Abstract: A spring includes upper and lower runs of wire interconnected by an intermediate run of wire, all of the runs being integrally formed from spring wire. The opposite ends of the upper and lower runs respectively include hooks and coils while the intermediate run includes a coil. The hooks and coils of the upper and lower runs are used to connect the spring to an adjacent spring with the hook of one spring being received about the coil of an adjacent spring. The upper and lower runs are offset above and below the coils of the upper and lower runs respectively to accommodate a helical wire which is wrapped around the upper run for interconnecting runner wires which extend transversely of the upper run. The runner wires have offset portions which are secured to the upper runs by the helical wire. In one form the coils in the upper and lower runs are provided with a projecting recess or ear for receiving the hooks of an adjacent spring.

Abstract: A spring and grid sub-assembly for use in furniture and box spring assemblies in which spring modules are attached to the wire grid through an attachment system in which the springs are in both an over-under relationship and a side-to-side interwoven relationship with the cross wires through plastic deformation of the cross wires whereby the springs can not be removed from the wire grid without plastic deformation of either the grid or spring modules. The resultant sub-assembly can be easily transported from a sub-assembler to a final assembler without risk of the springs being displaced or removed from the wire grid. Furthermore, spring clips are not needed for attaching the spring modules to the grid.

Abstract: A box spring assembly includes a base frame, a top wire grid and a plurality of formed wire springs interconnecting the top wire grid and the base frame. The formed wire springs each comprises a wire strip formed into an inverted U-shaped configuration with the closed end of each U-shaped spring attached to the top wire grid by a snap-fit connection and the free ends at the bottom of the U-shaped spring being attached to the base frame.

Abstract: A plurality of main springs and a plurality of intermediate support springs are disposed and fixed on a rectangular base plate. Each main spring has a linear connecting rod portion and two coil spring portions such that one end of each of the two coil spring portions is coupled to a corresponding one of two ends of the first linear connecting rod portion. The main springs are disposed such that these connecting rod portions are perpendicular to each other in a matrix form. The other end of each of the coil springs is fastened to the base plate. Each intermediate support spring has a connecting rod portion and two coil spring portions. The connecting rod portion of each intermediate support spring is shorter than that of each main spring. One end of each of the coil spring portions of the intermediate support spring is coupled to a corresponding one of two ends of the connecting rod portion of the intermediate support spring.