Abstract: This invention describes a method for manufacturing a conductive connection of a metallic electrode wire (1) and a metallic lead-in wire (3) for a gas discharge lamp (11), preferably a ceramic discharge metal halide lamp. The method includes a bending step, whereby an end portion (4) of the lead-in wire (3) is bended and folded over such that a first section (15) of the end portion (4) at the tip of the lead-in wire (3) overlaps a second section (16) of the end portion (4). Furthermore, the method includes the placement of the electrode wire (1) in-between the first section (15) and the second section (16) of the folded-over end portion (4) of the lead-in wire (3).

Abstract: A variety of toy polariscopes are simpler in design and less costly than precision instruments used in scientific research and stress analysis of materials and structures. The toy polariscopes are designed for a variety of objects that may exhibit photoelastic properties such as glass, plastic, Plexiglas, gel candle material and other gels, and even edible photoelastic objects. They are specially designed for objects of various sizes with a variety of purposes such as objects to enhance learning in a variety of conditions and experiences. Special objects are designed to go with the toy polariscopes such as edible and inedible photoelastic objects, photoelastic candle material, a variety of photoelastic/photoplastic stands capable of a variety of displays in interaction with other designed photoelastic objects capable of a variety of interaction and displays. Other optical phenomena may also be observed.

Abstract: Ornamental light strings are commonly made of a plurality of miniature light bulbs connected together, often in series, to make a light string. This invention is directed to optimizing the perceived brightness while reducing heat in each bulb. This is a particular problem where resistor bypass circuits are used where a bypass resistor being connected in parallel with at least one of the respective light sources, each respective light source being low wattage and being capable operating on a one hundred percent duty cycle as desired. Improvements are accomplished by changes in placement of the filament, its windings and materials.

Abstract: A method of manufacturing a flash-free lamp base (10), wherein the lamp base (10) comprises a shell (14), an eyelet (16) and a glass, electrically insulating part (18) therebetween and joining the shell (14) and the eyelet (16), the shell and the eyelet being electrically conductive, the shell (14) having a tubular portion (14a) with an open end (14b) and a partially closed end (14c) defining a volume (14d) therebetween, the partially closed end (14c) including a tapered area (14e) terminating in a reentrant section (14f) that extends into the volume (14d) and defines an inner annulus (14g).

Abstract: An apparatus for assembling lamps that automatically installs lamps into a container includes a lamp arrangement unit including a retaining-stage formed to receive a plurality of lamps, and a lamp press-fitting unit including grippers that holds lamps positioned on the retaining-stage to move lamps, a body press-fitting portion that positions bodies of lamps into a container, and a lead press-fitting portion that positions leads of lamps into the container. A method of assembling lamps uses the apparatus.

Abstract: The present invention relates to a sealing apparatus of discharge lamps, and more particularly, to a sealing apparatus adapted to be applied at a sealing structure of an enclosure, such as a plasma display and a gas-filling bottle, for permanently sealing the same, which is substantially a multiunit tube, primarily comprising at least an evacuated metal tube and an evacuated alloy tube coupled to the evacuated metal tube by an airtight manner, being adapted to interface with an end of a tube connecting to a glass substrate of an enclosure, such as a plasma display or a discharge lamp.

Abstract: An incandescent lamp has incorporated a circuit board within a recess in the bulb, wherein the circuit board contains connections and circuitry to control power to the lamp filament while maintaining the attachment of the bulb to the metal base, wherein the completed lamp assembly including the circuit board and the metal base maintains the external physical dimensions to fit into standard incandescent light fixtures. The circuitry on the circuit board contains performance-modifying or performance-monitoring electronic circuitry configured to reflect the restrictive size and thermal considerations while employing designs and manufacturing processes most typically found in such products.

Abstract: An apparatus for making a ceramic arc tube for high intensity discharge (HID) lighting applications is provided wherein the arc tube contains a high buffer gas pressure and RF induction heating is used to melt a frit material to form a hermetic seal.

Abstract: A backlight module and a feedback circuit structure thereof are provided. The backlight module comprises a plurality of tubes, a driving module, and the feedback circuit structure. The feedback circuit structure comprises a substrate, a plurality of tube contacts, a plurality of independent feedback contacts and at least a common feedback contact. The tube contacts, the independent feedback contacts and the common feedback contact are disposed on the substrate. Each independent feedback contact is electrically connected to one of the tube contacts. The common feedback contact is electrically connected to one of the independent feedback contacts. An independent feedback can proceed by transmitting feedback signals from each independent feedback contact to a corresponding lamp tube. A common feedback can proceed by first coupling the independent feedback contacts together and then transmitting feedback signals from the common feedback contact to a multiple of lamp tubes.

Abstract: A discharge lamp has a discharge vessel enclosing a discharge space. The discharge vessel is provided with a ceramic wall which is formed through sintering of a body shaped by sludge molding. The sludge molding process uses the steps of: injecting an outer porous mold with sludge, precipitating the sludge against the outer mold, removing the excess sludge, removing the outer mold, and pre-firing of the molded body. The sludge is injected into the outer mold by means of hollow needles which extend into the hollow mold.

Abstract: One aspect of the invention is embodied in a machine for wrapping a heater wire around a cold cathode fluorescent lamp (CCFL). The machine includes means for holding a CCFL, means for guiding a heater wire, and means for moving the holding means in relation to the guiding means for the purpose of wrapping a heater wire around a CCFL that is held by the holding means. Another aspect of the invention is embodied in a CCFL wrapped with a heater wire. The process used to wrap the CCFL involves inserting the CCFL into a socket of an automated machine and feeding the heater wire into a heater wire guide of the automated machine. The socket is then moved in relation to the heater wire guide, by means of the automated machine, for the purpose of wrapping the heater wire around the CCFL.

Abstract: A lamp assembly configured to inductively receive power from a primary coil. The lamp assembly includes a lamp circuit including a secondary and a lamp connected in series. In a first aspect, the lamp circuit includes a capacitor connected in series with the lamp and the secondary to tune the circuit to resonance. The capacitor is preferably selected to have a reactance that is substantially equal to or slightly less than the reactance of the secondary and the impedance of the lamp. In a second aspect, the lamp assembly includes a sealed transparent sleeve that entirely encloses the lamp circuit so that the transparent sleeve is fully closed and unpenetrated. The transparent sleeve is preferably the lamp sleeve itself, with the secondary, capacitor and any desired starter mechanism disposed within its interior.

Abstract: A flash discharge tube includes a pin-shaped cathode. The pin-shaped cathode has an electrode core of tungsten having a first end portion. A lead of nickel has a second end portion connected with the first end portion. In the electrode producing method, the electrode core and the lead are retained by use of respectively first and second chuck mechanisms with the first and second end portions opposed to one another. The first and second end portions are pushed on one another by moving at least one of the first and second chuck mechanisms. While the first and second end portions are pushed on one another, the first and second chuck mechanisms are supplied with electric current, so as to weld the electrode core and the lead together therewith by resistance welding.

Abstract: To provide a bulb-type lamp in which a globe is fixed to a case without a tilt, and a manufacturing method for the bulb-type lamp. The globe is bonded to a connector using a thermosetting resin, in a state where a neck part of the globe is inserted in a groove of the connector without contacting the bottom of the groove. The connector is then fixed to the case by means of a fitting construction. This makes it unnecessary to perform a heating process to cure an adhesive after an envelope is formed by the globe and the case. Hence the tilting of the globe caused by the thermal expansion of air in the envelope can be prevented.

Abstract: An apparatus (20) for setting a filament (22) on an electrode (24) comprises a body (52) having a central member (54) with a longitudinal axis (A—A), a first end member (56) and a second end member (58). The first and second end members (56, 58) are located at opposite ends of the central member (54) and each extends away from the longitudinal axis (A—A) thereby forming a recess (59). Each end member (56, 58) includes a surface generally facing the recess (61, 63) and an outer surface (74, 76). A bore (68) in the body is adapted to receive a retaining member (not shown) for mounting the body (52) to the electrode (24). A cavity (70) extends through the first end member (56) from its outer surface (74) to its recess facing surface (61). A cavity (80) in the second end member (58) opens toward the recess (59). The cavities (70, 80) in the first end member (56) and second end member (58) are located opposite one another across the recess (59).

Abstract: A device for mounting a light source according to the present invention is composed of an electric lamp unit (21) having a baseless electric lamp (7) and a base member (8) and a mounting unit (9) having a cavity for receiving the base member of the electric lamp unit (21). The base member (8) is composed of a cylindrical body having a cavity for receiving a lower part of the baseless electric lamp (7) and supporting a pair of lead wires (7a, 7b) led out of the baseless electric lamp (7) on its outer surface. The mounting unit (9) includes a pair of conductive contact members (10a, 10b) on an inner surface of the cavity, which are connected at their lower ends to connection terminals (12a, 12b) on a printed circuit board (12). The electric lamp unit (21) is fitted into the mounting unit (9) in a removable fashion.

Abstract: In a process for mounting a single-capped electric lamp (1) in a lampholder (20) of a luminaire (22), use is made of a cap (3) having an end zone (9) in its shell (4) which in a mounted lamp is outside the lampholder. The end zone (9) is provided with relief (15) enabling a mounting tool (30) to seize the cap (3) with little force and nevertheless to have a firm grip onto the lamp. The position of the relief (15) may be related to the position of coupling device (10) present at the cap (3) for cooperation with the lampholder, enabling the tool (30) to approach the holder (20) with the cap (3) in a predetermined position. By the process it is counteracted that a lamp (1) having a cap (3) which is suited to be used in the process and a luminaire (22) having the holder (20), becomes damaged during assembling.

Abstract: In double ended high pressure discharge lamps such as are used in sealed beam reflectors the leads pass through the reflector bowl close to the axis thereof and close to each other giving risk of flashover therebetween, particularly with the high voltages required for hot restarting. To reduce such effects at least one of the leads has a length forming part of a circle terminating at one end and a sleeve of insulating refractory material conforming generally to the same circle is fitted to at least part of the circular part.

Abstract: A method and apparatus for heat sealing an electron gun mount, having a glass stem, into a neck of a cathode-ray tube includes a mount socket for supporting the mount within the neck and a plurality of burners for applying heat to the outside of the neck proximate the stem. The neck softens, thins and then seals to the stem, causing excess neck material that is lower than the stem, known as cullet, to be cut off. Prior to applying heat, a sleeve is disposed around the mount socket within the neck adjacent to the cullet, with a clearance between the sleeve and both the socket and the neck. A vibrating coil is attached to the sleeve for vibrating the sleeve while applying heat to the outside of the neck.

Abstract: A manufacturing apparatus includes an endless chain traveling along a prescribed path. A plurality of holding chucks for clamping a stem tube or bulb are fitted to the chain and moved along the path. A mount-making unit is arranged near the path and seal a pair of leads to the stem tube held by the chuck to make a mount. A sealing unit is arranged near the path. The unit takes up the mount from the chuck passed the mount-making unit and then seals the mount in the bulb held by the chuck. An evacuating unit is arranged near the path. The unit evacuates the bulb held by the chuck which is passed the sealing unit, introduces an inert gas into the bulb, and then seals the bulb.

Abstract: An apparatus for manufacturing a bulb comprising a mount head including first and second pairs of lead-in wire holes alternately formed in a straight line, a first support mechanism capable of fixing in place lead-in wires inserted in the first pair of lead-in wire holes, and a second support mechanism capable of fixing in place lead-in wires inserted in the second pair of lead-in wire holes, a support mechanism for removably supporting the mount head in a predetermined position, an air cylinder for selectively driving the first and second mechanisms to fix the lead-in wires to predetermined positions relative to the mount head, locating plate on which one end of each lead-in wire inserted in each lead-in wire hole of the mount head abuts, whereby the position of one end relative to the mount head is defined, and an air cylinder capable of engaging the lead-in wires inserted in the first pair of lead-in wires to move the lead-in wires axially toward the mount head.

Abstract: An automated welding system takes initially randomly oriented negative glow lamps and welds a resistor to each lamp. Lead wires are trimmed to desired lengths and the physical strength of the weld between the lamp and the resistor is tested.

Abstract: An apparatus for sealing a lamp mount having a coil mounted thereon to an end of a lamp tube is provided with chuck means releasably holding a lamp tube; an evacuator body axially movable with respect to the lamp tube, the evacuator body having a vacuum chamber into which an end of an evacuator pipe on the lamp mount is inserted; and a burner device for heating the flare of the lamp mount and an end of the lamp tube provided between said evacuator body and the end of the lamp tube, said burner device having a burner body with a burner tank and a number of burner nozzles.