Abstract: A scoring rule for forming a folding score on a sheet material includes a pair of score members with a scoring surface portions with individually asymmetrical flat outer surfaces extending at an angle. The score members press against a first side of the sheet material to cause a pair of laterally spaced fold score lines to be formed on the first side of the sheet material by the scoring surface portions. As the scoring rule engages the sheet material, a second, opposite side of the sheet material is compressed such that rubber-type material of an anvil of the rotary press bulges towards and forces the sheet material into an area between the pair of score members causing a self-contained single longitudinally inwardly extending groove to be formed on the second, opposite side of the sheet material along a line parallel to and positioned between the laterally spaced score lines.

Abstract: A machine and method for the continuous folding of sheet material into difference three-dimensional patterns is featured. The innovative machine and method folds sheet material by force converging the sheet to a final stage that imparts a final fold or pattern. Unique programming allows for the change of convergence sequencing and change of materials.

Abstract: A scoring system uses a grooved roller and a variety of resilient annular scoring tools. The scoring tools have scoring features or blades of different profiles, and further have annular bases uniform in width to enable their interchangeable installation into one or more tool-retaining grooves formed into the roller. The bases are much larger than the scoring features to provide increased strength and durability, along with more stable mounting of the scoring tool. In one version, a single roller assembly is formed by removably securing processing sleeves and spacing sleeves on a common support member.

Abstract: The present invention relates to a method and an arrangement in a cardboard creasing machine performing creases on a cardboard blank web. The web has a width of at least two lanes of blanks in parallel to each other and comprise in at least one zone per pair of lanes an area where intentional creases on both are made transversally to a feeding direction of the machine. The crease-lines are on the male side interrupted to provide a longitudinal seal strip to an edge of each blank to become. The cardboard web is in a limited area of such an interruption intentionally and positively lifted and supported from the side of a female crease die to a level in between being in line with to being above an outermost surface of a female crease die roller of the machine.

Abstract: A compression or fold completion device used to uniformly compress a folded edge of a workpiece, such as a box blank, in order to allow the blank to more easily be utilized in subsequent packaging operations. The device includes a pressure roller mounted to a rotatable adjustment member. The rotational axis of the pressure roller is offset from the rotational axis of the adjustment member. The adjustment member is in turn connected to an actuating assembly, which may include an arm secured at one end to the adjustment member and at the other end to an extendible and retractable actuator, in order to enable the actuator to rotate the adjustment member and selectively position the pressure roller in engagement with a folded edge of a workpiece passing beneath the pressure roller.

Abstract: A scoring system uses a grooved roller and a variety of resilient annular scoring tools. The scoring tools have scoring features or blades of different profiles, and further have annular bases uniform in width to enable their interchangeable installation into one or more tool-retaining grooves formed into the roller. The bases are much larger than the scoring features to provide increased strength and durability, along with more stable mounting of the scoring tool. In one version, a single roller assembly is formed by removably securing processing sleeves and spacing sleeves on a common support member.

Abstract: Apparatuses and methods are provided for improving handling of sheet articles during processing within sheet or mail processing machines, particularly for causing creased sheet articles to assume a more planar position within a sheet or mail processing machine. Rollers may be provided for bending a crease of a sheet article along its crease.

Abstract: A scoring system uses a grooved roller and a variety of resilient annular scoring tools. The scoring tools have scoring features or blades of different profiles, and further have annular bases uniform in width to enable their interchangeable installation into one or more tool-retaining grooves formed into the roller. The bases are much larger than the scoring features to provide increased strength and durability, along with more stable mounting of the scoring tool. In one version, a single roller assembly is formed by removably securing processing sleeves and spacing sleeves on a common support member.

Abstract: A folder is adapted to fold sheets. A drum having a circumferential surface is adapted to withdraw sheets from a stack or from an overlapping flow and feed the sheets to the folder. A creasing apparatus is operatively arranged with the drum and includes: a first creasing wheel which cooperates with the drum to crease the withdrawn sheets that are fed to the folder, and a tracing wheel positioned at least axis parallel with the first creasing wheel and running on the circumferential surface of the drum to maintain a constant distance between the first creasing wheel and the circumferential surface of the drum.

Abstract: An interfolding apparatus including a knife roll, a first interfolding roll, a second interfolding roll, and a transfer roll. The knife roll cuts sheets from a stream of web material issuing from a source in a downstream direction. The first interfolding roll is positioned downstream of the knife roll and receives the sheets. The first interfolding roll rotates in a first direction and the second interfolding roll rotates in a second direction. The first and second interfolding rolls interfold the sheets with additional sheets received by the second interfolding roll. A transfer roll is positioned between the knife roll and the first interfolding roll. The transfer roll has a non-uniform surface configuration and rotates in the second direction and receives the sheets from the knife roll, forms a bend in each of the sheets, and transfers the formed sheets to the first interfolding roll.

Abstract: This invention provides an automatic paper folder with the adjustable distance between a retarder and a feeding wheel assuring the consistency of the automatic feed for most types of paper. The automatic paper folder includes a paper feed assembly that combines the functions of a retractable retarder and a retractable tension block, assuring the automatic feed of a stack of paper, and a bypass for the manual feed of the stapled sets.

Abstract: A scoring head configured for rotating about an axis of rotation and impressing score lines into corrugated board. The scoring head includes an inner wheel portion extending axially along an axis of rotation, extending radially about the axis of rotation, and defining first and second radial edges. The scoring head also includes a scoring edge portion located at an axially outer edge of the inner wheel portion and faired into the first and second radial edges of the inner wheel portion. The scoring edge portion, when viewed in cross-section, includes a substantially axial tier located between two substantially radial sides. The scoring edge portion also includes a curvilinear nipple shaped nib faired into the radial sides of the axial tier and faired into the first and second radial edges of the inner wheel portion. The nib may also include a base portion faired into the first and second radial edges and a bottle nose-shaped portion faired into the base.

Abstract: The invention is a creasing device for creasing paper or card before it is folded. The device consists of a drum-shaped male component (2) featuring grooves (8, 10, 12) of various widths and depths to hold rubber O-rings (24, 26, 28). A female component (4) is almost identical to the male component (2) but has receiving grooves (14, 16, 18) that are slightly wider and deeper. When fixed to top and bottom shafts with one O-ring (24, 26, 28) in a groove (8, 10, 12) on the male component (2) aligned with a receiving groove (14, 16, 18) of the female component (4), a sheet of paper fed between the drums will be creased by the pressure of the O-ring (24, 26, 28) forcing the paper into the receiving groove (14, 16, 18). The invention allows the device to be quickly and easily set up to form creases of various widths and depths, while the resilient O-rings minimize damage to the paper.

Abstract: A method of utilizing a single engraved embossing roll to emboss different expanses of material with different patterns. The single engraved embossing roll has at least two projections projecting therefrom. A first of the projections projects to a greater height from the roll than a second of the projections. In another aspect, the invention encompasses an apparatus for embossing different expanses of material with different patterns. The apparatus includes an engraved surface having at least two projections projecting therefrom. A first of the projections projects to a greater height than a second of the projections. The apparatus also includes a backing surface configured to receive the projections of the engraved surface. The backing surface and engraved surface are together configured to receive an expanse of material between them.

Abstract: Method and apparatus for making compact packages for spreadable products involving flights mounted on a conveyor chain having tiny cam operated pivoting clamps which open to precut cards fed in by a card feeder. The pivoting clamps on the flights are opened by cam pressure and pick the cards on the fly as they travel. After passing the end of the cam they close down on the card. The cards are then, after passing over rails with spring resistance members, transported through a unique rotary scoring and bending assembly, which simultaneously scores and bends up longitudinal side flanges to create a channel shaped member from the flat paperboard card.

Abstract: An embossing unit having a frame supporting a pair of embossing rollers by means of respective supports, a first of which is integral with the frame, and a second of which is connected to the frame by a spherical connection and is pushed towards the other support by a force generated by a pair of electromagnets.

Abstract: Method and device for producing rolls (17) of bags. At least one longitudinal side edge (15, 16) of a line of overlapping bags (17) is folded towards the centre axis of said line of bags. The line is then winded to rolls (17).

Abstract: A lengthwise cutting and grooving machine for webs of corrugated board comprises a grooving station, a lengthwise cutting and grooving station and a lengthwise cutting station which are disposed one after the other in the conveying direction of a web of corrugated board. The lengthwise cutting and grooving station comprises a pair of a grooving tool and a counterpart grooving tool cooperating therewith on the one hand and a pair of a cutter and a counterpart tool on the other hand.

Abstract: A cushioning conversion machine and method for converting sheet-like stock material into a cushioning product. The machine includes a forming assembly which inwardly crumples the lateral edges of the sheet-like stock material to form a dunnage strip, a stock supply assembly which supplies the stock material to the forming assembly, and a feed assembly which feeds the stock material to the forming assembly. The method includes the steps of withdrawing a section of stock material from a continuous web and forming the stock material into a dunnage strip. The cushioning conversion machine and method are characterized by an embossing device or step which embosses the stock material.

Abstract: A method for the manufacture of filters in which a filter material in the rm of a continuous web is pre-embossed, perforated with a laser beam, and then pleated. The pleated filter element is fixed in a subsequent operation in an apparatus and the perforated scrap areas and are removed from the filter element.

Abstract: An improved system for embossing a pattern on an absorbent consumer paper product such as a paper towel includes a first pair of embossing rollers that are patterned to impress a relatively fine preparatory base pattern onto the web, and a second pair of embossing rollers that are patterned to impress a final pattern onto the web. The final pattern is of a type that would cause bursting of the absorbent paper web if the absorbent paper web was passed through the second pair of embossing rollers without first being passed through the first set of embossing rollers. As a result, the formation of the preparatory base pattern by the first set of embossing rollers creates stretchability in the absorbent paper web that enables the final pattern to be impressed thereon by the second pair of embossing rollers without bursting the absorbent paper web.

Abstract: The present invention is directed to a scoring head assembly and method for creating score lines on corrugated board. The scoring head assembly includes a scoring head and an anvil. The scoring head is fixed to a first rotatable shaft and the anvil is fixed to a second rotatable shaft that rotates in the opposite direction from the first shaft. The scoring head is annular shaped and has a central annular extension. The anvil is made of a deformable material capable of variable deformation relative to the amount of pressure applied thereto by the scoring head.

Abstract: A tool positioning device for use in combination with a machine for working paperboard blanks conveyed in a horizontal direction through the machine. The machine includes pairs of parallel rotary shafts wherein each pair of shafts includes upper and lower shafts and carry a plurality of tool heads. The positioning device includes a plurality of coupling members actuated in a vertical direction by actuators wherein the coupling members are moved downwardly into engagement with the tool heads. The coupling members are supported on an actuator support which is mounted to a transfer structure wherein the transfer structure moves the actuator support in axial movement to thereby slide the tool heads along their respective shafts to preselected positions along the shafts.

Abstract: A flexible container, and a process and apparatus for making the container having first and second sidewalls, side seams, a bottom edge, a top and an opening adjacent the top including the first and second sidewalls made from the same film web stock material, said web stock having at least a first visual pattern impressed thereon such that upon forming said first and second sidewalls from said web stock, said first and second sidewalls are adjacent to each other and at least a second visual pattern on the container different from the first visual pattern is perceived by an observer of the container.

Abstract: A device for grooving continuously-fed flat workpieces to form fold lines, including a slotted disc with a circumferential groove into which groove the circular edge of a grooving disc penetrates, which together with the slotted disc constitutes the grooving tool. A clamp rollers which runs off of a cylindrical section of the slotted disc prevents the free outer areas of the workpiece from being pulled into the operating grooving tool. In order to decrease structural expenditure, the clamp roller includes a cylindrical disc adjoining the grooving disc which rotates at the same rate of revolutions as the grooving disc.

Abstract: Embossing a web between unmatched male and female embossing elements, wherein the sidewall slope of the female element is different than the sidewall slope of the male element, provides an embossed web having markedly improved embossing pattern definition and, in the case of roll products, greater roll bulk at equivalent roll firmness. The unmatched male and female embossing elements are preferably made by laser engraving rubber embossing rolls.

Abstract: Apparatus and method are disclosed for preparing a preprinted book cover for application to a book block in a perfect binding system A double-walled tubular attachment strip is adhesively attached to the cover spine portion of successive covers in a continuous process. Covers are fed onto a conveyor at a constant speed with a spacing between covers and adhesive is applied to the spine areas. Simultaneously a continuous double-walled attachment strip with a longitudinal lap joint in one wall is formed without adhesive from a source of paper web stock and pressed, lap joint down, onto the cover spines to form a continuous string of covers. The attachment strip is cut by laser cutting beam between each cover while the covers are moving. The double-walled attachment strip is formed by pulling the web under constant tension through side scoring wheels, hold-down shoes, and forming devices which have surfaces to fold the edges of the moving web through 180.degree. toward each other to form a lap joint.

Abstract: A method is disclosed of folding a honeycomb panel, the panel preferably comprising a honeycomb core having opposing face sheets. A slit is preferably cut through one face sheet and the underlying honeycomb core and a wedge is driven into the honeycomb panel at the location of the slit. The wedge crushes the honeycomb core to a preselected depth with a preselected angle whereby the crushed honeycomb core forms a hinge. The honeycomb panel can then folded along the hinge in a direction opposite the intact face sheet. Adhesives can be used to hold the hinge in the folded position.

Abstract: A scoring apparatus for use in imparting scores in paper products to reduce the occurrence of random yielding upon folding. The scoring apparatus includes a scoring member and a paper products platform member and is operably associated with a power source for forcing at least the scoring member, and the paper products into contact with one another. The scoring member includes a scoring profile having a scoring bead member for imparting scores in paper products and an integrated shoulder for partially crushing and weakening a portion of the paper products on one side of the resulting score line. The scoring apparatus creates a desired score line with a substantially weakened portion on one side of the score line, with a substantially unweakened portion on the other side of the score line--to substantially reduce the random yielding of the paper products during the folding of those paper products along the score line.

Abstract: An apparatus and method for forming a fold construction in a triple wall corrugated paper board comprises a pair of spaced apart main frame plates having four support plates connected therebetween in a direction which is transverse to a feed direction for the paper board. A pair of shaft carrier plates which have linear bearings thereon, are mounted for sliding movement to the support shafts between the frame plates. Spreader tubes are engaged around the support shafts for maintaining a selected and accurate distance between the carrier plates. Upper and lower shafts are rotatably mounted between the carrier plates and carry knives, scoring members or other fold forming elements for scoring or cutting the paper board to form segments of the fold construction. A table is fixed between the carrier plates that cooperates with a hold down roller which is rotatably mounted between the plates, to hold the paper board down and prevent curling or warping as the fold construction is formed.

Abstract: Apparatus and method for cutting partially through the layers of a laminate. The invention uses a roller having a resilient surface of specified hardness over which are stretched a number of wires extending helically about its circumference, so that the wires are supported on the tool surface by the resilient layer. A cooperating hard surfaced roller applies a controlled amount of pressure to the sheet material in a nip formed with the scoring roller. This arrangement provides highly even score lines.

Abstract: Bend lines on packaging material are obtained by creasing, which results in crease lines which are raised on one side of the material. According to the invention the raised parts of the crease lines are removed by mechanical processing, such as by milling, considerably increasing the crease lines' weakening effect on the packaging material and facilitating subsequent bending of the material.

Abstract: The creasing rule includes elongate creasing members that extend outwardly from opposite sides of a central axis of the rule. The creasing members on each side of the rule are spaced laterally from each other and are in staggered, non-aligned relationship with the creasing members upon the opposite side of the rule's axis. Each creasing member has a relatively tall head section adjacent the rule axis, and decreases in height between the head section and the opposite end of the member. The members preferably are formed of durable plastic material and are so mounted upon the die board of the rotary die apparatus as to be quickly and easily replaced when desired. Head sections of the creasing elements form a relatively wide and deep primary crease in the paperboard material of the panel, and medial and end sections of the creasing members simultaneously form secondary creases that extend outwardly from opposite sides of the primary crease.

Abstract: A filter cartridge for use in a fluid filtering system, constructed to induce rotational flow in the unfiltered fluid, includes a pleated filter sleeve in which the individual sleeves are slanted relative to the sleeve circumference in a direction opposite to the direction of the rotational flow fluid. The slanted pleats can be constructed by creasing a sheet of filter media at alternatingly shorter and longer widths to form pleats having relatively shorter front legs and relatively longer back legs. The shorter front legs bias the pleats in the counter-rotational direction. Apparatus for manufacturing the pleated sleeve includes a pleater roll having pleater wires spaced to form the alternatingly shorter and longer pleat widths.

Abstract: An apparatus and method for forming a fold construction in a triple wall corrugated paper board comprises a pair of spaced a part main frame plates having four support plates connected therebetween in a direction which is transverse to a feed direction for the paper board. A pair of shaft carrier plates which have linear bearings thereon, are mounted for sliding movement to the support shafts between the frame plates. Spreader tubes are engaged around the support shafts for maintaining a selected and accurate distance between the carrier plates. Upper and lower shafts are rotatably mounted between the carrier plates and carry knives, scoring members or other fold forming elements for scoring or cutting the paper board to form segments of the fold construction. A table is fixed between the carrier plates that cooperates with a hold down roller which is rotatably mounted between the plates, to hold the paper board down and prevent curling or warping as the fold construction is formed.

Abstract: A method and apparatus for forming a fold line in a sheet of semi-rigid thermoplastic material including supporting the sheet on cylindrical rollers as the sheet is drawn forwardly along the creasing path through a creasing zone and applying a sequence of heated creasing rollers with each roller penetrating the surface of the sheet an increasing amount and immediately following the creasing by a caliper roller having shoulders for flattening the shoulders in the plastic formed beside the crease.

Abstract: An apparatus for emboss bonding two or more lightweight cellulosic webs to form a multi-ply article, the apparatus including a first cylindrical roll having a metal surface and being disposed for rotation about a cross machine rotation axis, an etched area of the surface of the first roll defining a pattern having pedetermined dimensions for forming proximate the perimeter of the article an emboss bond, the etched area comprising a plurality of truncated right rectangular pyramidal cavities in the roll surface disposed in adjacent relationship in the machine direction and the cross machine direction, and a second cylindrical roll disposed to cooperatively rotate with the first roll and to define therewith a nip for engaging the webs, the second roll having an impressionable surface capable of conforming under pressure to the etched area or having an etched area defining a complementary pattern for meshing engagement with the etched area on the first roll.

Abstract: Apparatus for scoring and perforating sheets of paper which receives sheets of paper in flat or folded condition and which applies scoring or perforating lines at selected locations, and delivers the sheets to a folding machine or other apparatus for further processing.

Abstract: An image recording apparatus wherein a photo-sensitive material and an image-receiving material are affixed to each other, an image recorded on the photo-sensitive material is transferred to the image-receiving layer, both materials are separated, and the photo-sensitive material is conveyed to a disposal tray is provided with a pair of rollers for forming a bead line along the direction of conveyance of the photo-sensitive material while the photo-sensitive material is being held and conveyed prior to reaching the disposal tray.Accordingly, the bead line is formed on the photo-sensitive material before it reaches the disposal tray, thereby increasing its rigidity in the direction of conveyance.

Abstract: A method and apparatus for use with folding machines of the type having a score roll for scoring sheet material which has been coated and/or printed with ink and the like. The method includes, and the apparatus provides for, heating the score roll to a sufficiently high temperature (generally 150.degree.-400.degree. F.) for softening or otherwise tempering the coating material and/or ink for precluding, or minimizing, unsightly damage resulting from cracking of the coating during scoring and creasing, bending or folding of the sheet material along the score line.

Abstract: An apparatus and associated method for embossing at least one fold line in a substantially rigid plastic material for use in collapsible folding box with angle windows is disclosed, and the apparatus has a roll of plastic material, a heating zone for heating a length of the roll fed plastic material, an embossing zone located downstream of the heating zone for forming at least one fold line in the heated plastic material, a punching zone for intermittently forming cutout portions in the plastic material, a takeup device for creating a variable length slack in the plastic material for providing the continuous movement of the plastic material through the heating zone and the embossing zone and the intermittent movement of the plastic material through the punching zone, a cross-cutter to cut the plastic material at the punched holes, a suction roll to convey the cut plastic material for connection to a glue-coated cardboard box blank.

Abstract: A paper scoring device is on a first rotatable shaft of a pair of rotatable parallel shafts with a cylindrical member on the second shaft with a circular scoring slot around the cylindrical member where the paper is fed between the rotatable shafts. A male scoring device has a cylindrical base member with a shoulder and a cylindrical sleeve threaded onto the base member forming an outwardly open cylindrical groove in which a cylindrical ring member fits and rotates freely. The cylindrical ring is a pair of plastic rings sandwiching a metal ring which extends outwardly past the surface of the plastic rings to form a scoring rib which interfits into the slot to score the paper.

Abstract: A guide for slotting, scoring, trimming, or like heads mounted in mating relationship in a slotter for scoring a cardboard blank on the fold lines and slotting, timming or the like of the blank between the various flaps so that it may be folded into a box, carton or the like. The guide includes a plate with an arcuate bearing surface which is adapted to ride along the bottom of a peripheral groove having a bottom and sidewalls provided therefor in the heads. The plate portion of the guide is thinner than the groove is wide and has a plurality of recesses in its opposite side faces into which rollers are mounted for rotation off the side centerline thereof. the rollers exert a balanced radial thrust on the sidewalls of the groove aligning the head.

Abstract: There is provided an apparatus for applying constant pressure to a plurality of anvil rollers for crush-scoring used in combination with crush-scoring cylinders having protrusions extending from the surface thereof. Each anvil roller is supported in a substantially frictionless manner and the constant pressure is supplied by a flexible diaphragm acting on a plunger which can move substantially without friction in a pneumatic cylinder.

Abstract: There is provided an apparatus for applying constant pressure to a plurality of anvil rollers for crush-scoring used in combination with crush-scoring cylinders having protrusions extending from the surface thereof. Each anvil roller is supported in a substantially frictionless manner and the constant pressure is supplied by a flexible diaphragm acting on a plunger which can move substantially without friction in a pneumatic cylinder.

Abstract: Described is a pack comprising a carrier material such as for example cardboard, which is coated with a thermoplastic material, for liquids, comprising a tube with a bottom and a cover which has a pouring spout, in the sealing region of which are disposed, beside sealing areas with a high adhesive force, sealing areas with a low adhesive force for the purposes of peeling the sealing areas apart.In order not to be dependent on agents which impair the sealing effect and on the disposition thereof on certain regions in the cover, and in order for the tooling to be simplified, the invention provides that the sealing area (40') with a low adhesive force is formed by a pattern of raised surfaces (6) which alternate with areas (5) disposed therebeside and at a lower level.

Abstract: There is provided apparatus for grooving or producing partial cuts extend parallel to the direction of transport in paper webs, blanks, cardboard boxes and like workpieces, particularly in the manufacture of envelopes with at least one rotatably mounted grooving disc and an opposing tool in the shape of a roller. Prior to the grooving operation, the workpiece is bent about an axis transverse to the direction of transport.

Abstract: There is provided an apparatus for applying constant pressure to a knife blade for crush-scoring, wherein the knife blade is supported in a substantially frictionless manner and the constant pressure is supplied by a flexible diaphragm acting on a plunger which can move substantially without friction in a pneumatic cylinder.

Abstract: There is provided an apparatus for applying constant pressure to a plurality of anvil rollers for crush-scoring used in combination with crush-scoring cylinders having protrusions extending from the surface thereof. Each anvil roller is supported in a substantially frictionless manner and the constant pressure is supplied by a flexible diaphragm acting on a plunger which can move substantially without friction in a pneumatic cylinder.

Abstract: There is provided an apparatus for applying constant pressure to a knife blade for crush-scoring, wherein the knife blade is supported in a substantially frictionless manner and the constant pressure is supplied by a flexible diaphragm acting on a plunger which can move substantially without friction in a pneumatic cylinder.