Abstract: A method to make a flanged pin is described. The method includes feeding wire through a forming die whereby the wire is deformed to create a straight pin. The straight pin is then fed from the forming die to a heading die having a pre-formed cavity where a first portion of the straight pin is located in the forming die and a second portion of the straight pin is located in the heading die. A portion of the pin is secured in the forming and heading die, having a portion of the straight pin disposed in a gap defined by a space between the heading die and the forming die. As the die gap is closed, the portion of the straight pin is displaced into a pre-formed cavity thereby creating a flange.

Abstract: A clamping jaw for gripping wire stock used in nail production machines includes a quick change system that allows efficient replacement of a removable tool insert. The clamping jaw includes a main body that is partially split so as to define a gap between first and second opposing clamping fingers having a recess portion there between for receiving and retaining the insert. The main body includes a top surface, a bottom surface, a central bore that extends between the first and second surfaces, and a countersunk cavity formed in the bottom surface. A tapered projection formed from the first and second clamping fingers extends into the countersunk cavity. A clamping member, having a tapered recess for receiving the projection, is positioned in the countersunk cavity. A fastener is tightened to draw the clamping member onto the projection to close the clamping fingers in order to grip the insert.

Abstract: A clamping jaw assembly and cutter assembly employed in machinery used to manufacture nails, screws, rivets, and similar objects starting with wire material. The invention includes a groove design having a smooth wave that reduces the wear rate of the groove improving the life expectancy of the hard material clamping jaw insert. A clamping jaw assembly and cutting assembly that are both easily accessible for permitting quick replacement and/or indexing of the carbide-clamping inserts.

Abstract: A roof bolt comprises a shaft for insertion in a hole drilled in a mine roof and a head whereby the bolt may be rotated, the head being offset with respect to the longitudinal axis of the shaft so that when the bolt is rotated by means of its head the shaft is caused to describe a circle of greater diameter than its own diameter, and where the offset is at least 08 inch and not more than 0.25 inch. Preferably the offset is from 0.10 to 0.16 inch. The invention includes a method for the production of roof bolts which comprise a shaft for insertion in a hole drilled in a mine roof and a head whereby the bolt may be rotated, the method being characterised by being controlled so that at least 90% of the bolts produced have their head central axis offset with respect to the longitudinal axis of the shaft by an amount of at least about 0.08 inch and not more than about 0.25 inch.

Abstract: Nails having radially offset, circular heads are manufactured from a malleable wire. The wire is clamped so that a leading portion extends axially from a clamping mechanism. The extending portion is bent at an acute angle relative to a clamping axis. The extending portion is cut so as to form a pointed end thereon and so as to leave a bent stub extending at such an angle. Such a nail head is formed from the stub, which is pressed by a punch into a cavity defined by the clamping mechanism, and which is deformed when pressed thereinto. The cavity has a fully circular, offset margin. The punch has a face covering the cavity. Once released, the wire is fed axially until a leading portion extends as before. These operations are repeated to form a similar nail in each repetition. A novel apparatus for carrying out these operations is disclosed.

Abstract: A forming pin having a shank, a head, a point, and a pair of like grooves on opposite sides of the shank is made by gripping an elongate wire in a position wherein an end of the wire is exposed, forming a head at the exposed end of the wire while gripped, advancing the wire by a predetermined distance, and simultaneously forming the point and forming the grooves. The forming pin thus formed is severed from the remaining wire as the point and the grooves are formed. A pair of dies are used, which are movable so as to pinch the wire therebetween, along with mechanisms for closing the dies. The dies are configured similarly to define suitable forming edges.

Abstract: A wire nail with a head having a circumferential edge conforming to a complete circle and disposed in a radially offset relationship with respect to a shank. A flat surface on the shank provides a datum indicating where the shank is located. A flat surface on the shank provides a datum for orienting such nail and similar nails. In some embodiments, a tangent plane defined by means of a lower or underside portion of the head is oriented at an acute angle (75.degree. to 85.degree.) relative to the shank. In a strip of such (collated) nails, the flat surfaces defined upon the shanks define an open channel, which coacts with a rib integrally provided upon one wall of a nail-feeding mechanism. In a nail-making machine, two gripping members defining an annular recess and a punch are used to form such a nail from a wire of a malleable metal.

Abstract: Apparatus for clamping and working wire pieces has two separate rotary shafts (16) of the clamping levers (18 and 20), arranged symmetrically and with the axis of intake of the wire (82) and the direction of upsetting or hammering at right angles to the axes of rotation of the levers and to the axis of the cam shaft (34), the said direction (82) intersecting the said shaft (34) and passing centrally between the two rotary shafts (16), and on the other hand in directly controlling the clamping levers (18 and 20) by frictional connection rising one or more than one cam (32) on the cam shaft (34) and one cam roller (30) for each cam, the said roller (30) being situated on the lever arm (26 or 38) remote from the tools, the frictional connection being provided by a frictional connection maintaining device (54) which keeps the roller (30) in contact with the cam (32).