Abstract: A method of manufacturing a fabric mesh reinforced monolithic thermoplastic membrane. The open mesh fabric is drawn into the gap between two calender rollers of a membrane extruder, a molten first thermoplastic material is extruded into the throat of the gap between the first roller and the first side of the fabric mesh, while a second molten thermoplastic material is simultaneously extruded into the throat of the gap between the second roller and the second side of the fabric mesh. The composite material is then drawn through the gap between the first and second rollers to force the molten first and second thermoplastic materials into and through the open mesh of the fabric to fuse and bond the molten first and second thermoplastic materials in and about the fabric mesh to form the fabric mesh reinforced monolithic thermoplastic membrane.

Abstract: The present invention provides a flexible, composite sheathing having a performance coating, which provides the sheathing with selected aesthetic and/or functional characteristics. The sheathing includes a flexible layer of reinforcing material which supports the performance coating. The performance coating includes a mixture comprising an aggregate, a filler and a binder. Both the reinforcing layer and the performance coating are flexible enough to allow the sheathing to be pre-manufactured, rolled or folded and then shipped to a remote installation site. A method for making the sheathing is also provided.

Abstract: A resin matrix (70) is formed and reinforcement fibers (72) and thermoplastic material (74) are added to the resin matrix (72). The resin matrix (70), the reinforcement fibers (72) and the thermoplastic material are moved through a pultrusion die (76), by pulling on the reinforcement fibers (72), to form a conveyor slat having a top portion (38) and a pair of laterally spaced apart side portions (40, 42) depending from the top portion (38). In the pultrusion die (76) heat is applied to melt the thermoplastic material (74) and cause it to migrate to an outer surface portion of the slat body. A veil (90) of thermoplastic material may be bonded to the surface layer of thermoplastic material.

Abstract: A coated woven material comprising a layer of a woven scrim formed from a thermoplastic polymer in the form of at least one of fibres, filaments and tapes; and a coating on at least one side of said layer of an elastomeric polymer of ethylene and at least one hydrocarbon alpha-olefin comonomer of at least 4 carbon atoms. The elastomeric polymer has a glass transition temperature (T.sub.g) of less than -20.degree. C. and a brittleness temperature of less than -80.degree. C. The material is particularly useful as a transportation cover.

Abstract: A method of making a mugwort-impregnated sheet is disclosed. The method employs an apparatus comprising a release drum having a roll of meshed linen wound thereon, a withdrawal drum for withdrawal the meshed linen from the release drum, a device for applying a binder on the meshed linen while the meshed linen is withdrawn to the withdrawal drum; and a device for applying a mugwort powder on the meshed linen while the meshed linen is withdrawn to the withdrawal drum.

Abstract: The present invention relates to a substantially dry, disposable, personal cleansing product useful for both cleansing and conditioning the skin or hair. These products are used by the consumer by wetting the dry product with water. The product comprises of a water insoluble substrate, a lathering surfactant, and a conditioning emulsion. The invention also encompasses methods for cleansing and conditioning the skin or hair using these products and to methods for manufacturing these products.

Abstract: A reinforcing web has two elongated reinforcing layers. Each reinforcing layer consists of parallel fiber segments which are inclined to the longitudinal axis of the respective layer at an angle of 30 to 85 degrees. To make the web, adhesive with a protective covering is applied to one surface of an elongated band. The band consists of fibers which run parallel to the longitudinal axis of the band. The coated band is wound onto a take-off reel which travels along an endless track. The track is located next to a pair of supports and can rotate 90 degrees to either side of a middle position in which the track is parallel to the supports. The track is swivelled from the middle position through an angle which is a function of the desired orientations of the fiber segments. The take-off reel then begins to move along the track, and the band is deposited on the supports as the reel moves. A take-up reel which travels with the take-off reel winds up the protective covering of the adhesive.

Abstract: Disclosed is a veil treated with a resin-affecting compound such as a mold release agent, a UV stabilizer, or a UV absorber for use in fiber reinforced plastic (FRP) parts. Also disclosed is a process for altering the chemical or physical properties of a resin during a production process comprising the steps of: (a) treating a veil with at least one resin-affecting compound, alone or in combination with other resin-affecting compounds; (b) applying the treated veil to a resin; (c) forming an article from said veil and said resin; and (d) curing the article.

Abstract: Disclosed is a veil treated with a resin-affecting compound such as a mold release agent, a UV stabilizer, or a UV absorber for use in fiber reinforced plastic (FRP) parts. Also disclosed is a process for altering the chemical or physical properties of a resin during a production process comprising the steps of: (a) treating a veil with at least one resin-affecting compound, alone or in combination with other resin-affecting compounds; (b) applying the treated veil to a resin; (c) forming an article from said veil and said resin; and (d) curing the article.

Abstract: An anisotropic elastic web, particularly an anisotropic elastic film layer having a machine direction and a cross direction and having a thickness of from 20 to 300 microns formed of an extruded blend of a block copolymer elastomer portion and a polyolefin polymer portion blended in a ratio of from 10:1 to 0.4:1, respectively. The elastomer portion generally is a block copolymer elastomer formed of A blocks and B blocks, the A blocks are formed predominately of monoalkenyl arene and the B blocks are formed predominately of conjugated diene. The polyolefin portion is comprised predominately of an inelastic fiber forming polyolefin polymer, copolymer or blend. The anisotropic film layer has a F10 force Ratio (MD to CD) of at least 1.5. This anisotropic elastic web is usable in a variety of garment applications where an elastic is supplied in roll form and requires strength in a machine direction and elastic properties in a cross direction.

Abstract: A needled mat adapted to reinforce a thermoplastic matrix material includes (a) a primary layer having a plurality of thermoplastic fibers in an amount greater than about 20 weight percent of the primary layer on a total solids basis, the primary layer being less than about 20 weight percent of the mat on a total solids basis; and (b) a secondary layer having a plurality of discontinuous glass fiber strands and having thereon a strand coating composition which is compatible with the thermoplastic matrix material, the secondary layer being essentially free of individual glass monofilaments.

Abstract: A nonwoven fabric cloth substrate for printed wiring boards containing aromatic polyamide fibers and having a 0.7-1.0 dynamic elastic modulus ratio (E' (250.degree. C.)/E' (30.degree. C.)) and a 0.05 or less loss tangent (Tan.delta.) peak value at 30.degree.-250.degree. C., and a prepreg and a printed wiring board using the nonwoven fabric cloth substrate.

Abstract: A polymer film, polymer-coated nonwoven web, and a polymer-coated fiber formed by a process wherein an admixture of unsaturated polymerizable material and a photoreactor composition are drawn into a film or coated onto a web or fiber. The photoreactor composition includes a photoinitiator associated with a wavelength-specific sensitizer. The film, web or fiber is subsequently irradiated with light to polymerize the admixture.

Abstract: A decorative and translucent weatherable fabric for covering outdoor backlit structures is provided which includes a reinforcing scrim layer, an inner protective layer formed of a translucent white PVC applied to one side of the scrim layer, and a thicker substrate layer applied to the opposite side of the scrim layer. The substrate is also preferably a substantially translucent white PVC polymer. In one embodiment of the fabric for use with a reader panel of the awning, an outer transparent layer is adhered to the substrate layer and has UV resistant properties. A weatherable pressure sensitive decorative film is applied to certain portions of the transparent layer in a predetermined graphical pattern to create a foreground image. A second pressure sensitive decorative film may be applied to certain other portions to create a background image of a different color.

Abstract: Textile materials having radar attenuating properties based upon a polymer enclosed scrim having hollows which are at least partially filled with radar attenuating material. The scrim is sandwiched between two or more polymeric layers, the spaces being the interstices of the scrim. Suitable radar attenuating materials for inclusion in these spaces include carbon granules, carbon fiber, carbonyl iron, ferrites or metal coated microspheres. Carbon fiber is conveniently used in chopped or otherwise relatively short fiber form. The textiles offer lightweight with equivalent radar attenuation performance to known textiles and may include further radar attenuating material in polymeric components to provide enhanced attenuation effect.

Abstract: The invention relates to postcondensed paper machine felts comprising a polyamide base fabric and a polyamide coating needled thereon, the paper machine felts having a relative solution viscosity in sulfuric acid in accordance with the DIN 53,727 standard of 5 or more.The invention further relates to a method of increasing the molecular weight of paper machine felts which comprises impregnating the paper machine felts with a solution of postcondensation catalysts, followed by drying and thermally postcondensing the felts below the melting point of the polyamide in a solid phase by the exclusion of oxygen.

Abstract: A method of making a reinforced laminate, including the steps of placing a reinforcing grid on a first outer sheet of thermoplastic, preparing an elastomeric material capable of forming a tie layer between two sheets of thermoplastic, and laminating a second outer sheet of thermoplastic to the first sheet of thermoplastic and the reinforcing grid with the tie layer of elastomeric material therebetween, whereby the reinforcing grid is held by the elastomeric tie layer in between the first outer sheet of thermoplastic and the second outer sheet of thermoplastic, and the reinforcing grid being displaceable within the elastomeric tie layer.

Abstract: A laminated liner comprising a non-slip pad and a sheet covering. The non-slip pad has opposite first and second faces and a plurality of open cells extending through the pad from the first face to the second face. The pad is formed of a frictionalizing material to grip the surface for resisting movement in the plane of the surface when the second face contacts the surface. The sheet covering also has opposite first and second faces. The sheet covering second face is permanently bonded to the non-slip pad first face.

Abstract: A preformed, unitary composite for reinforcing while suppressing curl in bituminous roofing membranes includes as a first layer, an open, non-woven grid of low shrinkage, continuous filament polyester yarns that are at low tension and adhesively secured together, and as a second layer, a lightweight, preformed fiberglass mat, the second layer being adhesively secured to one side of the first layer. The adhesive secures the two layers together such that at least some of the individual yarns of the first layer are at least partially coated and impregnated by the adhesive without forming a film that closes all openings through the composite. The adhesive that secures the continuous filament yarns of the first layer together and that secures the first and second layers together is a vulcanizable rubber binder, such as cross-linked styrene butadiene rubber, which includes about 50 to about 80% styrene.

Abstract: A pressure-sensitive covering having improved fire resistance. The covering, at a minimum, includes a cured layer of an intumescence material having on an inner face a layer of pressure-sensitive adhesive, with the pressure-sensitive adhesive initially being covered by a standard release sheet. To improve the structural integrity of the cured layer before and after intumescence, there may be provided a scrim in the form of an open mesh within the cured layer. To further improve the structural integrity, a base member may be applied between the cured layer and pressure-sensitive adhesive layer. The cured layer may extend peripherally beyond the base member to improve fire resistance. To improve the durability of the covering or patch, there may be provided an overlay in the form of a plastic or foil laminate which extends over the cured resin layer and peripherally beyond the resin layer.

Abstract: A method of forming thermal insulation comprising forming recycled cotton fibers into a relatively loose mass, impregnating the cotton fibers with a liquid fire retardant, drying the impregnated cotton fibers, mixing the impregnated cotton fibers with the dry granules of fire retardant while causing the granules to adhere to the cotton fibers, blending the cotton fibers with synthetic springy fibers and with bi-component bonding fibers having core components and sheath components, forming the blended fibers into a composite web of predetermined thickness to provide a desired insulation value, heating the composite web to soften the sheath components of the bi-component fibers to cause the same to bond the fibers together into a bonded composite web, slitting the bonded composite web longitudinally into narrower strips of a predetermined width corresponding to the widths of individual batts of insulation, severing the strips into predetermined lengths to form individual batts, and packaging the individual batt