Abstract: A method to make a flanged pin is described. The method includes feeding wire through a forming die whereby the wire is deformed to create a straight pin. The straight pin is then fed from the forming die to a heading die having a pre-formed cavity where a first portion of the straight pin is located in the forming die and a second portion of the straight pin is located in the heading die. A portion of the pin is secured in the forming and heading die, having a portion of the straight pin disposed in a gap defined by a space between the heading die and the forming die. As the die gap is closed, the portion of the straight pin is displaced into a pre-formed cavity thereby creating a flange.

Abstract: A full-round head nail having an offset head is configured with a gusset formed integrally between an undersurface of the offset head and a superior portion of a shank. The head of the nail is relatively thin, and the shank is positioned radially off center of the round head such that no heel is formed at a point tangential to both the head and the shank. The gusset has a lofted surface tapering radially from a roundness at the zero heel to a taper at the toe. The gusset reinforces the junction of the shank with the head, supports the toe of the head, and distributes the force of a load on the head through a longitudinal axis of the shank, preventing the toe from bending or yielding and prevents the shank from yielding to the stresses of the load applied.

Abstract: The present invention relates to a method of and a system for carrying out at least one operation on at least one wire(1) in a wire forming manufacturing machine, said operation involving deformation of at least a part of the wire, said machine comprising at least two counter-rotating synchronized blocks(2,4), said blocks each comprising at least one operation means(6,7) for performing said operation.