Dolomite Containing Patents (Class 501/113)
  • Patent number: 8747546
    Abstract: The composition applied to the refractory structure has a magnesia-based refractory material, calcia source and a binder. After application of the refractory material to a refractory structure and upon application of heat to the applied refractory material a matrix is formed which protects against penetration of the slag into the refractory material. The resulting refractory material has improved hot strength, slag resistance and durability.
    Type: Grant
    Filed: March 19, 2010
    Date of Patent: June 10, 2014
    Assignee: Specialty Minerals (Michigan) Inc.
    Inventors: William J. Peschler, Dominick M. Colavito, Yves C. Vermeulen
  • Patent number: 8257485
    Abstract: The composition applied to the refractory structure has a magnesia-based refractory material, calcium carbonate and a binder. After application of the refractory material to a refractory structure and upon application of heat to the applied refractory material a matrix is formed which protects against penetration of the slag into the refractory material. The resulting refractory material has improved hot strength, slag resistance and durability.
    Type: Grant
    Filed: August 18, 2008
    Date of Patent: September 4, 2012
    Assignee: Specialty Minerals (Michigan) Inc.
    Inventors: Dominick M. Colavito, Yves C. Vermeulen
  • Patent number: 7632770
    Abstract: The invention relates to a fired, basic, refractory, industrial ceramic shaped body comprising at least one basic resistor component and an elasticizer component, wherein the elasticizer component is a calcium aluminate having the abbreviated formula CA6. The invention additionally relates to a process for producing the shaped body and to its use.
    Type: Grant
    Filed: December 29, 2003
    Date of Patent: December 15, 2009
    Assignee: Refratechnik Holding GmbH
    Inventor: Hans-Jürgen Klishchat
  • Patent number: 7591976
    Abstract: Disclosed is a continuous casting nozzle having a refractory portion formed to contain a dolomite clinker and arranged to define a surface region adapted to be in contact with molten steel, which is capable of protecting a working surface of the nozzle from alumina build-up due to alumina in molten steel, while improving corrosion resistance, even during long-term continuous casting of molten steel. The refractory portion is prepared by adding a binder to a mixed material and subjecting the obtained mixture to kneading, forming and heat treatment. The mixed material comprises a dolomite clinker which has an average particle size of 0.8 mm or less and a CaO content of 50 mass % or less. The mixed material has a ratio W1/W2 of 0.33 or more, wherein W1 is a content by mass of CaO, and W2 is a content by mass of MgO. The mixed material comprises a dolomite clinker and a magnesia clinker. Alternatively, the mixed material comprises a dolomite clinker and a magnesia clinker.
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: September 22, 2009
    Assignee: Krosakiharima Corporation
    Inventors: Koji Ogata, Saeko Koga, Shinichi Fukunaga
  • Patent number: 7244687
    Abstract: The invention relates to a composition for the production of a refractory ceramic moulded body, a non-fired or fired moulded body formed from the composition and a possibility for use.
    Type: Grant
    Filed: December 6, 2003
    Date of Patent: July 17, 2007
    Assignee: Refractory Intellectual Property GmbH & Co. KG
    Inventors: Johann Eder, Rainer Neuböck
  • Patent number: 6872242
    Abstract: A mixture, in particular for the production of fireproof molded bodies, including a fireproof metal oxidic main component, and an elastifying component containing a mineral emery. If needed, a binder component such as lignin sulphonate is added. A method is provided for the production of the mixture.
    Type: Grant
    Filed: April 3, 2002
    Date of Patent: March 29, 2005
    Assignee: Refratechnik Holding GmbH
    Inventor: Peter Bartha
  • Patent number: 6740612
    Abstract: A resistor, which is solidified from a melt, is provided for a refractory shaped body, and includes a refractory mineral metal-oxide main component having elasticizers a general formula A2+B3+2O4 in an amount so that solubility of the main component for the elasticizer is exceeded with the elasticizers providing precipitation areas in the main component. The resistor is produced by a joint melting of the main component and the oxides which form the elasticizers. A process is provided for the production of the resistor.
    Type: Grant
    Filed: April 3, 2002
    Date of Patent: May 25, 2004
    Assignee: Refratechnik Holding GmbH
    Inventors: Peter Bartha, Hans-Jurgen Klischat, Holger Wirsing, Guido Weibel
  • Publication number: 20030064880
    Abstract: The invention relates to a material for refractory shaped bodies or compounds, wherein the material is a pleonaste and/or a spinel of the pleonaste type which, in addition to FeOx and Al2O3, also includes MgO, the ratio of the iron, calculated as Fe2O3:Al2O3 ranging from 30:70 to 60:40, and the material containing from 20 to 60% by mass of MgO, based on Fe2O3+Al2O3.
    Type: Application
    Filed: April 3, 2002
    Publication date: April 3, 2003
    Inventors: Peter Bartha, Hans-Jurgen Klischat, Holger Wirsing, Guido Weibel
  • Patent number: 5935483
    Abstract: The present invention relates to multi-purpose mineral powder emitting the large quantities of far infrared rays, negative ion and oxygen heat having ingredients of germanium of 20 weight percent, clinochlore of 10 weight percent, jade of 10 weight percent, zeolite of 10 weight percent and halite of 50 weight percent, and its process, in which the above five ingredients are pulverized to about 300 mesh; are placed into an inner surface having silver leaf (Ag) of an internal furnace made of chondrodite; are heated through a heating plate for nine days at about 1000.degree. C. so as to have thermal deformation after placing chondrodite pulverized to about 200 mesh between the inner surface of the electric heating plate and the outer surface of the internal furnace; and are then pulverized to about 325 mesh.
    Type: Grant
    Filed: April 29, 1997
    Date of Patent: August 10, 1999
    Assignee: Yong-Mi Kim
    Inventor: Byung-Suk Kong
  • Patent number: 5908801
    Abstract: A process for the production of synthetic dolomite comprising: grinding a dry and low impurity level mineral dolomite; incorporating additives selected from the group consisting of iron as Fe.sub.2 O.sub.3, silica (SiO.sub.2) and magnesium hydroxide Mg(OH).sub.2, calcium hydroxide Ca(OH).sub.2 or a combination of both, in order to react and integrate dolomite impurities as the desired silica (SiO.sub.2), iron (Fe.sub.2 O.sub.3), and alumina (Al.sub.2 O.sub.3), in the dolomite; wholly mixing these additives with the ground dolomite in a mixer machine; compacting the mixed materials in order to form briquettes; sieving the briquettes of compacted material to eliminate fines; burning the briquettes to a temperature of 1,700 to 2,200.degree. C. to guarantee a complete sintering; cooling the briquettes and sieving the cooled briquettes.
    Type: Grant
    Filed: May 23, 1997
    Date of Patent: June 1, 1999
    Assignee: Servicios Industriales Penoles, S.A. de C.V.
    Inventors: Ana-Beatriz Lechuga-Priego, Ricardo Benavides-Perez, Jose-Gertrudis Bocanegra-Rojas
  • Patent number: 5650121
    Abstract: The disclosed invention provides a method of forming refractory linings for maintaining refractory linings against attack by corrosive materials such as those present in steel manufacture. The method entails spraying an aqueous mixture of a refractory composition that includes at least one refractory material onto the working surface of a refractory lining. Spraying is performed to provide one or more layers of the refractory composition on the refractory lining after each exposure of the lining to corrosive materials such as those incurred in steel manufacture.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: July 22, 1997
    Assignee: Minerals Technologies, Inc.
    Inventors: Julie Annette Dody, Charles R. Rumpeltin, Jr.
  • Patent number: 5595948
    Abstract: A refractory is disclosed which contains integrally sintered magnesia particles forming the skeleton of the refractory and a mineral phase of magnesium orthotitanate (Mg.sub.2 TiO.sub.4) formed between the magnesia particles, thus giving an increased erosion resistance. Preferably, the refractory comprises coarse magnesia particles having an average particle diameter of at least 1 mm or a mixture of coarse magnesia particles having an average particle diameter of at least 1 mm and medium magnesia particles having an average particle diameter of 1 to 0.15 mm and 5 to 50 wt. % of magnesium orthotitanate intervening between the magnesia particles. The refractory not only has an excellent durability in a basic atmosphere, but also has a high strength because of combination of the coarse or medium magnesia particles so that it does not tend to deform and has a high durability against thermal shock.
    Type: Grant
    Filed: June 16, 1995
    Date of Patent: January 21, 1997
    Assignee: Mitsubishi Materials Corporation
    Inventors: Etsuji Kimura, Kenichi Yamaguchi, Fumihiko Ogino, Susumu Okabe
  • Patent number: 5461012
    Abstract: A substantially non-explosive mixed powder containing finely divided metallic particles suitable for being incorporated in a refractory mixture, intimately mixed together with inert refractory particles. The refractory particles are present in such particle sizes and quantities as ensure that the Minimum Explosible Concentration, as tested in a 20-L vessel with a chemical igniter, is greater than 100 gm/m.sup.3. The inert particles comprise at least 40% of the mixture, and preferably 50% to 80%. The invention also includes a premixed powder, of the metallic and refractory powder, especially as contained in a shipping container in drums or impermeable bags. Due to the presence of the refractory powder, the mixed powder can be shipped without the precautions usually needed for shipping finely divided metal powders.
    Type: Grant
    Filed: June 6, 1994
    Date of Patent: October 24, 1995
    Assignee: Timminco Ltd.
    Inventors: John P. MacMillan, Martin J. Bray, Douglas J. Zuliani
  • Patent number: 5458833
    Abstract: Method for the production of sintered dolomite, wherein at least carbonate material is ground into particles, formed into a predetermined shape, such as briquettes, deacidified and then heated to a predetermined temperature.
    Type: Grant
    Filed: July 22, 1993
    Date of Patent: October 17, 1995
    Assignee: Dolomitwerke GmbH
    Inventors: Thomas Hammer, Heinzjosef Poggenpohl, Rainer Prange, Herbert Richrath, Alfred Roeder
  • Patent number: 5296422
    Abstract: The problems associated with the use of chromic acid (CrO.sub.3) binders are substantially overcome by a basic refractory monolith incorporating molybdenum trioxide (molybdic oxide, moO.sub.3) as the binding agent. In accordance with a preferred embodiment, the basic monolith contains about 0.5 wt. % pH modifier, such as sodium carbonate; about 2 wt. % molybdic oxide (MoO.sub.3); about 3 wt. % crude clay; and 75 to 99 wt. % basic refractory aggregate.
    Type: Grant
    Filed: April 26, 1993
    Date of Patent: March 22, 1994
    Assignee: Dresser Industries, Inc.
    Inventor: Andrew M. Burkhart
  • Patent number: 5246648
    Abstract: Method for the production of sintered dolomite, wherein at least carbonate material is ground into particles, formed into a predetermined shape, such as briquettes, deacidified and then heated to a predetermined temperature.
    Type: Grant
    Filed: August 25, 1989
    Date of Patent: September 21, 1993
    Assignee: Dolomitwerke GmbH
    Inventors: Thomas Hammer, Heinzjosef Poggenpohl, Herbert Richrath, Alfred Roeder
  • Patent number: 5192721
    Abstract: The invention relates to a process for lining a distributor for continuous casting of metals, in particular steel, according to which the layer of refractory wear lining is placed in position in aqueous form, characterized in that the said refractory wear lining is composed of raw natural dolomite or raw natural calcite or of a mixture of these two materials, in that its particle size is between 0 and 5 mm, in that a binder, in proportions of 0.5 to 5% by weight, and an inorganic or organic plasticiser, in proportions of 0.2 to 3% by weight, are incorporated in this lining and in that the decarbonization of this lining is carried out after it has been placed in position, during the drying and the calcining thereof.The invention also relates to a distributor lined in this way and to the refractory lining itself.
    Type: Grant
    Filed: August 23, 1991
    Date of Patent: March 9, 1993
    Assignee: Sollac
    Inventor: Joseph G. Provost
  • Patent number: 5135896
    Abstract: A high alumina ceramic composition has controlled small amounts of MgO and CaO. When refractories made from the composition are fired, the alumina and MgO react to form spinel. The CaO promotes such reaction while minimizing undesirable expansion, and results in a refractory having significantly improved hot strength and other desirable physical properties.
    Type: Grant
    Filed: October 31, 1989
    Date of Patent: August 4, 1992
    Assignee: North American Refractories Company
    Inventor: Thomas F. Vezza
  • Patent number: 4923831
    Abstract: Disclosed are a magnesia-calcium oxide refractory product comprising (i) about 100 parts by weight of a refractory aggregate consisting essentially of about 20 to about 95% by weight of MgO and about 80 to about 5% by weight of CaO and (ii) about 0.5 to about 5 parts by weight of aragonite-type calcium carbonate, and a process for preparing the same.
    Type: Grant
    Filed: April 10, 1989
    Date of Patent: May 8, 1990
    Assignee: Kawasaki Refractories Company Ltd.
    Inventors: Nobuyuki Uzaki, Hiroaki Ishii, Ichiro Tsuchiya, Yukio Oguchi, Tatsuo Kawakami
  • Patent number: 4877761
    Abstract: A refractory composition for use, preferably as a lining of a metallurgical vessel is disclosed. The refractory composition includes sintered oxide granulations, based on magnesium oxide, dolomite, calcium oxide or a combination thereof, an organic binder having a mixture containing carbomethoxy-substituted oligophenyls, carbomethoxy-substituted benzyl esters or a combination thereof, and 0 to 20 parts by weight of a fine particulate carbon carrier per 100 parts by weight sintered oxide. A process for the production of a pressed body employing the refractory composition of the invention is also disclosed.
    Type: Grant
    Filed: April 11, 1989
    Date of Patent: October 31, 1989
    Assignee: Dolomitwerke GmbH
    Inventors: Max Chmiel, Rainer Prange
  • Patent number: 4775648
    Abstract: Heavy ceramic shaped material with a content of at least one of the components magnesia, fired dolomite, chromite and spinel, characterized by a microcrack system substantially homogeneously distributed in the shaped material structure, as well as process for producing such a heavy ceramic shaped material and the use thereof.
    Type: Grant
    Filed: August 1, 1986
    Date of Patent: October 4, 1988
    Inventors: Peter Bartha, Guido Weibel
  • Patent number: 4627948
    Abstract: In a method of manufacturing sintered dolomite having raw densities exceeding about 3.0 grams per cubic centimeter in a shaft kiln from ground raw dolomite briquetted or pelletized into shaped bodies, the steps include deacidifying and heating the shaped bodies to a temperature of at least 1000.degree. C. in an upper region of the shaft kiln in a preheating and deacidifying zone heated with fuels of a low thermal content, thereafter sintering the shaped bodies in a lower sintering zone heated with fuels of high thermal content, so as to heat the shaped bodies to a temperature of about 1600.degree. C. to about 2000.degree. C., and subsequently passing the sintered bodies into a lower cooling zone, cooling the bodies therein, and, thereafter, discharging the sintered bodies from the shaft kiln.
    Type: Grant
    Filed: March 8, 1983
    Date of Patent: December 9, 1986
    Assignee: Dolomitwerke GmbH
    Inventors: Karl H. Zepter, Dieter Opitz, Alfred Roeder, Max Chmiel
  • Patent number: 4626198
    Abstract: An improved process and apparatus for producing sintered material such as dead burned clay, dolomite, magnesite or periclase with the highest particle specific gravity capable from each material. A grinding mill produces raw material which is 100% minus 20 mesh. The ground raw material is supplied to a suspension type preheater and then to a stationary flash calcining system where the material is soft burned at temperatures in the range of 1000.degree. to 1200.degree. C. From the calcining system, the calcined material is immediately supplied to hot briquetting machine where briquettes or nodules are formed. The hot nodules at a temperature of approximately 800.degree. C. are then immediately supplied to a rotary kiln which serves as a sintering furnace where the soft burned material is dead burnt at a temperature in the range of 1650.degree. to 1850.degree. C. Hot spent combustion gas from the sintering furnace is supplied to the calcining furnace to serve as preheated secondary air for combustion.
    Type: Grant
    Filed: September 20, 1985
    Date of Patent: December 2, 1986
    Assignee: Fuller Company
    Inventor: Sidney M. Cohen
  • Patent number: 4394454
    Abstract: To produce a dolomite sinter with a low porosity and a good hydration stability made of difficult-to-sinter raw dolomite, the dolomite is milled and caustic burnt dolomite, dolomite hydrate or semi-burnt dolomite in quantities between 3 and 20% by weight relative to the total mixture is added to the raw dolomite powder and is calculated as oxide, as well as foreign oxide, such as Fe.sub.2 O.sub.3, Al.sub.2 O.sub.3 or SiO.sub.2, in such quantities that the total content of the foreign oxide mixture is 1 to 3% by weight.
    Type: Grant
    Filed: January 25, 1982
    Date of Patent: July 19, 1983
    Assignee: Dolomitwerke GmbH
    Inventors: Karlheinz Rosener, Alfred Roeder, Wolfgang Munchberg, Herbert Richrath, Max Chmiel