With Means To Limit Overspeed Of One Output (e.g., Lock-up Clutch) Patents (Class 475/231)
  • Patent number: 7354374
    Abstract: A differential unit which can be arranged in compact as a whole, while a differential limit and a differential lock are appropriately executed. The differential unit is provided with a differential mechanism transmitting from a differential case (45) to a pair of axle shafts a rotational force while allowing a differential rotation, and is provided with a differential limiting mechanism (57) which can limit the differential rotation, and a differential lock mechanism (59) which can lock up the differential rotation. The differential limiting mechanism (57) is provided with a limiting actuator (63) for operation, the differential lock mechanism (59) is provided with a lock actuator (67) for operation, and the limiting actuator (63) and the lock actuator (67) are independently arranged in both sides of the differential case (45).
    Type: Grant
    Filed: September 6, 2005
    Date of Patent: April 8, 2008
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventor: Masao Teraoka
  • Patent number: 7344469
    Abstract: A drive axle assembly includes first and second axleshafts and a drive mechanism coupling a driven input shaft to the axleshafts. The drive mechanism includes a differential assembly, a planetary gear assembly operably disposed between the differential assembly and the first axleshafts, a transfer clutch and first and second brakes. The first brake is operable with the transfer clutch and the planetary gear assembly to increase the rotary speed of the first axleshaft which, in turn, causes a corresponding decrease in the rotary speed of the second axleshaft. The second brake is operable with the transfer clutch and the planetary gear assembly to decrease the rotary speed of the first axleshaft so as to cause an increase in the rotary speed of the second axleshaft. A control system controls actuation of both brakes and the transfer clutch.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: March 18, 2008
    Assignee: Magna Powertrain USA, Inc.
    Inventors: Anupam Sharma, Timothy M. Burns
  • Patent number: 7338404
    Abstract: A drive assembly (1) includes a differential (3) with a differential carrier (7) and two output shafts (19) connected to the differential carrier (7) via a differential gear set (10). The assembly includes at least one transmission stage (25) with a first sun gear (26) connected to the differential carrier (7), and a second sun gear (28) connected to one of the two output shafts (19), and at least one parallel planetary gear (27) which engages the sun gears (26, 28) and which is rotatably held in a carrier element (32) which can be coupled to a stationary housing (18). The two sun gears have profile-displaced teeth with different numbers of teeth and are arranged at the same axial distance (C) from the at least one planetary gear (27). The planetary gear (27) has two toothed portions (29, 30) with corresponding teeth.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: March 4, 2008
    Assignee: GKN Driveline International GmbH
    Inventors: Theodor Gassmann, Mark Schmidt, Klaus Arndt
  • Patent number: 7325664
    Abstract: The electromagnetic actuator includes an electromagnetic coil configured to provide actuation force in accordance with a solenoid current to be supplied, to a clutch and configured to actuate the clutch to control relative rotation between first and second members. The electromagnetic actuator includes a detector configured to detect the clutch actuated to produce a detection signal. The electromagnetic actuator includes a controller configured to respond to the detection signal from the detector to control the solenoid current.
    Type: Grant
    Filed: June 15, 2005
    Date of Patent: February 5, 2008
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventor: Masaaki Fusegi
  • Publication number: 20080020888
    Abstract: An apparatus for producing a preload in a differential mechanism includes a housing formed with a first screw thread, a component located in the housing and for supported in revolution about a first axis on the housing by a bearing. A nut includes a second screw thread engaged with the first screw thread, recesses distributed about the first axis, and a preloaded surface that contacts the bearing with a force produced by applying torque tending to engage the first and second screw threads. A lock tab, secured against rotation relative to the nut, includes a surface that overlaps at least one of the recesses and by which the lock tab is secured to the nut.
    Type: Application
    Filed: July 24, 2006
    Publication date: January 24, 2008
    Inventor: Todd J. Kearney
  • Publication number: 20080009381
    Abstract: A differential device for a vehicle includes a differential casing 15, pinion shafts 25, 27 connected to through-holes of the differential casing 15, pinion gears 3 supported by the pinion shafts 25, 27, a differential mechanism 9 having side gears 5, 7 meshing with the pinion gears 3, a limited-slip differential 11 for limiting a differential rotation of the differential mechanism 9 and an actuator 13 for controlling the limited-slip differential 11. A ring gear is fixed on a flange part 17 of the differential casing 15. The flange part 17 is positioned on one side of the differential casing 15 in an axial direction of the differential casing disproportionately. The actuator 13 is arranged so as to abut on the flange part 17. The differential casing 15 is divided into casing pieces by a parting part 19 on one side of the differential casing 15 in opposition to the flange part 17 in the axial direction. The casing pieces are connected with each other by connecting members 21.
    Type: Application
    Filed: July 3, 2007
    Publication date: January 10, 2008
    Applicant: GKN Driveline Torque Technology KK
    Inventors: Noriyuki Sudou, Toshiaki Komatsu
  • Patent number: 7311632
    Abstract: A gearless locking differential includes clutch housings containing V-shaped slots that cooperate with a cross pin to disconnect from the differential drive shaft an overrunning driven shaft, characterized in that the wall surfaces that define the V-slots extend parallel with the axis of rotation of the differential housing, and the cross pin has tapered convergent end portions. The frictions packs that releasably connect the side gears to the clutch members include annular friction plates that are arranged between pairs of reaction plates and include polygonal internal surfaces that slidably and non-rotatably engage a corresponding polygonal circumferential surface on the associated side gear. The locking lug and locking slot that cooperate to provided limited angular relative displacement between the clutch housings each have parallel side walls. As a consequence of the invention, the machining and finishing of the components of the differential are achieved in a simplified cost-effective manner.
    Type: Grant
    Filed: July 26, 2005
    Date of Patent: December 25, 2007
    Assignee: Tractech Inc.
    Inventors: Walter L. Dissett, Jeffrey P. Lane
  • Publication number: 20070270275
    Abstract: A differential mechanism for transmitting power from an input to an output includes a case containing a side gear, a locking member rotatably secured to the case and axially displaceable relative to the case. The locking member alternately engages the side gear to limit rotation of the side gear relative to the case, and disengages the side gear to permit rotation of the side gear relative to the case. An electromagnetic coil assembly is supported on the case for movement toward and away from the locking member. A first actuator including an electromagnetic coil is supported on the case for moving the locking member toward engagement with the side gear in response to energizing the coil. A second actuator urges the locking member away from engagement with the side gear.
    Type: Application
    Filed: May 22, 2006
    Publication date: November 22, 2007
    Inventors: Aaron Kleinhans, Xiaohong Duan, Zhesheng Li, Clive McKenzie, Brian Andonian
  • Patent number: 7294086
    Abstract: A torque transfer mechanism for controlling the magnitude of a clutch engagement force exerted on a clutch pack that is operably disposed between a first rotary member and a second rotary member includes a hydraulic clutch actuation system. The hydraulic clutch actuation system includes a primary fluid circuit coupled to a secondary fluid circuit by a pressure intensifier. The pressure intensifier provides magnified pressure to a piston for actuating the clutch pack.
    Type: Grant
    Filed: October 5, 2005
    Date of Patent: November 13, 2007
    Assignee: Magna Powertrain, USA, Inc.
    Inventors: James S. Brissenden, Timothy M. Burns, Sankar K. Mohan, Eric A. Bansbach, Dumitru Puiu, Malcolm E. Kirkwood
  • Patent number: 7294085
    Abstract: Differential assembly and a method of operating the same. The assembly includes a differential case and a pinion housing including a first pinion gear and a second pinion gear positioned substantially therein. A first side gear and a second side gear are operably coupled to the first pinion gear and the second pinion gear. A sliding collar selectively engages at least one of the differential case, the pinion housing, and the first and second side gears. The sliding collar provides at least three engagement modes. The method includes providing a differential case and a pinion housing including a first pinion gear and a second pinion gear positioned substantially therein. A first side gear and a second side gear are provided. At least one of the differential case, the pinion housing, and the first and second side gears are selectively engaged in one of at least three engagement modes.
    Type: Grant
    Filed: May 24, 2005
    Date of Patent: November 13, 2007
    Assignee: Chrysler LLC
    Inventors: Anthony H Pistagnesi, Edward Schrand, Shawn E Bronner, Jeffrey Japinga, Joseph P Elser
  • Patent number: 7291083
    Abstract: An inter-axle differential assembly includes a forward side gear and a rear side gear that are supported by an input shaft. The forward and rear side gears are in meshing engagement with a plurality of inter-axle differential pinion gears that are supported on a spider. The spider is driven by the input shaft and has a plurality of legs with each leg supporting one of the plurality of inter-axle differential pinion gears. A helical drive gear is fixed for rotation with the forward side gear. The helical drive gear includes a center cavity defined by a spherical inner surface. The spider and the plurality of inter-axle differential pinion gears are positioned within the center cavity. This eliminates the need for an inter-axle differential housing assembly and reduces standout.
    Type: Grant
    Filed: August 4, 2004
    Date of Patent: November 6, 2007
    Assignee: ArvinMeritor Technology, LLC
    Inventor: Adalberto Jair Reyes Almaguer
  • Publication number: 20070219041
    Abstract: A modular brake assembly for a drive axle is proposed, comprising a multi-disk brake with a service brake element and a parking brake element, which is disposed in a brake housing (1) with inside diameter between an axle bracket and axle center component. A guide fixed to the housing is provided on the inside diameter of the brake housing (1) for the actuating device (6) for a mechanical differential lock.
    Type: Application
    Filed: March 12, 2007
    Publication date: September 20, 2007
    Applicant: ZF Friedrichshafen AG
    Inventors: Tilo Huber, Stefan Reicheneder
  • Patent number: 7270205
    Abstract: A vehicle drive device 20 is composed of an electric motor 20a, a differential gear 20d for distributing and transmitting the drive power from the electric motor 20a to right and left drive wheels, and a clutch 20c for making intermittent the coupling capable of transmitting the drive power between the differential gear 20d side and the electric motor 20a side. The clutch 20c is of the type having a self-locking function and is arranged coaxially of the differential gear 20d at one side of the differential gear 20d.
    Type: Grant
    Filed: May 22, 2003
    Date of Patent: September 18, 2007
    Assignee: JTEKT Corporation
    Inventors: Toshifumi Sakai, Naoyuki Sakai, Akihiro Ohno, Hiroshi Takuno, Hiroshi Kushino
  • Patent number: 7264569
    Abstract: A locking differential having a collar member (35) fixed to rotate with the gear case (11), but free to move axially, and cooperating with a first sidegear (19) to define interdigitated lock members (41,43) operable, when the collar member is locked (FIG. 1), to prevent rotation of the first sidegear relative to the gear case (11). A spring (61) is disposed between the collar member and the gear case, to bias the collar member toward unlocked (FIG. 3). A plurality of actuation members (47) is provided, each having a first end (49) in engagement with the collar member, and a second end (51) in engagement with a ramp plate (53). When the actuating means is in the actuated condition, the ramp plate rotates relative to the gear case, and the actuation members ramp-up on the ramp plate and move the collar member from unlocked to locked.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: September 4, 2007
    Assignee: Eaton Corporation
    Inventor: Matthew G. Fox
  • Patent number: 7264568
    Abstract: A differential gear mechanism, of either the locking Cr limited slip type, including a gear case rotatably disposed within an outer housing and a mechanism to limit rotation of side gears relative to the gear case; this rotation limiting mechanism including a member which is axially moveable between a first position and a second position. The mechanism includes a sensor assembly and a sensor element disposed adjacent the gear case. The axially moveable member includes a sensed portion surrounding an annular surface of the gear case, and disposed between the annular surface and the sensor element, in one embodiment. Movement of the sensed portion corresponding to changes within the mechanism between unlocked and locked conditions results in the sensor assembly transmitting an electrical output. The vehicle control logic can know the condition of the differential mechanism and control certain other parts or functions of the vehicle accordingly.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: September 4, 2007
    Assignee: Eaton Corporation
    Inventors: Allan S. Ludwig, Matthew G. Fox
  • Publication number: 20070197338
    Abstract: A differential device is provided with a case being capable of rotation around a rotation axis; a differential gear set housed in and drivingly coupled to the case, which includes first and second output gears and is configured to differentially transmit the rotation of the case to the first and second output gears; a clutch configured to controllably limit and free a differential motion between the first and second output gears, which is housed in the case; an actuator configured to actuate the clutch; and a notifying member configured to notify whether the differential motion is limited or freed to an exterior of the case.
    Type: Application
    Filed: February 16, 2007
    Publication date: August 23, 2007
    Applicant: GKN Driveline Torque Technology KK
    Inventor: Masaaki Fusegi
  • Publication number: 20070179008
    Abstract: A clutch device is combinable with a rotating device rotating about an axis. The clutch device is provided with a clutch rotatable with the rotating device, a plunger for disengageably engage the clutch, a solenoid for generating a magnetic flux for driving the plunger, a magnetic core slidably fitting on a portion of the rotating device and incompletely enclosing the solenoid to expose the solenoid to the portion, and a support member configured to support the magnetic core to fit with the rotating device in an axial direction along the axis. The magnetic core in combination with the portion of the rotating device and the plunger is so dimensioned as to enclose the solenoid.
    Type: Application
    Filed: January 25, 2007
    Publication date: August 2, 2007
    Applicant: GKN Driveline Torque Technology KK
    Inventors: Masaaki Fusegi, Noriyuki Sudou
  • Patent number: 7247118
    Abstract: A limited slip differential device has differential gears, a clutch to limit the differential function of the differential gears, and a electromagnetic solenoid including a plunger and a coil. The plunger is set to move forward to engage the clutch by electromagnetic force of the coil in a differential limit state and move backward by a return spring to disengage said clutch in a differential limitless state. The plunger contacts with a contacting member in at least one state of the differential limit state and the differential limitless state, and their contact area is set smaller than a facing area between them in at least the one state.
    Type: Grant
    Filed: February 3, 2005
    Date of Patent: July 24, 2007
    Assignees: Nissan Motor Co., Ltd., GKN Driveline Torque Technology KK
    Inventors: Yuya Haruki, Masaaki Fusegi
  • Patent number: 7241247
    Abstract: A hydraulic torque-coupling assembly that includes a pressure relief valve with an annular solenoid actuator assembly that moves axially to engage an annular valve actuator ring to selectively close a pressure relief valve disposed on the outer face of a torque-coupling case. The annular solenoid assembly does not include a conventional armature so that the coil portion of the solenoid actuator assembly moves into and out of engagement with the annular valve actuator ring. The valve actuator ring rotates with the torque-coupling case, however, the solenoid assembly does not rotate. The valve actuator ring and solenoid assembly are mounted outside the differential case. A variable amount of electrical current is applied to the solenoid assembly so that the release pressure of the pressure relief valve assembly is selectively based on the magnitude of an electric current supplied to the solenoid assembly.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: July 10, 2007
    Assignee: Torque-Traction Technologies, LLC.
    Inventors: Gordon Hunt, Jungho Park
  • Patent number: 7211020
    Abstract: A power transmitting device including a housing having an input shaft, at least one output shaft and a gear set positioned in the housing. The gear set transmits rotary power between the input shaft and the output shaft. An electrical actuator includes a linearly moveable member and is operable to drivingly engage the moveable member with the gear set. A sensor is positioned within the housing and operable to output a signal indicative of the linear position of the moveable member.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: May 1, 2007
    Assignee: American Axle & Manufacturing, Inc.
    Inventors: Jonathan R. Gohl, Jason E. Moore, Jeffrey E. Rea, Andrew F. Pinkos
  • Patent number: 7201696
    Abstract: A differential assembly includes a case, a pair of pinion gears, a pair of side gears and an electrically operable coupling including an electromagnet. The coupling selectively drivingly interconnects one of the side gears and the case. The electromagnet of the coupling is axially moveable within the case to selectively place the differential assembly in an open or a locked condition.
    Type: Grant
    Filed: October 19, 2006
    Date of Patent: April 10, 2007
    Assignee: American Axle & Manufacturing, Inc.
    Inventor: Robert J. DeGowske
  • Patent number: 7192376
    Abstract: An axle driving apparatus comprises a housing. The housing contains a hydrostatic transmission, a differential unit driven by the hydrostatic transmission, a pair of axles mutually differentially connected through the differential unit, and a restricting mechanism for selectively restricting differential motion of the axles by manual operation. The differential unit comprises a ring gear serving as an input gear and a pair of bevel gears which can be differentially rotated by rotation of the ring gear. The restricting mechanism engages one of the bevel gears with the ring gear. If a pair of differential side gears fixed on the respective axles serve as the bevel gears, the restricting mechanism engages one of the bevel gear to the ring gear through a claw clutch or a friction clutch.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: March 20, 2007
    Inventors: Norihiro Ishii, Koji Irikura
  • Patent number: 7137921
    Abstract: A method of transitioning between modes of differentiation in a differential includes measuring a vehicle parameter, determining a mode of differentiation, selectively providing an electrical signal to an electromagnet based on the determination, generating a magnetic field, moving the electromagnet and selectively operating the differential in one of an open mode of differentiation and a locked mode of differentiation in response to movement of the electromagnet.
    Type: Grant
    Filed: August 19, 2005
    Date of Patent: November 21, 2006
    Assignee: American Axle & Manufacturing, Inc.
    Inventor: Robert J. DeGowske
  • Patent number: 7104912
    Abstract: A differential gear mechanism (11) and improved axle shaft (53) retention arrangement for the axle shaft. The mechanism includes a side gear (27) defining first internal splines, a coupling (35) defining second internal splines (35S), and a rotor (49) of a gerotor pump defining third internal splines (49S). The axle shaft includes external splines (55), an annular groove (57), and a collapsible and expandable retention ring (59) within the groove. The assembly operator aligns the external splines with the third internal splines (49S), then with the second internal splines (35S), and finally, with the first internal splines (27S), before exerting force (“F” in FIG. 3) on the axle shaft to collapse the retention ring by passing it through the third internal splines (49S) until the ring can expand (FIG. 4). The axle shaft is retained as the retention ring engages an inboard end (69) of the third internal splines.
    Type: Grant
    Filed: July 21, 2004
    Date of Patent: September 12, 2006
    Assignee: Eaton Corporation
    Inventor: Keith E. Morgensai
  • Patent number: 7094172
    Abstract: The differential includes a differential housing (7A, 7B). A torque transmission member (5A, 5B) is supported to a differential housing (7A, 7B) for rotating relative to the differential housing. A clutch system (13A, 13B) is configured to interconnect between the torque transmission member (5A, 5B) and the differential housing (7A, 7B) for transmitting a drive torque therebetween.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: August 22, 2006
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventor: Yasuhiko Ishikawa
  • Patent number: 7086982
    Abstract: A drive axle assembly includes first and second axleshafts connected to a pair of wheels and a drive mechanism operable to selectively couple a driven input shaft to one or both of the axleshafts. The drive mechanism includes a differential, a speed changing unit operably disposed between the differential assembly and the first and second axleshafts, and first and second mode clutches. The first mode clutch is operable to increase the rotary speed of the first axleshaft which, in turn, causes a corresponding decrease in the rotary speed of the second axleshaft. The second mode clutch is operable to increase the rotary speed of the second axleshaft so as to cause a decrease in the rotary speed of the first axleshaft. A control system controls actuation of both mode clutches.
    Type: Grant
    Filed: May 24, 2004
    Date of Patent: August 8, 2006
    Assignee: Magna Powertrain USA, Inc.
    Inventor: Thomas C. Bowen
  • Patent number: 7086984
    Abstract: A differential lock mechanism for use in a vehicle and having a cam mechanism that may be actuated by the vehicle user. The cam mechanism transfers rotational movement to linear movement along the axis of the vehicle axles to move an engagement mechanism into or out of engagement with an axle bevel gear. The engagement mechanism is also engaged to and rotates with a differential carrier, and thus when it is in the engaged position, it locks the vehicle axles to rotate with the differential carrier.
    Type: Grant
    Filed: July 9, 2004
    Date of Patent: August 8, 2006
    Assignee: Hydro-Gear Limited Partnership
    Inventor: Thomas J. Lagenfeld
  • Patent number: 7083541
    Abstract: An axle drive block for a motor vehicle, comprising a first and a second differential in a driven housing. Both of the differentials are coaxially aligned planetary spur gears, the sun wheels of which are drivably connected to the semiaxes of the first driven axle. The planet wheels of both differentials mesh the joint ring gear of the sun wheels. In order to lock the interaxle differential, the housing is provided with a first striking surface interacting with a second striking surface which is pressed thereto by ball ramps.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: August 1, 2006
    Assignee: Magna Steyr Fahrzeugtechnik AG & Co. KG
    Inventors: Hermann Pecnik, Helmut Stelzl
  • Patent number: 7077779
    Abstract: A torque transfer assembly for a motor vehicle comprises a ring gear subassembly and a differential subassembly rotatably supported in said ring gear subassembly, a friction clutch pack for coupling the ring gear subassembly to the differential subassembly, and a hydraulic clutch actuator for selectively frictionally loading the clutch pack. The hydraulic clutch actuator includes a variable pressure relief valve assembly to selectively control the friction clutch pack. The variable pressure relief valve assembly includes a valve closure member, a valve seat complementary to the valve closure member, and a electro-magnetic actuator for engaging the valve closure member and urging thereof against the valve seat with an axial force determined by a magnitude of an electric current supplied to the electro-magnetic actuator so as to selectively vary a release pressure of the pressure relief valve assembly based on the magnitude of the electric current.
    Type: Grant
    Filed: October 20, 2003
    Date of Patent: July 18, 2006
    Assignee: Torque-Traction Technologies, Inc.
    Inventors: Jun Yoshioka, John A. Grogg, Jeremy J. Wudy, Martin Kaplan
  • Patent number: 7074150
    Abstract: A differential gear mechanism includes a rotatable case driven by torque from an engine, a differential gear set housed in the case for differential distribution of the torque to a pair of output axes, comprising a first clutch, an annular plunger movable in a direction of the rotation axis and an annular electromagnetic actuator for actuation of the plunger in the direction of the rotation axis. The case further comprises a second clutch being slidable in the direction of the rotation axis and the second clutch is actuated by the plunger so as to be engaged with the first clutch.
    Type: Grant
    Filed: August 11, 2005
    Date of Patent: July 11, 2006
    Assignee: Miyoshi & Miyoshi
    Inventors: Masaaki Fusegi, Masashi Aikawa
  • Patent number: 7056256
    Abstract: A differential locking section is provided between a pair of output members that respectively mesh with a pair of gears. Since, at least one of the output members is composed of a first output shaft member that meshes with the gear, and a second output shaft member rotatable with and axially movable relative to the first output shaft member, differential locking can be effected by axially moving only the second output shaft member, while the mesh between the first output shaft member and one of gears is leaving.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: June 6, 2006
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventor: Masahiko Asahi
  • Patent number: 7048668
    Abstract: A differential with an improved locking mechanism is provided. The differential includes first and second clutch members in the form of a differential case having a first set of teeth and a an axle shaft mounted clutch collar having a second set of teeth. A yoke urges the clutch into an out of engagement and is supported on a pivot shaft. The yoke is selectively urged in one direction by an actuator acting on a lever on the pivot shaft. The lever is coupled to the yoke by a spring. The yoke is urged in an opposite direction by one or more return springs mounted on the same pivot shaft. The compact nature of the locking mechanism and the balance of forces provided by the springs and actuator provide an inexpensive and reliable locking mechanism.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: May 23, 2006
    Assignee: Dana Corporation
    Inventors: Charles R. Busch, Howard Reaser
  • Patent number: 7028583
    Abstract: An axle assembly includes a first and a second electric motor which drive a gearbox assembly substantially therebetween. The electric motors drive the gearbox assembly which drives the vehicle wheels through a first and second axle shaft located along a first axis. The electric motors are located along axes which are substantially transverse to the first axis. The electric motors drive the gearbox assembly which includes a first stage gear reduction, a second stage gear reduction and a third stage gear reduction. A relatively lightweight and compact axle assembly is thereby provided which will benefit from an electric motor of reduced size.
    Type: Grant
    Filed: July 30, 2003
    Date of Patent: April 18, 2006
    Assignee: ArvinMeritor Technology, LLC
    Inventor: John L. Bennett
  • Patent number: 7022040
    Abstract: A differential assembly includes a case, a pair of pinion gears, a pair of side gears and an electrically operable coupling including an electromagnet. The coupling selectively drivingly interconnects one of the side gears and the case. The electromagnet of the coupling is axially moveable within the case to selectively place the differential assembly in an open or a locked condition.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: April 4, 2006
    Assignee: American Axle & Manufacturing, Inc.
    Inventors: Robert J. DeGowske, David M. Morse, John C. Hibbler
  • Patent number: 7018317
    Abstract: The present invention relates to a transmission for a recreation vehicle, such as an all-terrain vehicle that includes a locking assembly for locking a differential joint in the front- or rear-end portion of the transmission. A vehicle having both front and rear differentials may include separate locking assemblies for each differential to lock and unlock the differentials for various combinations of power allocation to wheels of the vehicle. A differential joint according to the invention may include a ring gear and spider gears that drive a universal joint coupled to wheels of the vehicle. A coupler of the locking assembly includes an inner surface configured to engage outer surfaces of the ring gear and the universal joint, and an outer surface configured to be engaged by an actuator. The actuator adjusts the coupler between a locked position wherein the ring gear and the universal joint are locked together, and an unlocked position wherein the universal joint is free to rotate relative to each other.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: March 28, 2006
    Assignee: Arctic Cat Inc.
    Inventors: Ole Tweet, Owen Stenvik
  • Patent number: 7008345
    Abstract: A planetary differential including a differential case rotatable about an axis and a method of manufacturing thereof. The differential case includes a cover, a housing, an annulus gear, and a ring gear. The differential case defines a differential cavity having a clutch cavity and a planet cavity separated by a retainer plate coupled to the housing. The modular nature of this system allows both open and torque biasing constructions in the same packaging space. The method of manufacturing the differential includes the steps of coupling a retainer plate to the housing between the clutch cavity and the axial opening, placing a planetary gear set in the planetary cavity, and fixing the housing to the annulus gear and ring gear.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: March 7, 2006
    Assignee: Automotive Components Holdings Inc.
    Inventors: Marj Phelan, legal representative, Gerald S. Szczepanski, Richard M. Krzesicki, Norman Szalony, James M. Story, Bhulabai S. Narayanan, Perry E. Phelan, deceased
  • Patent number: 6991572
    Abstract: A drive axle assembly (10) includes a carrier (24) for supporting a differential case (22) with axle shafts (14, 16) extending therethrough and rotatable with the differential case (22) relative to the carrier (24). A plurality of friction discs (74, 76) are disposed within the differential case (22) and are alternatively connected to the differential case (22) and a drive hub (78), which is connected to one of the axle shafts (14). A sleeve (100) is operably connected to a piston (90) for generating a thrust force and for transmitting the thrust force through the sleeve (100) to move the friction discs (74, 76) closer together. A plurality of levers (104) are operably connected one with the other and disposed between the sleeve (100) and the friction discs (74, 76) to amplify the thrust force of the sleeve (100).
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: January 31, 2006
    Assignee: AxleTech International IP Holdings, LLC
    Inventor: I-Chao Chung
  • Patent number: 6991576
    Abstract: A differential assembly includes a case, a gearset having a pair of pinion gears and a pair of side gears, and an electrically operable coupling including a magnetically responsive fluid. The coupling is operable to selectively interconnect one of the side gears to the case. In one instance, the present invention includes a rotor having a plurality of outwardly extending blades positioned in communication with a magneto-rheological fluid. An electromagnet is selectively actuated to change the viscosity of the magneto-rheological fluid. In this manner, the differential may function as an “open” differential, a “locked” differential or a differential accommodating a limited-slip condition.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: January 31, 2006
    Assignee: American Axle & Manufacturing, Inc.
    Inventors: Jason E. Moore, Frederick E. Zink
  • Patent number: 6959799
    Abstract: An actuator for engagement and disengagement operation of a power transmission device is provided with a first plate being fixed, a second plate being movable in a direction of the engagement and disengagement operation so as to be engaged with the first plate, a third plate disposed opposite to the second plate with respect to the first plate, the third plate being rotatably engaged with the second plate, a drive unit engageable with the third plate so as to rotate the third plate, a cam mechanism converting a rotation of the third plate to a movement of the second plate in the direction of the engagement and disengagement operation and a retaining device restricting a relative rotation range of the third plate with respect to the drive unit. The second plate moved by the cam mechanism drives the power transmission device in the direction of the engagement and disengagement operation so as to intermit a power transmission thereof.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: November 1, 2005
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventors: Masaaki Fusegi, Masashi Aikawa, Masao Teraoka, Tetsushi Tomita, Noriyuki Sudou
  • Patent number: 6958030
    Abstract: A differential assembly includes a case, a pair of pinion gears, a pair of side gears and an electrically operable coupling including an electromagnet. The coupling selectively drivingly interconnects one of the side gears and the case. The electromagnet of the coupling is axially moveable within the case to selectively place the differential assembly in an open or a locked condition.
    Type: Grant
    Filed: September 29, 2003
    Date of Patent: October 25, 2005
    Assignee: American Axle & Manufacturing, Inc.
    Inventor: Robert J. DeGowske
  • Patent number: 6953411
    Abstract: A drive axle assembly for use in an all-wheel drive vehicle having a first hydraulic coupling operable to automatically transfer drive torque to a secondary driveline in response to slip of the primary driveline and a second hydraulic coupling operable to bias torque and limit slip between the wheels of the secondary driveline. The first hydraulic coupling is electronically-controlled.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: October 11, 2005
    Assignee: Magna Drivetrain of America, Inc.
    Inventors: Timothy M. Burns, William E. Smith, Lee Arnold, Sankar K. Mohan, Jerry Stewart
  • Patent number: 6951521
    Abstract: A transmission actuator has a torque generating mechanism for generating a torque from a drive shaft, a speed reduction mechanism for multiplying a torque from the torque generating mechanism through a differential motion produced by a difference in gear ratio between a gearset of a first internally toothed gear and a first externally toothed gear and a gearset of a second internally toothed gear and a second externally toothed gear, a motion direction changing mechanism for converting the torque multiplied into a thrust and a friction engagement mechanism for transmitting power from an input shaft to an output shaft by virtue of the thrust so converted, wherein the drive shaft is made hollow so that the input shaft and the output shaft are disposed in a hollow portion of the drive shaft.
    Type: Grant
    Filed: October 6, 2003
    Date of Patent: October 4, 2005
    Assignee: Honda Motor Co., Ltd.
    Inventor: Takehiko Hakui
  • Patent number: 6949047
    Abstract: Differential gears which obtain adequate differential motion limiting action under heavy loading, and switch between a differential motion condition and a differential motion limiting condition, inside a differential case are provided a pair of left and right pressure rings, which move freely in the direction of the wheel axles but are incapable of relative turning, the inner diameter being larger than that of side gears; a pair of clutch means on the two pressure rings; urging means for urging the two pressure rings such that the two pressure rings clearance narrows; and actuation means for actuating the pressure rings against the force of the urging means, in accordance with the increases in the relative turning torque between the pinion shaft and the differential case during differential motion, and activating the clutch means.
    Type: Grant
    Filed: April 28, 2004
    Date of Patent: September 27, 2005
    Assignee: Os Giken Co., Ltd.
    Inventor: Masaharu Okazaki
  • Patent number: 6935982
    Abstract: A recess is formed on the side surface of output-side cams on the right side with through holes being formed on the sidewall of the case body of the differential case at positions corresponding to the recesses. An annular member is placed on the case body so as to be capable of moving, and projections are provided on the annular member so that they can be inserted into and pulled out of the recess via the through hole. The differential case and the right side output cam are rigidly joined by inserting the projection into the recess on the right side output cam through the through hole and thus the input-side block is not operated. Therefore, a power force is not transmitted to the left side output cam, and thus the differential function of the left and right drive wheels can be suspended.
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: August 30, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Akio Handa, Bunzo Seki
  • Patent number: 6902506
    Abstract: An apparatus and method for controlling a limited slip differential uses a solenoid operated valve having an armature attached a differential case of the differential for rotation therewith, and an actuating coil operatively attached to a non-rotating differential housing, for modulating pressure in a hydraulically actuated limited slip device of the limited slip differential. The actuating coil is mounted on a non-rotating plenum, sealed to the differential case with low pressure dynamic seals.
    Type: Grant
    Filed: August 13, 2003
    Date of Patent: June 7, 2005
    Assignee: DaimlerChrysler Corporation
    Inventor: E. Vincent Schrand
  • Patent number: 6857982
    Abstract: A differential with a differential action limiting mechanism includes a differential mechanism D for distributing the drive force of an internal combustion engine inputted into a differential case 28 to a left-hand axle shaft 13 and a half shaft 11 which continuously connects to a right-hand axle shaft for output therefrom and friction clutches 44L, 44R for limiting differential rotations of the left-hand axle shaft 13 and the half shaft 11 relative to the differential case 28. An actuator A for generating an engagement force for bringing the friction clutches 44L, 44R into engagement is provided outside a housing 14 for accommodating therein the differential case 28, whereby an engagement force generated by the actuator A is transmitted to the friction clutches 44L, 44R via the half shaft 11.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: February 22, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Tatsuhiro Tomari, Yutaka Tashiro, Akihiro Iwazaki, Koji Matsubara, Shinji Ohkuma, Shinichi Inagawa, Yasuji Shibahata
  • Patent number: 6837821
    Abstract: The differential includes a differential casing configured to be rotatably driven by a motor under a driving force. The differential includes a differential mechanism which includes a pair of first and second side-gears for distributing a torque of the differential casing to first and second output shafts. The differential includes a frictional clutch for interconnecting the first and second output shafts. The frictional clutch includes first and second power-transmitting members connected to first and second output shafts respectively and first and second clutch plates. The first and second clutch plates are connected to the first and second power-transmitting members respectively. The differential includes an actuator for operating the frictional clutch. One output shaft of the first and second output shafts is axially displacable by the actuator under an engagement force to engage the frictional clutch.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: January 4, 2005
    Assignees: Tochigi Fuji Sangyo Kabushiki Kaisha, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Masao Teraoka, Tatsuhiro Tomari, Akihiro Iwazaki, Koji Matsubara, Yutaka Tashiro
  • Patent number: 6835155
    Abstract: A differential with an improved locking mechanism is provided. The differential includes first and second clutch members in the form of a differential case having a first set of teeth and a an axle shaft mounted clutch collar having a second set of teeth. A yoke urges the clutch into an out of engagement and is supported on a pivot shaft. The yoke is selectively urged in one direction by an actuator acting on a lever on the pivot shaft. The lever is coupled to the yoke by a spring. The yoke is urged in an opposite direction by one or more return springs mounted on the same pivot shaft. The compact nature of the locking mechanism and the balance of forces provided by the springs and actuator provide an inexpensive and reliable locking mechanism.
    Type: Grant
    Filed: December 11, 2002
    Date of Patent: December 28, 2004
    Assignee: Dana Corporation
    Inventors: Charles R. Busch, Howard Reaser
  • Patent number: 6832972
    Abstract: The differential includes a differential housing (7A, 7B) A torque transmission member (5A, 5B) is supported to a differential housing (7A, 7B) for rotating relative to the differential housing. A clutch system (13A, 13B) is configured to interconnect between the torque transmission member (5A, 5B) and the differential housing (7A, 7B) for transmitting a drive torque therebetween.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: December 21, 2004
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventor: Yasuhiko Ishikawa
  • Patent number: 6830530
    Abstract: A torque biasing differential including a planetary case rotatable about an axis, a first output shaft rotatable relative to the planetary case, a second output shaft rotatable relative to the planetary case and the first output shaft, and a planetary assembly coupling the planetary case to the first and second output shafts. The planetary assembly includes first and second intermeshed inboard planet gears. The differential also include torque sinks associated with each of the first and second planetary assemblies to selectively distribute torque between the output shafts and control relative shaft rotation. The various embodiments of the torque biasing differential also describe alternative planetary differential configurations relating to the structure, orientation, and interaction of the sun gears, planet gears, and case.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: December 14, 2004
    Assignee: Visteon Global Technologies, Inc.
    Inventors: William P. Perkins, Perry E. Phelan