Abstract: A filter element that comprises a porous molded web 10′ that contains thermally bonded staple fibers 12 and non-thermally bonded electrically charged microfibers 14. The molded web is retained in its molded configuration, at least in part, by bonds between the staple fibers 12 at points of fiber intersection 13. The web may be molded, for example, into the shape of filtering face mask 16.

Abstract: A composite fabric and a method for manufacturing the composite fabric that includes at least one planar structure and at least one nonwoven fabric thermally bonded to the planar structure via a plurality of welds arranged in a predetermined pattern. A sheet of parallel elastic threads is disposed between the nonwoven fabric and the planar structure, wherein portions of the elastic threads are embedded in the plurality of welds in a stretched state. The composite fabric can be used for manufacturing hygienic products, in particular diapers, including diaper pants.

Abstract: A non-woven web formed from substantially continuous and uninterrupted multi-component filaments in which the filaments are spun at a spinning speed adequate for molecularly orienting less than all of the various constituent polymers. After collection, the non-woven web is either heated or receives a tensile force that causes each filament region formed from the polymer lacking molecular orientation to shrink in length considerably more than other filament regions formed from molecularly-oriented polymers. The differential length reduction enhances the loft of the non-woven web.

Abstract: A process for making an absorbent material involves flash-drying a superabsorbent polymer precursor composition. The process may be used to make a superabsorbent-fiber material without the necessity of mixing conventional superabsorbent solid particles with pulp fluff is provided. The synthesis (i.e., polymerization) of the superabsorbent is completely integrated into the process for forming the absorbent material. One or more streams of superabsorbent polymer precursor composition are provided, to which a plurality of individual fibers may be added. The resulting in-situ polymerized superabsorbent-fiber material is then flash-dried and can subsequently be formed into a superabsorbent-fiber composite. The flash-drying is relatively inexpensive and requires little drying time compared to conventional drying methods.

Abstract: A method of forming a plurality of substantially-continuous and uninterrupted multi-component filaments for use as a high-loft non-woven web. The multi-component filaments include at least two polymers of different melt flow rates, which imparts latent crimp in each filament. After collection, the latent crimp of the filaments is activated either thermally or by applying tension to the non-woven web.

Abstract: Disclosed is an absorbent article including: a liquid permeable surface layer; a backing sheet; and an absorbent layer interposed between the surface layer and the backing sheet. The surface layer includes: a porous film having a plurality of through holes; and a fibrous layer disposed on the liquid-receiving face of the porous film. The fibrous layer is of a plurality of strips extending in parallel and spaced apart from each other. Each strip of the fibrous layer is fixed to the porous film at spaced fixing portions, so that the porous film is exposed between adjacent strips of the fibrous layer.

Abstract: The invention is directed to a composite sheet suitable for use as artificial leather or a precursor to artificial leather, where both surfaces have a napped or brushed appearance. The composite sheet comprises a low-density, lightly bonded non-woven web that is stitch-bonded and bulked such that the stitch-bonding yarns are not visible to the naked eyes without the need of post-processing steps to hide the yarns. The composite sheet may have binder resin(s) dispersed therein and activated.

Abstract: Lightweight, non-woven loop products for hook-and-loop fastening are disclosed, as are methods for making them and end products employing them. The products are non-woven webs of entangled fibers of substantial tenacity, the fibers forming both a sheet-form web body and hook-engageable, free-standing loops extending from the web body. The product is stretched and stabilized to produce spaced-apart loop clusters extending from a very thin web of taut fibers. In important cases a binder is added to stabilize the product in its stretched condition. An example of the loop product is produced by needle-punching a batt of staple fibers in multiple needle-punching operations, applying a foamed acrylic binder, and then stretching the needled batt and curing the binder with the batt stretched. Other forming techniques are disclosed and several novel articles and uses employing such loop products are described, such as for filters and fasteners.

Abstract: There is provided a surge material for personal care products with a first creased layer and at least a second layer, where the layers are in face-to-face relation to one another and bonded together. The first has creases with a depth of between 0.25 and 2 mm and a frequency of between 5 and 100 per centimeter in the cross-machine and the second layer may have densities of between 0.01 and 0.05 g/cc and a basis weight between 25 and 250 gsm.

Abstract: A disposable wipe-out sheet That comprises a plurality of synthetic resin filaments bonded to a synthetic resin base sheet. The synthetic resin filaments comprise core-sheath type conjugated fiber in which the sheath has a melting point that is at least 30° C. lower than the melting point of the core.

Abstract: The invention concerns a feather-based padding product having a coherent shape resulting from the presence of a structure in the form of a three-dimensional network; said network consists of mutually bound thermoplastic fibres (2), which enclose said feathers. Said fibres (2) are first mixed with the feathers, then with appropriate heat treatment, said fibres are bonded at their contact points (5). The padding product is thus in the form of a web and it is packed in rolls or in the form of slabs.

Abstract: The present invention is concerned with a novel non-woven fabric characterized by high stretch recovery and a process for preparing said fabric by employing fibers of latent crimp.

Abstract: This invention relates to an improved method for preparing stretchable multiple-component bonded composite sheets which involves bonding a fibrous layer of spirally-crimpable multiple-component continuous filaments or staple fibers to one or more non-spirally-crimpable layers using an array of intermittent mechanical, chemical, or thermal bonds, and heating the bonded composite to activate the spiral crimp of the fibers in the spirally-crimpable layer. Multi-layer nonwoven fabrics prepared according to the method of the current invention have an improved combination of strength, aesthetics, stretch-recovery properties, and textile hand and drape compared to multiple-component nonwoven fabrics known in the art.

Abstract: New nonwoven fibrous webs are taught which comprise a collected mass of a) directly formed fibers disposed within the web in a C-shaped cross-sectional configuration and b) staple fibers having a crimp of at least 15% dispersed among the directly formed fibers in an amount of at least 5% the weight of the directly formed fibers. The web is lofty but free of macrovoids. Preferably, the web has a filling ratio of at least 50 and a light transmittance variation of about 2% or less. Typically, fibers within the web are bonded together at points of fiber intersection, preferably with autogenous bonds, to provide a compression-resistant matrix. The webs are especially useful as acoustic and thermal insulation.

Abstract: This invention relates to a composite laminate, a layup and preform for such a composite laminate and to a method of manufacturing the composite laminate. The layup (28), preform and composite laminate (22) include at least one ply (20) which includes hairy yarn (10). The action of the hairy yarn (10) is to provide cross ply linking owing to the extension of fibres from the hairy yarn into spaces both within the ply and between the plies. The addition of resin matrix material (26) to layup provides a firm cross ply linkage to the composite laminate.

Abstract: The present invention provides nonwoven fiber materials, and methods for making the same, useful for loop materials in hook and loop mechanical attachment systems, the nonwoven materials having crimped monocomponent fibers having substantially circular cross sections, and the webs may further contain uncrimped fibers. The invention also provides disposable articles comprising nonwoven loop materials including disposable personal care absorbent articles such as diapers, feminine care sanitary napkins, and adult incontinence articles, and disposable protective articles such as surgical drapes and gowns and other protective apparel.

Abstract: Spunbond multicomponent filaments and nonwoven webs made from the filaments are disclosed. In accordance with the present invention, the multicomponent filaments contain a crimp enhancement additive. Specifically, the crimp enhancement additive is added to the polymeric component that has the slower solidification rate. The additive enhances crimp, allows for highly crimped filaments to be made at low fiber linear densities, improves the integrity of unbonded webs made from the filaments, and produces webs with improved stretch and cloth-like properties. The additive incorporated into the filaments is a random copolymer of butylene and propylene.

Abstract: Loop forming material, wherein said material comprises crimped tows of continuous filaments, said material having a thickness comprised between 0,1 mm and 3 mm and a weight comprised between 15 g/m2 and 100 g/m2.

Abstract: An elastically stretchable nonwoven fabric including thermoplastic elastomer filaments; the filaments being heat-sealed and/or mechanically intertwined together to form the nonwoven fabric that has crimped regions and non-crimped regions wherein each of the crimped regions has fine crimps in the rate of 50/cm or higher.

Abstract: An improved nonwoven web composite is formed by combining splittable bicomponent thermoplastic filaments with a component selected from other fibers and particles. The bicomponent filaments include distinct regions of first and second incompatible polymers extending the length of the filaments. After the bicomponent filaments are combined with the other fibers and/or particles, the bicomponent filaments are caused to split lengthwise along boundaries between the regions of different polymers, resulting in a web or matrix of finer filaments which entrap, ensnare and contain the other fibers and/or particles within the web or matrix. The nonwoven web composite is particularly useful for making absorbent articles, which require durability and optimum levels of absorbent fibers and/or particles.

Abstract: A nonwoven web is provided which can be readily converted to an apertured web by stretching. In its initial non-apertured state, the web comprises a plurality of multicomponent fibers comprising at least two thermoplastic polymer components arranged in at least first and second separate continuous structured domains. The polymer component of the first domain comprises polyethylene. Prior to stretch aperturing, the web has a peak elongation of at least 100 percent and is characterized by having a plurality of discrete, spaced-apart, frangible bond sites of polymer bonding the fibers to form a coherent extensible nonwoven web. The frangible bond sites are structured and arranged to readily rupture when subjected to tensile stress to form discrete, spaced-apart apertures in the nonwoven fabric. The web has a total energy absorption in at least one of the machine direction or the cross-machine direction of at least 50 gcm/cm2.

Abstract: Thermally divisible multicomponent fibers having at least a first component including an elastomeric polymer and at least a second component including a non-elastomeric polymer. The multicomponent fibers are useful in the manufacture of nonwoven structures, and in particular nonwoven structures used as synthetic suede and filtration media.

Abstract: Nonwoven webs of continuous filaments are provided having a mixture or blend of first and second continuous filaments wherein the first and second continuous filaments are different from the first continuous filaments in one or more respects such as size, cross-sectional shape, polymer composition, crimp level, wettability, liquid repellency, and charge retention. The second continuous filaments can be substantially surrounded by the first continuous filaments wherein the ratio of first continuous filaments to second continuous filaments exceeds about 2:1.

Abstract: The present invention relates to a air permeable porous fiber pad and a method for making a air permeable porous fiber pad. A single-layer or multi-layer web may be cut by at least two sets of belt rollers, thereby forming strip-shaped webs whose width is the same as the belt. The at least two sets of belts may divide the parallel juxtaposed strip-shaped webs into spaced layers. At least two sets of rollers whose center of shaft is adjustable may be used to adjust the position of each layer of strip-shaped web, so that the layers of strip-shaped webs may overlap each other, and the overlapped layers of strip-shaped webs may be conveyed into a crosslapper, thereby making a air permeable porous fiber pad.

Abstract: PROBLEM TO BE SOLVED: To provide an elastic long-fiber non-woven fabric that exhibits excellent elasticity, appropriate stress upon elongation, an excellent anti-blocking property, and an excellent soft feel, and which is suitable for applications to fabric products; and to provide fabric products manufactured from such an elastic long-fiber non-woven fabric.

Abstract: The present invention relates to filled articles such as comforters, pillows, duvets, quilts, sleeping bags and the like which are filled with low denier per filament fibers having a curvilinear structure.

Abstract: A multiaxial laminated non-woven fabric is formed with tows overlaid and bonded with one another. The starting material tow is crimped and has a total tex of not more than 300,000 and filaments in the tow have an average fineness of not more than 3 tex. A three-dimensional molded product made from the multiaxial non-woven fabric is also provided. The non-woven tow fabric of ensured quality is produced by bonding tows multiaxially and obliquely overlaid with one another, for example by needle punching or heat treatment, while the tows are held by pins of an overlaying machine.

Abstract: The invention relates to a skin cleaning device that consists of textile structure and that is at least partially provided with lipophilic fibers. Due to the provision of lipophilic fibers the inventive skin cleaning device is especially useful for cleaning oily and mixed skin since the fibers impart to the device a higher fat absorption capacity as compared to conventional skin cleaning textiles. The inventive skin cleaning device is further very environmentally friendly as it allows to widely or completely avoid the use of fat-dissolving cleaning agents.

Abstract: The invention relates to a reinforcing material formed from bulked fibres that are combined in the form of a mat or a nonwoven. The bulked fibres differ as regards the material or degree of bulking. Alternatively or in addition, unbulked fibres are used.

Abstract: A method for preparing stretchable bonded nonwoven fabrics which involves forming a substantially nonbonded nonwoven web of multiple-component continuous filaments or staple fibers which are capable of developing three-dimensional spiral crimp, activating the spiral crimp by heating substantially nonbonded web under free shrinkage conditions during which the nonwoven remains substantially nonbonded, followed by bonding the crimped nonwoven web using an array of discrete mechanical, chemical, or thermal bonds. Nonwoven fabrics prepared according to the method of the current invention have an improved combination of stretch-recovery properties, textile hand and drape compared to multiple-component nonwoven fabrics known in the art.

Abstract: This invention relates to a method for preparing nonwoven fabrics having an improved balance of properties in the machine and cross-directions. More specifically, the invention utilizes nonwoven webs that include relatively low levels of multiple-component fibers having latent three-dimensional spiral crimp combined with fibers that do not develop spiral crimp. The latent spiral crimp of the multiple-component fibers is activated, such as by heating, under free shrinkage conditions, after formation of the nonwoven web to achieve re-orientation of the non-spirally-crimpable fibers and an improved balance of properties such as tensile strength and modulus.

Abstract: A rubbing cloth used for rubbing to control the alignment of liquid crystal molecules. The rubbing cloth comprises; the pile portion containing fibers comprising a cellulose acetate. The fibers comprising a cellulose acetate may be textured filament yarns provided with crimps. The cellulose acetate may have an acetylation degree of 45% or more. The rubbing cloth can have properties of great alignment force, low frictional electrification, and high wear resistance together.

Abstract: There is provided a nonwoven fabric for use in personal care absorbent articles where the fabric is made from single polymer, helically crimped fibers. Such a fabric provides economical production since it uses only one polymer. These fabrics have superior void volume and resilience and are useful in a number of applications, including as outercovers, liners, surge layers and even as an absorbent core.

Abstract: A neckable nonwoven web is provided with a central region and two edge regions, the central region being selectively easier to neck than the two edge regions. The nonwoven fibers in the central region have a polymer composition and/or physical properties which differ from the nonwoven fibers in the two edge regions. The selectively easier necking in the central region causes the central region to neck to about the same extent as the two edge regions, which otherwise would experience greater necking than the central region if the starting nonwoven web were completely uniform. Necked nonwoven webs and neck-bonded laminates made using the improved neckable nonwoven web, are also provided.

Abstract: Dual glass fibers can be processed into coherent webs and felts by first blending the dual glass fibers with an equal or greater amount of uncrimped fibers. Optionally, other crimped fibers can be added without significant impact on processibility.

Abstract: The present invention relates to a composite which is capable of use as a filter medium and a method for producing the same. The composite may include pulp fibers and conjugate glass fibers. The conjugate fibers are desirably composed of at least two glasses which have different thermal expansion properties. The difference in thermal expansion coefficients of the multicomponent fiber produces a fiber with a random helical crimp. The random helical crimp of the conjugate fibers reduces the packing efficiency of the glass itself and the other fibers. The reduced packing efficiency affords the opportunity to prepare pulp/conjugate glass fiber composite materials with higher porosity and higher permeability for a given basis weight. The addition of the polyester staple fibers to the composite lends sufficient stiffness to the web so as to allow pleating without further treatment such as with a binder material.

Abstract: A filter composite comprises a first layer of glass fibers having random orientation, and synthetic resinous fibers extending in close association with the glass fibers, the glass fibers having: i) diameters between 1 and 16 microns ii) lengths between about ¼ and 1½ inches the synthetic fibers having denier between 1.6 and 40, and length between ¼ and 2 inches.

Abstract: A process for treating high-loft porous fabrics with topically applied active agents is provided and includes the steps of applying an active agent to a surface of the fabric and forcing the active agent through the entirety of the web by directing a focused stream of air or steam, at a rate above 25 meters/second, into and through the web and also applying a vacuum to the opposite side of the web to collect the air, condensate and/or active agent drawn out of the fabric. Fabrics having a thickness in excess of 50 mils with densities between 0.2 g/cc and 0.008 g/cc have a topically applied active agent substantially uniformly distributed throughout the entire fabric thickness.

Abstract: A process for preparing nonwoven webs comprising multiple component continuous filaments having high levels of three-dimensional helical crimp utilizing draw rolls to provide a high degree of orientation to each of the polymeric components by mechanically drawing the filaments under conditions wherein the polymeric components remain substantially amorphous and a stretchable nonwoven web comprising multiple component, continuous filaments having high levels of three-dimensional helical crimp.

Abstract: The present invention is directed to crimped and resilient polymeric fibers and to fabrics and laminates made from the fibers. In general, the fibers are produced by crimping a polymeric fiber and then cross-linking a polymer and/or monomer contained within the fiber. Cross-linking the polymer makes the crimp contained with the fiber more permanent and more resilient. When formed into a nonwoven web, the fibers produce high loft fabrics which are resilient to compressive forces. Nonwoven webs made in accordance with the present invention are particularly well suited for use in filter products and liquid absorbent products.

Abstract: A stabilized creped nonwoven web and a method for producing the same, wherein a creped nonwoven web is thermally stabilized, for example by through-air-bonding or embossing, to produce the stabilized creped nonwoven web. The stabilized creped nonwoven web having increased tensile strength in the machine direction and an enhanced appearance. The stabilized creped nonwoven web of this invention id capable of withstanding a tensile force or load in a machine direction of at least about 2.0 lbs. at 20% strain and a tensile force or load in the machine direction of at least about 5.0 lbs. at 50% strain.

Abstract: The invention relates to a skin cleaning device that consists of a textile structure and that has lipophobic fibers or lipophobically finished fibers. Due to the lipophobic fibers and/or lipophobically finished fibers contained in it the inventive skin cleaning device is especially adapted to the cleaning requirements of dry skin since the fat absorption capacity of the skin cleaning device is limited by to the fibers. As a result, less fat is removed from the skin during the cleaning process as compared to conventional textile cleaning devices.

Abstract: To provide chargeable tow and a laminate thereof, which can be produced with no restriction by the production or processing method, and without troubles such as twining on a roll or single thread snapping caused by static electricity generated in the production steps. Tow, in which the value (D/W) obtained by dividing the total fineness of tow (D) by the tow width (W) is 1,000 to 8,000 dtex/mm, is produced by making a fiber-processing agent adhere thereto, preferably using a particular amount of the agent, wherein the agent has a particular structure and contains a polyoxyethylene higher fatty acid ester and a sorbitan fatty acid ester in a particular blending ratio.

Abstract: A fabric for the forming, press and dryer sections of a paper machine, for use as a reinforcing base for a polymeric-resin-coated paper-processing belt or as a corrugator belt, or in other industrial settings where a material is being dewatered, is formed from a monofilament yarn, which is spirally wound in the form of a closed helix, adjacent turns thereof being abutted against and joined securely to one another. The monofilament yarn has a first side and a second side which are oppositely and correspondingly shaped, so that, when spirally wound in a plurality of turns, the first side fits closely into or against the second side of an adjacent and abutting turn, and adjacent spiral turns are secured to one another at the abutting first and second sides to form the fabric.

Abstract: Spunbond multicomponent filaments and nonwoven webs made from the filaments are disclosed. In accordance with the present invention, the multicomponent filaments contain a crimp enhancement additive. Specifically, the crimp enhancement additive is added to the polymeric component that has the slower solidification rate. The additive enhances crimp, allows for highly crimped filaments to be made at low fiber linear densities, improves the integrity of unbonded webs made from the filaments, and produces webs with improved stretch and cloth-like properties. The additive incorporated into the filaments is a random copolymer of butylene and propylene.

Abstract: Robust homofilament fibers are meltspun from specially shaped capillaries to induce differential shear to induce crimping. Crimping may further be aided by directed quenching and drawing of the fibers.

Abstract: Dual glass fibers can be processed into coherent webs and felts by first blending the dual glass fibers with an equal or greater amount of uncrimped fibers. Optionally, other crimped fibers can be added without significant impact on processibility.

Abstract: A light-shielding cloth that is to be bonded to a slit-form opening of a container for a photosensitive material is formed from a base fabric and a crimped pile thread incorporated into the base fabric so that the pile density is in the range from 45,000 threads/cm2 to 85,000 threads/cm2, a hot-melt adhesive region being provided on the reverse side of the base fabric without a filling agent being applied thereto for the purpose of preventing the hot-melt adhesive from penetrating the base fabric. A container for a photosensitive material is formed by bonding the light-shielding cloth to a slit-form opening using a 100% solids adhesive, preferably an ethylene-vinyl acetate copolymer resin based adhesive, without a treatment with a filling agent. A narrow-width light-shielding ribbon is formed by slitting the light-shielding cloth by means of an ultrasonic slitter.

Abstract: A non-woven fabric comprising staple fibers, having a fiber length of 3 to 25 mm and a single fiber fineness of 1 to 100 denier, and is produced by the fibers being dropped while being dispersed to be accumulated and adhered at the intersection point of the staple fibers. The non-woven fabric has a specific volume of 40 to 200 cm3/g, and the number of fiber lumps having a volume of not less than 1 mm3 is not more than 5 lumps per 20 g of the non-woven fabric. The bulky non-woven fabric of the present invention in which the sufficient contribution to bulkiness by fibers is exhibited is suitable for sanitary materials, such as disposable diapers, sanitary napkins, incontinence pads, nursing pads or the like, or wipes etc.

Abstract: A ballpoint pen stand decorated with twist dancing ornament comprises an ornament, an ornament seat, a metal wire, a wire fastener, a pen barrel, an ink cartridge and a pen cap. When in complete assembly, the writer holds the ornament seat firmly with one hand, and turns the pen barrel lightly with other hand, as a result causing the wire fastener and the metal wire to rotate. At this moment, even though the ornament itself is motionless, however, the bent metal wire embedded in the ornament body will stir up diverse shapes and multiple change in direction to force the ornament the ornament making funny twisting dance along the rotating of the pen barrel.