Abstract: A frame structure for a vehicle door and a method of manufacture thereof is disclosed. In particular, a vehicle side door includes at least two tubular parts which are flexurally deformed in the direction of their longitudinal extension and connected to each other to form a ring structure. The ring structure incorporated into a structural unit with the frame structure and a crash reinforcement in a vehicle door of a motor vehicle.

Abstract: A frame molding includes a horizontal portion extending along an upper edge of a door panel and an inclined portion extending obliquely upwards from the horizontal portion to be connected to an upper sash. A decorative garnish is formed from synthetic resin and has an external shape that corresponds to external shapes of the horizontal portion and the inclined portion of the frame molding. The dimensions of the frame molding in the vehicle widthwise direction are reduced. The positioned accuracy between the frame molding and the garnish is enhanced by fixing the garnish to the frame molding that is fixed to the door panel.

Abstract: An outer frame reinforcement is disposed on the door outer side of an inner panel-side sash portion of a door inner panel. The outer frame reinforcement includes a frame-side sash portion, a hinge reinforcement portion, and a lock reinforcement portion. Here, the upper end of the hinge reinforcement portion is joined to the front side lower end of the frame-side sash portion, and the upper end of the lock reinforcement portion is joined to the rear side lower end of the frame-side sash portion. Furthermore, the hinge reinforcement portion and the lock reinforcement portion are set thicker than the frame-side sash portion. Because of this, the outer frame reinforcement can be formed by making the reinforcement portions thick and joining the reinforcement portions to the frame-side sash portion. Because of this, it becomes unnecessary to increase the plate thickness of the entire outer frame reinforcement.

Abstract: A method of manufacturing a door for a vehicle includes molding a door inner panel using a polymer composite; molding a door frame assembly using an aluminum alloy or a steel alloy, the door frame assembly defining a space to be opened or closed by a door glass; molding a door outer panel using an aluminum alloy or a steel alloy; molding an impact beam using an aluminum alloy or a steel alloy, the impact beam serving to increase rigidity of a side surface of the door; coupling the molded door frame assembly and the molded impact beam to the door inner panel; and coupling the door inner panel, which is coupled to the door frame assembly and the impact beam, to the door outer panel.

Abstract: A door opening and closing device includes: a resin-made base attached to an inner panel of a door; and a transfer mechanism provided on an interior side of the base, and transferring power to a locking device via a power transfer cable, wherein the base includes first and second parts in which the transfer mechanism and the cable are disposed respectively, and a fixing portion fixing an outer casing end portion of the cable, and wherein the first and second parts are configured to locate at different levels so that the second part is positioned closer to an inner side than the first part in a width direction, a step portion is provided between the first and second parts, and the fixing portion is provided in the step portion.

Abstract: The problem to be solved is to provide a door frame and a method of manufacturing the same, with reducing manufacturing cost. A door frame has a rear sash (vertical sash) (41) for supporting door glass and has a lock-device mounting bracket (door-frame component) (70) attached by welding to the rear sash (41) and having formed therein through-holes (70e, 70d) for welding. Weld beads (73, 75) are formed between the rear sash (41) and the wall surfaces of the through-holes (70e, 70d) for welding, the through-holes (70e, 70d) being formed in the lock-device mounting bracket (70).

Abstract: A vehicle door may include a door outer panel defining an exterior surface of the vehicle door; a common door inner panel located inboard of the door outer panel and configured to mount door hardware, with the common door inner panel having a periphery; and a panel extension extending around essentially all of the periphery of the common door inner panel, the panel extension being attached to the periphery of the common door inner panel and attached to the door outer panel to secure the common door inner panel to the door outer panel.

Abstract: A door structure of a vehicle comprises a door trim and a door trim frame that combines with the door trim to increase stiffness of the door trim.

Abstract: A dust sealing apparatus for a door garnish of a vehicle may include a dust sealing member contacting a side door sill when a rear door is closed, and the dust sealing member may be attached to an inner surface of the garnish of the rear door adjacent to a rear wheel arch, in which the dust sealing member includes a sealing part configured to prevent permeation of contaminants.

Abstract: The invention relates to a door module (1) of the type formed by a single part and from a single injected material, which module comprises a substantially flat supporting face (2) and at least one guide rail (34) of a window regulator system, said rail (34) being intended to guide and maintain a motor vehicle window supporting device (32). The rail (34) forms at least part of one of one of the side end parts (4) of the supporting face (2), said rail (34) extending continuously with the rest of the module (1) and forming a projection (40) in relation to the supporting face (2). The rail (34) extends in at least two planes different from the plane of the supporting face (2).

Abstract: A device for blocking noise at a division channel of a rear door for a vehicle may include a door inner panel having an upper end portion formed with a substantially uniform cross-sectional shape, an inside weather strip fastened over an entire length of the upper end portion of the door inner panel, a reinforcing plate mounted on an outer surface of the door inner panel, and a bracket fixedly coupled to the reinforcing plate for mounting the division channel.

Abstract: A vehicle door swingably attached to a vehicle body via door hinges and able to open and close an opening formed in the vehicle body, includes: an inner panel formed of a resin and having outer and inner surfaces respectively facing outer and inner sides, and in which hinge attaching portions, on which the hinges are attached, and a door lock attaching portion on which a door locking device causing the vehicle door to engage with the vehicle body is attached are formed at different positions from each other; and an outer reinforcement member formed of a resin, arranged on the outer side than the inner panel, having outer and inner surfaces respectively facing the outer and inner sides, coupled to the inner panel, and having a first reinforcement portion facing the door lock attaching portion, a second reinforcement portion continuous with the first reinforcement portion and extending from the first reinforcement portion, and a third reinforcement portion continuous with the second reinforcement portion and fa

Abstract: A door for a motor car includes a door support with at least one metal carrier element at least partially provided with plastic. The at least one metal carrier element is formed as an internal high pressure formed part. At least one metal reinforcement part and/or support part is/are attached to the metal carrier element.

Abstract: A door assembly includes an inner panel and an outer panel that cooperate to define a door cavity therebetween and a window frame that defines a window opening. The door assembly further includes a division post defining a glass run channel extending from the window opening into the door cavity. A bracket member is rotatably connected to the division post.

Abstract: A housing assembly is provided. The housing assembly may be used in an automotive vehicle. The housing assembly includes a trim piece and a base. The trim piece is configured to engage the interior trim panel and attach to the base. The base is attached to the trim piece wherein the attachment to the trim piece is weaker than the attachment of the trim piece to the interior panel so as to allow the trim piece to separate from the base before the trim piece separates from the interior trim panel. The housing assembly may further include a pair of spacers configured to maintain a spatial relationship between a first side wall and a second side wall so as to prevent the first and second side walls from squeezing inwardly with respect to each other when the trim piece is displaced from the base.

Abstract: A weather strip (50) has: a body section (51) which extends along a door sash (12) and an edge of a door body (11); a ridge section (52) which extends from the body section (51) so as to rise toward the outside of the vehicle; and an extension section (53) which extends at the root of the ridge section (52) from the body section (51) so as to be capable of being located between a door mirror (14) and the surface (23) of an upper piece section (21), the surface (23) facing the outside of the vehicle. The extension section (53) is gripped between a gap absorbing member (33) and the surface (23) of the door sash (12), the surface (23) facing the outside of the outside of the vehicle. Also, a protrusion section (54) is engaged with an engagement recess (55). The weather strip (50) is held down not at a fitting section (56) but also at the extension section (53) and the protrusion section (54). As a result, the weather strip (50) is less likely to come out of the door sash (12).

Abstract: A vehicle door (10) has a door body (20), a stationary window panel (17) which is provided above the door body (20), a panel support frame (50) which is provided at at least the lower edge of the stationary window panel (17) and which seals between the lower edge and the door body (20), and a decorative belt line molding (30) which is provided at the upper edge of the door body (20) so as to extend therealong. The panel support frame (50) and the belt line molding (30) overlap each other in the thickness direction of the door. The panel support frame (50) has a first support frame-side extension section (54a) which extends in the thickness direction of the door relative to the stationary window panel (17) toward the belt line molding (30).

Abstract: A modular upper-door assembly including a standard geometric corner component and a standard geometric B-pillar component for all vehicle model doors. Each header, belt and window-track has a different length and bend geometry for each vehicle model door while each respective component shares a standard geometric cross-section. All headers may connect to the corner component and B-pillar component in the same locations for each vehicle model door. All belts may connect to the corner component in the same location for each vehicle model door, but the attachment location on the B-pillar may vary from vehicle to vehicle. A stationary-glass or mirror-sail may also be overmolded into the assembly.

Abstract: A vehicle trim assembly is provided having a beverage retainer formed in a storage compartment on the door of an automotive vehicle. The trim assembly includes a storage receptacle and a trim component such as a trim panel arranged to define at least a portion of the storage receptacle. The trim panel includes a base portion connected to a beverage retainer portion via a living hinge. The beverage retainer portion is pivoted about the living hinge into position within the storage receptacle. The trim assembly may include a trim component assembled onto a pillar and pivoted about the living hinge between a use position and a stored position.

Abstract: The frontal crash load is transmitted from a front pillar to a center pillar in a reliable manner so that a bending moment caused by the frontal crash load is favorably supported, and the deformation of the door is avoided. A beam member attached to an inner panel includes a S shaped cross section member. An upper channel section of the S shaped cross section member extends along the lower edge of a window opening, and a lower channel section extends adjacent to and in parallel to the lower edge of a window opening in a rear part of the door and is offset toward a lower part of the vehicle body in a rear part of the door, with a front end being located at a same elevation as an upper door hinge.

Abstract: A door sash includes a sash member including: a body portion having: a first sidewall facing one side of a door glass; a second sidewall facing the other side of the door glass; and a bottom wall that connects base ends of the first side wall and the second sidewall and faces a end face along a thickness direction of the door glass; and a fin portion which extends from a corner between the first sidewall and the bottom wall and has a surface flush with a surface opposite to a surface, which faces the door glass, of either one of the first sidewall and the bottom wall, and wherein the sash member is bent in a width direction of a vehicle.

Abstract: A vehicle side window, composed of HPR laminated glazing or advanced ejection mitigating laminated glazing, is provided with an inverted U-shaped channel, bonded to its upper edge, and extending into side channels of the door frame. The inverted U-shaped channel acts as a movable upper door channel, providing the door glazing with sufficient rigidity and pull-out resistance that it performs in an accident as if it were fully rolled up.

Abstract: A vehicle door structure that can improve an effect of insulating sounds that penetrate from a vehicle exterior into a vehicle cabin. A front side door to which a vehicle door structure is applied has, at a door main body that supports a door glass such that the door glass can be raised and lowered, a weatherstrip having a wall in which an opening is formed at a position facing the door glass, and a sealing lip that is disposed so as to project-out from the wall and slidingly contact the door glass. Further, a wall body that, together with the wall, forms a closed space that communicates with the opening is provided at a side of the wall opposite the door glass.

Abstract: A door frame and a frame body including a glass opposing portion, a design portion positioned on one side of the glass opposing portion on the vehicle exterior side, a tubular portion positioned on the other side of the glass opposing portion on the vehicle interior side, and a glass guide portion having a concave cross section surrounding the edge of the door glass. All portions are collectively structured as a single member who is continuous and uniform from the upper sash portion to the side sash portion. A corner portion is created by a bending process at a boundary between the upper sash portion and the side sash portion. The width of the design portion of the frame varies in at least one area along the length thereof and the design portion of the frame body is covered with an exterior member.

Abstract: In an embodiment, a side door for a vehicle can comprise: a structure comprising a plastic inner shell comprising a fiber strip, and a plastic outer shell comprising an outer shell support beam positioned across a width of the outer shell. The outer shell support beam can comprise a fiber strip with ?50 wt. % fibers oriented at an angle of less than or equal to ±45° to a main axis. In an embodiment, a method for making the side door for a vehicle can comprise: flow molding a fiber-reinforced polymer over a fiber strip to form a plastic inner shell; flow molding a fiber-reinforced polymer over a fiber strip deposited to form a plastic outer shell, wherein the outer shell comprises an outer shell support beam positioned across a width of the outer shell; and joining the inner shell and the outer shell together to form a composite structure.

Abstract: A door frame structure of a vehicle door which includes an upright pillar sash and an upper sash, wherein joining end surfaces of the upright pillar sash and the upper sash are welded together along a periphery thereof, at least one of the upright pillar sash and the upper sash includes a frame body portion and a cantilever protrusion, the joining end surface of the one of the upright pillar sash and the upper sash partly including the frame body portion and the cantilever protrusion. The upright pillar sash and the upper sash are welded to each other along the frame body portion and a base portion of the cantilever protrusion which is connected to the frame body portion. A leading end portion of the cantilever protrusion which is positioned on the leading end side is not welded.

Abstract: A door-sash hook member is attached to a surface of a door sash of a vehicular door. The door-sash hook member includes a superposed surface superposed on the surface of the door sash, and a circumferential wall surface standing from the superposed surface to form a circumferential edge of the superposed surface. At least a part of the circumferential wall surface is a welded face weldable to the surface of the door sash with a welding material. The circumferential wall surface includes a projecting portion adjacent to the welded face, and the projecting portion protrudes outwardly compared to the welded face along a plane of the superposed surface.

Abstract: A door and method for assembling such door for a vehicle are disclosed. The door may comprise a window having a visual surface area and a frame. The frame may include an outer panel surrounding the window and defining a cavity having a draw depth and a mouth, and an inner panel having a first end and a second end. The inner panel may be joined to the outer panel at an inner coupling disposed at the first end and joined to the outer panel at an outer coupling disposed at the second end of the inner panel. The inner panel may substantially cover the mouth of the cavity. The door may have a door area. The visual surface area of the window may be in the range of about 65 percent to 95 percent of the door area.

Abstract: A door for selectively opening and closing at least a portion of an opening in a vehicle includes an outer door panel and an inner door panel. The inner panel is attached to the outer panel thus defining a space between the inner and outer panels. The door also includes a tubular reinforcement beam disposed in the space between the inner and outer door panels. The tubular reinforcement beam is attached to the door and has varying material thicknesses. A vehicle having a vehicle body that defines an opening and a subject door configured to selectively open and close at least a portion of the opening is also disclosed.

Abstract: A door module for a door of a motor vehicle. The door module has a support for receiving a window lifter drive and fixing points at which the door module can be fixed to the corresponding door. At least one sensor electrode of a capacitive and/or inductive control device is attached to the support in order to contactlessly operate an actuator in the motor vehicle.

Abstract: In a vehicle door frame structure including a sheet-metal member of a vehicle door frame, the sheet-metal member formed by a metal sheet includes a folded edge at an edge of the metal sheet, wherein an end of the folded edge is in noncontact with a remaining part of the metal sheet. The folded edge has an inclined shape which is inclined to increase a distance between the folded edge and the remaining part of the metal sheet in a direction from a bend of the folded edge to a free end of the folded edge.

Abstract: A vehicle width direction wall portion (29) and a front-rear direction wall portion (33) are formed in a stiffener (7) provided inside a front door (1), the vehicle width direction wall portion (29) extending in a vehicle width direction, the front-rear direction wall portion (33) extending from a vehicle width direction inner end (31) of the vehicle width direction wall portion (29) in a vehicle front-rear direction. Additionally, a locking member (23) is provided on the front-rear direction wall portion (33) at a portion, and faces a lock lever (25). The locking member engages the lock lever, after a load is inputted to an outside handle and a door outer panel thereby deforming the door outer panel, to prevent movement of the lock lever after the deforming the door outer panel.

Abstract: A latch load distribution system and method for assembling such for a vehicle are disclosed. The latch load distribution system may comprise a window, a door, a latch bracket and a door handle. The door may include a window and a door frame surrounding the window. The door frame may include an inner panel and an outer panel joined to the inner panel. The outer panel may define a cavity having an inner sidewall and a mouth with a mount width. The latch bracket may have a latch bracket length, and may include a primary end, a body and a secondary end. The primary end may be disposed in the cavity and may be coupled to the outer panel. The door handle may be coupled to the door frame and the latch bracket.

Abstract: A vehicle door assembly includes a door inner panel that has a header portion that at least partially defines a window opening. A reinforcement panel is configured to abut the door inner panel along the header portion and further defines the window opening. The door inner panel and the reinforcement panel each have a respective first flange extending at least partially outboard and a respective second flange extending at least partially inboard. The first flange of the door inner panel abuts the first flange of the reinforcement panel and the second flange of the door inner panel abuts the second flange of the reinforcement panel. A trim member is secured to the reinforcement panel and to the header portion to cover the second flanges without contacting the second flanges and has an inboard-facing planar portion as a furthest inboard extent of the trim member.

Abstract: A vehicle door frame includes a door sash, a belt-line reinforcement member, and a bracket which connects the door sash and the belt-line reinforcement member to each other and is fixed to a door panel. The bracket is welded to the belt-line reinforcement member at a plurality of welding portions, each of the welding portions defining a welding line, where an extension of each of the welding lines are not aligned with one another.

Abstract: A motor vehicle having a side door is disclosed having lower and upper parts. The upper part comprises a window surround for fixed and drop-down windows. The fixed window has a much larger barrel radius of curvature than the drop-down window and the inclusion of the fixed window reduces the chord length of the drop-down window between a beltline of the motor vehicle and a lower edge of the fixed window. This combination allows the use of more tumblehome on the motor vehicle without needing to increase the thickness of the lower part of the side door in order to accommodate the drop-down window when it is lowered.

Abstract: A method includes providing a vehicle door having an inner panel, an outer panel, and a bracket assembly. The inner panel and the outer panel cooperate to define a door cavity and a window opening. The bracket assembly is mounted with respect to the inner panel inside the door cavity. The method further includes inserting the division post into the door cavity through the window opening, and engaging the division post with the bracket assembly such that the bracket assembly secures the division post to the inner panel. A corresponding door assembly is also provided.

Abstract: An apparatus for use with a vehicle window opening may include a carrier, at least one molding member, at least one trim piece, a nut and a fastener. The carrier may have a first attachment feature and a second attachment feature. The at least one molding member may be removably secured to the first attachment feature of the carrier. The at least one trim piece may be removably secured to the second attachment feature of the carrier and arranged adjacent the at least one molding member. The nut may be connected to the carrier or the vehicle window opening. The fastener may extend between the vehicle window opening and the carrier and may engage the nut to removably secure the carrier, the at least one trim piece, and the at least one molding member to the vehicle window opening.

Abstract: An automotive sliding door supported by an upper rail that eliminates the need for a middle rail opening in a vehicle body. The sliding door hangs from an upper guide member or members that support the door along its length in both an open and closed position. The upper guide members support the full weight of the door without a middle rail for support thereby eliminating rail gash in rear quarter panel.

Abstract: Disclosed herein is an integrated regulator device of a glass and a curtain for a door, including: a motor provided in a door panel; a drive gear inserted into the motor in a vertical direction, rotatably provided, and having a shaft shape; a glass drum operated together with a glass provided in the door and inserted into the drive gear to move in the vertical direction according to rotation of the drive gear; and a curtain drum operated together with an electric curtain provided in the door, inserted into the drive gear, positioned beneath the glass drum, and moving in the vertical direction according to the rotation of the drive gear.

Abstract: A sealing system for a vehicle includes a first and second seal. The first seal is attached to a first edge of a first flange of the vehicle. The first seal presents a first outer contact surface that extends in generally parallel relationship to the first edge. The second seal is attached to a second edge of a second flange of the vehicle. The second seal presents a second outer contact surface that extends in generally parallel relationship to the second edge. The first outer contact surface and the second outer contact surface are in sealing contact relationship with the movable pane of glass when the movable pane of glass is in a closed position. The first outer contact surface and the second outer contact surface are not in sealing contact relationship with the movable pane of glass when the movable pane of glass is in an open position.

Abstract: A vehicle comprises an outer shell having an opening and a cover for the opening. The cover comprises: a housing, a window and a motor for moving the window. The motor management unit stores three predetermined positions of the window relative to the housing. When the housing is engaged with the opening: in the first predetermined position the window is resiliently retained within the seal and the cover can be released from the opening without damage to the cover; in the second predetermined position the window does not engage with the seal; and in the third predetermined position the window extends into the seal and the window is prevented from being released from the seal without the window first being retracted to the first or second positions. The motor management unit causes the motor to extend the window to the third predetermined position when the vehicle exceeds a predetermined speed.

Abstract: A storm trim for holding a panel over a window for protection against impact of objects carried by wind during a storm. The storm trim includes a lineal cap and a lineal base. The base may be used with a window frame, incorporated into a window frame or be used in glazing surrounds or shutters. The base carries a stacked screw boss to receive and securely hold the anchoring screws that are needed to hold the panel over the window. The anchoring screws do not extend through the lineal base but remain within it. When the storm trim is not in use, the cap covers the lineal base.

Abstract: The invention relates to a cable feed device for a flat cable, or a flat cable connection, respectively, on a vehicle door, wherein the flat cable is provided being extended between the vehicle door that can be moved relative toward a vehicle chassis and the vehicle chassis, or along a component, respectively, which is substantially firmly attached to the vehicle chassis, wherein at least one seal is disposed between the vehicle door and the vehicle chassis, or the component, respectively, and further wherein the flat cable is disposed in a feed through of the seal between the seal and the vehicle door in a closed state of the vehicle door.

Abstract: A door module for a motor vehicle door includes: a cantilever arm for a railless window lifter, wherein the cantilever arm is formed in one piece with the door module, where the cantilever arm projects beyond an outer edge of the door module, and the cantilever arm has, at at least the end which projects beyond the edge of the door module, a receptacle for a deflection means of a window lifter cable.

Abstract: A multilayer window guiderail is disclosed. The window guiderail includes a rail portion having an outer edge, a rail surface and an opposing rear surface. The rail portion includes a core and an integral rail cover layer disposed on the core. The core includes a first polymer material and the rail cover layer includes a second polymer material. An apparatus for making a multilayer guiderail includes a plurality of die portions having respective cavity portions. The cavity portions are configured to define a die cavity having the shape of the guiderail, at least one of the die portions being a slidable die portion and at least one of the die portions being a fixed die portion. The parting surface of the slidable die portion is configured for sliding translation of its parting surface over the parting surface of the fixed die portion along a translation path.

Abstract: A vehicle door sash having a uniform cross-sectional shape is provided, including an enclosed section on a vehicle inner side, and an outer extending wall which extends from the enclosed section toward the vehicle outer side, the enclosed section provided with inner and outer walls, with respect to a vehicle width direction, a body-side wall, and a window-opening-side wall that is adjacent to a window glass of the vehicle door. A weather strip is abutted against the body-side of the outer extending wall, and a glass runner is abutted against the window side of the outer extending wall. The body-side wall of the enclosed section is straight in cross section. A thickness of at least one of the inner and outer walls of the enclosed section is greater than a thickness of each of the body-side wall and the window-opening-side wall.

Abstract: This power unit includes a base plate fixed with an annular coil part, and a slot-shaped insertion hole formed at the base plate and extending in a radiating direction to the annular coil part. After a lead wire of the annular coil part is inserted into the insertion hole from one side of the base plate at which the annular coil part is provided, the lead wire is extended in the radiating direction along the insertion hole. Next, the lead wire is led out to the other side of the base plate. Covers having semicircular shapes in cross section are provided to the ends of the insertion hole.

Abstract: A one-piece inner garnish assembly module system (MS) joins an inner garnish molding (IG), primary seal (PS), glass run (GR), and inner beltline weatherstrip (IB) into a single component prior to installation of the module system on a vehicle. The garnish is secured to the glass run along the A and B pillars, and the interconnecting header portion of a vehicle door. In addition, the primary seal is operatively associated or secured to the garnish, and may be pin-mounted to the door, or mechanically connected, and/or adhesively secured to the door.

Abstract: A window lift assembly for a motor vehicle, with a component on which a bearing site is provided for a redirecting element, in particular for a cable pulley or a deflecting piece, is provided. The redirecting element is arranged beside the component at the bearing site along a connecting axis pointing from the redirecting element to the component and the redirecting element redirects a driving force for adjusting a window pane of the motor vehicle. The redirecting element is mounted on the component along the connecting axis and the connecting axis forms a physical axis for mounting the redirecting element. The bearing site supports the redirecting element on an outer surface rimming the redirecting element at least in a direction vertical to the connecting axis, and for supporting the redirecting element the bearing site includes at least one portion protruding from the component.