Abstract: A fiber is made with a polybenzimidazole (PBI) polymer with a phosphoric acid pick-up (APU) in the range of 1-25% (PBI-p fiber). The PBI-p fiber may have a LOI?50% and/or an initial thermal decomposition temperature in air of ?555° C. A method of making a phosphonated polybenzimidazole fiber comprises the steps of: spinning an untreated PBI resin into a PBI fiber; treating the PBI fiber with phosphoric acid, and thereby obtaining a PBI fiber with 1-25 wt. % phosphoric acid APU.

Abstract: Antimicrobial compositions and methods for inhibiting microbial growth are disclosed. The antimicrobial compositions can include an acyl lactylate, a glycol, and a carrier. The carrier can include water. Water can form at least about 90% by weight of the composition.

Abstract: A polymer composition for use in a hot melt adhesive comprises at least one semierystalline, low molecular weight (LMW) propylene-based polymer; at least one essentially amorphous, high molecular weight (HMW) propylene-based polymer; and at least one essentially amorphous, LMW propylene-based polymer. A hot melt adhesive composition further contains a tackifier, a plasticizer, an antioxidant, and optionally a wax, a filler, a colorant, a UV absorber, another polymer, or combinations thereof. The hot melt adhesive is useful for a variety of industrial applications where bonding of low surface energy substrates is encountered, including disposable nonwoven hygienic articles, labeling and other assembly applications.

Abstract: Elastic nonwoven composites suitable for a wide variety of uses are provided. The composite includes at least one extensible nonwoven layer, including a first extensible nonwoven layer, and at least one elastic nonwoven layer, in which the nonwoven layer comprises elastic continuous filaments. The composite may be bonded and activated by, at least in part, a stretching operation. The elastic continuous filaments may comprise an additive, such as a slip additive.

Abstract: A laminate comprises a primary substrate and a secondary substrate mated with the primary substrate through contact with a hot melt adhesive. The hot melt adhesive comprises a polymer blend based on a low molecular weight semicrystalline propylene based polymer and a high molecular weight essentially amorphous propylene based polymer, both of which are prepared by using single-site catalysts. The composition further contains a compatible tackifier, a plasticizer, an antioxidant, and optionally a wax, a filler, a colorant, a UV absorber, another polymer, or combinations thereof. Particularly preferred applications include nonwoven disposable diaper and feminine sanitary napkin construction, diaper and adult incontinent brief elastic attachment, diaper and napkin core stabilization, diaper backsheet lamination, industrial filter material conversion, and surgical gown and surgical drape assemblies.

Abstract: The invention relates to a method for making a spunbonded high loft nonwoven web comprising crimped multicomponent fibers, the process comprising continuously spinning the fibers, directing the fibers to a spin-belt by deflectors and/or air streams, laying down the fibers on the spinbelt and pre-consolidating the fibers after laydown using one or more pre-consolidation rollers to form a pre-consolidated web, wherein a first component of the fibers comprises a PP homopolymer and a second component of the fibers comprises a PP/PE copolymer, wherein the pre-consolidation rollers are operated at a temperature of smaller 110° C. and/or a linear contact force of smaller 5 N/mm.

Abstract: A method for making a laminate comprises the steps of applying a hot melt adhesive composition in a molten state to a primary substrate and mating a secondary substrate to the first substrate by contacting the secondary substrate with the adhesive composition. The composition comprises a polymer blend based on a low molecular weight semicrystalline propylene based polymer and a high molecular weight essentially amorphous propylene based polymer, both of which are prepared by using single-site catalysts. The composition further contains a compatible tackifier, a plasticizer, an antioxidant, and optionally a wax, a filler, a colorant, a UV absorber, another polymer, or combinations thereof. Particularly preferred applications include nonwoven disposable diaper and feminine sanitary napkin construction, diaper and adult incontinent brief elastic attachment, diaper and napkin core stabilization, diaper backsheet lamination, industrial filter material conversion, and surgical gown and surgical drape assemblies.

Abstract: It is provided that a filtering medium for deodorizing filter which can sufficiently exhibit deodorizing capability and are excellent in pressure loss and dust-holding capacity while improving adhesion and rigidity. A filtering medium for deodorizing filter having a laminated structure formed by sandwiching an adsorbing layer containing an adsorbent and an adhesive between base material layers, wherein at least one layer of the base material layers is a laminate sheet obtained by integrally laminating a nonwoven fabric made of thermal-bonding-based long fibers and a needle-punched electret nonwoven fabric by needle punching; and the adsorbing layer and the nonwoven fabric made of thermal-bonding-based long fibers of the laminate sheet are laminated so as to be adjacent to each other and thermally bonded to each other.

Abstract: A poly-L-lactic acid (PLLA) solid-state extrusion molded article having a weight average molecular weight of from 100,000 to 380,000 and a melt viscosity of from 20 to 2,000 Pa·s (at a temperature of 240° C. and a shear rate of 120 sec?1) and having an L-form content of from 80 to 100%, the article having a thickness or diameter of from 10 to 500 mm and a tensile strength of from 5 to 100 MPa at a temperature of 66° C.

Abstract: A hot melt adhesive composition comprises a polymer blend based on a low molecular weight semicrystalline propylene based polymer and a high molecular weight essentially amorphous propylene based polymer, both of which are prepared by using single-site catalysts. The composition further contains a compatible tackifier, a plasticizer, an antioxidant, and optionally a wax, a filler, a colorant, a UV absorber, another polymer, or combinations thereof. The hot melt composition has low viscosity ranging from 500 mPa·s to 35,000 mPa·s at 177° C. and is useful for a variety of industrial applications where bonding of low surface energy substrates is encountered, including disposable nonwoven hygienic articles, labeling and other assembly applications.

Abstract: Fibrous structures that exhibit a novel combination of properties and to methods for making such fibrous structures are provided.

Abstract: An object of the present invention is to provide a composite membrane support composed of a dry process thermoplastic resin filaments nonwoven fabric having a significantly high uniformity to enable formation of a porous layer free from strike-through or a defect such as pinhole at the film formation, producing no skin layer defect at the formation of a skin layer, and being excellent in the mechanical strength and dimensional stability at high temperatures, and a high-performance composite membrane and a composite membrane element each using the composite membrane support. The composite membrane support of the present invention is a laminate dry process thermoplastic resin filaments nonwoven fabric comprising three or more layers containing at least a meltblown fiber layer as an interlayer and spunbond fiber layers on both sides of the interlayer, wherein the average value of air flow resistance is from 2.0 to 30.

Abstract: Propylene-based polymer compositions are provided comprising propylene and from about 5 wt % to about 20 wt % of one or more C2 and/or C4-C12 ?-olefins. The polymer compositions have a triad tacticity greater than about 90%, a heat of fusion less than about 75 J/g, and a melt flow rate (MFR) greater than or equal to about 25 g/10 min (230° C., 2.16 kg). Further, the polymer compositions are reactor grade compositions comprising a reactor blend of a first polymer and a second polymer, preferably where both of the first and second polymers are prepared using the same catalyst system. Meltspun nonwoven fabrics, such as meltblown or spunbond fabrics, comprising such polymer compositions are also provided, as well as processes for forming the nonwoven fabrics.

Abstract: An engineered coated abrasive product having a backing, a frontfill coat, a make coat, and/or a size coat, wherein at least one of the coats includes fibrillated fibers. The coated abrasive product is capable of improved inter-layer adhesion, retention of abrasive grains, and/or maintenance of abrasive grains in a more desirable orientation for grinding.

Abstract: A method is disclosed for recycling broad goods material into a flaked feed material. The broad goods material includes reinforcement fibers and thermoplastic material. The recycling method includes applying heat and pressure to impregnate the reinforcement fibers at a filament level with the thermoplastic material to form an impregnated fiber material. The method also includes cooling the impregnated fiber material, and cutting the cooled impregnated fiber material into flakes to produce the flaked feed material.

Abstract: The present disclosure is generally directed to a dispersible moist wipe comprising hydroentangled fibers and a binder composition. The moist wipe demonstrates high initial wet strength while maintaining effective dispersion in an aqueous environment. The moist wipe has potential application as a flushable surface cleaning product and/or a flushable cleansing cloth.

Abstract: A barrier fabric with a nano-fibrous layer for mechanical retention of organic substances formed by a sandwich structure containing a basic material from unwoven fabric of “spunbond” type with areal weight of 15 to 50 g/m2 to which at least one nano-fibrous layer is arranged, selected from hydrophilic polymer, a hydrophobic polymer, or in the case of double-layer arrangement, a combination of the hydrophilic polymer in one layer and the hydrophobic polymer in the other layer. The nano-fibrous layer is equipped with a protective covering layer, and the individual layers of the sandwich are connected to each other. The nano-fibrous layer has an organic polymer material with areal weight of 0.05 to 0.3 g/m2 and thickness from 90 to 150 nm. The covering layer is selected from an unwoven fabric of “spunbond” type, “meltblown” type, cotton textile and/or a mixture of cotton and polyester.

Abstract: A flexible non-porous laminate film structure is provided comprising a textile substrate having a fluorinated film laminated thereto, which is laminated at a temperature lower than the softening point of the predominant polymeric component of the fluoropolymer fiber. The resulting product is resistant to delamination.

Abstract: Structural panels and methods of making composite material for such structural panels may include applying a resin to a nonwoven fibrous web, where the nonwoven fibrous web includes a combination of glass fibers and polymer fibers. The web may be dried at a first stage temperature at or below a curing temperature of the resin for a time sufficient to substantially dry but not substantially cure the resin. The web may be laminated at a second stage temperature sufficient to fully cure the resin to produce a composite material. The second stage temperature may be above the melting point of the polymer fibers, and the resin may cause the composite material to retain a substantially rigid shape upon completion of the laminating operation.

Abstract: Nonwoven substrate for joint tape containing vegetable fibers from softwood or hardwood pulp, possibly with synthetic fibers and/or possibly glass fibers, characterized in that it also contains flax fibers obtained by retting. Joint tape including the substrate.

Abstract: A multi-layer, fluid transmissive structure is provided that comprises first and second fiber layers each comprising a plurality of polymeric fibers bonded to each other at spaced apart contact points. The polymeric fibers of these fiber layers have diameters greater than one micron and collectively define interconnected interstitial spaces providing tortuous fluid flow paths through the first and second fiber layers. The structure also comprises a plurality of nanofibers disposed intermediate at least a portion of the first fiber layer and at least a portion of the second fiber layer.

Abstract: The present invention relates to a nonwoven material intended for use in absorbent products produced by the hydroentangling of a substrate web comprising at least one layer of fibers selected from amongst synthetic fibers, regenerated fibers and natural fibers, wherein the nonwoven material (1) has a base level h0 with protuberances (2, 3) on one side, wherein the protuberances (2, 3) form at least a first and a second surface structure respectively in the form of first (2) and second (3) protuberances from the base level h0, wherein the first protuberances (2) have a height h1 from the base level and the second protuberances (3) have a height h2 from the base level h0, where h2 is higher than h1, and each of the second protuberances (3) occupies an area of the surface of the base level at least 4 times greater than each of the first protuberances (2). The invention also relates to an absorbent product containing a nonwoven material in accordance with the above.

Abstract: Extensible nonwoven fabrics having improved elongation, extensibility, abrasion resistance and toughness. In particular, embodiments of the invention are directed to extensible spunbond fabrics comprising a polymeric blend of a metallocene catalyzed polypropylene, polyethylene, and a third polymer component.

Abstract: A thermally protective, flame retardant fabric includes a substrate treated with a combination of a flame retardant agent and an intumescent agent. The substrate includes non-thermoplastic fibers or a blend of non-thermoplastic fibers and thermoplastic fibers having a basis weight ranging from 2.0 to 15.0 ounces per square yard. The fabric has a contact thermal protective performance value of at least 4.5 and a contact thermal protective performance efficiency greater than 1.1. Applications of the fabric include protective garments, articles of furniture, vehicle components, building components, electrical components, decorative components, appliances, and containers.

Abstract: The present invention relates to a fiber having starch and a high polymer, and a web employing such a fiber.

Abstract: An amino resin film, obtained by at least partial curing of an aminoplastic-nonwoven impregnate having a residual moisture of at least 4.0% by weight, comprising, in each case in relation to the total weight of the aminoplastic-nonwoven impregnate, (a) 5.0% by weight to 95.0% by weight of a partially cured aminoplastic resin and (b) 5.0% by weight to 95.0% by weight of a nonwoven, wherein the nonwoven comprises polyester fibers and polyamide fibers, and wherein the amino resin film has a residual moisture of less than 4.0% by weight.

Abstract: A sheet includes a pulp fiber and a linear magnetic material. The linear magnetic material has a substantially large Barkhausen effect. The linear magnetic material also has irregularities at an outer periphery of the linear magnetic material. The sheet in which the magnetic material is inhibited from being exposed at both surfaces of the sheet can be provided.

Abstract: Ballistic resistant materials and articles formed from fiber/tape plies that incorporate multiple different fiber or tape types within a single ply. The different fiber or tape types are physically dissimilar but may be chemically different or substantially chemically similar.

Abstract: A filter medium for liquid filtration of fine texture exhibiting high strength when wetted with water, which filter medium is comprised of a wet-laid nonwoven fabric. There is provided a filter medium for liquid filtration comprised of a wet-laid nonwoven fabric, characterized in that through blending of 0.5 to 40 wt. % of unbeaten natural fibers, it exhibits a very fine texture, a lowering ratio, calculated from bursting strength in ordinary state and bursting strength when wetted with water, of 30% or below, and a bursting strength, had when wetted with water, of 300 kPa or greater.

Abstract: Methods for enhancing one or more physical properties of wet-laid or dry-laid fiber mats, such as a glass fiber, cellulosic or polymeric fiber mats are disclosed and fiber mats made according to such processes. Certain embodiments of the methods involve vibrational compression of a wet-laid or dry-laid fiber mat. In some embodiments the methods produce a fiber mat having increased apparent density and/or tensile strength as compared to a mat that has not been vibrationally compressed. Exemplar fiber mats suitable for use in the disclosed methods include, for example, glass, polyolefin, ethylene terephthalate, or cellulose fibers, or mixtures thereof. Glass, cellulosic or polymeric fiber mats that are structurally improved by the disclosed methods are also disclosed.

Abstract: A biodegradable, substantially continuous filament is provided. The filament contains a first component formed from at least one high melting polyester and a second component formed from at least one low melting polyester. The low melting point polyester is an aliphatic-aromatic copolyester formed by melt blending a polymer and an alcohol to initiate an alcoholysis reaction that results in a copolyester having one or more hydroxyalkyl or alkyl terminal groups. By selectively controlling the alcoholysis conditions (e.g., alcohol and copolymer concentrations, catalysts, temperature, etc.), a modified aliphatic-aromatic copolyester may be achieved that has a molecular weight lower than the starting aliphatic-aromatic polymer. Such lower molecular weight polymers also have the combination of a higher melt flow index and lower apparent viscosity, which is useful in the formation of substantially continuous filaments.

Abstract: A nonwoven material suitable for use as a wet wipe substrate is disclosed. The nonwoven material comprises thermoplastic fibers and is provided with a pattern of embossments that join at least a portion of the thermoplastic fibers. When the material is treated with a cleaning lotion to provide a wet wipe, the wet wipe has a wet CD modulus that is greater than about 25 N/m and less than about 80 N/m.

Abstract: The present invention relates to a geogrid, a non-woven or woven fabric and a strapping band, methods for their preparation and their use.

Abstract: A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture.

Abstract: The disclosure relates to pre-moistened webs and wipes having visible compressed sites that provide the perception of a cloth-like texture. The disclosure also relates to a nonwoven web made of non-thermoplastic fibers with at least one compressed site on the surface of the web that remains visible when the web is pre-moistened.

Abstract: A thermally protective, flame retardant fabric includes a substrate treated with a combination of a flame retardant agent and an intumescent agent. The substrate includes non-thermoplastic fibers or a blend of non-thermoplastic fibers and thermoplastic fibers having a basis weight ranging from 2.0 to 15.0 ounces per square yard. The fabric has a contact thermal protective performance value of at least 4.5 and a contact thermal protective performance efficiency greater than 1.1. Applications of the fabric include protective garments, articles of furniture, vehicle components, building components, electrical components, decorative components, appliances, and containers.

Abstract: The present invention is directed to polymer blends for use in nonwoven fabric applications, and to fabrics formed from the polymer blends. In one or more embodiments, the polymer blends comprise from about 70 to about 99.9 wt %, based on the total weight of the composition, of a first propylene-based polymer and from about 0.1 to about 30 wt % of a second propylene-based polymer. The first polymer has a melt flow rate of from about 100 to about 5,000 g/10 min, and the second polymer has a melt flow rate of from about 1 to about 500 g/min, and the second polymer has either a lower melt flow rate or a higher triad tacticity than the first polymer.

Abstract: Nonwoven substrate for joint tape containing vegetable fibres from softwood or hardwood pulp, possibly with synthetic fibres and/or possibly glass fibres, characterised in that it also contains flax fibres obtained by rating. Joint tape including the substrate.

Abstract: Disclosed is a carbon fiber composite comprising 30 to 80 wt % of a carbon fiber textile wherein a carbon fiber tow size is 24K to 100K; 0.1 to 20 wt % of a carbon non-woven fabric whose weight per unit area is 10˜500 g/m2; and 10 to 70 wt % of a polymer resin whose viscosity at transference thereof is 0.01˜10 Pa·s. Advantageously, it is possible to obtain a molded product of the carbon fiber composite which has good surface properties and flexural properties by selectively applying the carbon non-woven fabric to a surface of the material thereof using the carbon fiber composite.

Abstract: The present invention relates to a process for preparing a composition comprising (A) at least one lactam, (B) at least one catalyst, (C) an activator from the group consisting of isocyanates, acid anhydrides, acyl halides, reaction products thereof with (A) and mixtures thereof, (D) at least one polyethyleneimine. The invention likewise relates to a composition comprising (i) 0.01 to 10 wt %, based on the sum total of components (A) and (D), of at least one polyethyleneimine, and (ii) 90 to 99.99 wt %, based on the sum total of components (A) and (D), of at least one lactam (A) and/or polyamide obtainable from (A).

Abstract: Conductive nonwoven webs are disclosed. The nonwoven webs contain pulp fibers combined with conductive fibers. In one embodiment, the webs are made in a wetlaid tissue making process.

Abstract: Fibers formed from compositions comprising thermoplastic polymers and waxes are disclosed, where the wax is dispersed throughout the thermoplastic polymer. Also disclosed are nonwoven webs and articles formed from fibers of these compositions.

Abstract: Woven, knit, and non-woven fabrics, and garments and other textile goods fabricated therefrom, are prepared from yarns comprising fibers comprising a fluorinated polyester blend prepared by melt blending a fluorovinyl ether functionalized polyester with a non-fluorinated polyester. The fluoroether functionalized polyester can be a homopolymer or a copolymer. The goods so produced exhibit durable soil, oil, and water repellency.

Abstract: The invention provides methods for producing flexible, stretchable, and/or elastic sheets and products having two or more zone having different material features and performance. The products can be comprised of material such as natural elastomers and other synthetic polymers.

Abstract: Presented is a variety of products and apparatuses employing a conductive nonwoven web. Products and apparatuses include an RFID system, a radiofrequency shielding system, a flexible electronic circuit component, a heating element, an antenna, an electromagnetic energy shield, a membrane switch, a keypad, and a packaging system. In one embodiment, the conductive nonwoven web contains conductive carbon fibers in combination with pulp fibers and/or synthetic fibers. Electric pathways are formed into the conductive material using ultrasonic energy. The electric pathways can be used to produce various electronic devices.

Abstract: An acoustically coupled non-woven composite containing a non-woven layer and a thermoplastic film. The non-woven layer contains a plurality of binder fibers and a plurality of bulking fibers and has a binder zone and a bulking zone.

Abstract: The object of the invention is an aroma-therapeutic bedding set comprising a filling consisting of fibre fleece layers, made of natural or synthetic fibres or a mixture thereof, or fibres placed in an outside ticking, and containing preferably evenly distributed dried and cut herbs embedded in the fibres, or between the layers and embedded in the fibres of the layers.

Abstract: A composite having a first layer and a second layer. The first layer is a nonwoven layer containing high modulus fibers having a modulus of at least 8 GPa and thermoplastic binder fibers, where at least a portion of the high modulus fibers are connected to the binder fibers, and where the first layer has a solidity of between about 10 and 90%. The second layer is a textile layer selected from the group consisting of a knit layer, a woven layer, bidirectional laminates, and a unidirectional layer. The second layer contains high modulus fibers having a modulus of at least 8 GPa in a thermoplastic matrix.

Abstract: The present invention is a nonwoven material and a method of fabricating the nonwoven material. The material comprises a nylon fabric layer and at least one nonwoven fabric layer combined with the nylon layer. The method of fabricating the nonwoven material comprises steps of combining a nonwoven fabric layer with a nylon layer, hot-pressing the nonwoven fabric layer with the nylon layer and cooling the hot-pressed the nonwoven fabric layer and the nylon layer.

Abstract: A layered non-woven textile may be incorporated into various products, including apparel. The layered non-woven textile may be formed from a first layer and a second layer. The first layer is formed from a plurality of first filaments that include a first thermoplastic polymer material with a first melting temperature. The second layer is located adjacent to the first layer and secured to the first layer. The second layer is formed from plurality of second filaments that include a second thermoplastic polymer material with a second melting temperature. The first melting temperature is lower than the second melting temperature.