Abstract: A composite cemented carbide roll comprising an inner layer made of an iron-based alloy, and an outer layer made of cemented carbide which is metallurgically bonded to an outer peripheral surface of the inner layer; the cemented carbide of the outer layer comprising 55-90 parts by mass of WC particles and 10-45 parts by mass of an Fe-based binder phase having a particular composition; a shaft member and a shaft end member being metallurgically bonded to at least one axial end of the inner layer; the inner layer being made of an iron-based alloy containing 2.0% or more in total by mass of at least one selected from the group consisting of Cr, Ni and Mo; and the shaft member and the shaft end member being made of an iron-based alloy containing 1.5% or less in total by mass of at least one selected from the group consisting of Cr, Ni and Mo.

Abstract: A roll for hot-rolling includes a body, wherein at least a part of an envelope surface of the body is made of a high speed steel that with reference to its chemical composition consists of the following elements, in weight %: 1-3 Carbon (C), 3-6 Chromium (Cr), 0-7 Molybdenum (Mo), 0-15 Tungsten (W), 3-14 Vanadium (V), 0-10 Cobalt (Co), 0-3 Niobium (Nb), 0-0.5 Nitrogen (N), 0.2-1 Yttrium (Y), and remainder iron (Fe) and unavoidable impurities.

Abstract: A roller body for a roller for treating a material, preferably a web material, which is cast from an iron base alloy which forms a radially interior zone (5) of the roller body (1) made of grey cast iron (GJS, GJV) and, around the interior zone (5), a circumferential rim zone (6) which includes the outer circumference of the roller body (1) and exhibits a surface hardness which is greater than 400 HV, wherein the circumferential rim zone (6) consists of ribbon grain or superfine ribbon grain pearlite (P) with embedded free graphite, preferably spheroidal graphite (SG) or vermicular graphite (V), or of an intermediate structure (ADI) with spheroidal graphite or vermicular graphite.

Abstract: The rolling mill cast roll having a shield portion made of multi-component white iron with excellent resistance to adhesion and propagation of cracks, having a composition consisting essentially, by weight ratio, of 1.5-2.5% carbon, 3.0-10% chromium, 2.0-8.0% molybdenum, 2.0-8.0% tungsten, 2.0-10% vanadium, 0.1-0.8% sulfur, up to 2.0% manganese, wherein the manganese is balanced with said sulfur in a 2:1 ratio (Mn:S), up to 1.0% silicon, up to 1.0% of nickel, 0.1% Ce, up to 0.08% phosphorus and a sufficient amount of Fe, is produced by a centrifugal casting method.

Abstract: A method for producing an outer layer for a roll having a structure having MC carbide dispersed at an area ratio of 20-60%, comprising the steps of (1) centrifugally casting a melt having a composition comprising, by mass, 2.2-6.0% of C, 0.1-3.5% of Si, 0.1-3.5% of Mn, and 8-22% of V, the balance being Fe and inevitable impurity elements, to produce a cylindrical body comprising an inner layer having concentration MC carbide, an MC-carbide-poor outer layer, and a concentration gradient layer between the inner layer and the outer layer, in which the area ratio of MC carbide changes, and (2) cutting the cylindrical body to a depth at which the area ratio of MC carbide is 20% or more.

Abstract: A roller for a roller hearth furnace comprising a dispersion strengthened steel is disclosed. The roller does not require any coating or reconditioning.

Abstract: Method for producing silicon which is suitable as a starting material for producing a silicon melt for the fabrication of silicon blocks or silicon crystals, comprising the following steps: introducing a gaseous mixture of monosilane and hydrogen into a reactor, thermal degrading the gaseous mixture for forming silicon powder, separating the formed silicon powder produced from the gaseous mixture, and mechanical compacting the separated silicon powder with compacting rollers which having a roller jacket consisting of a ceramic material selected from graphite, glass and silicon nitride.

Abstract: The invention provides a tire and a roll wheel assembly used to crush material in a pulverizer including a generally toroidal body having a crushing surface on the outer periphery thereof. The crushing surface is configured and adapted to contact and crush the material within the pulverizer. At least one beveled surface is defined on an inner periphery of the body. The beveled surface is configured and adapted to engage a wedge disposed on a roller wheel of a roll wheel assembly to hold the tire on the roller wheel. The invention also provides a method of securing a tire to a roller assembly in a pulverizer for crushing material.

Abstract: A two-layer drum cover and a method of producing the same are provided. The two-layer drum cover includes a backing wire constructed of a relatively high grade metal alloy in the warp direction and alternating relatively low grade metal alloys in the shute direction. The two-layer drum cover also includes a face wire constructed of a relatively high grade metal alloy in the warp direction and alternating relatively low grade metal alloys in the shute direction. All the metal alloys used in the face wire have a higher grade than the metal alloys used in the backing wire.

Abstract: An industrial roll includes: a substantially cylindrical core and a cover overlying the adhesive layer. The cover typically comprises a polymeric top stock layer which comprises a mixture of a polymeric material and at least one of a piezochromic material and a thermochromic material. In this configuration, the pressure and/or temperature experienced by the roll cover at any location thereon can be determined visually, without the need for external equipment.

Abstract: A circular-shaped metal structure is fabricated by plastic-working and has a wall thickness in the range of 0.03 mm to 0.09 mm both inclusive. A film composed of one of (a) silicon and fluorocarbon resin and (b) copper is coated on a surface of the circular-shaped metal structure.

Abstract: A roller member comprising high carbon chromium bearing steel having a carburization treatment. The bearing steel comprising a surface portion defined as a range between a surface of a rolling face of the roller member to a depth where a maximum shearing stress acts thereon, the surface portion containing carbon in a total amount comprising a range of 1.0 to 1.6 wt % and an amount of residual austenite comprising a range of 20 vol % to 35 vol % wherein a compression residual stress of the surface portion comprises a range of 150 to 1000 MPa, wherein a surface hardness of the surface portion comprises a range of 64 or higher in Rockwell C hardness, wherein an amount of carbide precipitate on the surface portion comprises a range of 10% to 25% in an area rate and each carbide particle size comprises a range of 3 ?m or less.

Abstract: A printing unit cylinder is subject to only low deformation in the event of operationally induced increases in the temperature of the printing unit. At least the barrel of the body of the printing unit cylinder is produced from a metallic material with a linear coefficient of expansion of ?<5×10?6K?1 in a temperature range of from about 20° to about 60°.

Abstract: A roller body for a roller, for pressure-treating or temperature-treating or combined pressure- and temperature-treating a web-shaped medium, for example paper, includes a casting body made of an iron-based alloy comprising graphite lamellae. Particular regions of the roller body are placed under tensile stresses during or after production. The stresses being applied are larger than those which occur in these regions during operation of a roller. The additionally applied tensile stresses trigger local plastic deformations in peripheral regions of the graphite lamellae, such that once the tensile stresses are no longer applied, the roller body behaves elastically and no longer permanently deforms up to the stress level achieved.

Abstract: An improved stationary roller shaft of a gear assembly for an air turbine starter is provided. The air turbine starter may be used to start a gas turbine engine, such as may be found in aircraft, ships and military vehicles. The stationary roller shaft is formed of a material having a hardness of at least 66 Rockwell C and having a low inclusion content rating, thereby providing improved wear and/or fatigue properties.

Abstract: A non-marking web conveyance roller has a generally irregular surface with a plurality of rounded up features that promotes superior venting of entrained air. The surface finish of the roller, formed by a thermal spray process, prevents the formation of impression and honing defects on the conveyed web.

Abstract: The invention relates to a method for adjusting the properties of the polymer coating (2) of a roll or a belt (3), whereby the roll or the belt is used for calendering a fibrous web (4) in a roll nip (N), which is formed between the roll or the belt and its backing roll (5), whereby the roll or the belt has a polymer coating comprising fibrous material (1). In the method, the thermal elongation coefficient and/or thermal conductivity of the polymer coating (2) are adjusted by directing the fibre direction of the fibrous material (1).

Abstract: A method of the production and processing of alloyed casting material for a working part of an indefinite chill roll, a corresponding casting material and a composite indefinite chill roll incorporating the casting material. The method comprises providing a melt of a certain composition, casting the melt and subjecting the resultant body to a heat treatment. The composition of the melt is adjusted so as to afford a certain graphite and carbide distribution.

Abstract: A roll for a paper or board machine is produced by forming a tubular roll blank by bending out of a planar sheet or by means of centrifugal casting. The roll blank is first coated with a material having a modulus of elasticity and a density lower than those of steel and the coated roll blank is turned on a lathe to a desired shape and to a desired surface quality.

Abstract: The invention relates to rolls for use in spreading webs and minimizing the formation of wrinkles therein. The roll has a diameter in its central region that is greater than the diameter proximate its end portions. The diameter can taper straight from the central portion to the ends, can parabolically taper from the central portion to the ends, can utilize a combination of a parabolic shape and straight taper, or other profile variations.

Abstract: Peeling occurring in a short period of time is avoided in a roller member such as a roller cam follower of a cam apparatus in a valve system of a car engine. The roller member is produced by heating an already processed a roller member material in a carburizing atmosphere of carbon potential being 1.2% or more at 840 to 870° C. for 3 hours or longer, thereby to carry out a carburization treatment, followed by quenching, said roller member material being formed in a predetermined shape from a bearing steel. Thereby, all amount of carbon are rendered to be 1.0 to 1.6 wt % in a surface portion of a range from a surface of a rolling face until a depth where a maximum shearing stress acts on, an amount of solute carbon is is rendered to be 0-6 to 1.0 wt % in a matrix of said surface portion, and said surface portion is precipitated with carbides of 5 to 20% in an area rate and of particle size being 3&mgr; or less.

Abstract: A roll for use in an air press assembly of a papermaking machine has a pair of ends associated therewith. The roll includes a pair of edge portions with each edge portion extending to one of the pair of ends. Each edge portion has an edge surface portion composed of a first material, the first material having a first hardness. The roll further includes a middle portion located between the pair of edge portions, the middle portion having a middle surface portion composed of a second material. The second material has a second hardness, the second material being harder than the first material. The first material is preferably a soft, seal material which promotes reduced air leakage from the air press assembly.

Abstract: A developing roller has a roller core, an electrically conductive layer provided on a circumferential surface of the roller core, and a covering layer provided on the outer circumferential surface of the conductive layer. The covering layer is formed by subjecting a reaction mixture containing a fluorine-containing polyol, a reactive silicone oil having an active hydrogen, and an isocyanate compound, to a reaction condition for reacting the fluorine-containing polyol and the reactive silicone oil with the isocyanate compound.

Abstract: A elastomer-covered roller (10) is provided with an improved bond coating for bonding the elastomeric cover (14b) to the core (11b). At least one layer of material (21) is thermally sprayed on the core (11b) to form a rough surface having a roughness from 400 microinches Ra to 2000 microinches Ra or greater. At least one layer (21, 25, 26, 31, 32) is either sufficiently permeable to divert bond-degrading fluids away from the bond line (22, 27, 33) or is impermeable to bond-degrading fluids.

Abstract: An industrial roll includes: a substantially cylindrical core and a cover overlying the adhesive layer. The cover typically comprises a polymeric top stock layer which comprises a mixture of a polymeric material and at least one of a piezochromic material and a thermochromic material. In this configuration, the pressure and/or temperature experienced by the roll cover at any location thereon can be determined visually, without the need for external equipment.

Abstract: The method for the manufacture of a fixed roller (1) for a fixed roller tool for the fixed rolling of radii or recesses on bearing pins and crankpins of crankshafts for motor vehicle engines provides for the following method steps:

Abstract: A roller body for a roller, for pressure-treating and/or temperature-treating a web-shaped medium, for example paper, wherein said roller body is a casting body made of an iron-based alloy comprising graphite lamellae; particular regions of the roller body are placed under tensile stresses during or after production, said stresses being larger than those which occur in these regions during transport or operation of a roller, wherein the additionally applied tensile stresses trigger local plastic deformations in peripheral regions of the graphite lamellae, such that once the tensile stresses are no longer applied, the roller body behaves elastically and no longer permanently deforms, up to the stress level achieved.

Abstract: A cermet powder for thermal spray coating, which is sprayed on a roll surface of a conveyer roll inside a furnace for heat treating a high tensile strength steel strip thereby to form a coating film, comprises: an alloy powder containing 3 to 8 mass % of Al, 16 to 25 mass % of Cr, 0.1 to 1 mass % of Y, and at least one of Co and Ni as the residual, with respect to the whole amount of the cermet powder; and a ceramic powder containing at least one of 1 to 5 mass % of a boride and 5 to 10 mass % of a carbide, with respect to the whole amount of the cermet powder.

Abstract: A method and apparatus for obtaining a desired nip pressure distribution profile in the cross direction of a paper web. The paper web passes through a nip, the latter defined by at least one elastomer covered roll, the covered roll having polarizable particles or magnetic particles embedded therein. A plurality of spaced plates or spaced coils each generate a local field (respectively electric or magnetic) which acts upon individual spaced zones or regions along the covered roll. The field may thus be an electric field or a magnetic filed. The effect of the field is to change the effective modulus of the elastomer by acting on the particles. In turn, this action varies the nip pressure pulse as to exert a desired pressure at each of a plurality of spaced zones or regions on the paper web, to thus create or process a more uniform product in the nip. The method and apparatus can be used, for example, to improve web moisture profiles in the press section of paper machines.

Abstract: A joint for metallic members including a body portion and extending portion in one member and an opening in a second member. The body portion of one member at least partially overlaps the opening in the second member to create a joined opening. A bonding agent, e.g. adhesive, is applied in the joined opening to create a strong joint relying on the sheer strength of the cured bonding agent rather than its peel strength. Slot-to-slot and tab-to-slot joints using joined openings are provided. A drum and mechanical structure constructed using laser cutting techniques on metallic plates and utilizing the disclosed joints are also provided.

Abstract: A roller assembly has at least one bushing for preventing the longitudinal movement of an end cap and its associated bearing housing along an axle. One end of the bushing is located in an abutting relationship with the bearing housing. The bushing is secured to the axle and placed in contact with the bearing housing which is secured within the end cap. By preventing longitudinal movement of the bearing housing, longitudinal movement of the end cap is thereby prevented.

Abstract: A elastomer-covered roller (10) is provided with an improved bond coating for bonding the elastomeric cover (14b) to the core (11b). At least one layer of material (21) is thermally sprayed on the core (11b) to form a rough surface having a roughness from 400 microinches Ra to 2000 microinches Ra or greater. At least one layer (21, 25, 26, 31, 32) is either sufficiently permeable to divert bond-degrading fluids away from the bond line (22, 27, 33) or is impermeable to bond-degrading fluids.

Abstract: Roll and process for producing roll including a hard roll core, and a resilient covering layer, including a matrix material, located on an outer side of the hard roll core. The matrix material includes a soft metal. The process includes producing a matrix material comprising a soft metal, and applying the soft metal matrix material onto an outer side of the hard roll core, thereby forming the resilient covering layer.

Abstract: A method of manufacturing an as-cast composite roll by metallurgically bonding one or more rings of cemented carbide to a cast iron casing. The composite roll may be used for hot or cold rolling. The cast iron has the following composition in addition to Fe, in weight %, 1.9-2.8% Si, 0.02-0.10% Mg, 0.5-4% Ni, 0.1-1% Mn, balance Fe and a Ceqv=2.5-6.

Abstract: A developing roller is provided with a roller core, an electrically conductive layer provided on a circumferential surface of the roller core, and a covering layer provided on the outer circumferential surface of the conductive layer. The covering layer has a thickness of 30 &mgr;m or less, but 0.1 &mgr;m or more, and has at least its surface region formed of a porous body.

Abstract: The present invention has an object to provide a manufacturing method of a long large-diameter composite cemented carbide roll and a hot rolling method of steel using the same. The roll manufacturing method covers a composite cemented carbide roll formed by engaging with, and fixing to, a steel arbor, a sleeve comprising an outer layer made of a cemented carbide formed by integrating a plurality of previously sintered cylindrical formed members and an inner layer made of a steel material formed on the inner surface of the outer layer. The sleeve has a sectional area ratio So/Si of the sectional area So of the outer layer and the sectional area Si of the inner layer in a cross-section perpendicular to the rotation axis within a range of from 0.3 to 20. The sleeve has a length within a range of from 520 to 6,000 mm. When hot-rolling steel, the cemented carbide rolls of the invention are used as work rolls of at least one stand for a roughing mill and/or a finishing mill.

Abstract: A printing press cylinder for a rotary printing press is light in weight and has vibration dampening properties. A metal foam filling is placed inside the cylinder.

Abstract: A rolling pin has a hollow cylindrical metal roller rotatable relative to an elongated shaft assembly extending axially through the roller, the shaft assembly having two rods respectively rotatably journaled in bushing portions of end caps on the roller, the two rods having their inner ends fitted in recesses in a weighted coupler disposed within the roller, and having outer ends offset from the rotational axis and connected to handles, each of which handles has a rounded side and a flattened side. The weight causes the handles to be disposed in an at-rest position with most of each handle disposed above the rotational axis and with the flattened sides of the handles facing downwardly.

Abstract: When rolling steel sheet and other rolled stock, rattling occurs in certain operating states. This results in reduced quality of the rolled stock and rejects as well as damage to the rolling mill. No improvement was achieved by placing brakes on the cylinders. Electronic monitoring is not a satisfying solution. Given that rattling is a self-starting oscillation, resistance sensors are coupled to the cylinders and/or the rolled stock in order to stabilize the self-starting oscillation modes, modes with negative damping, by means of additional damping. In the example illustrated in FIG. 4, cylinder-shaped, rotating dampers are coupled to the working cylinders. Concentric or disc-shaped layers made of steel and plastic such as those found in layered oscillation absorbers are most effective and adaptable. The arrangement of the working cylinder and the damper illustrated in FIG.

Abstract: A roller for use in a coating machine comprises a metal core 1 having a dielectric cover 2. The cover is provided with an engraved pattern of ridges and grooves. The core is also provided with a pattern in register with the pattern in the cover such that an electrostatic field generated above a web supported on the roller may be made substantially uniform.

Abstract: Rolls include a core and a stabilized zirconia-containing outer coating on the core. The outer coating can also include titania. The outer coatings have smooth finishes and controlled electrical properties. The outer coatings of the rolls can be finished to a highly smooth finish in reduced cycle times. The rolls can be used in electrostatographic imaging apparatus as charge donor rolls.

Abstract: A elastomer-covered roller (10) is provided with an improved bond coating for bonding the elastomeric cover (14) to the core (11). At least one layer of material (15) is thermally sprayed on the core to form a rough surface having a roughness from 400 microinches Ra to 2000 microinches Ra or greater. In a further improvement a denser, less porous layer (17) may be applied next to the core to protect the core from corrosion, followed by a less dense layer (19) applied to the first layer and having a similarly rough surface (20) for good mechanical bonding.

Abstract: Continuous photo film includes a support of resin film having a back surface. A photosensitive layer of photographic emulsion is disposed on a surface of the support opposite to the back surface. A conveying roller conveys the continuous photo film. The conveying roller includes a roller body of metal. A hardness reinforcer layer is formed on a surface of the roller body by thermal spraying of ceramic or cermet, so that the roller body surface is prevented from being scratched or ground by the back surface of the film.

Abstract: The present invention provides a composite roll for cold rolling capable of rolling a cold-rolled steel strip having little edge drop, a cold-rolled stainless steel strip or a bright finish steel strip having excellent surface brightness or a silicon steel strip excellent in magnetic properties without causing breakage of roll, which is a roll in which a sleeve is fitted at a surrounding of a shaft portion with the shaft portion as a central axis and its fabrication method, in which the sleeve is constituted by previously integrating a plurality of pieces of mold members divided by a face intersecting with the central axis of the roll. Further, this is a fit roll in which a sleeve member of an outermost layer is made of WC—Co series hard alloys having Young's modulus of 35000 kgf/mm or more and Co content of 12-50 weight % and is provided with a wall thickness of 3% or more of roll radius and a ratio L/D of a length L of a barrel of the sleeve to a diameter D of the roll falls in a range of 2-10.

Abstract: A damping roller for printing presses and a method for the production thereof, wherein a heat injected microporous special steel coating is applied to a cylindrical base body, is described. The average pore body of said coating is approximately 5 &mgr;m. A thicker moistening agent film is obtained by capillary force thereby enabling a higher moistening agent flow rate in the damping system of an off-set printing press.

Abstract: A developing roller has a core bar, an electrically conductive layer formed on the circumferential surface of the core bar, and a covering layer formed on the circumferential surface of the conductive layer. The covering layer includes a reaction product produced by subjecting a reaction mixture containing a polyol, an isocyanate compound and a both-terminal reactive silicone oil to a reaction condition for them, and has a dynamic friction coefficient against paper of 0.9 or more and less than 1.2.

Abstract: A charging member for amorphous silicon photoreceptors which can be supplied with a uniform and stable resistivity, exhibits an excellent durability and is insusceptible to variation of resistivity against environmental conditions, pinhole leak and contamination on the photoreceptors, showing a good quality and a long life. An electrophotographic charging member for charging a photoreceptor (preferably, mainly composed of amorphous silicon), which comprises a porous anodized aluminum film formed by anodically oxidizing a support the surface of which is made of aluminum or aluminum alloy. In the charging member, it is preferred that the pores in the porous anodized aluminum film be filled with a metal or an electrically conductive material made of an oxyacid salt of transition metal or pure water be attached to the inner wall of the pores in the porous anodized aluminum film. The charging member of the present invention may comprise a surface protective layer on the porous anodized aluminum film.

Abstract: The present invention provides an extruded external drum for an imaging system. The external drum is extruded from a light-weight and strong material such as an aluminum alloy. The external drum includes a thin outer wall, a hollow cylindrical hub, and a plurality of thin radial spokes extending between the cylindrical hub and the outer wall. The present invention provides a stiff external drum having low rotational inertia.

Abstract: Calender and process for operating the calender, calender roll and process for forming the calender roll, and a coating for the calender roll. The calender includes at least one calender roll body, and an elastic coating coupled to the at least one calender roll body. The elastic coating includes a colorant to change a color of the elastic coating depending upon a temperature of the elastic coating. The calender roll includes an elastic coating with a colorant, and the elastic coating is adapted to change color depending upon a temperature of the elastic coating. The process for forming the calender roll includes forming an elastic coating that includes a colorant, whereby the elastic coating changes color depending upon a temperature of the elastic coating, and applying the elastic coating to a calender roll body.

Abstract: An overlayer for a use on industrial components such as steel mill caster rolls which require enhanced abrasion, corrosion, and gall resistance. The overlayer has relatively lower carbon levels and relatively higher molybdenum levels relative to other alloys used as overlayers, The overlayer has reduced susceptibility to sensitization and enhanced corrosion resistance.