Apparatus For Converting Or Treating Hydrocarbon Gas Patents (Class 48/127.9)
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Patent number: 7621973Abstract: Methods and systems for a gasifier having a partial moderator bypass are provided. The gasifier includes a partial oxidation reactor including an inlet and an outlet and a primary reaction zone extending therebetween, the partial oxidation reactor configured to direct a flow of products of partial oxidation including fuel gases, gaseous byproducts of partial oxidation, and unburned carbon, and a secondary reaction chamber coupled in flow communication with the partial oxidation reactor, the secondary reaction chamber is configured to mix a flow of moderator with the flow of gaseous byproducts of partial oxidation and unburned carbon such that a concentration of fuel gases is increased.Type: GrantFiled: December 15, 2005Date of Patent: November 24, 2009Assignee: General Electric CompanyInventor: Paul Steven Wallace
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Patent number: 7622087Abstract: A reactor air supply system including a first air inlet configured to receive air supplied from a first air supply. The system includes a burner having a burner nozzle configured to discharge fuel for mixing with the first air and configured to ignite the fuel/air mixture. A second air inlet is provided that is configured to receive heated air supplied from a second air supply, and a duct is provided to receive the ignited fuel/air mixture and the heated air supplied from the second air supply. The duct has an outlet configured to connect to a reactor. The duct is configured to receive the heated second air such that the heated second air mixes with the ignited fuel/air mixture at a location downstream of the burner.Type: GrantFiled: November 16, 2006Date of Patent: November 24, 2009Assignee: H2Gen Innovations, Inc.Inventors: Franklin D. Lomax, Jr., Edward T. McCullough, Nicholas James Sazdanoff
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Patent number: 7618469Abstract: The present invention provides a fuel gasification furnace including a gasification chamber (1) for fluidizing a high-temperature fluidizing medium therein to form a gasification chamber fluidized bed having an interface, and for gasifying a fuel in the gasification chamber fluidized bed, a char combustion chamber (2) for fluidizing a high-temperature fluidizing medium therein to form a char combustion chamber fluidized bed having an interface, and for combusting char generated by gasification in the gasification chamber (1) in the char combustion chamber fluidized bed to heat the fluidizing medium, and a first energy recovery device (109) for using gases generated by the gasification chamber (1) as a fuel. The gasification chamber (1) and the char combustion chamber (2) are integrated with each other.Type: GrantFiled: May 13, 2008Date of Patent: November 17, 2009Assignee: Ebara CorporationInventors: Norihisa Miyoshi, Seiichiro Toyoda, Shugo Hosoda, Nobutaka Kashima, Katsutoshi Naruse, Katsuyuki Aoki, Shinji Sekikawa, Shuichi Nagato, Hiroshi Hashimoto
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Patent number: 7608120Abstract: The novel compact steam reformer (1) combines in one device the steam reformation of natural gas or other fuel, including subsequent cleaning of CO. Controlled catalytic CO cleaning is achieved by careful temperature control at the follow-up reactor (37, 39, 39a). Temperature control is made possible by means of pressure-controlled operation of the evaporator (24).Type: GrantFiled: September 2, 2006Date of Patent: October 27, 2009Assignee: WS Reformer GmbHInventor: Joachim Wünning
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Patent number: 7604673Abstract: Described herein is a fuel processor that produces hydrogen from a fuel source. The fuel processor comprises a reformer and burner. The reformer includes a catalyst that facilitates the production of hydrogen from the fuel source. Voluminous reformer chamber designs are provided that increase the amount of catalyst that can be used in a reformer and increase hydrogen output for a given fuel processor size. The burner provides heat to the reformer. One or more burners may be configured to surround a reformer on multiple sides to increase thermal transfer to the reformer. Dewars are also described that increase thermal management of a fuel processor and increase burner efficiency. A dewar includes one or more dewar chambers that receive inlet air before a burner receives the air. The dewar is arranged such that air passing through the dewar chamber intercepts heat generated in the burner before the heat escapes the fuel processor.Type: GrantFiled: June 25, 2004Date of Patent: October 20, 2009Assignee: UltraCell CorporationInventors: Ian W. Kaye, Arpad Somogyvari
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Publication number: 20090255181Abstract: A method of generating hydrogen-enriched fuel gas and carbon dioxide comprising converting hydrocarbon molecules from a gaseous hydrocarbon feed stream into hydrogen and carbon dioxide, separating the hydrogen and carbon dioxide, blending the hydrogen back into the gaseous hydrocarbon feed stream to generate a hydrogen-enriched fuel gas, and utilizing the carbon dioxide for storage or sequestration. A system for generating hydrogen-enriched fuel gas and carbon dioxide comprising an inlet handling system, a syngas and water-gas shift system, a water-gas compression system, a carbon dioxide recovery system, a dehydration system, and a carbon dioxide compression system.Type: ApplicationFiled: April 10, 2008Publication date: October 15, 2009Inventors: R. Bret Rhinesmith, Kimberly R. Gerard, Kindra Snow-McGregor, Michael W. Conder, Patrick Dixon, Frank Jarrett
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Patent number: 7601302Abstract: Feedstock delivery systems and hydrogen-producing fuel processing assemblies and fuel cell systems containing the same. The feedstock delivery systems include a liquid pump that draws at least one liquid feedstock from a supply and delivers at least one feed stream containing the feedstock(s) to a fuel processor, such as to the hydrogen-producing region thereof. The feedstock delivery system further includes a recycle conduit that establishes a fluid flow path for the liquid feedstock(s) from a location downstream of the pump back to a location upstream of the pump. In some embodiments, the feedstock delivery system further includes a flow restrictor associated with the recycle conduit and a pressure-actuated valve that selectively permits the recycled feedstock to bypass the flow restrictor. In some embodiments, the pump is configured to draw a greater flow rate of the feed stream from the supply than is delivered to the fuel processor.Type: GrantFiled: September 16, 2005Date of Patent: October 13, 2009Assignee: Idatech, LLCInventors: David J. Edlund, R. Todd Studebaker
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Publication number: 20090235586Abstract: A gas hydrate production apparatus capable of reacting a raw gas with a raw water to thereby form a slurry gas hydrate and capable of removing water from the slurry gas hydrate by means of a gravitational dewatering unit. This gravitational dewatering unit is one including a cylindrical first tower body; a cylindrical dewatering part disposed on top of the first tower body; a water receiving part disposed outside the dewatering part; and a cylindrical second tower body disposed on top of the dewatering part, wherein the cross-sectional area of the second tower body is continuously or intermittently increased upward from the bottom.Type: ApplicationFiled: April 5, 2006Publication date: September 24, 2009Inventors: Yuichi Katoh, Shigeru Nagamori, Toru Iwasaki, Takashi Arai, Kiyoshi Horiguchi, Tetsuro Murayama, Akira Tokinosu, Masahiro Takahashi, Toshio Yamaki
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Publication number: 20090229239Abstract: A process for the co-production of hydrogen and power through the integration of a hydrogen production unit and a power generation unit is provided. The hydrogen production unit comprises a gas heated reformer, a water gas shift reactor, and a hydrogen separator which produces a low-BTU hydrocarbon fuel stream and a purified hydrogen stream. The low-BTU hydrocarbon fuel stream, along with a compressed oxygen-containing stream extracted from the power generation unit, is combusted to provide heat to the reformer.Type: ApplicationFiled: March 14, 2008Publication date: September 17, 2009Inventors: Arnold P. Keller, Subbaraman Viswanathan
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Publication number: 20090220620Abstract: A functional fluid for the removal of contaminates such as but not limited to, acid causing components in gas, sulfur components and carbon oxides from fluid streams, and removal and treatment of NOX & SOX from post combustion emissions. Also described is the manufacturing process to produce the functional fluid both in a batch atmospheric process system as well as a closed system capable of operating at above or below atmospheric conditions.Type: ApplicationFiled: November 7, 2006Publication date: September 3, 2009Applicant: Specialist Process Technologies LimitedInventors: Theodore E. Dickinson, David J. Parkinson, Kevin E. Collier
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Patent number: 7578861Abstract: A reformer (10) for reacting fuel (12, 14) and oxidizer (16, 18) into reformate (20), with a plurality of reaction zones (22, 24) to which the fuel (12) and oxidizer (16) are supplied and in each which the fuel and oxidizer are reacted into reformate. The process for reacting fuel and oxidizer into reformate separately adjusting the fuel and/or oxidizer supplied to the reaction zones for varying the reformate output produced.Type: GrantFiled: February 3, 2005Date of Patent: August 25, 2009Assignee: Enerday GmbHInventors: Stefan Kah, Matthias Jahn, Marco Muehlner, Andreas Lindermeir, Sena Kavurucu
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Publication number: 20090205254Abstract: A method for converting a methane gas to liquid fuel forms a non-thermal plasma with radicals and directs the plasma over a catalyst to convert the radicals to higher hydrocarbons in liquid form. The method can be performed in a reactor such as a microwave plasma reactor, or a pulsed corona discharge plasma reactor. A system for performing the method includes a methane gas source, a reactant gas source, a reactor and a catalyst.Type: ApplicationFiled: February 14, 2008Publication date: August 20, 2009Inventors: Zhonghua John Zhu, Gaoqing Max Lu, Gregory Solomon
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Patent number: 7575612Abstract: Methods and systems for decomposing ammonia in a gasifier are provided. The system includes a gasifier including a pressure vessel and an injection nozzle extending through the pressure vessel and including a nozzle tip at a distal end of the injection nozzle, the injection nozzle further includes a passage configured to direct a fluid stream including ammonia proximate the nozzle tip such that the fluid stream including ammonia facilitates reducing a temperature of at least a portion of the nozzle tip.Type: GrantFiled: October 31, 2005Date of Patent: August 18, 2009Assignee: General Electric CompanyInventor: Paul Steven Wallace
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Patent number: 7575611Abstract: In one embodiment, a fuel processor for use in a fuel cell system, may have a bottom plate, having a regenerator having a first inlet to receive an air flow, a burner flow chamber within the regenerator, the burner flow chamber having a second inlet to receive the air flow from the regenerator, and a reformer flow chamber positioned between the regenerator and the burner flow chamber, the reformer flow chamber having a third inlet to receive the air flow from the burner chamber, wherein the burner flow chamber and the reformer flow chamber is formed of a monolithic structure having an elongated, rounded baffle in the center of the monolithic structure. The fuel processor may also have a top plate coupled to the bottom plate to enclose the fuel processor, the top plate having a top surface and a bottom surface.Type: GrantFiled: August 8, 2007Date of Patent: August 18, 2009Assignee: UltraCell CorporationInventors: Jennifer Brantley, Kenneth Newell, David Sopchak, Ian W. Kaye, Jesse Thompson, Arpad Somogyvari
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Publication number: 20090202717Abstract: A coating for use in combustion systems includes a plurality of refractory metal particles in a ceramic, glass or metal matrix disposed on surfaces of the system that are prone to slag, ash, and/or char buildup during operation of the combustion system. The coating is effective to prevent any substantial interaction with the slag, ash, and/or char.Type: ApplicationFiled: February 11, 2008Publication date: August 13, 2009Applicant: GENERAL ELECTRIC COMPANYInventors: Martin Mathew Morra, Aaron John Avagliano, Wei Chen, Kristopher John Frutschy, Monty L. Harned, Shashishekara S. Talya, James Michael Storey
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Patent number: 7572417Abstract: A reactor supplied with a reactant to cause reaction of the reactant includes a reaction device which has a hollow box type member having a top plate and a bottom plate opposed to each other and side plates connected to an edge of the top plate and an edge of the bottom plate. A partition member is housed in the box type member, the partition member coming into contact with at least internal faces of the side plates of the box type member and partitioning a space in the box type member into a plurality of reaction chambers to which the reactant is to be supplied. A penetrating region is provided in the partition member to connect the adjacent reaction chambers to each other, the penetrating region having the reactant passed therethrough.Type: GrantFiled: September 28, 2006Date of Patent: August 11, 2009Assignee: Casio Computer Co., Ltd.Inventors: Naotomo Miyamoto, Kaoru Saito, Tadao Yamamoto
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Patent number: 7572304Abstract: An apparatus and method for the preferential oxidation of carbon monoxide in a hydrogen-rich fluid. The apparatus utilizes one or more reactors that are dimensioned to optimize the exothermic oxidation reaction and the transfer of heat to and from the catalyst bed. A reactor of the apparatus has an elongated cylindrical catalyst bed and heat transfer means adjacent the catalyst bed. The heat transfer means is suitable for pre-heating the catalyst bed during start-up operations and for removing the heat from the catalyst bed during the oxidation reaction. One or more reactors of different dimensions may be utilized depending upon the pressure of the hydrogen-rich fluid to be directed into the apparatus and the pressure requirements for the carbon monoxide-depleted fluid exiting the apparatus. For instance, in low pressure operations where it may be desirable to minimize the pressure drop across the apparatus, two or more reactors having relatively smaller dimensions can be utilized.Type: GrantFiled: September 28, 2004Date of Patent: August 11, 2009Assignee: Texaco Inc.Inventors: W. Spencer Wheat, Daniel G. Casey, Curtis L. Krause, Marshall D. Wier, David W. Harrison, Sr.
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Publication number: 20090188164Abstract: A method and system for hydrogen sulfide removal from a sour gas mixture including hydrogen sulfide includes providing an aqueous solution comprising a transition metal oxide, sulfide or carbonate compound, wherein a transition metal of the transition metal oxide is at a first valence and has at least one reduction state from the first valence. The sour gas mixture is reacted with the transition metal compound and the aqueous solution in a reactor, wherein sulfide from the hydrogen sulfide is oxidized to form elemental sulfur and the transition metal is reduced to form a reduced state transition metal compound. An electrochemical redox reaction is performed including the reduced state transition metal compound to regenerate the transition metal compound in an electrolyzer comprising an anode, a cathode, and an electrolyte membrane between the anode and cathode, wherein an oxygen including gas is added to the cathode during the electrochemical redox reaction.Type: ApplicationFiled: January 26, 2009Publication date: July 30, 2009Applicant: UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION, INC.Inventors: CUNPING HUANG, FRANKLYN SMITH, CLOVIS A. LINKOUS, KARTHIKEYAN RAMASAMY, ALI T. RAISSI, NAZIM MURADOV
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Patent number: 7563525Abstract: A method and apparatus for producing hydrogen is disclosed wherein a hydrocarbon gas is fed into an electric reaction technology system to decompose the hydrocarbon gas to hydrogen gas and carbon solids. The electric reaction technology system comprises one or more heating zones, wherein each heating zone comprises one or more heating stations and each heating station comprises one or more heating screens followed by a final near-equilibrium attainment zone without additional heat input. After passing the hydrogen gas through the electric reaction technology system the hydrogen gas and any remaining carbon solids and hydrocarbon gas are cooled. The hydrogen gas and any remaining carbon solids and hydrocarbon gas flow through a scrubber, filter, drier or other phase separation system to remove substantially all of the carbon, leaving hydrogen product. The electric reaction technology system can also be used to pyrolyze hydrocarbons.Type: GrantFiled: February 13, 2007Date of Patent: July 21, 2009Assignee: EGT Enterprises, Inc.Inventor: Bernard P. Ennis
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Publication number: 20090173081Abstract: A method of producing substitute natural gas (SNG) includes providing a syngas stream that includes at least some carbon dioxide (CO2) and hydrogen sulfide (H2S). The method also includes separating at least a portion of the CO2 and at least a portion of the H2S from at least a portion of the syngas stream provided. The method further includes channeling at least a portion of the CO2 and at least a portion of the H2S separated from at least a portion of the syngas stream to at least one of a sequestration system and a gasification reactor.Type: ApplicationFiled: January 7, 2008Publication date: July 9, 2009Inventors: Paul Steven Wallace, Arnaldo Frydman
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Patent number: 7556781Abstract: A pre-reformer (10) comprises a non-electrically conducting gas tight duct (12) and an electrically conducting wire (14) arranged in the duct (12). The electrically conducting wire (14) is electrically isolated from the duct (12). The duct (12) has an inlet (16) for receiving a hydrocarbon fuel at a first end (18) and an outlet (20) for supplying a pre-reformed hydrocarbon fuel at a second end (22). At least the inner surface (24) of the duct (12) is chemically inert with respect to the hydrocarbon fuel. An electrical power supply (26) is electrically connected to the electrically conducting wire (14) and a control means (28) controls the supply of electrical current through the electrically conducting wire (14) to maintain the electrically conducting wire (14) at a temperature to provide selective thermal decomposition of higher hydrocarbons in the hydrocarbon fuel. The performer reduces coking in associated fuel cells and other parts of a fuel cell system.Type: GrantFiled: July 6, 2004Date of Patent: July 7, 2009Assignee: Rolls-Royce, PLLCInventors: Gerard D Agnew, Robert H Cunningham, Gary J Saunders
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Publication number: 20090165385Abstract: A process for preparation of synthesis gas and/or hydrogen by counter-currently providing an oxidation reactant stream through an oxidation chamber and a reforming reactant stream through a steam reforming chamber is described. Also provided is a reactor for conducting the reaction.Type: ApplicationFiled: December 28, 2007Publication date: July 2, 2009Inventors: Lixin You, Curtis Lee Krause, Kevin Hoa Nguyen, Amanda Vincent
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Publication number: 20090158661Abstract: In at least one embodiment of the present invention, a method of recovering energy from a FCC unit having a reactor and a regenerator for overall CO2 reduction is provided. The method comprises cooling syngas to a predetermined low temperature to define cooled syngas. A turbo-expander including a first compressor is provided. The turbo-expander train is configured to combust and expand gas to drive the first compressor. The cooled syngas is compressed with the first compressor to define compressed syngas. A first stream of gas comprising CO2 and a second stream of gas comprising CO are separated from the compressed syngas. O2 and the first and second streams of gas are introduced to the turbo-expander train. The first stream of gas is expanded and the second stream of gas is combusted and expanded with the O2 to recover energy, driving the first compressor and producing the syngas.Type: ApplicationFiled: December 21, 2007Publication date: June 25, 2009Applicants: UOP LLC, BP CORPORATION NORTH AMERICA INC.Inventor: Brian W. Hedrick
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Patent number: 7547422Abstract: A catalytic reactor having a mixing section connected to a downstream reaction section containing a catalyst to promote a reaction of oxygen and a hydrocarbon fed to the catalytic reactor. The mixing section is provided with a flame arrestor to prevent a stable flame from propagating should any reaction of oxygen and hydrocarbons occur during mixing. The flame arrestor permits flow in both axial and radial directions to promote mixing. Baffle elements and a downstream static mixer can also be used. The catalyst is preferably in the form of monolithic blocks enclosed by a ceramic tube that is maintained as a unitary catalyst assembly that can be removed for replacement and installation of the catalyst as a single unit.Type: GrantFiled: March 13, 2006Date of Patent: June 16, 2009Assignee: Praxair Technology, Inc.Inventors: Vasilis Papavassiliou, Shawn Michael Cecula, Perry Pacouloute, Thomas Edward Gajewski
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Patent number: 7547333Abstract: In a fuel reforming system (32) of a fuel cell system (1), which includes a reformer (7) generating hydrogen-containing gas to be an electromotive fuel and a combustor (6) generating combustion gas, the combustor (6) has two combustion parts including a main combustion part (20) and a sub-combustion part (18), a fuel pre-vaporization part (19) between the two combustion parts and a main fuel injection valve (16) and a sub-fuel injection valve (15) which supply the fuel to the respective combustion parts.Type: GrantFiled: August 3, 2004Date of Patent: June 16, 2009Assignee: Nissan Motor Co., Ltd.Inventors: Koichi Yamaguchi, Takashi Aoyama, Tadashi Shoji
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Patent number: 7547331Abstract: A reformer installation for generating a hydrogen-rich product gas from a hydrocarbon-containing fluid, includes a housing having an interior, at least one reformer zone disposed in the interior of the housing and at least one feed line leading to the housing. A thermally insulating heat shield causes a reduction of an operating temperature in the at least one reformer zone by 50% to take at least 8 hours and preferably causes a reduction of the operating temperature in the at least one reformer zone by 20% to take at least 8 hours. This improves the cold start performance of the reformer installation, since the reformer installation is prevented from cooling off too quickly. That is particularly advantageous for the use of reformer installations of this type in automobile construction, since those kinds of reformer installations are activated again and again at certain intervals.Type: GrantFiled: June 9, 2003Date of Patent: June 16, 2009Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventor: Rolf Brück
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Patent number: 7547332Abstract: Process and apparatus for the preparation of synthesis gas by catalytic steam and/or CO2 reforming of a hydrocarbon feedstock comprising the following steps: (a) heating the reaction mixture of hydrocarbon and steam and/or CO2 in a heated steam reforming unit integrated with the flue gas containing waste heat section from the fired tubular reformer in which reforming of the reaction mixture takes place by contact with a solid reforming catalyst (b) feeding the partially steam reformed mixture to the fired tubular reformer and further reforming the mixture to the desired composition and temperature, wherein the heated steam reforming unit comprises a piping system containing reaction sections with solid reforming catalyst comprising catalyst pellets and/or catalysed structured elements, the piping system being part of the process gas piping system integrated with the flue gas-containing waste heat section.Type: GrantFiled: February 23, 2006Date of Patent: June 16, 2009Assignee: Haldor Topsoe A/SInventors: Peter Scier Christensen, Thomas Rostrup Nielsen, Niels Erikstrup, Kim Assberg-Petersen, Jens-Henrik Bak Hansen, Ib Dybkjer
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Patent number: 7540893Abstract: A system for producing synthesis gas includes a regeneration zone. The regeneration zone includes a first fluidized bed configured to receive an oxidant for producing a regenerated oxygen transfer material. The system further includes a mixed reforming zone comprising a second fluidized bed configured to receive a first fuel and the regenerated oxygen transfer material to produce a first reformate stream and a steam reforming zone comprising a third fluidized bed configured to receive the first reformate stream, a second fuel and steam to produce the synthesis gas. The regeneration zone, mixed reforming zone and steam-reforming zone are in fluid communication with each other.Type: GrantFiled: December 6, 2005Date of Patent: June 2, 2009Assignee: General Electric CompanyInventors: Ke Liu, Vladimir Zamansky
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Patent number: 7540892Abstract: A system for generating hydrogen gas utilizes a volume exchange housing for the storage of a fuel material that reacts to generate hydrogen gas and a hydrogen separation chamber. The system includes a gas permeable membrane or membranes that allow hydrogen gas to pass through the membrane while preventing aqueous solutions from passing therethrough. The system is orientation independent. A throttle valve is also used to self regulate the reaction generating the hydrogen gas.Type: GrantFiled: June 21, 2006Date of Patent: June 2, 2009Assignee: Millennium Cell Inc.Inventors: Michael Strizki, Richard M. Mohring
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Patent number: 7531016Abstract: A chemical reaction apparatus includes a solid body which has an outer surface, and in which at least one flow path which allows a chemical medium to flow is formed. This body has a heating element which heats the chemical medium in the flow path to accelerate a chemical reaction of the chemical medium, and a heat radiation preventing film which covers at least a portion of the outer surface of the body, and prevents radiation of heat generated by the heating element from a portion of the outer surface.Type: GrantFiled: March 19, 2003Date of Patent: May 12, 2009Assignee: Casio Computer Co., Ltd.Inventors: Tadao Yamamoto, Osamu Nakamura, Keishi Takeyama, Tsutomu Terazaki
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Patent number: 7531146Abstract: A synthesis furnace has a furnace chamber surrounded by a circumferential furnace wall, in which burners are disposed essentially in one plane, with burner exit direction directed downward, and reaction tubes are disposed essentially vertically and parallel to one another. The reaction tubes are heated externally by the ignited burners. To improve the heat distribution and the entire heat transfer in as simple a manner as possible, in terms of design and control technology, at least the outer burners disposed in the vicinity of the furnace wall have a burner exit direction that runs at an incline away from the center of the furnace in relation to the vertical.Type: GrantFiled: October 13, 2004Date of Patent: May 12, 2009Assignee: UHDE GmbHInventor: Evgeni Gorval
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Patent number: 7531015Abstract: A system for converting fuel and air into reformate with a reformer which has a reaction space, a nozzle for supplying a fuel/air mixture to the reaction space, and a fuel feed for supplying fuel to the nozzle. In the reaction space, there is a breaker body for a fuel/air mixture supplied through the nozzle.Type: GrantFiled: October 18, 2001Date of Patent: May 12, 2009Assignee: Webasto AGInventors: Felix Wolf, Christian Baecker, Sybille Miklos, Christine Sallinger, Marcus Neumueller, Stefan Kunz, Martin Wegner, Florian Metz, Bernd Mittmann, Johann Sperl, Thomas Kerscher, Josef Amann
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COMPACT, SPACE-SAVING ARRANGEMENT OF MICROCHANNEL STEAM REFORMING REACTORS WITH IMPROVED PERFORMANCE
Publication number: 20090113796Abstract: A highly compact reforming system made up of arrangements of individual reactor panels interconnected by a joint piece. This arrangement allows for a compact reforming system to be created while still retaining the low pressure drop characteristic of the panel configuration of the steam reforming reactors. In addition, the performance of a series of reactors is improved by incorporating a mixing process into the joint pieces used between panels to form the structure.Type: ApplicationFiled: November 7, 2007Publication date: May 7, 2009Inventor: Greg A. Whyatt -
Publication number: 20090107045Abstract: A fuel processor that extracts, from a fuel source, hydrogen gas used for an electricity generation reaction. The fuel processor includes a reformer that generates hydrogen gas by reacting a fuel source with water, a burner that heats the reformer to an appropriate temperature for a hydrogen generation reaction, a CO remover that removes CO generated during the hydrogen generation reaction in the reformer, and a heat exchanger for cooling the CO remover.Type: ApplicationFiled: April 24, 2008Publication date: April 30, 2009Applicant: SAMSUNG ELECTRONICS CO., LTD.Inventors: Kang-hee LEE, Doo-hwan LEE, Hyun-chul LEE
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Publication number: 20090107662Abstract: An evaporator for a fuel cell system generating steam used for a steam reforming reaction provides an evaporator including a body having an inner space formed by a hollow for allowing a flow of a fluid, and a plurality of cell barrier members dividing the inner space into a plurality of spaces and having heat conductivity. The spaces include at least one first space for allowing a flow of a flue gas and at least one second space for allowing a flow of water.Type: ApplicationFiled: June 16, 2008Publication date: April 30, 2009Applicant: Samsung SDI Co., Ltd.Inventors: Sung-Chul LEE, Ju-Yong Kim, Woo-Cheol Shin, Yong-Kul Lee, Sang-Jun Kong, In-Hyuk Son, Jin-Goo Ahn, Tae-Keun Kim
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Patent number: 7524342Abstract: A hydrogen gas generation system for vehicles and stationary power applications comprises a trio of rigid, cylindrical high pressure reservoir tanks interconnected with suitable fittings and pipelines. A water holding tank alternatively stores hydroxide solution, or transfers it to an adjacent gas generating tank, containing a plurality of tubular, aluminum fuel rods. When the holding tank is suitably pressurized, hydroxide solution is transferred into the generating tank to start a reaction with a plurality of elongated, tubular aluminum rods disposed therewithin. Conversely, the liquid contents of the generating tank can be forcibly pressured back into the holding tank to stop the gas generation reaction. High pressure hydrogen gas is humidified in the third tank prior to combustion as fuel. Humidified hydrogen is transferred via control valves to the application.Type: GrantFiled: October 23, 2003Date of Patent: April 28, 2009Inventor: William J. Brinkley, III
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Patent number: 7524343Abstract: An apparatus for carrying out a multi-step process of converting hydrocarbon fuel to a substantially pure hydrogen gas feed includes a plurality of modules each module being in fluid communication with adjacent modules. The modules may be arranged axially along a common axis of flow or alternatively the modules are arranged along a common axis so that they are nested one within the other. The multi-step process includes: providing a fuel processor having a plurality of modules; and feeding the hydrocarbon fuel successively through each of the modules in the reactor to produce the hydrogen rich gas.Type: GrantFiled: April 21, 2005Date of Patent: April 28, 2009Assignee: Texaco Inc.Inventor: Vijay A. Deshpande
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Publication number: 20090100753Abstract: The invention describes a system and method for hydrogen sulfide decontamination of natural gas using a scavenging reagent. The system uses a scavenging reagent within two reactors wherein the consumption of scavenging reagent is optimized by the control of flow of clean and partially-consumed scavenging reagent within and between the two reactors.Type: ApplicationFiled: October 17, 2008Publication date: April 23, 2009Applicant: Cody Liners Ltd.Inventors: Marc SCHULZ, Leonard MCKEARY
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Patent number: 7520908Abstract: A combustor preheater (94) is provided for use in a fuel processor (20) to preheat a combustor feed (40) by transferring heat from a post water-gas shift reformate flow (32) to the combustor feed (40). The combustor preheater (94) includes a housing (92) defining first and second axially extending, concentric annular passages in heat transfer relation to each other; a first convoluted fin (96) located in the first passage to direct the post water-gas shift reformate flow (32) therethrough and a second convoluted fin (98) located in the second passage to direct the combustor feed therethrough.Type: GrantFiled: February 16, 2005Date of Patent: April 21, 2009Assignee: Modine Manufacturing CompanyInventors: Michael J. Reinke, Jeroen Valensa, Todd Bandhauer, Nicholas Siler, Mark G. Voss, Michael McGregor, Dennis C. Granetzke
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Patent number: 7520909Abstract: Methods for the production of hydrogen comprise heating a hydrogen-bearing feed material capable of undergoing a hydrogenation reaction in the presence of a hydrogen donor material, a catalyst promoting catalytic transfer hydrogenation, and a base at a temperature of from about 150° C. to about 450° C. for a time sufficient to hydrogenate the feed material and to dehydrogenate the hydrogenated feed material to produce hydrogen and carbon, and collecting the resulting hydrogen.Type: GrantFiled: June 2, 2005Date of Patent: April 21, 2009Assignee: Rogers Family Revocable Living TrustInventor: Charles J. Rogers
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Patent number: 7520907Abstract: An integrated steam reformer/combustor assembly (42) is provided for use in a fuel processor (20) that supplies a steam/fuel feed mix (34) to be reformed in the assembly and a combustor feed (40) to be combusted in the assembly (42). The assembly (42) includes a housing (44,58) defining first and second axially extending, concentric annular passages in heat transfer relation to each other; a first convoluted fin (46) located in the first passage to direct the feed mix therethrough, the first convoluted fin coated with a catalyst that induces a desired reaction in the feed mix; and a second convoluted fin (50) located in the second passage to direct the combustor feed therethrough, the second convoluted fin coated with a catalyst that induces a desired reaction in the combustor feed.Type: GrantFiled: February 16, 2005Date of Patent: April 21, 2009Assignee: Modine Manufacturing CompanyInventors: Michael J. Reinke, Jeroen Valensa, Todd Bandhauer, Nicholas Siler, Mark G. Voss, Michael McGregor, Dennis C. Granetzke
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Patent number: 7517507Abstract: The steam reformer has a double-cylinder structure having an inner cylinder and an outer cylinder surrounding the inner cylinder. The inner cylinder contains a high-temperature reaction section and an adjacent section being adjacent to the high-temperature reaction section. The high-temperature reaction section contains a mixed-catalyst bed prepared by mixing a steam reforming catalyst and an oxidation catalyst, and an oxygen-containing gas introduction section. A heat transfer suppresser is structured to suppress heat transfer from the high-temperature reaction section to the adjacent section or to the oxygen-containing gas introduction section. With the heat-transfer suppressor, the thermal diffusion from the high-temperature reaction section to peripheral area is effectively suppressed.Type: GrantFiled: March 11, 2004Date of Patent: April 14, 2009Assignee: T.RAD Co., Ltd.Inventors: Takeshi Kuwabara, Yoshio Tomizawa, Jun Ono, Yasushi Yoshino
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Patent number: 7517372Abstract: The present invention includes an integrated fuel processor subsystem incorporating a thermal combustor, a catalytic combustor, a quasi-autothermal reactor (QATR) and a air-fuel-steam (AFS) mixer to provide a range of operating modes exhibiting performance between that of a pure steam reformer and a pure autothermal reformer to increase the flexibility of the fuel processor to handle transient system demands such as cold starts, suppress emissions and carbon formation and improve efficiency.Type: GrantFiled: February 26, 2004Date of Patent: April 14, 2009Assignee: General Motors CorporationInventors: Mohammed E Sennoun, Gerald E Voecks, Gary M Robb, William H Pettit, Steven G Goebel
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Patent number: 7517373Abstract: A device to reform a raw material gas into a synthesis gas rich in hydrogen and carbon monoxide is disclosed. The device includes a vessel, a floating head, a plurality of reaction tubes, inlets and outlets for raw material and heating gases, and a cooled fixed tube plate.Type: GrantFiled: June 29, 2005Date of Patent: April 14, 2009Assignee: Toyo Engineering CorporationInventors: Kenji Sakai, Kunio Hirotani
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Patent number: 7514387Abstract: A reformer comprises a housing; a substrate disposed in the housing, wherein the substrate comprises a stabilized aluminate and a stabilized zirconate; and a catalyst disposed on the substrate.Type: GrantFiled: February 15, 2005Date of Patent: April 7, 2009Assignee: Umicore AG & Co. KGInventor: William J. LaBarge
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Publication number: 20090077890Abstract: A four stage steam reformer suitable for producing a synthetic gaseous stream from a carbonaceous feedstock. Each stage is capable of operating at a progressively higher temperature than the immediate preceding stage.Type: ApplicationFiled: September 25, 2008Publication date: March 26, 2009Applicant: International Financial Services #1, LLCInventor: Stanley R. Pearson
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Patent number: 7507384Abstract: According to the present invention, a temperature profile within a preferential oxidation reactor is controlled using a two phase water/steam system to provide a temperature range within the reactor (10) which favors the selective oxidation of CO in a hydrogen rich reformate stream. The reformate is flowed in a mixture with oxygen over a preferential oxidation catalyst (17). The temperature profile is controlled by flowing a stream of water proximate to the preferential oxidation catalyst (17) so as the stream of water and the reformate stream passing over the catalyst (17) are in a heat transfer arrangement. The stream of water is maintained as a two phase stream from a point at which the water reaches its boiling temperature to a point proximate an outlet from which the stream of water exits the reactor (10).Type: GrantFiled: June 13, 2003Date of Patent: March 24, 2009Assignee: Nuvera Fuel Cells, Inc.Inventors: Darryl Pollica, William F. Northrop, Chunming (Frank C.) Qi, Mark R. Hagan, Alexis Smith, Lawrence Clawson
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Patent number: 7503946Abstract: The system is a self-oxidation internal heating steam reforming system for conducting self-oxidation of a raw material gas under the presence of oxygen and conducting steam reforming to generate a hydrogen-rich reformed gas. The system includes a steam generator including a combustion section for combusting an air-fuel mixture obtained by mixing a combustion air with a fuel, thereby heating water using a combustion gas generated in the combustion section to generate hydrogen; a first sucking-mixer for sucking the raw material gas into a steam stream coming from the steam generator to obtain a raw material-steam mixture; and a reformer for oxidizing the raw material gas in the raw material-steam mixture by an oxygen-containing gas supplied from outside, thereby conducting steam reforming of the raw material gas using the reaction heat of the oxidation to generate a hydrogen-rich reformed gas.Type: GrantFiled: October 17, 2003Date of Patent: March 17, 2009Assignees: Nippon Chemical Plant Consultant Co., Ltd., T. Rad Co., Ltd.Inventors: Takeshi Kuwabara, Yoshio Tomizawa, Yasushi Yoshino, Jun Ono, Shigeki Kobayashi, Saburo Makuro
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Publication number: 20090064586Abstract: Reduced emissions of nitrogen oxides can be achieved if engines are fuelled with mixtures of gaseous fuels such as hydrogen and natural gas. Storing the gaseous fuels separately is desirable so that the fuel mixture ratio can be changed responsive to engine operating conditions. The present apparatus increases the storage density of gaseous fuels such as hydrogen by storing them in gaseous form at high pressures and at sub-ambient temperatures. A first thermally insulated space for holding a first gaseous fuel in a liquefied form is separated from a second thermally insulated space for holding a second gaseous fuel by a thermally conductive fluid barrier. The second gaseous fuel liquefies at a lower temperature than the first gaseous fuel such that the second gaseous fuel can be stored within the second thermally insulated space in a gaseous form at a sub-ambient temperature.Type: ApplicationFiled: September 19, 2008Publication date: March 12, 2009Inventors: Sandeep Munshi, Anker Gram
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Patent number: 7500998Abstract: A gas mixture containing a fuel, water and air is supplied to one end of a reforming room, and a reformed gas containing hydrogen is discharged from the other end thereof. Two or more such reforming units are connected in series, and the upstream part of each reforming room is filled with a first catalyst which catalyzes a partial oxidation reaction in an oxygen-rich environment, and the downstream part is filled with a second catalyst which performs the reforming reaction. The gas mixture which has been heated in a heating unit passes through a distribution tube and is distributed evenly to the reforming units. The reforming room is composed of a reforming tube in which a reforming catalyst is charged, or two or more such reforming tubes, parallel to each other. After being reformed the high-temperature reformed gas is passed around the reforming tubes, and fed back to a manifold.Type: GrantFiled: February 13, 2004Date of Patent: March 10, 2009Assignee: IHI Corp.Inventors: Hideaki Komaki, Kunio Matsui