Dolomite Containing Patents (Class 501/113)
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Patent number: 8747546Abstract: The composition applied to the refractory structure has a magnesia-based refractory material, calcia source and a binder. After application of the refractory material to a refractory structure and upon application of heat to the applied refractory material a matrix is formed which protects against penetration of the slag into the refractory material. The resulting refractory material has improved hot strength, slag resistance and durability.Type: GrantFiled: March 19, 2010Date of Patent: June 10, 2014Assignee: Specialty Minerals (Michigan) Inc.Inventors: William J. Peschler, Dominick M. Colavito, Yves C. Vermeulen
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Patent number: 8257485Abstract: The composition applied to the refractory structure has a magnesia-based refractory material, calcium carbonate and a binder. After application of the refractory material to a refractory structure and upon application of heat to the applied refractory material a matrix is formed which protects against penetration of the slag into the refractory material. The resulting refractory material has improved hot strength, slag resistance and durability.Type: GrantFiled: August 18, 2008Date of Patent: September 4, 2012Assignee: Specialty Minerals (Michigan) Inc.Inventors: Dominick M. Colavito, Yves C. Vermeulen
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Patent number: 7632770Abstract: The invention relates to a fired, basic, refractory, industrial ceramic shaped body comprising at least one basic resistor component and an elasticizer component, wherein the elasticizer component is a calcium aluminate having the abbreviated formula CA6. The invention additionally relates to a process for producing the shaped body and to its use.Type: GrantFiled: December 29, 2003Date of Patent: December 15, 2009Assignee: Refratechnik Holding GmbHInventor: Hans-Jürgen Klishchat
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Patent number: 7591976Abstract: Disclosed is a continuous casting nozzle having a refractory portion formed to contain a dolomite clinker and arranged to define a surface region adapted to be in contact with molten steel, which is capable of protecting a working surface of the nozzle from alumina build-up due to alumina in molten steel, while improving corrosion resistance, even during long-term continuous casting of molten steel. The refractory portion is prepared by adding a binder to a mixed material and subjecting the obtained mixture to kneading, forming and heat treatment. The mixed material comprises a dolomite clinker which has an average particle size of 0.8 mm or less and a CaO content of 50 mass % or less. The mixed material has a ratio W1/W2 of 0.33 or more, wherein W1 is a content by mass of CaO, and W2 is a content by mass of MgO. The mixed material comprises a dolomite clinker and a magnesia clinker. Alternatively, the mixed material comprises a dolomite clinker and a magnesia clinker.Type: GrantFiled: March 14, 2005Date of Patent: September 22, 2009Assignee: Krosakiharima CorporationInventors: Koji Ogata, Saeko Koga, Shinichi Fukunaga
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Patent number: 7244687Abstract: The invention relates to a composition for the production of a refractory ceramic moulded body, a non-fired or fired moulded body formed from the composition and a possibility for use.Type: GrantFiled: December 6, 2003Date of Patent: July 17, 2007Assignee: Refractory Intellectual Property GmbH & Co. KGInventors: Johann Eder, Rainer Neuböck
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Patent number: 6872242Abstract: A mixture, in particular for the production of fireproof molded bodies, including a fireproof metal oxidic main component, and an elastifying component containing a mineral emery. If needed, a binder component such as lignin sulphonate is added. A method is provided for the production of the mixture.Type: GrantFiled: April 3, 2002Date of Patent: March 29, 2005Assignee: Refratechnik Holding GmbHInventor: Peter Bartha
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Patent number: 6740612Abstract: A resistor, which is solidified from a melt, is provided for a refractory shaped body, and includes a refractory mineral metal-oxide main component having elasticizers a general formula A2+B3+2O4 in an amount so that solubility of the main component for the elasticizer is exceeded with the elasticizers providing precipitation areas in the main component. The resistor is produced by a joint melting of the main component and the oxides which form the elasticizers. A process is provided for the production of the resistor.Type: GrantFiled: April 3, 2002Date of Patent: May 25, 2004Assignee: Refratechnik Holding GmbHInventors: Peter Bartha, Hans-Jurgen Klischat, Holger Wirsing, Guido Weibel
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Publication number: 20030064880Abstract: The invention relates to a material for refractory shaped bodies or compounds, wherein the material is a pleonaste and/or a spinel of the pleonaste type which, in addition to FeOx and Al2O3, also includes MgO, the ratio of the iron, calculated as Fe2O3:Al2O3 ranging from 30:70 to 60:40, and the material containing from 20 to 60% by mass of MgO, based on Fe2O3+Al2O3.Type: ApplicationFiled: April 3, 2002Publication date: April 3, 2003Inventors: Peter Bartha, Hans-Jurgen Klischat, Holger Wirsing, Guido Weibel
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Patent number: 5935483Abstract: The present invention relates to multi-purpose mineral powder emitting the large quantities of far infrared rays, negative ion and oxygen heat having ingredients of germanium of 20 weight percent, clinochlore of 10 weight percent, jade of 10 weight percent, zeolite of 10 weight percent and halite of 50 weight percent, and its process, in which the above five ingredients are pulverized to about 300 mesh; are placed into an inner surface having silver leaf (Ag) of an internal furnace made of chondrodite; are heated through a heating plate for nine days at about 1000.degree. C. so as to have thermal deformation after placing chondrodite pulverized to about 200 mesh between the inner surface of the electric heating plate and the outer surface of the internal furnace; and are then pulverized to about 325 mesh.Type: GrantFiled: April 29, 1997Date of Patent: August 10, 1999Assignee: Yong-Mi KimInventor: Byung-Suk Kong
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Patent number: 5908801Abstract: A process for the production of synthetic dolomite comprising: grinding a dry and low impurity level mineral dolomite; incorporating additives selected from the group consisting of iron as Fe.sub.2 O.sub.3, silica (SiO.sub.2) and magnesium hydroxide Mg(OH).sub.2, calcium hydroxide Ca(OH).sub.2 or a combination of both, in order to react and integrate dolomite impurities as the desired silica (SiO.sub.2), iron (Fe.sub.2 O.sub.3), and alumina (Al.sub.2 O.sub.3), in the dolomite; wholly mixing these additives with the ground dolomite in a mixer machine; compacting the mixed materials in order to form briquettes; sieving the briquettes of compacted material to eliminate fines; burning the briquettes to a temperature of 1,700 to 2,200.degree. C. to guarantee a complete sintering; cooling the briquettes and sieving the cooled briquettes.Type: GrantFiled: May 23, 1997Date of Patent: June 1, 1999Assignee: Servicios Industriales Penoles, S.A. de C.V.Inventors: Ana-Beatriz Lechuga-Priego, Ricardo Benavides-Perez, Jose-Gertrudis Bocanegra-Rojas
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Patent number: 5650121Abstract: The disclosed invention provides a method of forming refractory linings for maintaining refractory linings against attack by corrosive materials such as those present in steel manufacture. The method entails spraying an aqueous mixture of a refractory composition that includes at least one refractory material onto the working surface of a refractory lining. Spraying is performed to provide one or more layers of the refractory composition on the refractory lining after each exposure of the lining to corrosive materials such as those incurred in steel manufacture.Type: GrantFiled: June 6, 1995Date of Patent: July 22, 1997Assignee: Minerals Technologies, Inc.Inventors: Julie Annette Dody, Charles R. Rumpeltin, Jr.
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Patent number: 5595948Abstract: A refractory is disclosed which contains integrally sintered magnesia particles forming the skeleton of the refractory and a mineral phase of magnesium orthotitanate (Mg.sub.2 TiO.sub.4) formed between the magnesia particles, thus giving an increased erosion resistance. Preferably, the refractory comprises coarse magnesia particles having an average particle diameter of at least 1 mm or a mixture of coarse magnesia particles having an average particle diameter of at least 1 mm and medium magnesia particles having an average particle diameter of 1 to 0.15 mm and 5 to 50 wt. % of magnesium orthotitanate intervening between the magnesia particles. The refractory not only has an excellent durability in a basic atmosphere, but also has a high strength because of combination of the coarse or medium magnesia particles so that it does not tend to deform and has a high durability against thermal shock.Type: GrantFiled: June 16, 1995Date of Patent: January 21, 1997Assignee: Mitsubishi Materials CorporationInventors: Etsuji Kimura, Kenichi Yamaguchi, Fumihiko Ogino, Susumu Okabe
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Patent number: 5461012Abstract: A substantially non-explosive mixed powder containing finely divided metallic particles suitable for being incorporated in a refractory mixture, intimately mixed together with inert refractory particles. The refractory particles are present in such particle sizes and quantities as ensure that the Minimum Explosible Concentration, as tested in a 20-L vessel with a chemical igniter, is greater than 100 gm/m.sup.3. The inert particles comprise at least 40% of the mixture, and preferably 50% to 80%. The invention also includes a premixed powder, of the metallic and refractory powder, especially as contained in a shipping container in drums or impermeable bags. Due to the presence of the refractory powder, the mixed powder can be shipped without the precautions usually needed for shipping finely divided metal powders.Type: GrantFiled: June 6, 1994Date of Patent: October 24, 1995Assignee: Timminco Ltd.Inventors: John P. MacMillan, Martin J. Bray, Douglas J. Zuliani
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Patent number: 5458833Abstract: Method for the production of sintered dolomite, wherein at least carbonate material is ground into particles, formed into a predetermined shape, such as briquettes, deacidified and then heated to a predetermined temperature.Type: GrantFiled: July 22, 1993Date of Patent: October 17, 1995Assignee: Dolomitwerke GmbHInventors: Thomas Hammer, Heinzjosef Poggenpohl, Rainer Prange, Herbert Richrath, Alfred Roeder
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Patent number: 5296422Abstract: The problems associated with the use of chromic acid (CrO.sub.3) binders are substantially overcome by a basic refractory monolith incorporating molybdenum trioxide (molybdic oxide, moO.sub.3) as the binding agent. In accordance with a preferred embodiment, the basic monolith contains about 0.5 wt. % pH modifier, such as sodium carbonate; about 2 wt. % molybdic oxide (MoO.sub.3); about 3 wt. % crude clay; and 75 to 99 wt. % basic refractory aggregate.Type: GrantFiled: April 26, 1993Date of Patent: March 22, 1994Assignee: Dresser Industries, Inc.Inventor: Andrew M. Burkhart
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Patent number: 5246648Abstract: Method for the production of sintered dolomite, wherein at least carbonate material is ground into particles, formed into a predetermined shape, such as briquettes, deacidified and then heated to a predetermined temperature.Type: GrantFiled: August 25, 1989Date of Patent: September 21, 1993Assignee: Dolomitwerke GmbHInventors: Thomas Hammer, Heinzjosef Poggenpohl, Herbert Richrath, Alfred Roeder
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Patent number: 5192721Abstract: The invention relates to a process for lining a distributor for continuous casting of metals, in particular steel, according to which the layer of refractory wear lining is placed in position in aqueous form, characterized in that the said refractory wear lining is composed of raw natural dolomite or raw natural calcite or of a mixture of these two materials, in that its particle size is between 0 and 5 mm, in that a binder, in proportions of 0.5 to 5% by weight, and an inorganic or organic plasticiser, in proportions of 0.2 to 3% by weight, are incorporated in this lining and in that the decarbonization of this lining is carried out after it has been placed in position, during the drying and the calcining thereof.The invention also relates to a distributor lined in this way and to the refractory lining itself.Type: GrantFiled: August 23, 1991Date of Patent: March 9, 1993Assignee: SollacInventor: Joseph G. Provost
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Patent number: 5135896Abstract: A high alumina ceramic composition has controlled small amounts of MgO and CaO. When refractories made from the composition are fired, the alumina and MgO react to form spinel. The CaO promotes such reaction while minimizing undesirable expansion, and results in a refractory having significantly improved hot strength and other desirable physical properties.Type: GrantFiled: October 31, 1989Date of Patent: August 4, 1992Assignee: North American Refractories CompanyInventor: Thomas F. Vezza
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Patent number: 4923831Abstract: Disclosed are a magnesia-calcium oxide refractory product comprising (i) about 100 parts by weight of a refractory aggregate consisting essentially of about 20 to about 95% by weight of MgO and about 80 to about 5% by weight of CaO and (ii) about 0.5 to about 5 parts by weight of aragonite-type calcium carbonate, and a process for preparing the same.Type: GrantFiled: April 10, 1989Date of Patent: May 8, 1990Assignee: Kawasaki Refractories Company Ltd.Inventors: Nobuyuki Uzaki, Hiroaki Ishii, Ichiro Tsuchiya, Yukio Oguchi, Tatsuo Kawakami
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Patent number: 4877761Abstract: A refractory composition for use, preferably as a lining of a metallurgical vessel is disclosed. The refractory composition includes sintered oxide granulations, based on magnesium oxide, dolomite, calcium oxide or a combination thereof, an organic binder having a mixture containing carbomethoxy-substituted oligophenyls, carbomethoxy-substituted benzyl esters or a combination thereof, and 0 to 20 parts by weight of a fine particulate carbon carrier per 100 parts by weight sintered oxide. A process for the production of a pressed body employing the refractory composition of the invention is also disclosed.Type: GrantFiled: April 11, 1989Date of Patent: October 31, 1989Assignee: Dolomitwerke GmbHInventors: Max Chmiel, Rainer Prange
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Patent number: 4775648Abstract: Heavy ceramic shaped material with a content of at least one of the components magnesia, fired dolomite, chromite and spinel, characterized by a microcrack system substantially homogeneously distributed in the shaped material structure, as well as process for producing such a heavy ceramic shaped material and the use thereof.Type: GrantFiled: August 1, 1986Date of Patent: October 4, 1988Inventors: Peter Bartha, Guido Weibel
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Patent number: 4627948Abstract: In a method of manufacturing sintered dolomite having raw densities exceeding about 3.0 grams per cubic centimeter in a shaft kiln from ground raw dolomite briquetted or pelletized into shaped bodies, the steps include deacidifying and heating the shaped bodies to a temperature of at least 1000.degree. C. in an upper region of the shaft kiln in a preheating and deacidifying zone heated with fuels of a low thermal content, thereafter sintering the shaped bodies in a lower sintering zone heated with fuels of high thermal content, so as to heat the shaped bodies to a temperature of about 1600.degree. C. to about 2000.degree. C., and subsequently passing the sintered bodies into a lower cooling zone, cooling the bodies therein, and, thereafter, discharging the sintered bodies from the shaft kiln.Type: GrantFiled: March 8, 1983Date of Patent: December 9, 1986Assignee: Dolomitwerke GmbHInventors: Karl H. Zepter, Dieter Opitz, Alfred Roeder, Max Chmiel
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Patent number: 4626198Abstract: An improved process and apparatus for producing sintered material such as dead burned clay, dolomite, magnesite or periclase with the highest particle specific gravity capable from each material. A grinding mill produces raw material which is 100% minus 20 mesh. The ground raw material is supplied to a suspension type preheater and then to a stationary flash calcining system where the material is soft burned at temperatures in the range of 1000.degree. to 1200.degree. C. From the calcining system, the calcined material is immediately supplied to hot briquetting machine where briquettes or nodules are formed. The hot nodules at a temperature of approximately 800.degree. C. are then immediately supplied to a rotary kiln which serves as a sintering furnace where the soft burned material is dead burnt at a temperature in the range of 1650.degree. to 1850.degree. C. Hot spent combustion gas from the sintering furnace is supplied to the calcining furnace to serve as preheated secondary air for combustion.Type: GrantFiled: September 20, 1985Date of Patent: December 2, 1986Assignee: Fuller CompanyInventor: Sidney M. Cohen
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Patent number: 4394454Abstract: To produce a dolomite sinter with a low porosity and a good hydration stability made of difficult-to-sinter raw dolomite, the dolomite is milled and caustic burnt dolomite, dolomite hydrate or semi-burnt dolomite in quantities between 3 and 20% by weight relative to the total mixture is added to the raw dolomite powder and is calculated as oxide, as well as foreign oxide, such as Fe.sub.2 O.sub.3, Al.sub.2 O.sub.3 or SiO.sub.2, in such quantities that the total content of the foreign oxide mixture is 1 to 3% by weight.Type: GrantFiled: January 25, 1982Date of Patent: July 19, 1983Assignee: Dolomitwerke GmbHInventors: Karlheinz Rosener, Alfred Roeder, Wolfgang Munchberg, Herbert Richrath, Max Chmiel