Abstract: A threading cutting insert achieves high shape accuracy of a screw to be processed, and saves on manufacturing cost. Therefore in the threading cutting insert, a plurality of tooth-shaped cutting edges are formed in a cross ridge line portion between a rake face and flanks formed in a cutting side face, wherein the plurality of mountain-shaped cutting edges provides at least one finishing cutting edge for transferring a shape of a screw, and at least one roughing cutting edge formed in a tooth shape smaller than that of the finishing cutting edge. A flank of the finishing cutting edge includes a first flank, and a second flank having a clearance angle larger than that of the first flank, wherein the finishing cutting edge, the first flank, and the second flank are sequentially provided in that order from the rake surface in a direction of a lower surface of the insert.

Abstract: A screw manufacturing method by thread whirling machining and others are provided which can solve problems due to thread rolling and cutting and which inhibits moving paths of inserts from interfering with a curved line of a desired screw upon going in and out, thereby providing the screw with a targeted curved line. In the method of manufacturing a screw, a mount angle of the screw is calculated by formulae below in case that a lead angle of the screw is different from the mount angle. mount angle=tan?1{n×pitch/(?×D1)}??(1) D1={(screw valley diameter+screw outer diameter)/2}+?T??(2) screw valley diameter?D1?screw outer diameter??(3) in case ?T>0, {(screw outer diameter?screw valley diameter)/2}×0.2<?T<{(screw outer diameter?screw valley diameter)/2}??(4) in case ?T<0, ?{(screw outer diameter?screw valley diameter)/2}<?T<?{(screw outer diameter?screw valley diameter)/2}×0.2??(5) where D1?0, ?T?0, and n indicates a number of threads.

Abstract: A device and associated methodology for producing longitudinal components of metal with helical grooves, in particular spiral drill bits or screws, is provided. The method is suited for mass production and improves the cost effectiveness of production. The method includes providing at least one cold forming stage in which a blank is inserted in a guide mold and cold formed in a split mold with at least two movable jaws. The inner wall of the jaws includes at least one section with a contour designed as a negative of the helical grooves. By a heading tool which is movable in axial direction and which engages the free end of the blank positioned in the guide mold, the blank is pressed at least partially through the central opening of the closed split mold. Thus, helical grooves are produced during the contact with the mold contour by plastical cold forming.

Abstract: A method for manufacturing a rotary tool for chip removing machining with at least one chip flute that extends in the longitudinal direction of the tool. The method involves preparing a mixture of a cemented carbide, cermet or ceramics powder and a carrier, such as a polymer, and placing the mixture in an extruding machine. The mixture is extruded in a feed direction by means of a die to form the diameter of the mixture body. The mixture body passes against a chisel which forms a chip flute in the outer periphery of the mixture body by chip-removing machining. When the chisel is displaced away from the mixture body, a non-fluted shaft portion is formed. By rotating the mixture body while contacted by the chisel, a helical chip flute can be formed. Alternatively, the body could be twisted after a straight flute has been formed, whereupon the flute becomes helical.

Abstract: A method and apparatus are provided to machine a curved surface such as an inner or outer peripheral surface of a pipe. The pipe is held stationary during machining and a rotatable spindle of a machine head moves along multiple orthogonal axes to align the rotational axis of the spindle with the longitudinal pipe axis. Preferably, the pipe axis is located by using a touch probe to engage the curved surface at multiple spots and the calculating the location of the pipe axis. The cutting tool, which is preferably a cutting tool insert, is rotated by the spindle to machine the curved surface.

Abstract: There is provided a tool for repair of damaged threads of screws, including a body (2) having a projecting portion (4) for accommodating a screw to be repaired and having two recessed major surfaces; a cutting blade (6), having a rear end hingedly articulated to the body (2), and a front end in the shape of a cutting face (46) substantially fitting the type of thread to be repaired; a guide blade (7) having a rear end hingedly articulated to the body (2), and a front end substantially fitting the type of thread to be repaired, the guide blade projecting beyond the cutting face of the cutting blade, and; means (10, 12, 14) to alter the distance between the front ends and the projecting body portion (4) to accommodate screws of different diameters.

Abstract: The die has a bore that is generally sized to fit onto a like-sized stud. Threads are formed on the interior of the bore for cutting the threads on the stud. The die includes an integrated alignment mechanism to ensure that the die is aligned with respect to the stud as the die is rotated onto the stud.

Abstract: The present invention pertains to a method for cold forging high strength fastener with austenitic 300 series material comprising the procedures of initially preparing a raw austenitic shaft and then proceeding through a cold forging method to reduce its diameter for thereafter generating a preliminary shank, which can undertake above ½ force more than the raw shaft; further passing through the following formations of the head, the drilling portion and threads in sequence to build an integral fastener. Thus, the entire cold forging facilitates to fabricate the fastener with high strength and hardness by lower manufacturing cost and with effective corrosion resistance, so as to firmly drill the fastener into objects and increase the screwing security.

Abstract: Machining techniques and machining apparatus are provided for treating workpieces in an efficient and reliable manner. The machining techniques and machining apparatus employ multiple thread whirling heads associated with a single machining assembly, such that each of the thread whirling heads is able to act on a workpiece during a single, uninterrupted machining process. Screw threads may be formed that include first and second thread profiles and an intermediate transition region. The machining apparatus generally includes a processor that is programmed to control operation of the multiple thread whirling heads in a sequential manner.

Abstract: A method for manufacturing a rotary tool for chip removing machining with at least one chip flute that extends in the longitudinal direction of the tool. The method involves preparing a mixture of a cemented carbide, cermet or ceramics powder and a carrier, such as a polymer, and placing the mixture in an extruding machine. The mixture is extruded in a feed direction by means of a die to form the diameter of the mixture body. The mixture body passes against a chisel which forms a chip flute in the outer periphery of the mixture body by chip-removing machining. When the chisel is displaced away from the mixture body, a non-fluted shaft portion is formed. By rotating the mixture body while contacted by the chisel, a helical chip flute can be formed. Alternatively, the body could be twisted after a straight flute has been formed, whereupon the flute becomes helical.

Abstract: A method for making a ball-nut includes cutting a 360-degree closed-loop surface groove in the inner-circumferential wall portion of a ball-nut body using a whirling-type internal-diameter cutting machine. The closed-loop surface groove surrounds the longitudinal axis of the wall portion, is adapted for receiving a plurality of ball bearings, includes a helical-grooved portion substantially coaxially aligned with the longitudinal axis, and includes a crossover-grooved portion. A method for making a ball-screw includes cutting at least one 360-degree closed-loop surface groove in the outer-circumferential wall portion of a ball-screw body using a whirling-type external-diameter cutting machine. The closed-loop surface groove surrounds the longitudinal axis of the wall portion, is adapted for receiving a plurality of ball bearings, includes a helical-grooved portion substantially coaxially aligned with the longitudinal axis, and includes a cross-under-grooved portion.

Abstract: The present invention provides a method for manufacturing a right- and left-hand screw having a first external right-handed thread and a second external left-handed thread formed by an inexpensive rolling process using a rolling die with a first thread-cutting die for the first thread and a second thread-cutting die for the second thread.

Abstract: A method and apparatus for manufacturing a bolt capable of mass-producing a multiple screw bolt such as a so-called double screw bolt at a low unit price, and a thread rolling die for use therein. The apparatus for manufacturing a bolt comprises a pair of thread rolling dies (1) which are arranged opposite to each other at a predetermined interval, and a bolt supporting unit (2) which supports a cylindrical bolt material (3) in a predetermined position. The thread rolling dies (1) are provided with a transfer pattern (4) having a coarse thread portion (5) which is part of a coarse thread formed by developing a coarse screw, and projections (6) which are part of a fine thread (6a) formed by developing a fine screw as shown by an imaginary line (6a), the fine thread (6a) being formed cyclically on a root portion (5a) of the coarse thread according to a phase shift between the fine thread and the coarse thread.

Abstract: A threaded fastener comprises a first, primary thread lead, and a pair of second, auxiliary thread leads alternatively interposed between successive threads of the first, primary thread lead, except within the vicinity of the tip portion of the fastener so as to define space for accommodating debris generated during the self-tapping of the fastener into a workpiece. The fastener also comprises lobe members formed upon the primary thread lead so as to predeterminedly affect torque insertion and pull-out resistance values.

Abstract: A new and improved thread rolling die, for forming a new and improved threaded fastener, comprises a plurality of first, primary thread rolling die threads, and a plurality of sets of second, auxiliary thread rolling die threads alternatively interposed between successive threads of the first, primary thread rolling die threads, so as to render the manufacturing process more cost effective by reducing the the number of revolutions, through which a blank member must be rotated in order to complete the formation of the thread leads upon the blank member, to be accordingly reduced which, in turn, permits the axial length of the thread rolling dies, and the thread rolling machines, to be reduced in size.

Abstract: A rolling die for a ball screw has: a cylindrical portion including a helical protrusion formed in an outer peripheral surface thereof for forming a helical ball groove in a raw material of a screw shaft of the ball screw; and a conical lead-in portion formed in one end portion of the cylindrical portion, the lead-in portion including a plurality of frustum-cone-shaped portions, wherein the contact angles of the frustum-cone-shaped portions with respect to the raw material of the screw shaft are each set so as to increase sequentially in the order starting at and from the frustum-cone-shaped portion adjoining the cylindrical portion.

Abstract: A new and improved thread rolling die for forming a new and improved threaded fastener, and a new and improved method or technique of manufacturing the new and improved threaded fastener, is disclosed wherein the new and improved threaded fastener comprises a first, primary thread lead, and a pair of second, auxiliary thread leads alternatively interposed between successive threads of the first, primary thread lead. As a result of the provision of the pair of second, auxiliary thread leads being interposed between successive ones of the threads of the first, primary thread lead, not only is additional axial reinforcement provided for the threaded fastener, but more importantly, the lateral or transverse distance through which the material comprising the blank member must be displaced or moved in order to form the successive threads of the first, primary thread lead is substantially reduced.

Abstract: Helical groove fasteners and methods for producing the same are provided for use in systems requiring fluid passage through the fastener. In one embodiment, the fastener includes a shank, a head, a threaded portion, and at least one groove extending through at least a portion of the threaded portion. The fastener can include a single groove or multiple grooves. In certain preferred embodiments, the helix rotation angle of the groove is selected so that the shank has a continuous diameter to facilitate the thread forming process. In preferred embodiments, the fastener is cold forged and the threads are formed using a thread rolling die.

Abstract: A headed multi-lobed blank, method of manufacturing a self-tapping screw from the blank, and resulting multi-lobed self-tapping screw for joining thin workpieces provides desirable thread-forming characteristics at the conical tip and body portions, and improved resistance to vibrational loosening near the head. The resulting screw, obtained from the blank and method, incorporates a threaded tapered root portion between the screw head and body portion having a cross section that varies from nearly circular in the area adjacent to the underside of the head to a maximum out-of-round (or lobular) cross section at the intersection of the tapered root portion and the screw body.

Abstract: The present invention relates to apparatus and process for roll forming a fillet at the juncture of the shank and head of a pin type fastener. The process and apparatus can be preset to perform the fillet rolling at selected parameters and to monitor the parameters for providing parts with uniformly rolled fillets.

Abstract: A thread tapping device has a main seat, a rotating head, a handle rod, an adjustment rod, a pivot connector, and a pair of scrape blades. The main seat has a V-shaped groove, a bottom pivot hole, a through aperture, two connection bars, and an end block. The rotating head is disposed on the handle rod and inserted in the bottom pivot hole of the main seat. The adjustment rod has an upper lug and an outer threaded portion inserted in the rotating head. The pivot connector has a round aperture, a circular aperture, and a lower groove to receive the upper lug of the adjustment rod. Each scrape blade is disposed between the end block and one of the connection bars.

Abstract: A device for cleaning-and-restoring threads of a threaded article for more easily and efficiently cleaning and restoring threads of various sized threaded article. The device for cleaning and restoring threads of a threaded article includes a pliers comprising a handle having a first arm and a second arm pivotally coupled to the first arm. The pliers also include a pair of jaws. Each of the jaws is formed on one of the second ends of each of the arms. A pair of jaw extensions is provided for gripping, cleaning and reforming the threads of a threaded article. Each of the jaw extensions is coupled to and extending away from one of the jaws. Each of the jaw extensions includes an inner surface which are in an opposed relationship to each other. A plurality of teeth is provided for engaging the threads of the threaded article. Each of the teeth is attached to the inner surface of each of the jaw extensions.

Abstract: A telescoping die holder apparatus a having a outer covering shell with a tapered rear morse into which a shank is fitted. This shank is associated with a biasing member and is reciprocally mounted to the shell by two retaining pins. Each of the pins extend through the shell into one of the four spaced shank slots that run lengthwise in the shank. Each shank slot is closed at one end and opened at the other end. At their opened ends the slots have outwardly opening chamfer rear ends. One end of the shank allows for a replaceable held die that is used to engage a rotatable work piece stock. At the shell's opposite end, a morse tapered end on the shell fits in the lathe's tail stock. An front optional adaptor can be placed in a large inner diameter opening in an enlarged front end of the shank and is used to accommodate a smaller sized die.

Abstract: A power driven pipe threading machine is provided with a coolant system by which an oil free, glycol based coolant is dispensed onto the workpiece during thread cutting in the area thereof adjacent a thread cutting die at a rate which provides for the coolant to completely evaporate and for the workpiece to be cooled to a temperature which provides a good quality thread. The coolant is pumped from a reservoir to a coolant outlet on the die head of the machine and through a needle valve by which the discharge rate is adjustable, and a torque responsive shut-off valve is associated with the die head for controlling the flow of coolant from the reservoir to the needle valve and coolant outlet in response to initial threading engagement between the workpiece and cutting dies on the die head.

Abstract: Each of the two alternately actualable clutches of a threading shaft includes a clutch disc keyed to the shaft, and positioned between two annular members. One of the members is rotated coaxially of the shaft by a driving gear, and the other is movable axially by the ball detents of a camming mechanism in one direction to grip the clutch disc frictionally between the annular members thereby to transmit the rotation of said driving gear to the shaft, and in the opposite direction to disengage the driving gear from the shaft.

Abstract: A hand-held tool is provided for applying threads to an earring post, to enable the earring post to thereafter receive a clutch member in a non-slip relationship. This novel tool comprises an elongate member of generally cylindrical configuration, around one end of which a cap member may be removably secured, such as by the use of interfitting threads. The one end of the elongate member defines a flat recess of circular configuration designed to receive therein, a flat circular die equipped with centrally disposed female threads. The recess is slightly shallower than the thickness of the die, and the die is preferably held in a non-rotative position in the recess by the internally threaded cap being tightened into firm contact with the threaded end of the elongate member. The cap member has a centrally disposed hole therein, into which an earring post may be inserted, and thus be brought into contact with the female threads of the die.

Abstract: Apparatus and methods for forming a thread of varying pitch by utilizing a threading assembly which includes a plurality of threading elements having thread cutting or forming portions on the different elements for engaging the work piece at different locations, with the assembly and work piece being driven both rotatively and at the same time axially relative to one another to form the thread. The rate of axial advancement per revolution between the work piece and each of the threading elements is varied, and the elements of the assembly are also shifted axially relative to one another during the rotary and axial movement, to give the thread its varying pitch.

Abstract: A cutting device and method for its operation are utilized to apply variably canted threads to a screw blank. A conventional cutting lathe is provided with a conventional hydraulically operated adjustable cutting support attached thereto. A guide plate is generally mounted upon the lathe adjacent the armature, which is guided therealong to produce a particular pattern in the workpiece. The armature is pivotable to permit cutting at particular angles into the surface of a workpiece. A secondary guide is utilized in producing a controlled variable pivot of the cutting armature during its progression along the body of the workpiece. The secondary guide is rigidly mounted to the adjustable cutting armature and precisely controls its movement during the cutting operation, producing a cutting operation having dual movement characteristics.

Abstract: A machine for taper threading the end of a bar such as reinforcing bar used in concrete construction utilizes a power operated vice to clamp and feed the bar end axially into a rotary head which contains chaser tooling holders which open uniformly on the bar end as the head rotates. The rotary head is axially stationary but contains an axially movable key or linear cam which engages a readily removable transversely extending control rod assembly in turn moving the chaser holders. Axial movement of the power vice and thus the bar end at a controlled axial speed with respect to the rotary speed of the head moves the key to cause the movement of the chaser holders. The chaser holders in addition to supporting the thread cutting chasers also support ahead of the chaser an indexable triangular insert to pre-cone the bar end.