Clay Containing (e.g., Porcelain, Earthenware, Etc.) Patents (Class 501/141)
  • Patent number: 4623435
    Abstract: A backfill composition for use with sacrificial magnesium anodes used in the cathodic protection of ferrous metal structures comprises an anion-releasing material capable of releasing fluoride, phosphate or zincate ions in water-soluble form and a magnesium-transporting adjuvant capable of transporting magnesium ion by ion exchange conduction. Suitable anion-releasing materials include calcium fluoride, cryolite, magnesium silicate and sodium silicofluoride, while suitable magnesium transporting adjuvants include bentonite clay, calcium sulfate, calcium carbonate, calcium hydroxide and magnesium silicate.
    Type: Grant
    Filed: September 1, 1983
    Date of Patent: November 18, 1986
    Assignee: Columbia Gas System Service Corporation
    Inventors: John W. Nebgen, Gary D. Hinshaw
  • Patent number: 4569920
    Abstract: Novel aqueous inorganic particle slurries, wherein some of the particles have had their charge potential altered to a sufficient extent to prevent segregation or settling of the particles, are described, along with a method for their preparation. The method of forming slurries of negatively charged particles comprises treating some of the particles with a cationic agent to reduce their charge and mixing these treated particles with the remainder of the particles to form a thick, cream-like flowable composition of a thixotropic nature. When slurries of positively charged particles are to be formed, an anionic agent is used instead of a cationic agent.
    Type: Grant
    Filed: September 6, 1983
    Date of Patent: February 11, 1986
    Assignee: Blasch Precision Ceramics, Inc.
    Inventor: Robert Smith-Johannsen
  • Patent number: 4525518
    Abstract: Novel pigments useful as primary extenders in exterior grade latex formulations are described. The pigments are composed of particles of calcined clay, substantially all the particles of which are finer than about 44 microns and having an average particle size, equivalent spherical diameter, within the range of about 3 to 10 microns, most preferably within the range of about 4 to 8 microns. The novel pigments are further characterized by having a significantly lower oil absorption value (ASTM) than conventional, calcined clay pigments. Exterior grade paint formulations containing such pigments can be formulated below the critical pigment volume concentration without substantially reducing opacity or chalking resistance.
    Type: Grant
    Filed: January 23, 1984
    Date of Patent: June 25, 1985
    Assignee: Engelhard Corporation
    Inventor: Edward C. Kostansek
  • Patent number: 4476236
    Abstract: A method for producing a cordierite body having no anisotropic property in coefficient of thermal expansion comprises the steps of preparing a raw material containing kaolin mineral and talc as main ingredients, and preformed cordierite particles formed from the raw material, mixing and kneading the raw material together with the preformed cordierite particles into a slurry, forming the slurry into a formed body and firing the formed body.
    Type: Grant
    Filed: July 8, 1983
    Date of Patent: October 9, 1984
    Assignee: Nippon Soken, Inc.
    Inventors: Kazuhiro Inoguchi, Mitsuru Asano, Kunio Okamoto, Tomohiko Nakanishi
  • Patent number: 4476235
    Abstract: There is disclosed a green moulded product suitable for preparing shaped fired units comprising (a) at least 55% to 99% by weight of non-calcined asbestos tailings, the remainder comprising (b) at least one of (i) a heat decomposable metal salt selected from sodium, potassium, lithium, calcium, barium, magnesium, aluminum and mixtures thereof in an amount of from 1% to 15% by weight, (ii) a natural aluminum silicate in an amount of from 1% to 30% by weight, and (iii) mixtures of (i) and (ii). The properties of fired units are such that they can be used as structural bricks, medium refractory bricks, firebricks, tiles and the like.
    Type: Grant
    Filed: November 24, 1982
    Date of Patent: October 9, 1984
    Assignee: Societe Nationale de Liamiante
    Inventors: Jean-Pierre Chevalier-Bultel, Jean-Pierre Drolet
  • Patent number: 4476187
    Abstract: In the method for manufacturing a non-sintered quartz ware the quartz and clay are comminuted and fully mixed to make a batch of raw materials. The batch is then added with an effective amount of ore coagulant of which the composition comprises 2CaO.SiO.sub.2, 3CaO.SiO.sub.2 and 3CaO.Al.sub.2 O.sub.3, subsequently, the above components are blended with water and then molded into the desired shape by extrusion pressing. The molded product is then dried under slightly higher than the ambient temperature instead of firing which results in less mechanical strength of the conventional fired ceramic ware.
    Type: Grant
    Filed: May 9, 1983
    Date of Patent: October 9, 1984
    Inventor: Michael Chang
  • Patent number: 4459368
    Abstract: A particulate, water and oil sorbing composition is disclosed. The composition contains sorbent fuller's earth clay particles and sorbent synthetic particles, e.g. calcium sulfate dihydrate-containing granules, in a weight ratio of about 0.5:9.5 to about 4:6, respectively.
    Type: Grant
    Filed: January 20, 1983
    Date of Patent: July 10, 1984
    Assignee: Oil-Dri Corporation of America
    Inventors: Richard M. Jaffee, Norman B. Gershon
  • Patent number: 4443259
    Abstract: A coating for foundry cores and molds comprising an aqueous suspension of clay, olivine, and sodium tripolyphosphate.
    Type: Grant
    Filed: December 10, 1982
    Date of Patent: April 17, 1984
    Assignee: International Minerals & Chemical Corp.
    Inventor: Robert A. Nooden
  • Patent number: 4435264
    Abstract: Backfills for magnesium galvanic anodes are prepared by blending calcium sulfite, B(OH).sub.3, and bentonite, wherein the bentonite contains a substantial amount of alkaline earth metal bentonite, such as calcium-bentonite.
    Type: Grant
    Filed: March 1, 1982
    Date of Patent: March 6, 1984
    Assignee: The Dow Chemical Company
    Inventor: Philip Y. Lau
  • Patent number: 4435263
    Abstract: A magnesium anode backfill composition is prepared by mixing calcium sulfite, bentonite, and at least one compound selected from the group comprising sodium alkylates and sodium dialkyldithiocarbamates, wherein said bentonite contains a substantial amount of alkaline earth metal bentonite, such as calcium-bentonite.
    Type: Grant
    Filed: March 1, 1982
    Date of Patent: March 6, 1984
    Assignee: The Dow Chemical Company
    Inventor: Philip Y. Lau
  • Patent number: 4431451
    Abstract: Dentures, dental glazes or coatings, reconstructive jacket-crowns and inlays and restorative constructions over metal or preformed alumina substrates are fabricated from a dental porcelain frit prepared by a gel route.
    Type: Grant
    Filed: January 22, 1982
    Date of Patent: February 14, 1984
    Assignee: American Dental Association Health Foundation
    Inventors: Curtis P. Mabie, Daniel L. Menis
  • Patent number: 4427517
    Abstract: A mixture of CaSO.sub.3 and bentonite, where the bentonite contains a substantial amount of alkaline earth metal bentonite, e.g., Ca-bentonite, is useful as a backfill composition for underground magnesium galvanic anodes. The backfill may optionally, and beneficially, contain sodium sulfite.
    Type: Grant
    Filed: March 1, 1982
    Date of Patent: January 24, 1984
    Assignee: The Dow Chemical Company
    Inventor: Philip Y. Lau
  • Patent number: 4407061
    Abstract: A fabrication technique is described for making various devices in which a certain type of glass is used as a surface protection layer. The glass layers are formed by particle bombardment (generally sputtering or E-beam) of a glass target. Devices with such surface layers are also described. Such glass layers are highly advantageous as encapsulating layers, diffusion barrier layers, etc., particularly for optical type devices and certain semiconductor devices. Particularly important is the preparation procedure for the glass target used in the bombardment process. The glass layers are moisture stable, act as excellent barriers against diffusion, and are usable up to quite high temperatures (i.e., in diffusion doping procedures) without cracking or peeling. The glass layers also provide long-term protection against atmosphere components including water vapor, oxygen, atmosphere pollution contaminants, etc., and can be removed by standard etching techniques.
    Type: Grant
    Filed: June 4, 1981
    Date of Patent: October 4, 1983
    Assignee: Bell Telephone Laboratories, Incorporated
    Inventors: William H. Grodkiewicz, Shobha Singh, LeGrand G. Van Uitert
  • Patent number: 4387195
    Abstract: Disclosed herein are fired ceramic wares possessing hydrophobic properties throughout the bodies thereof. The ware is prepared utilizing a water-reduced ceramic body composition containing a quantity of a finely-divided sub-micron amorphous silica or alumina. This ceramic body composition is formed into a green ware, the ware dried and fired at relatively low temperature and the fired ware treated with one or more reactive organosilicon compounds whereby organosilicon groups are caused to chemisorb onto the surface of the finely-divided amorphous oxide component.
    Type: Grant
    Filed: July 20, 1981
    Date of Patent: June 7, 1983
    Inventors: Paul R. Tully, Thomas N. Kell
  • Patent number: 4352890
    Abstract: A process for producing feldspathic sanitary ware and the end product are disclosed in which a fluxing amount of a glass frit is used in the ceramic slip used to cast the sanitary ware. The frit contains both deflocculent oxides and flocculent alkaline earths which are leachable from the frit when it is placed in the ceramic slip. The deflocculent oxides counterbalance the effect of the flocculent alkaline earths to the extent they are respectively leached from the frit upon dispersal in a ceramic slip and maintain the slip at a workable viscosity. Upon casting and firing the slip, the present frit precipitates fine crystals of diopside having an average particle size of less than one micron which are particularly useful in lowering the firing temperature of feldspathic bodies by promoting the required degree of vitrification at lower temperatures than heretofore possible.
    Type: Grant
    Filed: November 23, 1981
    Date of Patent: October 5, 1982
    Assignee: Ferro Corporation
    Inventor: Werner F. Votava
  • Patent number: 4337317
    Abstract: Clayware is produced by firing a composition containing clay and a boron-containing flux, wherein the flux is a synthetic alkali metal and/or alkaline earth metal aluminosilicate having the crystal structure of a zeolite and containing boron entrapped within that structure. The boronated zeolite flux can be prepared in a form in which it can be used directly in the manufacture of clayware, especially earthenware.
    Type: Grant
    Filed: April 27, 1981
    Date of Patent: June 29, 1982
    Assignee: United States Borax & Chemical Corp.
    Inventor: Ian A. Beard
  • Patent number: 4337316
    Abstract: A process for producing feldspathic sanitary ware and the end product are disclosed in which a fluxing amount of a glass frit is used in the ceramic slip used to cast the sanitary ware. The frit contains both deflocculent oxides and flocculent alkaline earths which are leachable from the frit when it is placed in the ceramic slip. The deflocculent oxides counterbalance the effect of the flocculent alkaline earths to the extent they are respectively leached from the frit upon dispersal in a ceramic slip and maintain the slip at a workable viscosity. Upon casting and firing the slip, the present frit precipitates fine crystals of diopside having an average particle size of less than one micron which are particularly useful in lowering the firing temperature of feldspathic bodies by promoting the required degree of vitrification at lower temperatures than heretofore possible.
    Type: Grant
    Filed: September 19, 1980
    Date of Patent: June 29, 1982
    Assignee: Ferro Corporation
    Inventor: Werner F. Votava
  • Patent number: 4315879
    Abstract: The process and installation for carrying out the process of preparing starting materials to form a ceramic composition by passing them through a crusher, storing them in silos, until different proportions are fed to a mixer and then to an intermediate silo from which the materials are pulverized, dried cleaned of ferrous impurities and passed through a spray tower where recycled and starting material are mixed and moisture content controlled depending on whether the ceramic mass or composition to which the granulated material is to be processed must be suitable for casting, kneading or pressing.
    Type: Grant
    Filed: December 15, 1978
    Date of Patent: February 16, 1982
    Inventors: Hans P. H. Pfuhl, Dieter P. H. Agthe, Diethard G. Kreiner
  • Patent number: 4301214
    Abstract: A ceramic product having an expansion coefficient from about 1.0.times.10.sup.-6 .degree.C. to about 2.5.times.10.sup.-6 .degree.C. containing a sintered mixture of spodumene and clay is described. The sintered mixture also includes iron oxide in an amount from about 1.0% to about 7.0% by weight of the total sintered mixture. The final product includes a .beta. spodumene solid solution and mullite, and has a mullite content of less than 10% by volume. The presence of iron oxide in the sintered mixture reduces the formation of mullite during the formation of .beta. spodumene and thus reduces the expansion coefficient of the final product. The process for preparing the ceramic products described herein includes providing an intimate mixture of 40% by weight to 60% by weight of spodumene and 40% by weight to 60% by weight of clay and heating the mixture in the presence of iron oxide at a suitable time and temperature, within a range from cone 5 to cone 10 and preferably within a range from cone 6 to cone 9.
    Type: Grant
    Filed: December 15, 1980
    Date of Patent: November 17, 1981
    Assignee: Alfred University Research Foundation
    Inventor: William B. Crandall
  • Patent number: 4299632
    Abstract: A ceramic mixture for production of ceramic articles includes, in % weight, clay 1-64, ore selected from the group consisting of iron ore and manganese ore 30-98, and at least one metal oxide 0.1 -12.
    Type: Grant
    Filed: September 22, 1980
    Date of Patent: November 10, 1981
    Inventor: Naum Gosin
  • Patent number: 4298560
    Abstract: A method of manufacturing a grate for support of combustible solids comprises mixing a kaolin-type clay with water and a small percentage of stainless steel needles, pouring the mixture into a prepared mold, allowing the mixture to harden, drilling holes through the hardened mixture for the purpose of allowing air to pass therethrough, and curing the hardened mixture at an elevated temperature. The curing of the hardened mixture is preferably accomplished by increasing the temperature gradually to a maximum of 2,000.degree. F. and slowly decreasing the temperature to an ambient temperature.
    Type: Grant
    Filed: June 27, 1980
    Date of Patent: November 3, 1981
    Inventor: Vernon F. Plass
  • Patent number: 4288713
    Abstract: An incandescent lamp has on a portion of the lamp envelope a dark coating comprising manganese dioxide and aluminum phosphate.
    Type: Grant
    Filed: November 23, 1979
    Date of Patent: September 8, 1981
    Assignee: GTE Products Corporation
    Inventor: Richard C. Marlor