Ring, Tube, Bushing, Sleeve, Or Cylinder Abrading Patents (Class 451/51)
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Publication number: 20090218226Abstract: Separation device of molecules and production method thereof. A molecule is separated from a liquid sample containing said molecule and at least one additional molecule having a larger hydrodynamic diameter than the hydrodynamic diameter of the molecule to be separated, by means of a separation device comprising a substrate, at least one circulation channel arranged in said substrate, and at least one nanotube associated with said molecule to be separated and formed on a free surface of the substrate. Separation is achieved by means of the internal channel of a nanotube, such as a carbon nanotube, presenting an effective diameter chosen in predetermined and controlled manner. The effective diameter of the internal channel is chosen such as to be larger than the hydrodynamic diameter of the molecule to be separated and smaller than the hydrodynamic diameter of the additional molecules of larger hydrodynamic diameters.Type: ApplicationFiled: February 23, 2009Publication date: September 3, 2009Applicant: Commissariat A L'Energie AtomiqueInventors: Jean-Christophe Coiffic, Frederic-Xavier Gaillard, Pierre Puget
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Publication number: 20090209178Abstract: A method for abrading or polishing and reaming the terminal ends of tubing or fittings using a hand-held electrically powered device having a rotating member capable of accepting a standard shaft which has attached to it a male and female abrasive member which will polish or abrade the inside and outside of a length tubing or fitting respectively uses the same tool. Also attached to the standard shaft is a reamer for removing unwanted material from the end of the length of tubing. All of these members are attached at the same end of the standard shaft, thereby allowing all the operations to be performed at one time on each tubing or mating fitting member. In addition, the standard shaft may be connected to a clutch release mechanism allowing the tool mechanism to disengage upon the application of excessive torque.Type: ApplicationFiled: February 21, 2009Publication date: August 20, 2009Inventor: Steven Joseph Vargas
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Patent number: 7575502Abstract: The feed system for a honing machine provides a capability to dynamically correct in real time errors in bore size inferred arising from variations in feed force, and a method of operation of the same. The system allows a user to select between rate and force controlled honing modes, which provides one or more of the advantages of both modes. The system provides capabilities for automatic rapid automatic bore wall detection, compensation for elasticity of elements of the feed system and honing tool, and automatic tool protection. The system is automatically operable using feed force, feed rate and positional information for honing a work piece to one or more target parameters, such as one or more in-process sizes and a final size.Type: GrantFiled: May 12, 2008Date of Patent: August 18, 2009Assignee: Sunnen Products CompanyInventors: Daniel R. Cloutier, Timothy P. Hoth, Russell L. Jacobsmeyer
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Publication number: 20090151164Abstract: A brake disk mounting surface is ground by bringing it into contact with an annular grinding wheel, while an inner ring having the brake disk mounting surface is rotated around its center axis, in a state where a part of the annular grinding wheel overlaps with a recess over an entire region of the annular grinding wheel in a radial direction, and in a state where a grinding surface of the annular grinding wheel is inclined with respect to the brake disk mounting surface so that a distance between the brake disk mounting surface and the annular grinding wheel grows larger in a direction toward an outer edge of the brake disk mounting surface.Type: ApplicationFiled: March 28, 2007Publication date: June 18, 2009Inventor: Takeshi Fukao
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Publication number: 20090124171Abstract: Grinding machine with a machine bed, with a tool carriage that is linearly movable on the machine bed in a Y-axis, with a tool spindle, which is mounted in the tool carriage so as to rotate around an X-axis that is perpendicular to the Y-axis, and which can be rotationally driven, with an X-carriage that is linearly movable on the machine bed in the X-axis, with a Z-carriage that is linearly movable on the X-carriage with a Z-axis that is perpendicular to the X-axis and the Y-axis, and with a work piece jig, which is arranged on the Z-carriage so as to pivot around a B-axis, which is parallel to the Y-axis, and which is capable of rotating around its A-axis, which is perpendicular to the B-axis.Type: ApplicationFiled: November 12, 2008Publication date: May 14, 2009Applicant: Haas Schleifmaschinen GmbHInventor: Hans-Dieter Braun
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Patent number: 7517409Abstract: Methods and systems for providing cleaning and providing barrier coatings to interior wall surfaces of small diameter metal and composite piping systems in buildings. An entire piping system can be cleaned in one single pass by dry particulates forced by air throughout the building piping system by an external generator, and the entire piping system can be coated in one single pass by a machine also connected exterior to the piping system. Small diameter pipes can be protected by the effects of water corrosion, erosion and electrolysis, extending the life of small diameter piping systems such as copper, steel, lead, brass, cast iron piping and piping systems made of composite materials. The invention meets the National Sanitation Foundation standard for products and services that come into contact with potable water, and the American Water Works Association.Type: GrantFiled: October 7, 2005Date of Patent: April 14, 2009Assignee: Pipe Restoration Technologies, LLCInventors: Larry L. Gillanders, Steven A. Williams, Gregory L. Ryan, John F. Trout
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Publication number: 20090080840Abstract: An apparatus is provided for shaping an end of an optical fiber. The apparatus may include a frame and a clamp constructed to hold the optical fiber in a fixed location relative to the frame. The apparatus may further include a tip shaper supported by the frame and movable in a first direction toward and away from the clamp, and moveable in a second direction that lies in a plane transverse to the first direction to shape the end of the optical fiber when the tip shaper is placed in contact with the optical fiber. The apparatus may include an abrasive substrate which abrades the end of the fiber.Type: ApplicationFiled: September 25, 2007Publication date: March 26, 2009Applicant: kSARIA CorporationInventors: Anthony J. Christopher, John C. Briggs, Michael Mucci
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Publication number: 20080292417Abstract: A debeading tool capable of internally debeading butt-welded pipe made of PVC and similarly hard plastics has a work head that can be coupled to a distal end of a torque tube. The work head includes a motor carrying a cutter which is oriented at an angle, e.g., 12 degrees, to the interior pipe wall for cutting the weld bead as the tool is rotated inside the pipe. The work head cutter can be moved between an insertion/removal position away from the side wall and a cutting position against the bead on the side wall. A locator assembly that contacts the bead during insertion of the work head aids in positioning the cutter to straddle the weld bead. A pipe cleaner can be prepositioned in the pipe before butt-welding to be engaged upon removal of the work head to pull weld bead chips and fines from the pipe.Type: ApplicationFiled: August 5, 2008Publication date: November 27, 2008Inventors: Rolland Edward Salsberry, Randle Flick Salsberry
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Patent number: 7431635Abstract: In a method for successively generating, on the inner peripheral surface of a ring, the individual profiles of a plurality of teeth of an internally toothed gear wheel: positioning the ring on a turntable; imparting complex motions, at a predetermined speed relationship therebetween, on the turntable; rotating a contoured grinding wheel, via both axial and radial feeding motions, as the grinding wheel enters into the inside of the ring for the tooth profile generation; keeping the tip radius of the grinding wheel at least substantially similar to the radius of the arc shape of each tooth; and continuously maintaining but a single contact line, between the grinding wheel and the ring inner peripheral surface, during the actual generation of the tooth profiles on the inner peripheral surface of the ring, with the complex motions including both, at least partially concurrent, angular and orbital movements, in the same angular direction.Type: GrantFiled: April 27, 2006Date of Patent: October 7, 2008Assignee: Parker-Hannifin CorporationInventors: Xingen Dong, Barun Acharya
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Publication number: 20080220696Abstract: The feed system for a honing machine provides a capability to dynamically correct in real time errors in bore size inferred arising from variations in feed force, and a method of operation of the same. The system allows a user to select between rate and force controlled honing modes, which provides one or more of the advantages of both modes. The system provides capabilities for automatic rapid automatic bore wall detection, compensation for elasticity of elements of the feed system and honing tool, and automatic tool protection. The system is automatically operable using feed force, feed rate and positional information for honing a work piece to one or more target parameters, such as one or more in-process sizes and a final size.Type: ApplicationFiled: May 12, 2008Publication date: September 11, 2008Inventors: Daniel R. Cloutier, Timothy P. Hoth, Russell L. Jacobsmeyer
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Patent number: 7416475Abstract: The invention relates to a method for rough-honing the peripheral surface (3) of a bore (2). According to said method, a honing tool (5) is introduced into the bore (2), the longitudinal axis (MB) of the bore (2) before rough-honing comprising an off-set (s) relative to the finished bore (2). Said off-set (s) is evened out during rough-honing.Type: GrantFiled: August 6, 2004Date of Patent: August 26, 2008Assignee: Gehring GmbH & Co. KGInventors: Arnold Blaut, Gerhard Flores
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Publication number: 20080200101Abstract: The polisher shuttle serves to polish the inside walls of cylindrical tubes, in particular tubes for medical use. It comprises radial projections that are flexible along the axial direction, suitable for polishing the inside walls of tubes merely by relative movement between the shuttle and the tube, the shuttle passing inside the tube. In a longitudinal section, the sections of the projections form a series of separate undulations that are long and thin in the radial direction. The polishing method made possible by the shuttle is particularly simple, since a single pass of the shuttle can suffice for performing polishing; the method is thus fast and easy to automate, e.g. in a polisher device of the invention.Type: ApplicationFiled: February 14, 2008Publication date: August 21, 2008Applicant: PLASTEF INVESTISSEMENTSInventor: Stephane CHEVALLIER
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Patent number: 7413496Abstract: There are disclosed a method and device for polishing a metal ring, which is capable of polishing a side edge of the metal ring without performing barrel polishing or polishing by grinding stones. Subsequently to a projecting step of projecting a metal ring W by clearing means 6, a first brush polishing step of polishing one edge of the metal ring W by a polishing brush 60 is performed. Subsequently, an inverting step of inverting the metal ring W whose one edge is polished by the first brush polishing step is inverted by the inverting means 10 is performed. Subsequently, a second brush polishing step of polishing the other edge of the metal ring W which is inverted by the inverting step by the polishing brush 60 is performed. Moreover, a clearing step of clearing the metal ring whose other edge is polished by the second brush polishing step by clearing means 7 is performed.Type: GrantFiled: February 9, 2004Date of Patent: August 19, 2008Assignee: Honda Motor Co., Ltd.Inventors: Takeshi Yoshimura, Yoshiyuki Minowa, Tsutomu Maruyama, Seiichi Minegishi, Yasuo Watanabe, Yoshiharu Watabe, Fumitaka Haga, Katsuyuki Nakajima, Shinichi Kuriyama, Yuichi Nagao
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Publication number: 20080176490Abstract: A tip of a capillary used for microinjection is polished on a plurality of sides by using a polishing plate having a surface roughened by dry etching. A first side of the tip is placed on the polishing plate at a predetermined angle and with a predetermined amount of pressing. The polishing plate is repeatedly moved at a predetermined speed by a predetermined distance such that the first side is polished. The capillary is then rotated around an axis thereof to obtain a second side of the tip, and the process of polishing is repeated for the second side.Type: ApplicationFiled: November 30, 2007Publication date: July 24, 2008Applicant: FUJITSU LIMITEDInventors: Jun Sasaki, Akihiko Yabuki
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Patent number: 7402097Abstract: A bore honing device comprising a support assembly including first and second end support elements connected by a base support which supports an axial guide track. A trolley engaging with the guide track and the trolley being movable along the guide track for guide movement of a bore honing tool supported by the trolley. At least one adjustable guide is provided for limiting travel of the trolley along the guide track. A weight compensation mechanism is connected between the trolley and a desired end wall of the support assembly for exerting a force on the support assembly when a bore honing device is vertically oriented to compensate for the weight of the drive motor, the trolley and the honing tool.Type: GrantFiled: September 23, 2005Date of Patent: July 22, 2008Assignee: Bore Repair Systems, Inc.Inventors: Thomas Esslinger, Erik Esslinger
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Patent number: 7371149Abstract: The feed system (30) for a honing machine (10) provides a capability to dynamically correct in real time errors in bore size inferred arising from variations in feed force, and a method of operation of the same. The system (10) allows a user to select between rate and force controlled honing modes, which provides one or more of the advantages of both modes. The system provides capabilities for automatic rapid automatic bore wall detection, compensation for elasticity of elements of the feed system (30) and honing tool (14), and automatic tool protection. The system is automatically operable using feed force, feed rate and positional information for honing a work piece (20) to one or more target parameters, such as one or more in-process sizes and a final size.Type: GrantFiled: September 7, 2005Date of Patent: May 13, 2008Assignee: Sunnen Products CompanyInventors: Daniel R. Cloutier, Timothy P. Hoth, Russell L. Jacobsmeyer
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Patent number: 7325292Abstract: A method for reusing a conductive (carbon) core/glass or sapphire cylinder test electrode comprising expelling spent core material from the tip of the electrode and refinishing the electrode tip for use in further tests and refinished test electrodes produced in accordance with the method.Type: GrantFiled: December 6, 2004Date of Patent: February 5, 2008Assignee: Honda Motor Co., Ltd.Inventor: Lara J. Minor
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Patent number: 7309277Abstract: A method of manufacturing a honeycomb structure of the present invention is a method of obtaining a honeycomb structure 10 having a predetermined shape by processing a peripheral portion of a crude honeycomb structure 2, the method being characterized in that the peripheral portion of the crude honeycomb structure 2 is processed by a cutter having linear cut-off device. It is possible to effectively manufacture a honeycomb structure suitably used in a carrier for a catalyst having a catalytic action, for use in internal combustion engine, boiler, chemical reactor, reformer for fuel cell, etc., or as a filter for trapping particulate matter present in an exhaust gas by the method at low cost.Type: GrantFiled: March 7, 2003Date of Patent: December 18, 2007Assignee: NGK Insulators, Ltd.Inventors: Akifumi Nishio, Toshiharu Kondo, Takashi Noro
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Patent number: 7281968Abstract: Aspects of the invention can provide a manufacturing method of a sub-mirror that can readily enhance manufacturing yield. The manufacturing method of a sub-mirror used for a light source lamp provided with an arc tube, an ellipsoidal reflector to reflect lights emitted from the arc tube to be emitted toward an illuminated region, and a sub-mirror having a reflection concave surface to reflect the lights emitted from the arc tube to the ellipsoidal reflector and a through-hole used for attachment to the arc tube.Type: GrantFiled: October 5, 2004Date of Patent: October 16, 2007Assignee: Seiko Epson CorporationInventor: Yuji Takado
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Publication number: 20070238398Abstract: An apparatus for mounting a cutting tool or grinding tool in substantially perpendicular orientation with a pipe is provided. The apparatus comprises a support arm with a clamp for engaging the pipe; a pivot means on the support arm; and a tool mounting arm with a tool mount means for engaging the pivot. The clamp is positioned to grip the pipe, with the pivot means extending generally parallel to the pipe; the tool mounting arm is engaged with the support arm; then the cutting or grinding tool is mounted on the tool arm. A tool so mounted may then be swivelled in a generally arcuate path towards and away from the pipe to be cut in a plane generally perpendicular to the orientation of the pipe. A method for severing a service tee with the mounting apparatus is also provided.Type: ApplicationFiled: April 9, 2007Publication date: October 11, 2007Applicant: ENBRIDGE GAS DISTRIBUTION INC.Inventor: John McGIVERY
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Publication number: 20070232192Abstract: A grinding method of a rotating workpiece W having a cylindrical part 20 and a pair of end faces 21 at both sides of the cylindrical part 20 uses a grinding wheel 10 whose grinding stone is narrower than a finishing width S1 between the end faces 21. In a first grinding step, the grinding wheel 10 is relatively moved to the cylindrical part 20 in a direction crossing the rotational axis of the workpiece W and is shuttled along the rotational axis of the workpiece W at least one time between the finishing width S1 of the end faces 21 until the grinding wheel 10 reaches the cylindrical part. And in a second grinding step, the grinding wheel 10 is moved from one of the end faces 21 to the opposite end face 21 on the cylindrical part 20, so as to finish the end faces 21 to a predetermined width S1.Type: ApplicationFiled: March 21, 2007Publication date: October 4, 2007Applicant: JTEKT CorporationInventors: Shinji Soma, Hiroshi Morita
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Patent number: 7267602Abstract: Finishing a seal assembly as a unit is proposed, which prevents alignment of the end gaps of the annular body and the annular ring of the seal assembly, provides the ability to manufacture the seal assembly to very low tolerances, and establishes virtually perfect parallelism between the upper and lower surfaces of the seal assembly. A finishing process is characterized by lapping a seal assembly as an assembled unit with a lapper using gritted oil as a polishing medium.Type: GrantFiled: April 18, 2005Date of Patent: September 11, 2007Inventors: Maurice J. Moriarty, Matthew V. Hartford, Joseph D. Moriarty
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Patent number: 7169022Abstract: A method and apparatus for creating a groove in the surface of a collector ring for use in an electrical device. The method and apparatus can be used to create a new groove in the surface of a collector ring having none, or can be used to enhance or re-form an existing groove in the surface of a collector ring. In some embodiments, the groove in the surface of the collector ring is created using a cutting tool that has a cutting action that functions independently from the motion of the collector ring. In other embodiments, a masking material is positioned over a portion of the surface of the collector ring to create a masked portion and an exposed portion of the surface of the collector ring. A groove is then created in the exposed portion of the surface of the collector ring. The masking material is then removed from the surface of the collector ring.Type: GrantFiled: September 8, 2003Date of Patent: January 30, 2007Assignee: Cutsforth Products, Inc.Inventor: David L. Cutsforth
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Patent number: 7121928Abstract: A high smoothness grinding process for obtaining a highly smooth surface of a metal material member. The process includes grinding an outer peripheral surface of a cylindrical or generally cylindrical metal material member by using a super abrasive grain grinding wheel in a condition in which a value [a peripheral speed of the grinding wheel/a peripheral speed of the metal material member] is not larger than 100, the grinding serving as a main grinding step.Type: GrantFiled: March 1, 2005Date of Patent: October 17, 2006Assignee: Nissan Motor Co., Ltd.Inventors: Kazuhiko Takashima, Minoru Ota, Manabu Wakuda, Tatsuomi Nakayama, Hidenori Watanabe
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Patent number: 7118462Abstract: A method of machining a disk for a toroidal-type continuously variable transmission, has the steps of fixing a disk to a core bar having a pair of reference portions for rotation at both end thereof, clamping the reference portions by a first center and a second center opposing the first center, abutting a first flat surface portion formed on one side surface of the disk against a reference for axial abutment, machining a first traction surface formed on another side surface of the disk, inverting the disk with the disk fixed to the core bar, clamping the pair of reference portions by the first center and the second center, abutting a second flat surface portion formed on the other side surface of the disk against the reference for axial abutment and machining a second traction surface formed on the one side surface of the disk.Type: GrantFiled: March 29, 2005Date of Patent: October 10, 2006Assignee: NSK, Ltd.Inventor: Kiyotaka Hirata
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Patent number: 7100269Abstract: A slider comprises a slider section and an element section. The slider section has a first medium facing surface and an air inflow end. The element section has a second medium facing surface, an air outflow end, and a thin-film magnetic head element. The slider section and the element section are produced separately, and bonded to each other so that the air inflow end and the air outflow end are disposed on opposite sides with the first and second medium facing surfaces in between.Type: GrantFiled: March 24, 2004Date of Patent: September 5, 2006Assignees: Headway Technologies Inc., SAE Magnetics (H.K.) Ltd.Inventors: Yoshitaka Sasaki, Takehiro Kamigama
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Patent number: 7097543Abstract: Apparatus for removing a burr from an aperture in a workpiece, using a rotating deburring tool having a flexible or partly flexible shaft, an abrasive mechanism that rotates on the shaft and a collar that protects the workpiece from abrasion when the abrasive mechanism is being positioned for deburring. Optionally, the shaft and abrasive mechanism move laterally as they rotate. Optionally, a shaft holder includes a protective surrounding sleeve to catch or deflect any fragment of the shaft holder that might fly off. Optionally, the shaft and the workpiece rotate independently of each other. Two or more different abrasive mechanisms can be simultaneously attached to the shaft. The cross-sectional shape of the abrasive mechanism may be curvilinear and/or polygonal, depending upon shape of the workpiece surface. Optionally, a shaft restrictor receives the shaft and limits lateral motion of the rotating shaft.Type: GrantFiled: December 28, 2004Date of Patent: August 29, 2006Inventor: Michael Kapgan
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Patent number: 7094476Abstract: There is provided a surface treated product that moves relatively in a fluid, wherein a surface of the surface treated product has continuous dimples, each dimple having a diameter of 10 to 2500 ?m and a depth of 50 ?m or less. The surface treated product significantly reduces resistance of a fluid to an object in the fluid, and significantly improves a flow state of the fluid.Type: GrantFiled: June 26, 2003Date of Patent: August 22, 2006Assignee: Asahi Tec CorporationInventors: Shiro Kawashima, Hiromi Akihori, Matuo Suzuki, Hidekatu Hirahara, Aturo Yamamoto, Katuya Kawamori
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Patent number: 7082671Abstract: A recording/reproduction element is mounted on a magnetic head slider via a piezoelectric element so that a displacement of the piezoelectric element performs fine control of the position of the recording/reproduction, thus enabling fine spacing and high track positioning accuracy. This improves linear recording density and track density. A pair of electrodes are formed on both sides of a piezoelectric element to constitute a piezoelectric actuator. One electrode is arranged opposite the rear surface (air flow out end) of a magnetic head slider 11. A recording/reproduction element is arranged on and electrically insulated from the other electrode. The piezoelectric element includes a piezoelectric element displaced in a spacing direction, enabling fine spacing control, a piezoelectric element displaced in the track direction, enabling fine track position control, and a piezoelectric element displaced in a magnetic disc rotation direction, enabling reduction of jitter of a reproduction signal.Type: GrantFiled: June 24, 2004Date of Patent: August 1, 2006Assignee: TDK CorporationInventor: Masahiro Yanagisawa
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Patent number: 7082669Abstract: A two-phase rotary encoder is provided which includes a substrate for the encoder which is double-faced and has a copper-foil-bonded substrate etched thereon, a first ring-shaped electrode pattern and a second ring-shaped electrode pattern formed concentrically around a center hole on the substrate, a smooth, level ring-shaped comb electrode pattern formed on an outermost periphery of the substrate, wiring patterns which cover the electrode patterns through each of external connecting terminals provided on the substrate, and a common external connecting terminal provided on an edge of the substrate, formed on a surface thereof via the center hole or a through hole. The rotary encoder further includes a resin-molded case, a shaft, a gear-shaped rotor, a click mechanism and a tact switch mechanism.Type: GrantFiled: June 27, 2003Date of Patent: August 1, 2006Assignee: Tsubame Musen, Inc.Inventor: Masao Imamura
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Patent number: 7082672Abstract: A thin-film magnetic head comprises a top pole layer incorporating a throat height defining layer and a yoke portion layer. The throat height defining layer is formed as follows. A magnetic layer to be a track width defining portion is formed on a recording gap layer. Next, the magnetic layer is selectively etched through the use of a mask so as to form an end portion of the magnetic layer for defining the throat height. Next, a nonmagnetic layer is formed to fill the etched portion of the magnetic layer while the mask is left unremoved. Next, the yoke portion layer is formed. Using the track width defining portion as a mask, the magnetic layer, the recording gap layer and a portion of the bottom pole layer are etched.Type: GrantFiled: September 4, 2003Date of Patent: August 1, 2006Assignees: Headway Technologies, Inc., SAE Magnetics (H.K.) Ltd.Inventors: Yoshitaka Sasaki, Hiroyuki Itoh, Shigeki Tanemura, Kazuo Ishizaki, Takehiro Kamigama
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Patent number: 7063593Abstract: A process and apparatus for surface treating boundary walls of an interior chamber formed in a workpiece. Nozzle members are inserted through access openings which communicate with opposite sides of the interior chamber and are positioned so that discharge openings of the nozzle members are disposed in closely adjacent and directly opposed relationship. High velocity streams of carrier fluid having entrained solid abrasive media therein are simultaneously discharged from the nozzle members so that the opposed streams directly violently impact and are deflected radially outwardly for impact against the surrounding boundary walls. The opposed nozzle members are preferably simultaneously synchronously moved lengthwise of the chamber to effect treating of the boundary walls.Type: GrantFiled: February 19, 2004Date of Patent: June 20, 2006Assignee: Roto-Finish Company, Inc.Inventor: Steven J. Carpenter
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Patent number: 7047625Abstract: Present processes used for planarizing a cavity filled with a coil and hard baked photoresist require that a significant amount of the thickness of the coils be removed. This increases the DC resistance of the coil. In the present invention, cavity and coil are overfilled with photoresist which is then hard baked. A layer of alumina is then deposited onto the surface of the excess photoresist, following which CMP is initiated. The presence of the alumina serves to stabilize the photoresist so that it does not delaminate. CMP is terminated as soon as the coils are exposed, allowing their full thickness to be retained and resulting in minimum DC resistance.Type: GrantFiled: August 25, 2003Date of Patent: May 23, 2006Assignee: Headway Technologies, Inc.Inventors: Cherng-Chyi Han, Mao-Min Chen, Po Kang Wang
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Patent number: 7007374Abstract: A narrow track width read sensor having a high magnetoresistive sensitivity is made using a self-aligned process which requires the use of only a single resist mask. A plurality of sensor layers is deposited over a substrate. After forming a resist mask in the central region, first lead layers are deposited in the end regions and over the resist mask. Using the resist mask, ion milling is performed such that the first lead layers and sensor layers in the end regions are substantially removed but sensor layers in the central region remain, to thereby form a read sensor having lead overlays on the edges thereof. Hard bias and second lead layers are then deposited in the end regions and over the resist mask. After the resist mask is removed, the top of the read sensor may be oxidized through an exposure to oxygen plasma.Type: GrantFiled: August 9, 2002Date of Patent: March 7, 2006Assignee: Hitachi Global Storage Technologies Netherlands B.V.Inventor: Jeffrey Scott Lille
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Patent number: 7001080Abstract: An end face polishing method provides an end face polishing apparatus having a main body, a jig board mounted on the main body and supporting at least one workpiece, a polishing board mounted on the main body for undergoing rotational and revolving movements relative to the main body, and abrasive members each removably connectable to the polishing board for rotational and revolving movements therewith. Each of the abrasive members has an abrasive surface with a hardness that is either higher or lower than the hardness of the abrasive surface of the others of the abrasive members. An end face of a workpiece is successively brought into pressure contact with the abrasive surface of each of the abrasive members in descending order of hardness of the abrasive surfaces while rotating and revolving the polishing board to thereby successively polish the end face of the workpiece.Type: GrantFiled: December 19, 2002Date of Patent: February 21, 2006Assignee: Seikoh Giken Co., Ltd.Inventors: Kouji Minami, Junji Taira
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Patent number: 6994610Abstract: There is provided an electrolytic integrated polishing apparatus which enables high precision polishing of the internal surface of a long sized cylindrical workpiece such as a metallic tube. The apparatus includes a work supporting unit 13 for disposing the cylindrical workpiece W, so that the axial center of the cylindrical portion is aligned with the vertical direction, a rotation shaft 4 supported downward along the vertical direction and free-rotatably supported in an external tube 3 which is freely movable along the vertical direction, a tool electrode 5 including a grindstone directed to radial directions, attached to the tip of the rotation shaft 4, and a plastic tube 6 wound around the external surface of the external tube 3 for pressurization.Type: GrantFiled: October 5, 1998Date of Patent: February 7, 2006Assignee: Nissin Unyu Kogyo Co., Ltd.Inventors: Tadashi Aiura, Katsuhiko Inoue, Toshihiko Sasaki, Kazuo Akagi, Koji Takahashi
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Patent number: 6988935Abstract: The present invention is one for providing an apparatus and a method which make it possible to remove a foreign object or matter such as scale attached on an inner surface of a pipe easily for a short period of time by means of simple equipment and manner, and constituted as follows. Specifically, a holder (11) is attached onto an end of a pipe (P), an abrasion assisting member (16) fixed to a tip end of a support arm (15) is inserted into the pipe (P) by use of the holder (11) and stopped at an area (A) where oxide scale (S) is generated in a large amount. Then abrasive is sent with pressure into the pipe (P) by a blast device (14), and thus a flow rate of the abrasive in the scale-abraded area (A) is increased to abrade and remove the oxide scale (S) securely. Moreover, if required, a spiral groove (17) is formed on an outer circumference of the abrasion assisting member (16) to increase centrifugal force of the abrasive.Type: GrantFiled: August 7, 2002Date of Patent: January 24, 2006Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Tadashi Shiraishi, Masatoshi Yoshida, Kazunori Kumada, Keita Nakagawa, Makoto Matsubayashi, Mitsuhiro Matsuda
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Patent number: 6988308Abstract: Hard biasing of a magnetoresistive sensor or a spin valve sensor in a magnetic read head is initialized by repeatedly applying a magnetic field to the hard biasing at any level of fabrication of the magnetic read head or any combination of levels of fabrication of the read head such as at the wafer level, row bar level, single slider level, head gimbal assembly (HGA) level and/or head stack assembly (HSA) level.Type: GrantFiled: January 18, 2002Date of Patent: January 24, 2006Assignee: International Business Machines CorporationInventors: Christopher William Bergevin, Carol Inouye Chiu, Robert Yuan-Shih Li, Albert Shou-Chi Su
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Patent number: 6960121Abstract: In a method for honing a bore having first and second sections sequentially arranged in an axial direction of the bore, wherein the first section is hardened so that the first and second sections have different hardness, a honing tool is radially supported by positioning guides of the honing tool on the second bore section. first section is machined with honing stones arranged on the honing tool to remove material from the first section. During machining of the first section, the honing tool is expanded by feeding the honing stones according to a defined feeding mode against a surface of the first section by a force-guided electro-mechanical advancement. During machining of the first section, the working stroke of the honing tool is adjusted continuously at least toward the end of the honing process. Feeding of the guides is realized independently of feeding of the honing stones.Type: GrantFiled: February 18, 2004Date of Patent: November 1, 2005Assignee: Gehring GmbH & Co. KGInventors: Ulrich Klink, Joachim Wiederhold, Jürgen Wolf
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Patent number: 6942547Abstract: A stepping motor stator stack and rotor stack finishing method whereby the burrs remaining on the small tooth surfaces of the stacks can be eliminated and prevented from lodging in the spaces between laminations of a plurality of stacked steel plates, without causing a dulling of these small teeth. After abrasive finishing is carried out, a high pressure liquid jet spray nozzle is introduced into the central cylindrical cavity of a stator stack, and while this is moved relatively along the central axis of the central cylindrical cavity and rotated relatively centered on the central axis of the central cylindrical cavity, the high pressure liquid jet sprayed from the jet orifices strikes the small tooth surfaces of the stator stack facing the central cylindrical cavity so as to remove the burrs remaining on the small tooth surfaces.Type: GrantFiled: August 26, 2003Date of Patent: September 13, 2005Assignee: Minebea Co., Ltd.Inventors: Takae Matsuda, Takashi Toda, Noriyuki Yoshimura
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Patent number: 6935927Abstract: A method of a blast process for a junction part between a large-diameter main bore tubularly drilled through an article and a small-diameter branch bore branching off at an angle from the main bore inside the article. A pillar-shaped rod is inserted from a first open end of the main bore to a point close to the junction part before a leading end of the rod blocks the branch bore. A wet slurry made of a mixture of abrasives and water is jetted from a second open end of the main bore into the main bore by use of a squirt gun. The blast of wet slurry is collided with the leading end of the rod and redirected toward the branch bore to drive the abrasives against the junction part located inside the article for removal of burrs therefrom the junction part.Type: GrantFiled: May 20, 2003Date of Patent: August 30, 2005Assignee: Fuji Seiki Machine Works Ltd.Inventor: Hirotaka Ashizawa
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Patent number: 6932681Abstract: The present invention provides a method and device for cleaning the oxide layer created on the bearing surface of a fluid dynamic bearing by the electrochemical machining of pressure generating grooves onto the bearing surface, wherein the method involves spraying a high-pressure liquid jet onto the bearing surface and the cleaning device is an apparatus for spraying a high-pressure liquid jet onto the bearing surface.Type: GrantFiled: January 10, 2003Date of Patent: August 23, 2005Assignee: Minebea Co., Ltd.Inventors: Kesao Suzuki, Noriyuki Yoshimura
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Patent number: 6921322Abstract: The invention features a self-contained, portable apparatus for performing precision grinding operations on metal disks of up to, e.g., 54 inches in diameter. The apparatus can be attached to the surface of the disk to be refinished and is leveled using special precision leveling adjusters. During operation, the adjusters are turned in precision increments to set the depth of cut. The grinder is then rotated on an arm about the center of the disk, by the use of a hydraulically driven speed reducer, rotor, bearing assembly. In a further aspect, the invention includes a dressing assembly for performing dressing-truing on a vitreous wheel when the wheel is in grinding position. The in position dressing assembly dresses a grinding wheel at up to 0.00125-inch increments.Type: GrantFiled: January 24, 2003Date of Patent: July 26, 2005Assignee: Artisan Industries, Inc.Inventors: Andrew E. Donovan, Edmund L. Pessa, David A. Hudson, Victor Takata
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Patent number: 6916229Abstract: A machine-implemented method is provided for forming a release surface of a mold. The mold has a mold cavity confined by an inner peripheral surface defining a mold cavity axis. The method includes the steps of: (a) bringing a grinding surface of a rotary grinding portion of a jig grinder into contact with a part of the inner peripheral surface such that the grinding surface is inclined at a predetermined angle relative to the mold cavity axis, and rotating the grinding portion such that the grinding surface grinds the part of the inner peripheral surface; (b) separating the grinding surface from the inner peripheral surface; (c) changing relative positions of the grinding portion and the inner peripheral surface in preparation for grinding another part of the inner peripheral surface; and (d) repeating the steps (a) to (c) until the release surface is formed.Type: GrantFiled: December 18, 2003Date of Patent: July 12, 2005Assignee: Asia Optical Co., Inc.Inventors: Po-Sung Kao, Sheng-Jui Chao
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Patent number: 6913522Abstract: An apparatus for grinding center bearings of crankshafts includes a clamping unit for clamping and driving a crankshaft; a grinding spindle, positionable perpendicular to the crankshaft; a plurality of grinding wheels on the grinding spindle, corresponding to the number of center bearings to be ground; a plurality of steadies, for supporting the crankshaft, opposite the grinding spindle; and an additional processing unit for performing preliminary grinding on the center bearing, by forming an elevated bearing seat for the steadies, opposite the bearing, such that the steadies are continuously guidable during grinding of the center bearings. In a method for grinding center bearings of a crankshaft using the apparatus, the center bearings are simultaneously ground using a multilayer grinding wheel set, and prior to a final grinding of the center bearings to their final dimensions, a bearing seat for a steady is ground on at least one center bearing.Type: GrantFiled: September 10, 2002Date of Patent: July 5, 2005Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Erwin Junker
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Patent number: 6910945Abstract: In a coarse honing step in a section (101), a honing head (15) provided with coarse honing hones (17) is inserted into a cylinder bore (13) of a cylinder block (11), the honing head 15 is rotated while axially moving it, and the inner peripheral surface of the cylinder bore (13) is thereby ground. In the next idling step in a section (102), the cylinder block (11) is left as it is for (60) seconds to generate a springback (S). In a subsequent finishing honing step in a section (103), a honing head (21) provided with finishing honing hones (19) is inserted into the cylinder bore (13), the honing head (21) is rotated in a reverse direction to a rotational direction in the coarse honing step while axially moving it, and the inner peripheral surface of the cylinder bore (13) is thereby ground. Further, a coolant is supplied to the sections of the coarse honing step, the idling step, and the finishing honing step from coolant nozzles (23), (25), and (27), respectively, using a common coolant supply source (29).Type: GrantFiled: August 28, 2003Date of Patent: June 28, 2005Assignee: Nissan Motor Co., Ltd.Inventors: Kiyohisa Suzuki, Takashi Iiya
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Patent number: 6899595Abstract: Finishing a seal assembly as a unit is proposed, which prevents alignment of the end gaps of the annular body and the annular ring of the seal assembly, provides the ability to manufacture the seal assembly to very low tolerances, and establishes virtually perfect parallelism between the upper and lower surfaces of the seal assembly. A finishing process is characterized by lapping a seal assembly as an assembled unit with a lapper using gritted oil as a polishing medium.Type: GrantFiled: March 28, 2003Date of Patent: May 31, 2005Inventors: Maurice J. Moriarty, Matthew V. Hartford, Joseph D. Moriarty
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Patent number: 6857943Abstract: Apparatus for removing a burr from an edge of a workpiece comprising a rotating shaft, an abrasive mechanism along a distal end portion of the shaft, and a non-abrasive collar provided along the abrasive mechanism. The non-abrasive collar protects the wall of the workpiece from unintentional abrasion while the rotating abrasive mechanism is advanced into position for deburring. A proximal end of the rotating shaft may be attached to a flexible coupling member for allowing the shaft to deflect when a lateral force is exerted on the apparatus by the wall of the workpiece. The cross-sectional shape of the abrasive mechanism may be curvilinear and/or polygonal, depending upon the shape of the edge to be deburred. Two or more different abrasive mechanisms and/or non-abrasive collars can be simultaneously attached to the shaft.Type: GrantFiled: December 23, 2002Date of Patent: February 22, 2005Inventor: Michael Kapgan
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Patent number: 6848978Abstract: An imageable belt includes a seam that is finished using an abrasive finishing machine. The seam comprises a seam width with adhesive material disposed thereon. The finishing process includes an abrasive finishing media with a finishing surface and a backer bar. The backer bar comprises a backer bar radius. The backer bar surface is positioned against the belt inner surface so that the belt outer surface contacts the finishing surface to define a finishing contact arc with respect to the backer bar radius. A tension, feed rate and pressure are applied to the finishing media. Using the finishing machine, the seam is then finished to remove the adhesive material. The finishing process results in a seam that is imageable. In one embodiment, the backer bar radius is adjusted so that the finishing contact arc covers the seam width.Type: GrantFiled: May 1, 2003Date of Patent: February 1, 2005Assignee: Xerox CorporationInventors: Paul F. Mastro, Daniel L. Coughlin, Jr., Thomas L. DiGravio
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Patent number: 6846226Abstract: Apparatus for removing a burr from an aperture in a workpiece, using a rotating deburring tool having a flexible or partly flexible shaft, an abrasive mechanism that rotates on the shaft and a collar that protects the workpiece from abrasion when the abrasive mechanism is being positioned for deburring. Optionally, the shaft and abrasive mechanism move laterally as they rotate. Optionally, a shaft holder includes a protective surrounding sleeve to catch or deflect any fragment of the shaft holder that might fly off. Optionally, the shaft and the workpiece rotate independently of each other. Two or more different abrasive mechanisms can be simultaneously attached to the shaft. The cross-sectional shape of the abrasive mechanism may be curvilinear and/or polygonal, depending upon shape of the workpiece surface. Optionally, a shaft restrictor receives the shaft and limits lateral motion of the rotating shaft.Type: GrantFiled: May 7, 2001Date of Patent: January 25, 2005Inventor: Michael Kapgan