclosure relates to a process for fabricating fibers and nonwoven webs, preferably sub-micron fibers and nonwoven webs, comprising electroblowing a fluid comprising a self-assembling material, and articles made therefrom.
    Type: Application
    Filed: August 12, 2009
    Publication date: February 18, 2010
    Inventors: Leonardo C. Lopez, Daniel A. Alderman
  • Publication number: 20100021517
    Abstract: In order to provide a non-woven fiber fabric, in particular, in the form of a flat material or as part of a flat material which can be used as a biodegradable material in medicine, in particular, as an implant or carrier material for living cells (tissue engineering) but also a non-woven fiber fabric which can be used in food technology in a variety of applications, in particular, as a preliminary product for foods, a non-woven fiber fabric is provided containing fibers consisting of a gelatin material, wherein the thickness of the fibers is on average 1 to 500 ?m and wherein the non-woven fiber fabric has a plurality of areas, at which two or more fibers merge into one another without any phase boundary.
    Type: Application
    Filed: August 28, 2009
    Publication date: January 28, 2010
    Applicants: GELITA AG, CARL FREUDENBERG KG
    Inventors: Michael Ahlers, Denis Reibel, Jutta Hoffmann
  • Publication number: 20090311935
    Abstract: Provided is a polymer filament having an average diameter of about 20 to 5000 nm, the filament comprising a polyarenazole polymer having an inherent viscosity of greater than about 20 g/dl. Also provided are yarns comprising such filaments. Additional aspects concern fabrics and garments comprising such filaments and/or yarns.
    Type: Application
    Filed: July 26, 2007
    Publication date: December 17, 2009
    Applicant: E. I. DU PONT DE NEMOURS AND COMPANY
    Inventors: W. Douglas Bates, III, Joseph Brian Hovanec, Vlodek Gabara
  • Publication number: 20090253320
    Abstract: A nonwoven fibrous structure and process for forming it, which is an interconnecting web of polyolefin filaments having filament widths greater than about 1 micrometer which are further interconnected with webs of smaller polyolefin filaments having filament widths less than about 1 micrometer, wherein the smaller polyolefin filaments comprise a majority of all filaments.
    Type: Application
    Filed: June 17, 2009
    Publication date: October 8, 2009
    Applicant: E. I. DU PONT DE NEMOURS AND COMPANY
    Inventors: MARK GARY WEINBERG, Gregory T. Dee, Thomas William Harding
  • Patent number: 7592277
    Abstract: An apparatus and method in which the apparatus includes a first electrospinning device configured to electrospin first fibers of a first substance, a second electrospinning device configured to electrospin second fibers of a second substance such that first and second fibers combine in a mat formation region, and a biasing device configured to bias the first electrospinning device with a first electric polarity and to bias the second electrospinning device with a second electric polarity of opposite polarity to the first electric polarity to promote attraction and coalescence between the first and second fibers. The method electrospins under the first electric polarity first fibers from the first substance, electrospins under the second electric polarity fibers from the second substance, and coalesces the first and second fibers to form the fiber mat.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: September 22, 2009
    Assignee: Research Triangle Institute
    Inventors: Anthony L. Andrady, David S. Ensor, Teri A. Walker, Purva Prabhu
  • Patent number: 7592415
    Abstract: A process for stripping chemically bonded spinning solvent from a solution-spun nonwoven web comprising the steps of providing a nonwoven web comprising solvent-laden polymeric fibers having average fiber diameters of less than about 1 micrometer, and transporting the nonwoven web through a solvent stripping zone wherein infrared radiation irradiates the nonwoven web and a solvent stripping fluid impinges on the nonwoven web in order to reduce the solvent concentration of the fibers to less than about 10,000 ppmw.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: September 22, 2009
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Joseph Brian Hovanec, Simon Frisk
  • Publication number: 20090170392
    Abstract: A composited element comprises a substrate composed of a polyolefin and a substrate composed of a polyurethane which are composited together by an adhesive.
    Type: Application
    Filed: February 28, 2007
    Publication date: July 2, 2009
    Applicant: BASF SE
    Inventors: Bernd Bruchmann, Hauke Malz, Ulrike Licht, Oliver Hartz, Karl-Heinz Schumacher, Andre Burghardt
  • Publication number: 20090104276
    Abstract: A semi-crystalline, absorbable copolyester composition comprising the reaction product of a polycondensation polyester and at least one lactone, wherein the polycondensation polyester comprises the reaction product of diglycolic acid and/or a derivative thereof and diethylene glycol; and the copolyester comprises about 30 to 60% by weight of the polycondensation polyester based on the total weight of the copolyester. Also medical devices such as absorbable sutures comprising such copolyesters and absorbable microspheres comprising such copolyesters and methods of making of such absorbable microspheres. Additionally, a method of melt blowing an absorbable copolyester composition and a nonwoven construct are disclosed.
    Type: Application
    Filed: April 22, 2008
    Publication date: April 23, 2009
    Applicant: ETHICON, INC.
    Inventors: Sasa ANDJELIC, Jianguo Jack ZHOU, Modesto ERNETA, Michel GENSINI
  • Patent number: 7485591
    Abstract: Electrospun nanofiber incorporating a binder (e.g., biotin) is used in the form of a nonwoven or composite with a substrate. The nonwoven and composite can be joined to biosensor, e.g., by binding the biotin to streptavidin and binding streptavidin to biotinylated detector, and because of the high surface area to volume of electrospun nanofiber provides increased sensitivity.
    Type: Grant
    Filed: May 4, 2006
    Date of Patent: February 3, 2009
    Assignee: Cornell Research Foundation, Inc.
    Inventors: Margaret W. Frey, Antje J. Baeumner, Dapeng Li, Prashant Kakad
  • Patent number: 7476632
    Abstract: New nonwoven fibrous webs are taught which comprise a collected mass of a) directly formed fibers disposed within the web in a C-shaped cross-sectional configuration and b) staple fibers having a crimp of at least 15% dispersed among the directly formed fibers in an amount of at least 5% the weight of the directly formed fibers. The web is lofty but free of macrovoids. Preferably, the web has a filling ratio of at least 50 and a light transmittance variation of about 2% or less. Typically, fibers within the web are bonded together at points of fiber intersection, preferably with autogenous bonds, to provide a compression-resistant matrix. The webs are especially useful as acoustic and thermal insulation.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: January 13, 2009
    Assignee: 3M Innovative Properties Company
    Inventors: David A. Olson, Jonathan H. Alexander, Michael R. Berrigan
  • Publication number: 20080311815
    Abstract: A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture.
    Type: Application
    Filed: August 27, 2008
    Publication date: December 18, 2008
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Daniel William Klosiewicz, Melvin Glenn Mitchell
  • Publication number: 20080230309
    Abstract: Multilayer articles having acoustical absorbance properties are disclosed. Methods of making and using the multilayer articles are also disclosed.
    Type: Application
    Filed: October 10, 2006
    Publication date: September 25, 2008
    Inventors: Andrew R. Fox, David A. Olson, Eric M. Moore, Michael R. Berrigan, David L. Nelson, Bradley W. Eaton, Wayne S. Mahoney
  • Patent number: 7402539
    Abstract: Disclosed is a battery separator consisting essentially of a nonwoven fabric having a substantially unilayered structure, wherein an apparent total surface area of fibers per a surface density of the nonwoven fabric is 20 m2 or more, a thickness of the nonwoven fabric is 0.1 mm or less, a uniformity index of the nonwoven fabric is 0.15 or less, and the nonwoven fabric contains fine fibers having a fiber diameter of 4 ?m or less.
    Type: Grant
    Filed: August 9, 2001
    Date of Patent: July 22, 2008
    Assignee: Japan Vilene Co., Ltd.
    Inventors: Toshiaki Takase, Yoshihiko Kondo, Noriko Miyaguchi, Masanao Tanaka
  • Publication number: 20080113575
    Abstract: A process for stripping spinning solvent from a solution-spun nonwoven web by transporting a nonwoven web comprising solvent-laden polymeric fibers having average fiber diameters of less than about 1 micrometer through a solvent stripping zone wherein a solvent stripping fluid heated to at least about 70° C. impinges on the nonwoven web in order to reduce the solvent concentration of the fibers to less than about 10,000 ppmw.
    Type: Application
    Filed: November 9, 2006
    Publication date: May 15, 2008
    Inventor: Michael C. Davis
  • Patent number: 7371700
    Abstract: A nonwoven textile substrate formed from microfibers with a polyurethane matrix fully and/or partially impregnated therein, a non-azo disperse dye within microfibers, including the surface, and the matrix. The dyed fibers having an L value of about 35 or less, an ?E light fastness of about 6 or less when subjected to about 225 kilo-joules, and a long term crock of at least about 1.5.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: May 13, 2008
    Assignee: Milliken & Company
    Inventors: Kaushal Gandhi, Benjamin H. Glover
  • Patent number: 7318853
    Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.
    Type: Grant
    Filed: November 2, 2006
    Date of Patent: January 15, 2008
    Assignee: Donaldson Company, Inc.
    Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
  • Patent number: 7270693
    Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.
    Type: Grant
    Filed: January 16, 2006
    Date of Patent: September 18, 2007
    Assignee: Donaldson Company, Inc.
    Inventors: Hoo Y. Chung, John R.B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
  • Patent number: 7217456
    Abstract: A composite textile fabric for rapidly moving moisture away from the skin, and for retaining body heat, is provided. The composite fabric includes an inner fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have been rendered hydrophilic, and an outer fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have also been rendered hydrophilic. The inner fabric layer and the outer fabric layer are formed concurrently by knitting a plaited construction so that the layers are distinct and separate, yet integrated one with the other. The yarn fibers of the inner fabric layer are embedded with particles of a refractory carbide, or may be treated by metal vapor deposition to enhance the retention of body heat.
    Type: Grant
    Filed: July 25, 2000
    Date of Patent: May 15, 2007
    Assignee: Malden Mills Industries, Inc.
    Inventors: Moshe Rock, Edward P. Dionne, Charles Haryslak, William K. Lie, Gadalia Vainer
  • Patent number: 7201777
    Abstract: The present invention relates to a nonwoven fabric having a relatively low level of ionic contaminates which is achieved by exposing the fabric to a deionized water wash, preferably, in-line with the nonwoven production process, thereby eliminating, or at least reducing, the need for an expensive and time consuming cleanroom laundering. The fabric is primarily comprised of continuous filament fibers and may be manufactured into such end-use products as cleaning wipes and protective clothing for cleanrooms and surface coating operations, such as automotive paintrooms. Also encompassed within this invention is a method for producing a nonwoven fabric having a relatively low level of ionic contaminates.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: April 10, 2007
    Inventor: Archer E. D. Booker, Jr.
  • Patent number: 7179317
    Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.
    Type: Grant
    Filed: July 19, 2004
    Date of Patent: February 20, 2007
    Assignee: Donaldson Company, Inc.
    Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
  • Patent number: 7109136
    Abstract: A conductive (electrical, ionic, and photoelectric) polymer membrane article, comprising a non-woven membrane of polymer fibers, wherein at least some of the fibers have diameters of less than one micron; and wherein the membrane has an electrical conductivity of at least about 10?6 S/cm. Also disclosed is the method of making such an article, comprising electrostatically spinning a spin dope comprising a polymer carrier and/or a conductive polymer or conductive nanoparticles, to provide inherent conductivity in the article.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: September 19, 2006
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: Kris Senecal, Lynne Samuelson, Michael Sennett, Heidi Schreuder-Gibson
  • Patent number: 7090715
    Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: August 15, 2006
    Assignee: Donaldson Company, Inc.
    Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
  • Patent number: 6924028
    Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: August 2, 2005
    Assignee: Donaldson Company, Inc.
    Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
  • Patent number: 6844276
    Abstract: A nonwoven textile substrate formed from microfibers with a polyuerthane matrix fully and/or partially impregnated therein, a nonazo disperse dye within microfibers, including the surface, and the matrix. The dyed fibers having an L value of about 35 or less, an ?E light fastness of about 6 or less when subjected to about 225 kilo-joules, and a long term crock of at least about 1.5.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: January 18, 2005
    Assignee: Milliken & Company
    Inventors: Kaushal Gandhi, Benjamin H. Glover
  • Patent number: 6812172
    Abstract: In a preferred embodiment, the present process involves subjecting a fabric comprised of conjugate yarns to an acidic treatment, which degrades a portion of one component of the conjugate yarns and to dyeing. The acid treatment, given certain reaction kinetics, removes a portion of the polyamide element of the conjugate filament. The at least partial removal of the polyamide component results in a fabric has enhanced dyed appearance, especially when dyed a dark shade. In an alternate embodiment, the fabric may also be treated with a basic solution to improve its moisture transport properties.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: November 2, 2004
    Assignee: Milliken & Company
    Inventors: Heather J. Hayes, Crystal A. Garner, Kirkland W. Vogt, Kaushal Gandhi
  • Patent number: 6809048
    Abstract: The present invention provides a process for producing a three dimensionally texturized liquid resistant laminate having a fibrous nonwoven layer and a liquid resistant layer. The process has the steps of placing the fibrous layer and the liquid resistant layer in juxtaposition to form a laminate, attaching the fibrous layer and the liquid resistant layer at a plurality of spaced-apart bond locations, heating the bonded laminate to a temperature that activates the latent shrinkability of the liquid resistant layer, and allowing the heated laminate to retract such that the liquid resistant layer shrinks and said fibrous layer forms gathers between said bond locations, thereby forming a three dimensional texture and heat annealing the laminate. The invention additionally provides a three dimensionally texturized laminate having a fibrous layer and a nonelastic liquid resistant layer.
    Type: Grant
    Filed: August 28, 1998
    Date of Patent: October 26, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Rob L. Jacobs
  • Publication number: 20040203306
    Abstract: A flexible wipe, comprising at least one conformable woven or non-woven layer and at least one adhered nanofiber layer, can be used to remove a variety of particulate soils from planar, curved or complex surfaces that are contaminated by small particulate soil. The nanofiber layer is configured onto the flexible non-woven in a fashion such that particulate of a broad particle size range is trapped or incorporated by the nanofiber layer and efficiently removed from the contaminated surface. The nanofiber layer comprises a web of spun fibers that can incorporate and trap soil particles for efficient soil removal.
    Type: Application
    Filed: April 26, 2004
    Publication date: October 14, 2004
    Applicant: Donaldson Company, Inc.
    Inventors: Timothy H. Grafe, Kristine M. Graham