Needled Patents (Class 442/383)
  • Patent number: 5942452
    Abstract: Composite fabrics particularly suited for upholstery backings and furniture decking comprise at least one layer of a needlepunched web of nonwoven staple fibers adhered to at least one layer of a substantially continuous filament nonwoven web comprising substantially randomly disposed filaments. The filaments comprise a multi-phase, thermoplastic, elastomeric olefin copolymer.
    Type: Grant
    Filed: May 2, 1997
    Date of Patent: August 24, 1999
    Assignee: Amoco Corporation
    Inventors: Diego H. Daponte, Paul E. Swindell, Thomas L. Oakley, Kenneth W. Burgess, Steven M. Pruitt
  • Patent number: 5939342
    Abstract: A laminated product which comprises a base material such as a moldable felt base material, bonded to a facing material, such as an expanded vinyl. A heat activatable adhesive is used and the materials are bonded under pressure.
    Type: Grant
    Filed: July 13, 1998
    Date of Patent: August 17, 1999
    Assignee: Worhten Industries, Inc.
    Inventors: Robert A. Bragole, Peter Kashian
  • Patent number: 5877096
    Abstract: A non-woven needle-punched filter fabric for use in a geocomposite having a filter face and a laminating face, the fabric having a first filter and cushion zone adjacent the filter face produced from spun bond, continuous filament, a second stiff and bend resistant zone adjacent the first zone produced from a blend of staple non-fusible fiber and staple fusible fiber, and a third zone at the laminating face produced from fiber from both the first and second zones whereby the third zone has a hairy characteristic which facilitates laminating the fabric to a drainage net or a geogrid.
    Type: Grant
    Filed: May 5, 1997
    Date of Patent: March 2, 1999
    Assignee: The Tensar Corporation
    Inventors: Peter Edward Stevenson, Jeffrey King
  • Patent number: 5780144
    Abstract: A composite sheet material for use as a planar drain and a protection board. The sheet material has a multi-layer construction formed into a composite by needling. The multi-layer construction preferably has a layer of a soft nonwoven fabric material sandwiched between outer layers of a stiffened fabric material. The composite material may be configured into relatively narrow longitudinal strips for use as a wicking drain. Such longitudinal strips may often have a width of approximately three (3) inches or less in exemplary constructions.
    Type: Grant
    Filed: August 20, 1996
    Date of Patent: July 14, 1998
    Assignee: Bradley Industrial Textiles, Inc.
    Inventor: Anthony S. Bradley
  • Patent number: 5744408
    Abstract: An improved article of manufacture and method thereof utilizing a fibrous structure of initially discrete layers, each having first and second sides. At least one side of each layer is rough and the structure has a shrinkage of no more than about 2 percent. The structure is impregnated with a thermoplastic-type polymeric material, and in the final structure there is no visible layer separation.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: April 28, 1998
    Inventor: Robert J. Rossi
  • Patent number: 5733635
    Abstract: Disclosed is a laminated non-woven fabric of a multi-layer structure comprising a layer of a composite, spun bond non-woven fabric composed of long fibers containing a low melting point resin component and a high melting point resin component, and a layer of a non-woven fabric of melt-blow ultrafine mixed fibers comprising low melting point ultrafine fibers and high melting point ultrafine fibers both of the fibers have an average fiber diameter of 10 .mu.m or less, both of the layers are laminated, and fibers in each of the non-woven fabrics and both of the layers are heat-melt adhered with each other. The laminated non-woven fabric has a good hand feeling and a high peeling strength of adjacent layers, but has no rough feeling.
    Type: Grant
    Filed: November 20, 1996
    Date of Patent: March 31, 1998
    Assignee: Chisso Corporation
    Inventors: Taiju Terakawa, Shingo Horiuchi, Satoshi Ogata
  • Patent number: 5702826
    Abstract: The present invention relates to a composite structure comprising one or more plies of nonwoven and one or more plies of film, these being manufactured from thermoplastics, wherein all the plies making up the structure, for example (12, 13, 14), are totally manufactured from a member of the group: a polymer derived from lactic acid, a copolymer of lactic acid, a blend of polymers derived from lactic acid.The invention also relates to a process for obtaining said composite structure.
    Type: Grant
    Filed: October 12, 1995
    Date of Patent: December 30, 1997
    Assignee: Fiberweb France
    Inventors: Philippe Ehret, Philippe Guipouy, Kimmo Lahtenkorva
  • Patent number: 5652051
    Abstract: There is disclosed fibers and fabrics formed from a polymer which is a "hand enhancing" polymer. The "hand enhancing" polymer is a copolymer of polypropylene which contains ethylene, 1-butene, or 1-hexene or a terpolymer of propylene, ethylene and butene. If the polymer is an ethylene copolymer, the copolymer may be random or random and block and the ethylene must be present in an amount between greater than 5 and 7.5 weight percent of the copolymer. If the copolymer contains 1-butene, it must be present in an amount between 1 and 15.4 weight percent of the copolymer. If the copolymer contains 1-hexene, it must be present in an amount between 2 and 5 weight percent of the copolymer. If the polymer is a terpolymer of propylene, ethylene and butylene, the polypropylene is present in an amount between 90 and 98 weight percent, the ethylene is present in an amount between 1 and 6 weight percent and the butylene is present in an amount between 1 and 6 weight percent.
    Type: Grant
    Filed: February 27, 1995
    Date of Patent: July 29, 1997
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Susan Elaine Shawver, Paul Windsor Estey, Linda Ann Connor
  • Patent number: 5612114
    Abstract: Described is a composite comprising at least one textile sheet material composed of synthetic polymer fibers and at least one textile sheet material composed of inorganic fibers, which textile sheet materials are joined to one another by yarns.The textile sheet materials are preferably joined together by sewing, knitting or stitch-bonding.The composite is especially useful as reinforcement for the production of roofing felts.
    Type: Grant
    Filed: November 3, 1994
    Date of Patent: March 18, 1997
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Edwin Zalewski, Karl-Christian Zerfass
  • Patent number: 5607798
    Abstract: A laminate comprising a fabric is provided wherein the fabric has comparable strength characteristics to conventional fabrics yet is softer. The fibers of the fabric are a blend of a high crystallinity polypropylene polymer and a random block copolymer of polypropylene and polyethylene. The laminate of this invention may include other spunbond layers, meltblown nonwoven fabrics or films.The laminate of this invention may be used in products such as, for example, garments, personal care products, medical products, protective covers and outdoor fabrics.
    Type: Grant
    Filed: May 17, 1995
    Date of Patent: March 4, 1997
    Assignee: Kimberly-Clark Corporation
    Inventors: Peter M. Kobylivker, Simon K. Ofosu, Susan E. Shawver, Roger L. Lance