Abstract: A carton conveyer for a packaging machine has upper and lower flights to which sets of flight lugs are attached. Each set of flight lugs comprises leading flight lugs and trailing flight lugs and the leading flight lugs have recesses that face and oppose recesses on the trailing flight lugs. The recesses are formed to confine an open carton therebetween. Notches are formed in the flight lugs in such a way that movement of the leading and trailing flight lugs toward one another causes an un-erected carton between the lugs to be captured and erected.

Abstract: An apparatus for folding the flaps of a package is provided. The apparatus has a pair of folding conveyors positioned such that, as a package having open major flaps is urged towards the folding conveyors, the folding conveyors fold the major flaps of the case to a closed position. The apparatus has a front flap mechanism configured to close the front flap of the package, and a rear flap mechanism configured to close the rear flap of the package.

Abstract: Several implementations of a fan folding mechanism for folding flaps of a case into a fan fold arrangement are disclosed and described. In one implementation, the fan folding mechanism comprises four shoes, arranged to allow one shoe to contact a flap on each of four sides of the case. A finger, carried by each of the four shoes is configured for movement between a retracted position and an extended position, such that in the retracted position, each finger is in contact with a leading corner of a different flap of the case and the flaps are in an open position and in the extended position, each finger is in contact with the same leading corner of the same flap, and the flap is in the closed position. Four suction cups, each configured for releasable attachment to a trailing corner of a flap, may inhibit contention between flaps.

Abstract: A folding system for folding leading and/or trailing flaps of container blanks is provided. The system may include a conveyor having a conveying surface configured for conveying the blank along a predetermined path to a first folding position and a second folding position, a folding apparatus, and a control system. The folding apparatus may include a drive assembly and a folding tool. The control system may be operatively coupled to the folding apparatus and operable to control movement of the folding tool between a first rotational position and a second rotational position. Rotation of the folding tool to the first rotational position may cause the leading flap of the container blank positioned in the first folding position to fold about a leading flap fold line. Rotation of the folding tool from the first rotational position to the second rotational position may cause the trailing flap of the container blank positioned in the second folding position to fold about a trailing flap fold line.

Abstract: A machine for intended use in feeding and completing a partially formed carton is disclosed. In one embodiment, the machine includes an overhead conveyor with selectively actuated, depending lugs that engage and convey the carton in a first direction while a first flap on a lid is folded and sealed. A takeaway conveyor includes selectively actuated, upstanding lugs that convey the carton in a second direction generally perpendicular to the first direction while second and third flaps are folded and sealed. The lugs on each conveyor may be closely spaced or overlapping to allow for selective actuation at a desired instant without the need for timing the corresponding chain or the carton feed to the machine. A diverter located at a transition between the forward and return runs of the overhead and takeaway conveyors actuates the lugs in a controlled fashion. Related methods of feeding and forming cartons are also disclosed.

Abstract: The present disclosure is directed to a retail box and a method of making a retail box. Retail boxes in accordance with the present disclosure are manufactured beginning with paper, which is rolled on a core. Two halves of the box, or “half-boxes,” are first produced, and then brought together to form a complete box.

Abstract: An apparatus for forming a container includes a frame, and a forming station coupled to the frame. The forming apparatus includes a plurality of folding plows configured to fold portions of a blank to form a container. The apparatus also includes a transfer assembly including a plurality of containment bars for supporting the container in a formed state. The containment bars facilitate retaining the formed state of the container while the transfer assembly transfers the container to an operator.

Abstract: An automated case erecting apparatus for use in erecting case blanks includes a case blank feeder configured to hold a plurality of upstanding case blanks arranged face-to-face. The case blank feeder includes a path along which the case blanks are directed. A case erecting assembly receives a case blank from the case blank feeder at a case receiving location. The case erecting assembly includes a first arm carrying a first gripper element and a second arm carrying a second gripper element. The first arm and associated first gripper element are arranged and configured such that the first gripper element grips a first flap of the case blank. The second arm and associated second gripper element are arranged and configured such that the second gripper element grips a second flap of the case blank.

Abstract: The invention provides a method of making a bag from a foldable pattern, comprising: a) inserting the foldable pattern into an assembly machine; b) placing a series of glue spots on designated surfaces of the pattern; c) folding the foldable pattern, in a sequence such that the resulting product is a finished bag with a glued bottom; and d) exiting the finished bag from the assembly machine.

Abstract: A folding station of a folding box gluing machine for processing a blank having a middle piece and side pieces which are attached to sides of the middle piece and which are deflected upward and inward along folding grooves between the middle piece and the side piece across a folding line toward the lengthwise middle of the blank and then folded up in order to produce a folding boxes, includes a folding strap that deflects the side pieces and folds them upward. The folding strap is guided by a folding shunt, a positioning roller, and one or more deflection and pressure rollers. A distance between the folding strap from the folding line of the blank is adjustable, such that the folding strap acts on an outer region of the side piece.

Abstract: A packaging machine having a folding apparatus for closing an end of an end loaded carton that includes leading and trailing side end flaps. The packaging machine includes a carton conveyor for transporting a carton in a flow direction along a carton path. The folding apparatus includes a lug assembly that has at least one folding lug that travels along an endless lug path. The folding lug travels in the flow direction and in parallel to the carton path along at least a portion of the lug path such that the folding lug can operate in concert with separation guide and a combination guide to fold the leading and trailing side end flaps in the desired sequence.

Abstract: A device for holding lateral tabs of box blanks filing along a conveyor particularly in a folder-gluer. At least one rotary support is actuated in synchronicity with the passage of said blanks the activation being via a drive member arranged on an adjustable bearing structure. At least one sensor detects the blanks. The sensor is connected to an electronic control unit that commands the drive member which is rendered autonomous.

Abstract: A carton includes a bottom receptacle defined in part by the bottom panel, the side panels, and gusseted end panels. The bottom receptacle can be constructed without glue seals so that the receptacle is liquid-tight. An opening feature in the top panel allows the carton to be opened and to expose the carton contents. The carton is formed from a blank that is folded and glued in a manner that facilitates loading of the carton, and allows the carton to be opened to a relatively wide top opening.

Abstract: Several implementations of a fan folding mechanism for folding flaps of a case into a fan fold arrangement are disclosed and described. In one implementation, the fan folding mechanism comprises four shoes, arranged to allow one shoe to contact a flap on each of four sides of the case. A finger, carried by each of the four shoes is configured for movement between a retracted position and an extended position, such that in the retracted position, each finger is in contact with a leading corner of a different flap of the case and the flaps are in an open position and in the extended position, each finger is in contact with the same leading corner of the same flap, and the flap is in the closed position. Four suction cups, each configured for releasable attachment to a trailing corner of a flap, may inhibit contention between flaps.

Abstract: A gum packaging design that utilizes two separate compartments, an upper compartment and a lower compartment. Each of the compartments may be formed from a separate paperboard blank. The blanks are folded to form the compartments and then the lower compartment is adhered to the upper compartment in a fashion that allows the lower compartment to be later separated therefrom by tearing along a perforation after the lower compartment is emptied. A cover flap on the upper compartment can be used to hold the package in a compact, closed position by folding the compartments to face each other and tucking an end into a receiving slot formed in the back panel of the lower compartment. Once the lower compartment is separated from the upper compartment, the same cover flap can be used to close the remaining package by tucking the same end of the cover flap into a receiving slot formed in a front panel of the upper compartment.

Abstract: A machine for intended use in feeding and completing partially formed cartons is disclosed. In one embodiment, the machine includes an overhead conveyor with selectively actuated, depending lugs that engage and convey the carton in a first direction while a first flap on a lid is folded and sealed. A takeaway conveyor includes selectively actuated, upstanding lugs that convey the carton in a second direction generally perpendicular to the first direction while second and third flaps are folded and sealed. The lugs on each conveyor may be closely spaced or overlapping to allow for selective actuation at a desired instant in time without the need for timing the corresponding chain or the carton feed. A diverter located at a transition between the forward and return runs of the overhead and takeaway conveyors actuates the lugs in a controlled fashion. Related methods of feeding and forming cartons are also disclosed.

Abstract: A random case former accepts an opened-up flat corrugated material representing an unformed box with open bottoms and tops. The random case former automatically adjusts to the dimensions of the box by closing in on the unformed box with flap folders from one or more sides. As the flap folders close in on the box, they first fold the minor-flaps and then the major-flaps on the bottom of the unformed box, thereby forming a box with a closed bottom and an open top into which items can then be placed. The automatic adjustment of the random case former to the box size avoids time-consuming manual adjustment and provides efficiency and speed.

Abstract: A machine for making a reinforced, collapsible bulk bin assembly is provided. The machine includes a body blank feeding device for providing a body blank from a stack of body blanks, an erecting device for partially erecting the body blank, and a bottom insertion device for inserting a partially folded bottom blank into the partially erected body blank. The machine also includes first fingers for attaching major flaps of the body blank to the bottom blank, second fingers for attaching minor flaps of the body blank to major flaps of the body blank after the body blank has been collapsed, and a strapping device for simultaneously applying a plurality of straps to an exterior surface of the body blank.

Abstract: A device for folding flaps of box blanks having crease lines transverse to the travel direction of the blanks, for use in a folder-gluer. A rotary member is rotatable around a transverse axis and provided with at least one folding arm. A removable linking device linking to a support secured to a frame of the folder-gluer. An adjusting device adjusts the position of the folding arm with respect to the support. A motor drives the rotary member. A synchronization device of the motor comprises an encoder in desmodromic connection with a drive mechanism for driving the box blanks in the drive direction and a detector of the passage past a reference position of the box blanks on the folder-gluer.

Abstract: A device for applying a sheet of covering material (4, 40) to boxes (1) having at least one wall (2, 200) with an outside surface (5, 50), an inside surface (6, 60) and a free edge (3, 30) intermediate between the surfaces (5, 6; 50, 60) comprises one or more elements (10, 100) for folding a flap (7, 70) of the sheet (4) around the intermediate edge (3, 30) so that the flap (7, 70) is made to cover the edge (3, 30) and then applying the flap (7, 70) to the inside surface (6, 60) of the wall (2, 200).

Abstract: A method of and an apparatus for erecting a carton, and a method of and an apparatus for closing a carton. The carton has 180° fold lines with a compressed area at each end and a slit joining the compressed areas. A carton is erected by moving the blank in a first direction against a stop to form a first set of 90° folds, holding the blank stationary with a suction while pushing the blank in a second direction to form a second set of 90° folds, erecting the carton. A filled carton is closed by advancing it through the central opening of a V-shaped member to increasingly fold the carton top panels. The closed carton is sealed by advancing it through a second V-shaped member and into contact with a pivotally supported sealing device.

Abstract: A device for closing the rear flap in a self-dimensioning machine for closing the upper flaps of parallelepiped boxes of the type including a base with support surface for the boxes, a couple of drive belts that can be motorized placed at the two sides of the support surface and that can be brought close to each other to make a drive engagement with the sides of the boxes and a head above the support surface, that carries devices for closing the front, rear and side flaps of the boxes and can be commanded to descend from a rest position to engage the above-mentioned devices with the upper flaps of the boxes and to close them.

Abstract: A paper packaging accommodating a product that includes a support member having an opening; a box section protruding through said opening from a back side to a front side of said support member; and a backing sheet covering said back side of said support member.

Abstract: A packaging system (1) includes a telescoping platform assembly (100) having a guide mount (30) and an extension platform (40). The packaging system (1) incorporating the telescoping platform assembly (100) includes a panel (22) and a flap member (26). The flap member (26) is connected to the panel (22) along a pivot axis (27) and is adapted to move between a first position with respect to the panel (22) and a second position with respect to the panel (22). The guide mount (30) includes a guide mount slot (33) whereas the flap member (26) includes a flap guide slot (28) extending outwardly from the pivot axis (27) through the flap member (26). The extension platform (40) is mounted on the guide mount (30) and the flap member (26) and is adapted to slide between a stowed position and a deployed position along guide mount slot (33) and the flap guide slot (28).

Abstract: In order to improve the outer appearance of (cigarette) packs (10) of the hinge-lid-box type, said packs, once an outer wrapper (13) has been provided and sealed, are conveyed through a shrinking station (26) and subjected to the action of heat in the region of the large-surface-area pack sides, in particular in the region of upwardly directed front sides. For this purpose, heating plates (32, 33) are positioned in the region of the shrinking station (26) and transmit heat to the upwardly directed surfaces of the packs (10).

Abstract: A container plug attaching device for attaching to an edge portion of a container defining an outlet O thereof a tubular plug P having an opening at one end and a flange F around an edge portion defining the opening comprises an anvil 33 and a sealing member 36 for clamping therebetween the container edge portion and the flange F as pressed against the container edge portion for sealing, a rotary shaft 31 having the anvil 33 mounted thereon and projecting radially thereof, a projection 61 provided on an outer end portion of a clamping face 32 of the anvil 33, drive means for intermittently rotating the rotary shaft 31 so as to stop the anvil 33 only in a sealing posture with the projection 61 opposed to the sealing member 36, and supply means for supplying the plug P to the anvil 33 in rotation for the projection 61 to hold the plug P as fitted thereover.

Abstract: A top panel pre-folder for a form, fill and seal packaging machine for forming, filling and sealing an extended top panel gable top carton includes an mandrel positioned along the machine processing path that is movable from above the carton to the interior of the carton as the carton moves along the processing path. A pair of spaced apart pivotal arms, each disposed on opposing sides of the mandrel and transverse to the processing path, is pivotal about an axis toward and away from the mandrel. Each arm includes a flap mounted thereto having a raised portion extending from a face of the flap. The arms pivot to contact the flaps with gable side panels of the carton to infold the gable side panels inwardly over the mandrels. The flap raised portions contact the gable side panels at about gable side panel/vertical side panel junctures.

Abstract: The cardboard blanks for conversion into hinged-lid packets for arrays of cigarettes are dimensioned and configurated in such a way that an elongated reinforcing strip at the inner side of the front panel of the lid is longer than the front panel. Those terminal sections of the reinforcing strip which extend beyond the ends of the front panel in a blank are bent prior to or during the folding of the reinforcing strip against the inner side of the front panel so that they do not adversely affect the configuration of the lateral panels of the lid and the appearance of a finished packet because the lateral panels are not caused to bulge outwardly.

Abstract: A single-piece side-loading box having triple side-wall construction and a unique latching tab. The box incorporates walls, a floor, a top, a side-opening panel and latching tab in one unitary piece. The one piece box generally includes a bottom panel, front, side and back panels attached to the bottom panel and a lid attached to the back panel. A latching tab with integral handle is incorporated into the front panel. The box is preferably assembled from a cutout made from a single piece of material. The side-walls, side wings and side reinforcements fold into each other to provide a triple-side-wall construction that allows the box to support a great weight.

Abstract: A tray is assembled by automated equipment from a die cut blank. Tabs on opposing ends of side pieces are enfolded in rolled ends. A serrated edge on a distal edge of each rolled end is placed into a slit and crushed area to interlock the distal edge with the blank and form a tray with interlocked walls. The serrated edge does not penetrate the die cut blank, thus providing a leakproof, interlocked tray. Perforations define various fold lines to facilitate the use of automated equipment to form the tray. Release paper is placed on the central portion of the tray, with cake batter placed on the release paper. The batter can be baked into a cake while still in the tray.

Abstract: A novel food server and method of producing a food server is disclosed. The novel method includes moving a web of paper at a constant rate of speed, rotary perforating a plurality of lines on the moving web, using rotary timing belts to score at least two fold lines on the moving web, where the two fold lines define two glue flaps, rotary die-cutting the moving web to cut away portions of the paper adjacent the glue flaps, plow folding the moving web along the two fold lines defining the glue flaps, and applying glue to the moving web. After plow folding along the fold lines and applying the glue, the moving web is cross cut to form a blank having the glue flaps. Then, the blank is vacuum folded to cause portions of the blank to contact and adhere to the glue flaps, thereby forming the food server from the blank. The novel food server includes a first panel having two side flaps each defined by a score line, and a second panel having two side flaps each defined by a score line.

Abstract: A kit for making boxes from paper card stock. The kit has a flat plate with a guide rail with a vertical edge projecting above the surface of the plate parallel to one edge of the plate. A scoring groove traverses the plate parallel to the vertical edge of the guide rail. One or more spacing strips, each having a vertical edge, may be placed between the vertical edge of the guide rail and the scoring groove to vary the depth of the box. The overall size or "footprint" of a box made in accordance with the invention is determined by the distance of the scoring groove from the nearest vertical edge and the size of the blank card stock employed. Two identical sized card stocks are used for each box. A slightly wider spacing strip is used to form the top than the spacing strip used to form the bottom of the box. This also makes the depth of the box bottom slightly greater than the box top.

Abstract: A rotary flap tucker comprising a tube sector having a smaller arc length end, a larger arc length end, a longitudinal edge, and an edge which helically advances generally from the small arc length end to the large arc length end. The tube sector has end plates each with an edge contoured to avoid contact with a carton flap as the flap tucker rotates about its center axis which is aligned with the carton travel direction. The leading edge of a flap entering the flap tucker follows the helical edge of the flap tucker as it rotates without contacting the flap for a majority of the rotation. Rotation brings the flap tucker's longitudinal edge in contact with the flap along a majority of the flap's length. Continued rotation plows the majority of the length of the flap simultaneously, thereby preventing the flap from misaligning on the carton when the flap is closed. The outside surface of the rotating flap tucker runs against the closed flap of the advancing carton, preferably along the carton's center line.

Abstract: A kit for making boxes from paper card stock. The kit has a flat plate with a guide rail with a vertical edge projecting above the surface of the plate parallel to one edge of the plate. A scoring groove traverses the plate parallel to the vertical edge of the guide rail. One or more spacing strips, each having a vertical edge, may be placed between the vertical edge of the guide rail and the scoring groove to vary the depth of the box. The overall size or "footprint" of a box made in accordance with the invention is determined by the distance of the scoring groove from the nearest vertical edge and the size of the blank card stock employed. Two identical sized card stocks are used for each box. A slightly wider spacing strip is used to form the top than the spacing strip used to form the bottom of the box. This also makes the depth of the box bottom slightly greater than the box top.

Abstract: A carton score line breaker assembly for breaking four end closure panels. The assembly includes two oppositely disposed pairs of breaker elements for, in turn, breaking the two oppositely disposed panels inwardly. Both pairs of elements are continuously rotating.

Abstract: A kit for making boxes from a paper card stock is described. The kit comprises a flat plate having a guide rail with a vertical edge projecting above the surface of the plate parallel to one edge of the plate. A scoring groove traverses the plate parallel to the vertical edge of the guide rail. One or more spacing strips, each having a vertical edge, may be placed between the vertical edge of the guide rail and the scoring groove to vary the depth of the box. The overall size or "footprint" of a box made in accordance with the invention is determined by the distance of the scoring groove from the nearest vertical edge and the size of the blank card stock employed. The card stock preferably comes in two sizes for each size box, one for the bottom and one for the top. The card stock used for the top is slightly larger than the stock used for the bottom so that the same spacers may be used for scoring folding lines for both the top and the bottom and, at the same time, providing a mating fit therebetween.

Abstract: A container blank particularly suitable for carrying liquids formed from a paperboard web fed in from a roll, the upper and lower edges of which are provided with short cut lines along the score lines forming the side panels. The method for obtaining such as blank consists of a set of rectilinear cut lines spaced apart from each other in correspondence of said upper and lower edges executed at the same time as said short cut lines or during a following stage, the lips defined by short cut lines and by score lines parallel to the edges being folded over and brought into contact with the corresponding panels simultaneously with the carrying out of short cut lines or later after the side seaming of the blank; in this way the container can selectively exhibit different types of top and bottom end closures.

Abstract: The invention provides a process for making a dry powder box with greater geometrical stability and free of pin holes, gaps and the like through which powder may sift. The process uses a carton blank having a bottom closure wherein a pair of relatively large, opposing dust flaps are first folded into the carton tube, in order to define, maintain and stabilize the cross section of the carton. Then, a pair of relatively smaller, opposing major flaps are folded and glued over the open sides of the large dust flaps. This combination of flaps keeps the large flaps from working out of alignment and helps maintain the cross sectional stability of the box. The top of the carton may be a gable having panels at the ends of the gables which are slightly larger than the cross section, of the gable roof sides. When the gable is formed, the larger ends are pushed down to create a leverage which closes the top opening more securely. The cut lines which form and define the flaps extend across approximately 80.degree.