Microfiber Is Synthetic Polymer Patents (Class 442/351)
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Publication number: 20110318642Abstract: The present invention provides a conductive sheet having a surface resistance of 10 ?/sq or lower on both surfaces, the conductive sheet comprising a sheet (A) and a sheet (B) laminated to the sheet (A), the sheet (A) having an apparent specific gravity of 0.05 g/cm3 to 0.50 g/cm3 and being formed from fibers having a diameter within the range between 3 and 20 ?m, and the sheet (B) being formed from fibers having a diameter of 3 ?m or smaller. The sheet (A) may be a fibrous material comprises an organic polymer fiber as its main component.Type: ApplicationFiled: September 6, 2011Publication date: December 29, 2011Applicant: KURARAY CO., LTD.Inventors: Masakazu NISHIYAMA, Eiichi ISHIDA, Yoshiaki YASUDA
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Patent number: 8033400Abstract: The invention concerns the production of filter materials for the purification and disinfection of water, water solutions and other liquids, as well as for sterilizing filtration of injections and other solutions, for concentration of biomolecules in physiological liquids, concentration and extraction of viruses, preparation of apyrogenic water, in biocatalytic diaphragm reactors. The invention solves the problems of a new filter material production, characterized by high sorption properties, high retention efficiency of submicron electronegative particles, microorganisms, submicron non-polar particles and chemical contaminations, and, at the same time, characterized by low hydrodynamic resistance. A base of filter material is the nonwoven organic synthetic polymeric fabric, modified by the aluminum hydroxide particles, fixed to the surface of base fibers for improvement of its sorption properties and for making it positively charged.Type: GrantFiled: February 4, 2008Date of Patent: October 11, 2011Assignee: Advanced Powder Technologies, LLCInventors: Marat Izrailievich Lerner, Gennady Evgenievich Rudenskiy, Sergey Grigorievich Psakhie, Natalia Valentinovna Svarovskaya, Vladimir Evgenievich Repin, Vladimir Georgievich Pugachev
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Patent number: 8017534Abstract: Disclosed is a fibrous nonwoven structure comprising meltblown fibrous materials and at least one secondary fibrous material and method of preparing. In one aspect, the fibrous nonwoven structure has a formation index of between 70 and 135. In another aspect, the fibrous nonwoven structure has an opacity that is greater than 72 percent at a basis weight of between about 35 and 55 grams per square meter. The fibrous nonwoven substrate may be utilized as a moist wipe.Type: GrantFiled: March 11, 2009Date of Patent: September 13, 2011Assignee: Kimberly-Clark Worldwide, Inc.Inventors: James Benjamin Harvey, Anthony Mark Gambaro, Paul Alan Giles, David Jon Baer, Allen Frederic Vater
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Publication number: 20110212660Abstract: Provided is a cyclic olefin-derived resin microfiber and a cyclic olefin-derived resin non-woven fabric. A polymer solution containing a volatile solvent and a cyclic olefin-derived resin is subjected to electrostatic spinning. The volatile solvent to be used preferably contains at least one solvent selected from the group consisting of chloroform, toluene, xylene, cyclohexane and decalin. In addition, by using a cyclic olefin-derived resin with a glass transition point of at least 160° C., high heat-resistance can be imparted to a cyclic olefin-derived resin fiber.Type: ApplicationFiled: November 4, 2009Publication date: September 1, 2011Applicant: POLYPLASTICS CO., LTD.Inventor: Hidetoshi Okawa
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Publication number: 20110196328Abstract: There is described a new non-woven fabric produced with the electrospinning technique, and the use thereof as new biomaterial for the biomedical and surgical field.Type: ApplicationFiled: July 24, 2009Publication date: August 11, 2011Inventors: Davide Bellini, Lanfranco Callegaro, Marie Astier, Fabio Giusti
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Patent number: 7985452Abstract: A silicone coating is applied to fabrics to increase the abrasion resistance while enhancing the natural absorbency and breathability. These fabrics can be used for a variety of applications such as components for shoes, inkjet receptive media, automotive air bags, facing for insulation, tapes and other uses.Type: GrantFiled: May 20, 2010Date of Patent: July 26, 2011Assignee: Cerex Advanced Fabrics, Inc.Inventors: Robert T. Francis, Albert E. Ortega
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Publication number: 20110177741Abstract: One embodiment of the present invention is a nonwoven fabric comprising a support web and a fibrous barrier web, having a hydrohead of at least about 145 cm and a Frazier permeability of at least about 0.3 m3/m2-min.Type: ApplicationFiled: March 28, 2011Publication date: July 21, 2011Applicant: E. I. DU PONT DE NEMOURS AND COMPANYInventor: Michael Allen Bryner
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Publication number: 20110168625Abstract: A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture.Type: ApplicationFiled: March 22, 2011Publication date: July 14, 2011Applicant: EASTMAN CHEMICAL COMPANYInventors: Rakesh Kumar Gupta, Daniel William Klosiewicz, Melvin Glenn Mitchell
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Patent number: 7977260Abstract: The present invention provides a separator for an electric double layer capacitor comprising a porous sheet containing fibrillated heat-resistant fibers, polyester fibers having a fineness of 0.01 dtex to less than 0.10 dtex, and fibrillated cellulose, which is suitable for use as a separator for an electric double layer capacitor operating at high voltages of 3 V or more.Type: GrantFiled: November 28, 2006Date of Patent: July 12, 2011Assignee: Mitsubishi Paper Mills LimitedInventors: Takahiro Tsukuda, Masatoshi Midorikawa, Tomohiro Sato
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Publication number: 20110154987Abstract: Electret webs are presented which include a blend of a thermoplastic resin and a charge-enhancing additive. The charge-enhancing additives include N-substituted amino carbocyclic aromatic materials. The webs prepared from the blends may be in the form of films or non-woven fibrous webs. Non-woven microfiber webs are useful as filtration media.Type: ApplicationFiled: May 4, 2009Publication date: June 30, 2011Inventors: Fuming B. Li, Feng Bai, John M. Sebastian, Marvin E. Jones
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Publication number: 20110159765Abstract: The present invention aims to provide a sheet of microfiber assembly having a high filtering performance suitable as an oil-mist filter. A sheet of microfiber assembly 2 comprises microfibers 1 each having a fiber diameter of 3,000 nm or less and is formed of a mixture of water-insoluble but alcohol-soluble acetalized polyvinyl alcohol resin and water-insoluble but alcohol-soluble fluorine resin.Type: ApplicationFiled: November 11, 2009Publication date: June 30, 2011Applicant: KOKEN LTDInventors: Yasuhiko Fukasawa, Kazushi Kimura
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Patent number: 7968656Abstract: A semi-crystalline, absorbable copolyester composition comprising the reaction product of a polycondensation polyester and at least one lactone, wherein the polycondensation polyester comprises the reaction product of diglycolic acid and/or a derivative thereof and diethylene glycol; and the copolyester comprises about 30 to 60% by weight of the polycondensation polyester based on the total weight of the copolyester. Also medical devices such as absorbable sutures comprising such copolyesters and absorbable microspheres comprising such copolyesters and methods of making of such absorbable microspheres. Additionally, a method of melt blowing an absorbable copolyester composition and a nonwoven construct are disclosed.Type: GrantFiled: April 22, 2008Date of Patent: June 28, 2011Assignee: Ethicon, Inc.Inventors: Sasa Andjelic, Jiango Jack Zhou, Modesto Erneta, Michel Gensini
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Patent number: 7947069Abstract: In one aspect the present invention provides medical devices 10 that each include a plurality of fibers 22, substantially all of the plurality of fibers 22 each including a portion having a maximum diameter of at least five micrometers, wherein substantially all of fibers 22 form a layer on at least one external surface of medical device 10. In another aspect, the present invention provides methods of manufacturing medical devices 10, the methods including the steps of: (a) applying a layer comprising a plurality of fibers 22 to at least one surface of medical device 10; and (b) matching the value of the Young's modulus of the layer to +/?35% (in some embodiments to +/?20%) of the value of the Young's modulus of an animal tissue.Type: GrantFiled: December 10, 2002Date of Patent: May 24, 2011Assignee: University of WashingtonInventor: Joan E. Sanders
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Patent number: 7868127Abstract: A semi-crystalline, absorbable copolyester composition comprising the reaction product of a polycondensation polyester and at least one lactone, wherein the polycondensation polyester comprises the reaction product of diglycolic acid and/or a derivative thereof and diethylene glycol; and the copolyester comprises about 30 to 60% by weight of the polycondensation polyester based on the total weight of the copolyester. Also medical devices such as absorbable sutures comprising such copolyesters and absorbable microspheres comprising such copolyesters and methods of making of such absorbable microspheres.Type: GrantFiled: March 29, 2007Date of Patent: January 11, 2011Assignee: Ethicon, Inc.Inventors: Sasa Andjelic, Modesto Erneta, Michel Gensini
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Publication number: 20100318050Abstract: The present invention can provide a distinctive article which includes a plurality of fibers (62), wherein the fibers include a selected polymer, fiber material. In a particular aspect, the fiber material can exhibit a “low” crystallization rate. In other aspects, the fiber material has been subjected to a low fiber-draw percentage, and the polymer in the fibers can have a high crystalline content of at least 30%. In still other aspects, the fibers can be configured to provide a fibrous web (60), and the fibrous web (60) can have a distinctive tensile strength quotient, with respect to tensile strengths along its machine-direction (22) and cross-direction (24).Type: ApplicationFiled: July 14, 2010Publication date: December 16, 2010Inventors: Vasily A. Topolkaraev, Jayant Chakravarty, Kevin Christopher Possell, Hristo Angelov Hristov
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Publication number: 20100282682Abstract: Fluid filtration articles, including composite nonwoven fibrous webs, and methods of making and using such articles as gas or liquid filtration elements. The articles include a population of coarse microfibers having a population median diameter of at least 1 micrometer (?m) formed as a first layer, and a population of fine fibers having a population median diameter less than 10 ?m formed as a second layer adjoining the first layer. At least one of the fiber populations may be oriented. In one implementation, the coarse microfibers and fine fibers are polymeric, the coarse microfibers have a population median diameter of at least 10 ?m, and the fine fibers have a population median diameter less than 10 ?m. In another implementation, the population of fine fibers has a population median diameter less than 1 ?m. Optionally, one or both of the first and second layers may include particulates.Type: ApplicationFiled: December 15, 2008Publication date: November 11, 2010Inventors: Bradley W. Eaton, Michael R. Berrigan, William J. Feil, III
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Patent number: 7807591Abstract: A nonwoven fibrous web comprising a matrix of continuous meltspun fibers bonded to a coherent self-sustaining form, and separately prepared microfibers dispersed among the meltspun fibers. The microfibers may have median diameters less than one or two micrometers. A method for preparing such a nonwoven fibrous web comprises establishing a stream of continuous oriented meltspun fibers having a longitudinal axis, establishing a stream of meltblown microfibers that exit a meltblowing die at a point near the stream of meltspun fibers, the meltblown stream being aimed to merge with the meltspun stream and having a longitudinal axis that forms an angle of between 0 and 90 degrees to the longitudinal axis of the meltspun stream, capturing the meltblown fibers in the stream of meltspun fibers, and collecting the merged stream as a web on a collector spaced near the intersection point of the meltspun and meltblown streams.Type: GrantFiled: July 31, 2006Date of Patent: October 5, 2010Assignee: 3M Innovative Properties CompanyInventors: Andrew R. Fox, John D. Stelter, Timothy J. Lindquist
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Publication number: 20100219123Abstract: The invention discloses a nano-fiber material, wherein the nano-fiber material is formed by spinning an ionic polymer into a nano-fiber nonwoven, and the ionic polymer is represented by the formula: wherein: R1 includes phenyl sulfonate or alkyl sulfonate; R2 includes R3 includes and m/n is between 1/50 and 50/1, q?0.Type: ApplicationFiled: February 28, 2010Publication date: September 2, 2010Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTEInventors: Wen-Yi Chen, Shu-Hui Cheng, Feng-Hung Tseng
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Multilayer articles having acoustical absorbance properties and methods of making and using the same
Patent number: 7757811Abstract: Multilayer articles having acoustical absorbance properties are disclosed. Methods of making and using the multilayer articles are also disclosed.Type: GrantFiled: October 10, 2006Date of Patent: July 20, 2010Assignee: 3M Innovative Properties CompanyInventors: Andrew R. Fox, David A. Olson, Eric M. Moore, Michael R. Berrigan, David L. Nelson, Bradley W. Eaton, Wayne S. Mahoney -
Publication number: 20100178830Abstract: A non-woven fabric which is excellent in thermal resistance, mechanical strength, and thermal dimensional stability for applications exposed to high temperature circumstance and has an extremely large surface area and exhibit an excellent filter performance is obtained. The non-woven fabric is composed of polyimide fibers which are obtained by polycondensation of at least an aromatic tetracarboxylic acid and an aromatic diamine having a benzoxazole structure and have a fiber diameter in the range of 0.001 ?m to 1 ?m. The non-woven fabric is obtained by the steps of preparing a polyamic acid by polycondensation of an aromatic tetracarboxylic acid and an aromatic diamine having a benzoxazole structure, and electro-spinning the polyamic acid to form a polyimide precursor non-woven fabric; and imidizing a polyimide precursor fiber bundle.Type: ApplicationFiled: June 19, 2007Publication date: July 15, 2010Applicant: Toyo Boseki Kabushiki KaishaInventors: Masahiko Nakamori, Satoshi Maeda, Tooru Kitagawa, Hisato Kobayashi, Yasuo Ohta
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Publication number: 20100129628Abstract: A non-woven web, comprising one or more polymeric fibers, wherein the number-average fiber diameter distribution of said one or more polymeric fibers conforms to a Johnson unbounded distribution. Non-woven webs comprising such polymeric fibers are rendered with mean-flow pore size and porosity desirable for specific filtration applications such as hepafiltration.Type: ApplicationFiled: November 23, 2009Publication date: May 27, 2010Applicant: E. I. DU PONT DE NEMOURS AND COMPANYInventor: PATRICK HENRY YOUNG
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Publication number: 20100120315Abstract: Disclosed is an antibacterial nanofiber which comprises a polymer having an electron-withdrawing group and/or an electron-withdrawing atomic group and has an average fiber diameter of not less than 1 nm and less than 1000 nm, wherein the ratio of the binding energy of the minimum unit of the polymer at 25° C. to the binding energy of the electron-withdrawing group and/or the electron-withdrawing atomic group contained in the minimum unit of the polymer at 25° C. is 0.13 or greater. The nanofiber has an antibacterial activity by itself, and therefore can exhibit an antibacterial activity without the need of adding any antibacterial agent.Type: ApplicationFiled: March 27, 2008Publication date: May 13, 2010Applicant: NISSHINBO INDUSTRIES, INC.Inventors: Yasuo Imashiro, Naokazu Sasaki, Yukiko Ogushi, Mami Iizuka
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Patent number: 7696111Abstract: The inventive cosmetic pad (2) exhibiting an improved effectiveness thereof for make-up removal contains or consists of discontinuous synthetic micro staple fibers whose length is equal to or greater than 7 mm.Type: GrantFiled: July 21, 2006Date of Patent: April 13, 2010Assignee: Paul Hartmann AGInventors: Rainer Mangold, Angela Römpp, Jana Michelmann
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Publication number: 20100041296Abstract: This disclosure relates to a process for fabricating fibers and nonwoven webs, preferably sub-micron fibers and nonwoven webs, comprising electroblowing a fluid comprising a self-assembling material, and articles made therefrom.Type: ApplicationFiled: August 12, 2009Publication date: February 18, 2010Inventors: Leonardo C. Lopez, Daniel A. Alderman
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Publication number: 20100021517Abstract: In order to provide a non-woven fiber fabric, in particular, in the form of a flat material or as part of a flat material which can be used as a biodegradable material in medicine, in particular, as an implant or carrier material for living cells (tissue engineering) but also a non-woven fiber fabric which can be used in food technology in a variety of applications, in particular, as a preliminary product for foods, a non-woven fiber fabric is provided containing fibers consisting of a gelatin material, wherein the thickness of the fibers is on average 1 to 500 ?m and wherein the non-woven fiber fabric has a plurality of areas, at which two or more fibers merge into one another without any phase boundary.Type: ApplicationFiled: August 28, 2009Publication date: January 28, 2010Applicants: GELITA AG, CARL FREUDENBERG KGInventors: Michael Ahlers, Denis Reibel, Jutta Hoffmann
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Publication number: 20090311935Abstract: Provided is a polymer filament having an average diameter of about 20 to 5000 nm, the filament comprising a polyarenazole polymer having an inherent viscosity of greater than about 20 g/dl. Also provided are yarns comprising such filaments. Additional aspects concern fabrics and garments comprising such filaments and/or yarns.Type: ApplicationFiled: July 26, 2007Publication date: December 17, 2009Applicant: E. I. DU PONT DE NEMOURS AND COMPANYInventors: W. Douglas Bates, III, Joseph Brian Hovanec, Vlodek Gabara
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Publication number: 20090253320Abstract: A nonwoven fibrous structure and process for forming it, which is an interconnecting web of polyolefin filaments having filament widths greater than about 1 micrometer which are further interconnected with webs of smaller polyolefin filaments having filament widths less than about 1 micrometer, wherein the smaller polyolefin filaments comprise a majority of all filaments.Type: ApplicationFiled: June 17, 2009Publication date: October 8, 2009Applicant: E. I. DU PONT DE NEMOURS AND COMPANYInventors: MARK GARY WEINBERG, Gregory T. Dee, Thomas William Harding
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Patent number: 7592277Abstract: An apparatus and method in which the apparatus includes a first electrospinning device configured to electrospin first fibers of a first substance, a second electrospinning device configured to electrospin second fibers of a second substance such that first and second fibers combine in a mat formation region, and a biasing device configured to bias the first electrospinning device with a first electric polarity and to bias the second electrospinning device with a second electric polarity of opposite polarity to the first electric polarity to promote attraction and coalescence between the first and second fibers. The method electrospins under the first electric polarity first fibers from the first substance, electrospins under the second electric polarity fibers from the second substance, and coalesces the first and second fibers to form the fiber mat.Type: GrantFiled: May 17, 2005Date of Patent: September 22, 2009Assignee: Research Triangle InstituteInventors: Anthony L. Andrady, David S. Ensor, Teri A. Walker, Purva Prabhu
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Patent number: 7592415Abstract: A process for stripping chemically bonded spinning solvent from a solution-spun nonwoven web comprising the steps of providing a nonwoven web comprising solvent-laden polymeric fibers having average fiber diameters of less than about 1 micrometer, and transporting the nonwoven web through a solvent stripping zone wherein infrared radiation irradiates the nonwoven web and a solvent stripping fluid impinges on the nonwoven web in order to reduce the solvent concentration of the fibers to less than about 10,000 ppmw.Type: GrantFiled: December 18, 2006Date of Patent: September 22, 2009Assignee: E. I. du Pont de Nemours and CompanyInventors: Joseph Brian Hovanec, Simon Frisk
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Publication number: 20090170392Abstract: A composited element comprises a substrate composed of a polyolefin and a substrate composed of a polyurethane which are composited together by an adhesive.Type: ApplicationFiled: February 28, 2007Publication date: July 2, 2009Applicant: BASF SEInventors: Bernd Bruchmann, Hauke Malz, Ulrike Licht, Oliver Hartz, Karl-Heinz Schumacher, Andre Burghardt
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Publication number: 20090104276Abstract: A semi-crystalline, absorbable copolyester composition comprising the reaction product of a polycondensation polyester and at least one lactone, wherein the polycondensation polyester comprises the reaction product of diglycolic acid and/or a derivative thereof and diethylene glycol; and the copolyester comprises about 30 to 60% by weight of the polycondensation polyester based on the total weight of the copolyester. Also medical devices such as absorbable sutures comprising such copolyesters and absorbable microspheres comprising such copolyesters and methods of making of such absorbable microspheres. Additionally, a method of melt blowing an absorbable copolyester composition and a nonwoven construct are disclosed.Type: ApplicationFiled: April 22, 2008Publication date: April 23, 2009Applicant: ETHICON, INC.Inventors: Sasa ANDJELIC, Jianguo Jack ZHOU, Modesto ERNETA, Michel GENSINI
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Patent number: 7485591Abstract: Electrospun nanofiber incorporating a binder (e.g., biotin) is used in the form of a nonwoven or composite with a substrate. The nonwoven and composite can be joined to biosensor, e.g., by binding the biotin to streptavidin and binding streptavidin to biotinylated detector, and because of the high surface area to volume of electrospun nanofiber provides increased sensitivity.Type: GrantFiled: May 4, 2006Date of Patent: February 3, 2009Assignee: Cornell Research Foundation, Inc.Inventors: Margaret W. Frey, Antje J. Baeumner, Dapeng Li, Prashant Kakad
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Patent number: 7476632Abstract: New nonwoven fibrous webs are taught which comprise a collected mass of a) directly formed fibers disposed within the web in a C-shaped cross-sectional configuration and b) staple fibers having a crimp of at least 15% dispersed among the directly formed fibers in an amount of at least 5% the weight of the directly formed fibers. The web is lofty but free of macrovoids. Preferably, the web has a filling ratio of at least 50 and a light transmittance variation of about 2% or less. Typically, fibers within the web are bonded together at points of fiber intersection, preferably with autogenous bonds, to provide a compression-resistant matrix. The webs are especially useful as acoustic and thermal insulation.Type: GrantFiled: November 15, 2002Date of Patent: January 13, 2009Assignee: 3M Innovative Properties CompanyInventors: David A. Olson, Jonathan H. Alexander, Michael R. Berrigan
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Publication number: 20080311815Abstract: A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture.Type: ApplicationFiled: August 27, 2008Publication date: December 18, 2008Applicant: EASTMAN CHEMICAL COMPANYInventors: Rakesh Kumar Gupta, Daniel William Klosiewicz, Melvin Glenn Mitchell
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Multilayer Articles Having Acoustical Absorbance Properties and Methods of Making and Using the Same
Publication number: 20080230309Abstract: Multilayer articles having acoustical absorbance properties are disclosed. Methods of making and using the multilayer articles are also disclosed.Type: ApplicationFiled: October 10, 2006Publication date: September 25, 2008Inventors: Andrew R. Fox, David A. Olson, Eric M. Moore, Michael R. Berrigan, David L. Nelson, Bradley W. Eaton, Wayne S. Mahoney -
Patent number: 7402539Abstract: Disclosed is a battery separator consisting essentially of a nonwoven fabric having a substantially unilayered structure, wherein an apparent total surface area of fibers per a surface density of the nonwoven fabric is 20 m2 or more, a thickness of the nonwoven fabric is 0.1 mm or less, a uniformity index of the nonwoven fabric is 0.15 or less, and the nonwoven fabric contains fine fibers having a fiber diameter of 4 ?m or less.Type: GrantFiled: August 9, 2001Date of Patent: July 22, 2008Assignee: Japan Vilene Co., Ltd.Inventors: Toshiaki Takase, Yoshihiko Kondo, Noriko Miyaguchi, Masanao Tanaka
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Publication number: 20080113575Abstract: A process for stripping spinning solvent from a solution-spun nonwoven web by transporting a nonwoven web comprising solvent-laden polymeric fibers having average fiber diameters of less than about 1 micrometer through a solvent stripping zone wherein a solvent stripping fluid heated to at least about 70° C. impinges on the nonwoven web in order to reduce the solvent concentration of the fibers to less than about 10,000 ppmw.Type: ApplicationFiled: November 9, 2006Publication date: May 15, 2008Inventor: Michael C. Davis
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Patent number: 7371700Abstract: A nonwoven textile substrate formed from microfibers with a polyurethane matrix fully and/or partially impregnated therein, a non-azo disperse dye within microfibers, including the surface, and the matrix. The dyed fibers having an L value of about 35 or less, an ?E light fastness of about 6 or less when subjected to about 225 kilo-joules, and a long term crock of at least about 1.5.Type: GrantFiled: December 14, 2004Date of Patent: May 13, 2008Assignee: Milliken & CompanyInventors: Kaushal Gandhi, Benjamin H. Glover
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Patent number: 7318853Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.Type: GrantFiled: November 2, 2006Date of Patent: January 15, 2008Assignee: Donaldson Company, Inc.Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
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Patent number: 7270693Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.Type: GrantFiled: January 16, 2006Date of Patent: September 18, 2007Assignee: Donaldson Company, Inc.Inventors: Hoo Y. Chung, John R.B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
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Patent number: 7217456Abstract: A composite textile fabric for rapidly moving moisture away from the skin, and for retaining body heat, is provided. The composite fabric includes an inner fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have been rendered hydrophilic, and an outer fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have also been rendered hydrophilic. The inner fabric layer and the outer fabric layer are formed concurrently by knitting a plaited construction so that the layers are distinct and separate, yet integrated one with the other. The yarn fibers of the inner fabric layer are embedded with particles of a refractory carbide, or may be treated by metal vapor deposition to enhance the retention of body heat.Type: GrantFiled: July 25, 2000Date of Patent: May 15, 2007Assignee: Malden Mills Industries, Inc.Inventors: Moshe Rock, Edward P. Dionne, Charles Haryslak, William K. Lie, Gadalia Vainer
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Patent number: 7201777Abstract: The present invention relates to a nonwoven fabric having a relatively low level of ionic contaminates which is achieved by exposing the fabric to a deionized water wash, preferably, in-line with the nonwoven production process, thereby eliminating, or at least reducing, the need for an expensive and time consuming cleanroom laundering. The fabric is primarily comprised of continuous filament fibers and may be manufactured into such end-use products as cleaning wipes and protective clothing for cleanrooms and surface coating operations, such as automotive paintrooms. Also encompassed within this invention is a method for producing a nonwoven fabric having a relatively low level of ionic contaminates.Type: GrantFiled: March 28, 2002Date of Patent: April 10, 2007Inventor: Archer E. D. Booker, Jr.
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Patent number: 7179317Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.Type: GrantFiled: July 19, 2004Date of Patent: February 20, 2007Assignee: Donaldson Company, Inc.Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
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Patent number: 7109136Abstract: A conductive (electrical, ionic, and photoelectric) polymer membrane article, comprising a non-woven membrane of polymer fibers, wherein at least some of the fibers have diameters of less than one micron; and wherein the membrane has an electrical conductivity of at least about 10?6 S/cm. Also disclosed is the method of making such an article, comprising electrostatically spinning a spin dope comprising a polymer carrier and/or a conductive polymer or conductive nanoparticles, to provide inherent conductivity in the article.Type: GrantFiled: November 25, 2003Date of Patent: September 19, 2006Assignee: The United States of America as represented by the Secretary of the ArmyInventors: Kris Senecal, Lynne Samuelson, Michael Sennett, Heidi Schreuder-Gibson
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Patent number: 7090715Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.Type: GrantFiled: September 30, 2003Date of Patent: August 15, 2006Assignee: Donaldson Company, Inc.Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
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Patent number: 6924028Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.Type: GrantFiled: September 30, 2003Date of Patent: August 2, 2005Assignee: Donaldson Company, Inc.Inventors: Hoo Y. Chung, John R. B. Hall, Mark A. Gogins, Douglas G. Crofoot, Thomas M. Weik
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Patent number: 6844276Abstract: A nonwoven textile substrate formed from microfibers with a polyuerthane matrix fully and/or partially impregnated therein, a nonazo disperse dye within microfibers, including the surface, and the matrix. The dyed fibers having an L value of about 35 or less, an ?E light fastness of about 6 or less when subjected to about 225 kilo-joules, and a long term crock of at least about 1.5.Type: GrantFiled: March 21, 2002Date of Patent: January 18, 2005Assignee: Milliken & CompanyInventors: Kaushal Gandhi, Benjamin H. Glover
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Patent number: 6812172Abstract: In a preferred embodiment, the present process involves subjecting a fabric comprised of conjugate yarns to an acidic treatment, which degrades a portion of one component of the conjugate yarns and to dyeing. The acid treatment, given certain reaction kinetics, removes a portion of the polyamide element of the conjugate filament. The at least partial removal of the polyamide component results in a fabric has enhanced dyed appearance, especially when dyed a dark shade. In an alternate embodiment, the fabric may also be treated with a basic solution to improve its moisture transport properties.Type: GrantFiled: February 12, 2002Date of Patent: November 2, 2004Assignee: Milliken & CompanyInventors: Heather J. Hayes, Crystal A. Garner, Kirkland W. Vogt, Kaushal Gandhi
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Patent number: 6809048Abstract: The present invention provides a process for producing a three dimensionally texturized liquid resistant laminate having a fibrous nonwoven layer and a liquid resistant layer. The process has the steps of placing the fibrous layer and the liquid resistant layer in juxtaposition to form a laminate, attaching the fibrous layer and the liquid resistant layer at a plurality of spaced-apart bond locations, heating the bonded laminate to a temperature that activates the latent shrinkability of the liquid resistant layer, and allowing the heated laminate to retract such that the liquid resistant layer shrinks and said fibrous layer forms gathers between said bond locations, thereby forming a three dimensional texture and heat annealing the laminate. The invention additionally provides a three dimensionally texturized laminate having a fibrous layer and a nonelastic liquid resistant layer.Type: GrantFiled: August 28, 1998Date of Patent: October 26, 2004Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Rob L. Jacobs
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Publication number: 20040203306Abstract: A flexible wipe, comprising at least one conformable woven or non-woven layer and at least one adhered nanofiber layer, can be used to remove a variety of particulate soils from planar, curved or complex surfaces that are contaminated by small particulate soil. The nanofiber layer is configured onto the flexible non-woven in a fashion such that particulate of a broad particle size range is trapped or incorporated by the nanofiber layer and efficiently removed from the contaminated surface. The nanofiber layer comprises a web of spun fibers that can incorporate and trap soil particles for efficient soil removal.Type: ApplicationFiled: April 26, 2004Publication date: October 14, 2004Applicant: Donaldson Company, Inc.Inventors: Timothy H. Grafe, Kristine M. Graham