Abstract: A customizable case former and it system and method of use provide for a case former having a base, interchangeable case gages and forming heads. Contained within the interior of the base are slide blocks mounted on slide rails and assemblies in such a manner as to allow the slide blocks to be slidingly reconfigured to form a case forming cavity of varicose sizes and shapes. The size and shape of the case forming cavity is established and maintained by a template opening, defined by, and potentially unique to, each case gage. The size and shape of the forming head corresponds to the size and shape of the template opening. The slide blocks are secured to the case gage by removable locking pins.

Abstract: A customizable case former and it system and method of use provide for a case former having a base, interchangeable case gages and forming heads. Contained within the interior of the base are slide blocks mounted on slide rails and assemblies in such a manner as to allow the slide blocks to be slidingly reconfigured to form a case forming cavity of varicose sizes and shapes. The size and shape of the case forming cavity is established and maintained by a template opening, defined by, and potentially unique to, each case gage. The size and shape of the forming head corresponds to the size and shape of the template opening. The slide blocks are secured to the case gage by removable locking pins.

Abstract: A system for automatically forming packaging boxes comprises a folding station comprising four folding units adapted to fold panels of cardboards blanks to form substantially cuboid boxes or lids or combinations of a box and a lid, some of said panels in the folded state forming pairs of two panels running substantially parallel to each other in a processing direction, in which the blanks are transported through the system, and orthogonal to a width direction of the blanks, which is the orthogonal direction to the processing direction in the plane of the blanks, one or more glue application units adapted to put glue on at least one panel of each of said pairs of two panels, a feeding conveyor to convey a cardboard blank into the folding station, a curing station adapted to take over the boxes or lids or combinations of a box and a lid folded in the forming station from the folding station, said curing station comprising holding structure to form-fittingly hold said pairs of panels and to guide the boxes or li

Abstract: A machine for automatically manufacturing customized packaging items (I) from continuous laminar material, comprising at least one cutting and creasing unit (2) to form sheets (F) of laminar material with a plurality of cuttings and/or bendinglines (C), at least one variable-geometry forming unit (5) for forming the sheet (F) so cut and creased into a package (I) of predetermined dimensions, a multifunctional robotized manipulator (24) for automatically picking up one sheet (F) at a time from the cutting and creasing unit (2) and feeding the forming unit (5), the manipulator (24) being designed to automatically adapt to the predetermined dimensions of the packaging (I) on the forming unit (5) and interact therewith to form the packaging (I).

Abstract: A tray forming apparatus forms a blank into a tray having a double glued side wall construction for providing a desirable strength to the tray. A platen drives the blank through a forming rails which fold the blank into a partially formed tray having bottom, end and side walls, and inside corner supports formed about the platen. The platen is retracted prior to folding arms further extended portions of the partially formed tray. A compression plate and the folding arms are biased against adhesive portions of the tray for forming a fully formed tray having a double glued side wall construction.

Abstract: A die assembly for producing paperboard pressware includes an obliquely angled, continuous ring, and/or annular stop member between an inner die member and an outer die ring. Increased surface area of contact between stop components provides greater wear resistance, and the angled contact face maintains alignment of the die components.

Abstract: A substantially crimpless and monolithic paperboard container lid and method of making same is provided. The lid comprises a single contiguous molded paperboard body configured to conformingly couple to a top periphery of a container for covering the container's opening. The body includes a sealing ring located adjacent the body's periphery. The sealing ring includes a sealing channel composed of a radiused cross-section that extends to a tangent ring terminating with a tab ring. The radiused cross-section and tangent ring assist providing a snug fit between the lid and the container. Despite being made from paperboard, the lid does not include one or more substantial crimps in the sealing ring. Having no substantial crimps, the lid fits onto the container and prevents fluid from leaking between the container's periphery and the lid.

Abstract: A standup bags made of a flexible material and methods of producing these standup bags. In particular, the standup bags have at least one substantially flat surface which is free of seams and folds. When the bag is filled with a flowable substance, the pressure exerted by the fluid upon the flat surfaces allows the bag to be self-standing. Additionally, the standup includes at least one contour structure that defines the geometry of the bag and also contributes to the standup bag's ability to be self-standing when even partially filled with a flowable substance.

Abstract: A modification of conventional case packing equipment for forming rectangular containers from knocked-down-flat (KDF) precursors allows formation of non-rectangular containers having one or more oblique wall panels, e.g., an octagonal container. As part of a conveyor line operation, a ram head assembly is advanceable into a rectangular tube erected from a KDF container precusor. The ram head assembly includes a pair of plows which are movable outwardly from a base of the ram head assembly and into engagement with opposing interior sides of the rectangular tube such that oblique corner wall panels are positively formed along score lines provided in the precursor. In addition to forming the oblique wall panels, the plows provide pressing surfaces for facilitating adhesive securement of the container closure flaps while the plow maintains the oblique wall panels in a proper orientation.

Abstract: A tray forming apparatus and method are provided which advantageously increase the quality and production speed of tray type containers. The apparatus takes a precut paperboard blank through loading, forming, glueing, and compressing phases of operation to form a tray, which phases include conveying blanks from a stacked position to forming the blanks in a partially folded position, gluing using only a single pair of glueing heads for minor panels of the blank, and compressing the folded blank for securing the folds in a structural position sufficient for relying on the strength of the paperboard during the stacking of loaded trays.

Abstract: Automated apparatus for forming paperboard packaging from an integral paperboard blank includes a blade for gathering a central portion of the paperboard blank, causing the width of the blank to contract. A reciprocating mandrel rams the blank into a hollow tubular former having an opening of reduced size, causing portions of the blank to form side walls properly positioned with respect to a floor portion of the blank. Pistons within the mandrel apply pressure to overlapping portions of the formed blank, to seal those portions together.

Abstract: An apparatus and method for automatically forming at least two sheets of material into an article, such as a flower pot cover, is provided. The apparatus includes a first roll of sheet material, a second roll of sheet material, a female die and a male die. A first sheet of material and a second sheet of material are automatically formed from the first and second rolls of sheet material, respectively, and the first and second sheets of material are positioned between the male die and the female die. The male and female dies are shaped such that at least a portion of the male die is receivable in the opening of the female die to form the article. The formed articles are automatically stacked.

Abstract: A method for forming a work object including the steps of moving the work object, initially disposed in a first configuration, along a path of travel to a forming position; defining an outer boundary for the work object, disposed in a second configuration, substantially about said forming position; and expanding the work object, during moving of the work object along the path of travel, to dispose the work object in the second configuration in the forming position. An apparatus for forming a work object including a mechanism for delivering the work object, disposed in a first configuration, to a deliver position; a forming assembly adjacent to the delivery position defining a forming chamber dimensioned to receive the work object therewithin disposed in a second configuration; and a manipulating assembly operable to engage the work object in the delivery position and to transport the work object into the forming chamber to manipulate the work object from the first configuration to the second configuration.

Abstract: An apparatus with pivoting blades and closable surfaces for forming a sheet of material into a flower pot or flower pot cover having fins. In an embodiment for forming outwardly extending fins, the apparatus includes a male mold and a plurality of plates arranged in pairs to define a forming opening. The male mold has a plurality of fingers which are laterally extendable from the outer periphery of the male mold. A pneumatic or hydraulic piston and cylinder is provided to move the male mold between a storage position spaced from the forming opening and a forming position within the forming opening. Each pair of plates is movable between an open position and a closed position. In operation, the fingers are extended to push folded portions of a sheet of material between the pairs of plates, which are closed to press the folded portions into fins. In an alternate embodiment for forming outwardly extending fins, pairs of movable plates are positioned between stationary segments.

Abstract: An apparatus with pivoting blades and closable surfaces for forming a sheet of material into a flower pot or flower pot cover having fins. In an embodiment for forming outwardly extending fins, the apparatus includes a male mold and a plurality of plates arranged in pairs to define a forming opening. The male mold has a plurality of fingers which are laterally extendable from the outer periphery of the male mold. A pneumatic or hydraulic piston and cylinder is provided to move the male mold between a storage position spaced from the forming opening and a forming position within the forming opening. Each pair of plates is movable between an open position and a closed position. In operation, the fingers are extended to push folded portions of a sheet of material between the pairs of plates, which are closed to press the folded portions into fins. In an alternate embodiment for forming outwardly extending fins, pairs of movable plates are positioned between stationary segments.

Abstract: Bag of the type obtained from a single elongate planar cutting presenting two parallel long edges with the cutting being backfolded in order to define the two faces of the bag. The faces meet at a transverse bottom formed by the medial portion of the cutting and the two faces of the bag are joined edge to edge by their two long edges and the small side opposite to the bottom. The bag is characterized in that the bottom is comprised of two triangular facets which are opposite back to back from the central region of the bottom and the two triangular facets are bent back towards the internal volume of the bag. The apex of the triangle is oriented toward the outside and meets the corresponding long edge of the bag. Each long edge of the bag is formed by edge joining of the two faces and comprises, in the zone between the triangle apex and the bag base, four thicknesses or layers from the initial cutting, sealed to each other.

Abstract: Bag of the type obtained from a single elongate planar cutting presenting two parallel long edges with the cutting being backfolded in order to define the two faces of the bag. The faces meet at a transverse bottom formed by the medial portion of the cutting and the two faces of the bag are joined edge to edge by their two long edges and the small side opposite to the bottom. The bag is characterized in that the bottom is comprised of two triangular facets which are opposite back to back from the central region of the bottom and the two triangular facets are bent back towards the internal volume of the bag. The apex of the triangle is oriented toward the outside and meets the corresponding long edge of the bag. Each long edge of the bag is formed by edge joining of the two faces and comprises, in the zone between the triangle apex and the bag base, four thicknesses or layers from the initial cutting, sealed to each other.

Abstract: Bag of the type obtained from a single elongate planar cutting presenting two parallel long edges witch the cutting being backfolded in order to define the two faces of the bag. The faces meet at a transverse bottom formed by the medial portion of the cutting and the two faces of the bag are joined edge to edge by their two long edges and the small side opposite to the bottom. The bag is characterized in that the bottom is comprised of two triangular facets which are opposite back to back from the central region of the bottom and the two triangular facets are bent back towards the internal volume of the bag. The apex of the triangle is oriented toward the outside and meets the corresponding long edge of the bag. Each long edge of the bag is formed by edge joining of the two faces and comprises, in the zone between the triangle apex and the bag base, four thicknesses or layers from the initial cutting, sealed to each other.

Abstract: An apparatus and method for forming a sheet of material into a flower pot or flower pot cover with fins. The apparatus comprises a male mold, a female mold having an opening mating with the male mold, and means for moving the male mold into and out of the opening of the female mold with the sheet of material between the two molds. To form outwardly extending fins in the flower pot cover, fingers are extended from the male mold to push folds in the sheet of material between segments of the female mold. The female segments are closed on the folds to form fins in the sheet of material as the male mold is pressed into the female mold to make the flower pot cover. To form inwardly extending fins, fingers are moved between the female segments to push folds in the sheet of material between segments of the male mold. The segments of the male mold close on the folds to form fins in the sheet of the material as the male mold is pressed into the female mold to make the flower pot cover.

Abstract: A box forming apparatus for forming a box from a pressed cardboard blank which has been introduced on a forming matrix. The apparatus has two rectangular end plates joined together by a bridge by means of a guide and bolt system in each plate. The guide and bolt system permits variation and adjustment of the height of the apparatus with regard to the machine support. Two winged plates are pivotally attached between the end plates, the winged plates pivoting freely without the aid of pistons or springs. The respective axes of rotation of each of the wings is located at their respective top edges. The pivoting of the wings is delimited by round profiles, or stops, located on the end plates at two separate locations. One set of the stops prevent motion inward towards the center of the end plates, while a second set of stops prevent motion outward away from the center of the end plates. The wings have a bevelled bottom edge for relatively free sliding motion as the wings contact the cardboard blank.

Abstract: An apparatus and method for forming a sheet of material into a flower pot or flower pot cover with fins. The apparatus comprises a male mold, a female mold having an opening mating with the male mold, and means for moving the male mold into and out of the opening of the female mold with the sheet of material between the two molds. To form outwardly extending fins in the flower pot cover, fingers are extended from the male mold to push folds in the sheet of material between segments of the female mold. The female segments are closed on the folds to form fins in the sheet of material as the male mold is pressed into the female mold to make the flower pot cover. To form inwardly extending fins, fingers are moved between the female segments to push folds in the sheet of material between segments of the male mold. The segments of the male mold close on the folds to form fins in the sheet of the material as the male mold is pressed into the female mold to make the flower pot cover.

Abstract: A progammable, dynamically adjustable die stamping apparatus for die-stamping of cardboard blanks used in production of packaging trays is disclosed. The apparatus includes a dimensionally adjsutable die having a plurality of separate movable parts each coupled to threaded adjustment rods and drive motors; a programmable control is coupled to the drive equipment and can selectively adjust and lock the die parts to conform the die to any one of a plurality of cardboard blank formats. Plural air-operated lockable jacks coupled to movable members of a stamp are also provided, and the jacks operate to automatically adjust the stamp to conform to the selected dimensions of the die. The apparatus can accept plural magazines of cardboard blanks and a plurality of different blanks supplied successively; under program control, the apparatus can automatically change the dimensions of the die and stamp to conform to the desired dimensions of the finished tray.

Abstract: A programmable, dynamically adjustable die stamping apparatus for die-stamping of cardboard blanks used in production of packaging trays, and a process for operating such apparatus. The apparatus includes a dimensionally adjustable die having a plurality of separate movable parts each coupled to threaded adjustment rods and drive motors; a programmable control is coupled to the drive equipment and can selectively adjust and lock the die parts to conform the die to any one of a plurality of cardboard blank formats. Plural air-operated lockable jacks coupled to movable members of a stamp are also provided, and the jacks operate to automatically adjust the stamp to conform to the selected dimensions of the die. The apparatus can accept plural magazines of cardboard blanks and a plurality of different blanks supplied successively; under program control, the apparatus can automatically change the dimensions of the die and stamp to conform to the desired dimensions of the finished tray.

Abstract: A method and apparatus for forming a container from a sheet of blank material, whereby a segmented male die member first forms the bottom and then the sidewall and rim of the container prior to the formation of the lip portion of the container while the blank is being restrained in a radial direction by the engagement of the blank by two opposing draw pad members.

Abstract: A forming assembly for automatic machines for forming boxes from semi-finished flat blanks, comprises a plate support with associated suction means for the semi-finished blanks and a forming mould for the erection of the parts of the semi-finished blank intended to constitute the side walls of the box.The forming mould has simplified longitudinal and transverse forming elements which are adjustable in length, width and height, and the plate support has spring feet supported by modular blocks releasably fixed to the sides of the plate. The plate support also has suction members connectible by a system of external tubing to a vacuum source.

Abstract: A machine for forming a container with full width 3-ply laminar end walls from a preformed cardboard container body blank having side and outer end wall ply forming panels along the sides and ends of a bottom forming panel and inner end wall ply forming panels extending endwise from the ends of the side wall panels. The machine erects and seals the body blank with a mandrel and forming die to form a finished container by applying glue to selected end wall panel surfaces, folding the inner end wall panels upwardly relative to the side wall panels, and then folding the side and outer end wall panels in succession to upright positions relative to the bottom panel to upstanding side by side positions inwardly of the outer end panel with the confronting end panel surfaces in mutual adhesive bonding contact.

Abstract: A box blank with receptacle and cover sections each with side flaps and end flaps has a hinge panel joining the two sections. A vacuum pickup draws a flat blank from a supply stack to a feed carriage which transfers the blank past sprays that apply glue to the end flaps. The speed of the carrier varies, but beneath the glue sprays speed is uniform. The carriage delivers the glue coated box blank to a former and a tray forming head having concave and convex interacting pressure plates which maintain doubled over end flaps of each section in a concave configuration with respect to the box while the folded end sections are adhered to form a box tray from the blank. Former flap benders cooperate with the tray forming head to shape the box tray. A second vacuum pickup clasps the formed tray at the hinge panel and draws a shaped tray from the forming head into engagement with folding elements such that the cover and receptacle sections are bent together along the hinge panel to form a closed box.

Abstract: A machine, having a split mandrel and H-blank feed and fold means, for making a corrugated or fiber board H-divider in a single cycle of operation by feeding, erecting and gluing the H-blank upon itself within the mandrel gap. The vertical divider panels of the H-piece are folded by the fold means at the bottom along a hinge line of the H-blank that preferably includes two spaced crush score line areas interrupting a slit score line.

Abstract: Apparatus for forming a hinged or clamshell type carton from a paperboard blank includes a carton forming die for receiving the paperboard blank, a movable frame for transferring the carton blank from the stack into registration over the die, and a reciprocating plunger mounted above the die for forming the carton. The blank is formed into a finished carton in one simple harmonic motion. The movable frame includes a number of vacuum assisted suction cups for lifting the carton blank from the stack and at least a pair of gathering rollers which cooperate with a pair of pivoting blades mounted adjacent the die to fold and gather the hinge of the carton blank as the blank is positioned and pressed into contact with the die. A pair of inverted "T" retaining bars, disposed on the die adjacent the carton hinge, prebreak glue tabs on the carton and capture and retain the wall panels of the carton when the blank is pressed into registration with the forming die.