Aluminum Compound Containing Patents (Class 501/153)
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Publication number: 20110143912Abstract: A transparent, polycrystalline ceramic is described. The ceramic comprises crystallites of the formula AxCuByDvEzFw, whereby A and C are selected from the group consisting of Li+, Na+, Be2+, Mg2+, Ca2+, Sr2+, Ba2+, Al3+, Ga3+, In3+, C4+, Si4+, Ge4+, Sn2+/4+, Sc3+, Ti4+, Zn2+, Zr4+, Mo6+, Ru4+, Pd2+, Ag2+, Cd2+, Hf4+, W4+/6+, Re4+, Os4+, Ir4+, Pt2+/4+, Hg2+ and mixtures thereof, B and D are selected from the group consisting of Li+, Na+, K+, Mg2+, Al3+, Ga3+, In3+, Si4+, Ge4+, Sn4+, Sc3+, Ti4+, Zn2+, Y3+, Zr4+, Nb3+, Ru3+, Rh3+, La3+, Lu3+, Gd3+ and mixtures thereof, E and F are selected mainly from the group consisting of the divalent anions of S, Se and O and mixtures thereof, x, u, y, v, z and w satisfy the following formulae 0.125<(x+u)/(y+v)?0.Type: ApplicationFiled: November 18, 2010Publication date: June 16, 2011Inventors: Yvonne MENKE, Peter Blaum, Ulrich Peuchert, Yoshio Okano
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Publication number: 20110143911Abstract: A transparent, polycrystalline ceramic is described. The ceramic comprises crystallites of the formula AxCuByDvEzFw, whereby A and C are selected from the group consisting of Li+, Na+, Be2+, Mg2+, Ca2+, Sr2+, Ba2+, Al3+, Ga3+, In3+, C4+, Si4+, Ge4+, Sn2+/4+, Sc3+, Ti4+, Zn2+, Zr4+, Mo6+, Ru4+, Pd2+, Ag2+, Cd2+, Hf4+W4+/6+, Re4+, Os4+, Ir4+,, Pt2+/4+, Hg2+ and mixtures thereof, B and D are selected from the group consisting of Li+, Na+, K+, Mg2+, Al3+, Ga3+, In3+, Si4+, Ge4+, Sn4+, Sc3+, Ti4+, Zn2+, Y3+, Zr4+, Nb3+, Ru3+, Rh3+, La3+, Lu3+, Gd3+ and mixtures thereof, E and F are selected mainly from the group consisting of the divalent anions of S, Se and O and mixtures thereof, x, u, y, v, z and w satisfy the following formulae 0.125<(x+u)/(y+v)?0.55 z+w=4 and at least 95% by weight of the crystallites display symmetric, cubic crystal structures of the spinel type, with the proviso that when A=C=Mg2+ and B=D=Al3+, E and F cannot both be O.Type: ApplicationFiled: November 18, 2010Publication date: June 16, 2011Inventors: Yvonne Menke, Peter Blaum, Ulrich Peuchert, Yoshio Okano
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Masking Material, Masking Layer, Process for Masking a Substrate and Process for Coating a Substrate
Publication number: 20110135947Abstract: A two-layer system made of ceramic powder and metallic powder is provided. The ceramic powder may include zirconium oxide, aluminum oxide, titanium oxide, a perovskite, a spindle, a pyrochore and/or boron nitride and mixtures thereof. The metallic powder may include nickel, aluminum, cobalt and/or chromium, and mixtures or alloys thereof. A masking layer and a process for masking a substrate are also provided.Type: ApplicationFiled: December 2, 2010Publication date: June 9, 2011Inventors: Thomas Berndt, Francis-Jurjen Ladru -
Publication number: 20110129640Abstract: A method for making porous articles, including: depositing a powder mixture layer comprising a binder powder, and at least one structural powder; contacting the powder mixture layer and an aqueous liquid to selectively activate the binder powder and form a green layer; repeating the depositing and the contacting sequence at least one time; and de-powdering and drying of the resulting green body. The binder powder can include, for example, a protein that is soluble in water at or below about 25° C. The disclosure also provides articles, having high porosity and optionally intricate 3D structures, as defined herein.Type: ApplicationFiled: November 30, 2009Publication date: June 2, 2011Inventors: George Halsey Beall, Michael Thomas Gallagher, Keith Leonard House, Sriram Rangarajan Iyer, Paul John Shustack
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Publication number: 20110130278Abstract: A porous ceramic body including a major phase of beta-spodumene and a minor phase of mullite, the aggregate composition of a batch in weight percents of LiAlSi2O6, SiO2, and Al6Si2O13 are as defined herein. Also disclosed is a method for making a porous ceramic article is and includes: mixing inorganic batch ingredients including sources of silica, alumina, and lithia, with a liquid and an organic binder to form a plasticized batch mixture; forming a green body; and heating to the porous ceramic article, comprised of a major phase of beta-spodumene and a minor phase of mullite.Type: ApplicationFiled: November 30, 2010Publication date: June 2, 2011Inventors: Keith Norman Bubb, Cameron Wayne Tanner
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Publication number: 20110130277Abstract: Porous spodumene-cordierite honeycomb bodies of high strength but low volumetric density, useful for the manufacture of close-coupled engine exhaust converters, gasoline engine particulate exhaust filters, and NOx integrated engine exhaust filters, are provided through the reactive sintering of batches comprising sources of magnesia, alumina and silica together with a lithia source, such as a spodumene or petalite ore.Type: ApplicationFiled: November 24, 2010Publication date: June 2, 2011Inventors: Gregory Albert Merkel, Cameron Wayne Tanner
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Publication number: 20110124483Abstract: In various embodiments, composite materials containing a ceramic matrix and a carbon nanotube-infused fiber material are described herein. Illustrative ceramic matrices include, for example, binary, ternary and quaternary metal or non-metal borides, oxides, nitrides and carbides. The ceramic matrix can also be a cement. The fiber materials can be continuous or chopped fibers and include, for example, glass fibers, carbon fibers, metal fibers, ceramic fibers, organic fibers, silicon carbide fibers, boron carbide fibers, silicon nitride fibers and aluminum oxide fibers. The composite materials can further include a passivation layer overcoating at least the carbon nanotube-infused fiber material and, optionally, the plurality of carbon nanotubes. The fiber material can be distributed uniformly, non-uniformly or in a gradient manner in the ceramic matrix. Non-uniform distributions may be used to form impart different mechanical, electrical or thermal properties to different regions of the ceramic matrix.Type: ApplicationFiled: November 23, 2010Publication date: May 26, 2011Applicant: APPLIED NANOSTRUCTURED SOLUTIONS, LLCInventors: Tushar K. SHAH, Harry C. Malecki, Murray N. Carson
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Publication number: 20110105297Abstract: A duplex eutectic silicon alloy including 30-70 weight % silicon, 10-45 weight % nitrogen, 1-40 weight % aluminum, and 1-40 weight % oxygen has a eutectic structure comprising a ??-sialon phase and an ??-sialon phase. The alloy is produced by controlling cooling at a rate of 50° C. or less per minute in combustion synthesis. A ductile sintered product capable of replacing steel in various applications can be produced by placing a compact composed of a powder of the alloy in a sintering furnace which can supply a heat quantity at least ten times the heat capacity of the compact; and sintering the compact at a pressure at least as great as atmospheric pressure, within a nitrogen atmosphere in which the silicon gas mole fraction is 10% or more, and at a temperature within the range from 1400° C. to 1700° C.Type: ApplicationFiled: November 2, 2010Publication date: May 5, 2011Applicant: ISMAN J CORPORATIONInventors: TOSHIYUKI WATANABE, MASAFUMI MATSUSHITA, TOSHITAKA SAKURAI, KAZUYA SATO, YOKO MATSUSHITA, TAKAYOSHI MISAKI, SETSUKO SHINDO, AYUMI SHINDO, YUMIKO KUBOTA, AKIKO MATSUSHITA, KUNIO SAITO, TAKUMI SHITARA, FUTOSHI YANAGINO, TAKASHI YOSHIDA, TAKASHI MIZUSHIMA, OSAMU MATSUZONO, KAZUAKI SATO, KOUKI SHIMIZU
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Patent number: 7932199Abstract: A sintered cubic boron nitride (cBN) compact for use in a tool is obtained by sintering a mixture of (i) cubic boron nitride, (ii) aluminum oxide, (iii) one or more refractory metal compounds, and (iv) aluminum and/or one or more non-oxide aluminum compounds. The sintered bodies may have sufficient strength and toughness to be used as a tool material in solid, i.e. not carbide supported, form, and may be useful in heavy machining of cast irons.Type: GrantFiled: February 18, 2005Date of Patent: April 26, 2011Assignee: Diamond Innovations, Inc.Inventors: James Michael McHale, Jr., Rajeev Tirumala Pakalapati
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Publication number: 20110065565Abstract: An alumina ceramic contains a Ba0.808Al1.71Si2.29O8 phase. The alumina ceramic has high reflectivity and is useful as a reflecting material for a light emitting element. The alumina ceramic which exhibits an X-ray diffraction pattern having a ratio of the peak intensity at 2?=43.3° to that at 22.5° of 0.5 to 2.5 has particularly high reflectivity. The alumina ceramic shows high reflectivity particularly at wavelengths ranging from 300 to 400 nm.Type: ApplicationFiled: June 22, 2009Publication date: March 17, 2011Applicant: NIPPON CARBIDE KOGYO KABUSHIKI KAISHAInventors: Makoto Ida, Fumio Ishida, Yoshiaki Teraishi, Takuya Yamashita
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Patent number: 7907383Abstract: The present invention provides an electrostatic chuck in which the surface can be kept smooth after being exposed to plasma, so as to protect a material to be clamped such as a silicon wafer from being contaminated with particles, and which is excellent in clamping and releasing a material to be clamped and easy to manufacture by low-temperature firing. The electrostatic chuck includes a dielectric material in which alumina is 99.4 wt % or more, and titanium oxide is more than 0.2 wt % and equal to or less than 0.6 wt %, wherein the electrostatic chuck's volume resistivity is 108-1011 ?cm in room temperature, and wherein the titanium oxide segregates in boundaries of particles of the alumina.Type: GrantFiled: February 8, 2007Date of Patent: March 15, 2011Assignee: Toto Ltd.Inventors: Masami Ando, Jun Miyaji, Osamu Okamoto
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Publication number: 20110059311Abstract: A sintered cubic boron nitride (cBN) compact for use in a tool is obtained by sintering a mixture of (i) cubic boron nitride, (ii) aluminum oxide, (iii) one or more refractory metal compounds, and (iv) aluminum and/or one or more non-oxide aluminum compounds. The sintered bodies may have sufficient strength and toughness to be used as a tool material in solid, i.e. not carbide supported, form, and may be useful in heavy machining of cast irons.Type: ApplicationFiled: August 2, 2010Publication date: March 10, 2011Inventors: Stephen Dole, Dwight Dyer, Rajeev Pakalapati, James McHale
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Publication number: 20110059839Abstract: A translucent polycrystalline sintered body is mainly composed of an alumina, is suitable for the manufacture of an arc tube for a high-intensity discharge lamp, and has an average grain diameter of 35 to 70 ?m, preferably 50 to 60 ?m. In a case where the sintered body is in a 0.5-mm-thick flat plate shape, the in-line transmittance of the sintered body is 30% or more, preferably 50% or more. In this case, the ratio between maximum and minimum in-line transmittance values is 2:1 to 1:1 in the visible region of 360 to 830 nm. The bending strength of the sintered body is 250 MPa or more, preferably 300 MPa or more.Type: ApplicationFiled: September 8, 2010Publication date: March 10, 2011Applicant: NGK Insulators, Ltd.Inventors: Sugio MIYAZAWA, Keiichiro WATANABE, Tsuneaki OHASHI, Hisanori YAMAMOTO
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Patent number: 7902099Abstract: A method of forming (and an apparatus for forming) a metal-doped aluminum oxide layer on a substrate, particularly a semiconductor substrate or substrate assembly, using a vapor deposition process.Type: GrantFiled: March 17, 2010Date of Patent: March 8, 2011Assignee: Micron Technology, Inc.Inventor: Brian A. Vaartstra
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Patent number: 7902284Abstract: Organosilicon compositions which can be cured to produce elastomers, in particular elastomers suitable for use in the food industry, contain very fine particulate aluminum oxide powder in minor amount. Non-blocking sheets and pellets can be formed from the compositions, and later molded and cured.Type: GrantFiled: July 4, 2007Date of Patent: March 8, 2011Assignee: Wacker Chemie AGInventor: Peter Jerschow
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Publication number: 20110053761Abstract: [Object] Providing a solidified ceramic body with an improved mechanical strength, wherein the solidified ceramic body is fabricated by activating ceramic powder through mechanochemical treatment and solidifying the activated ceramic powder through alkali treatment. [Method of Solution] Activated ceramic powder having mechanochemically amorphized surfaces is obtained by grinding ceramic powder which is composed of silicic acid and/or silicate at least at surfaces thereof (grinding process). Inorganic fibers and/or plastic fibers are added to the activated ceramic powder and are mixed with the activated ceramic powder (mixing process), and a solidified ceramic body is obtained by adding alkali water solution containing alkaline metal hydroxide and/or alkaline earth metal hydroxide to the powder (alkali treatment process).Type: ApplicationFiled: February 26, 2009Publication date: March 3, 2011Applicant: National University Corporation Nagoya Institute of TechnologyInventors: Masayoshi Fuji, Tomohiro Yamakawa, Minoru Takahashi
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Publication number: 20110053760Abstract: The present invention provides a water-based method for producing Aluminum oxynitride (AION) green bodies characterized by a density of at least 99% as measured according to ASTM C20-92 and/or at least 60% as measured by green density measurements The method comprises steps selected from (a) ball-milling Alumina powder and deflocculant in water for a period of time t, said t is between about 10 hours and about 24 hours, (b) homogeneously dispersing AIN in said ball-milled product for a period of time t1, said t1 is between about 0.5 hours and about 4 hours, (c) vacuum drying said product, thereby providing dense green bodies, and, (d) sintering said dense green bodies at temperature T1 in nitrogen for several time durations t2, said t2 is between about 0.5 hours and about 10 hours, said Tï is between about 1700 degrees C. and about 2100 degrees C.Type: ApplicationFiled: October 2, 2008Publication date: March 3, 2011Inventors: Lior Miller, Wayne D. Kaplan
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Patent number: 7892623Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which plural pillar-shaped honeycomb units are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall interposed therebetween. Herein, each honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles. A cross-sectional area of the honeycomb unit on a cross section perpendicular to the longitudinal direction is at least about 5 cm2 and at most about 50 cm2. A region in which a sealing material layer is not formed is provided on both ends of the side faces of each of the honeycomb unit, each of the ends accounting for at least about 0.3% and at most about 5% of the length of the honeycomb structured body.Type: GrantFiled: December 30, 2005Date of Patent: February 22, 2011Assignee: Ibiden Co., LtdInventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
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Publication number: 20110039685Abstract: A kind of transparent alumina ceramics is disclosed herein, the optical axes of all or part of the crystal grains of the transparent alumina ceramics are arranged in a direction, which makes the transparent alumina ceramics have orientation.Type: ApplicationFiled: June 28, 2010Publication date: February 17, 2011Applicant: Shanghai Institute of Ceramics, Chinese Academy of SciencesInventors: Xiaojian MAO, Shiwei WANG, Shunzo SHIMAI
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Patent number: 7888278Abstract: The present invention relates to stabilized supports stable at temperatures above 800° C., and method of preparing such supports, which includes adding a rare earth metal to an aluminum-containing precursor prior to calcining. The present invention can be more specifically seen as a support, process and catalyst wherein the stabilized alumina catalyst support comprises a rare earth aluminate with a molar ratio of aluminum to rare earth metal greater than 5:1 and, optionally, an aluminum oxide. More particularly, the invention relates to the use of catalysts comprising rhodium, ruthenium, iridium, or combinations thereof, loaded onto said stabilized supports for the synthesis gas production via partial oxidation of light hydrocarbons, and further relates to gas-to-liquids conversion processes.Type: GrantFiled: November 12, 2003Date of Patent: February 15, 2011Assignee: ConocoPhillips CompanyInventors: Charles R. Rapier, Shuibo Xie, Baili Hu, Beatrice C. Ortego, David E. Simon, David M. Minahan
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Patent number: 7888279Abstract: In the conventional alumina sintered bodies, a sintered body having high flexural strength, high toughness and high translucency in combination is not obtained, and a translucent alumina sintered body suitable for a dental material requiring both strength and sensuousness was not obtained. A translucent alumina sintered body having fracture toughness of 4.5 MPa·m0.5 or more, flexural strength of 350 MPa or more, and all light transmittance (sample thickness: 1 mm) to a visible light having a wavelength of 600 nm, of 60% or more is provided. The sintered body wherein sintered crystal grains are slender plate-like and/or columnar shape having an average aspect ratio of 1.5 or more and an average long axis length of 15 ?m or less is preferred.Type: GrantFiled: October 28, 2008Date of Patent: February 15, 2011Assignee: Tosoh CorporationInventors: Koji Tsukuma, Isao Yamashita, Hitoshi Nagayama
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Patent number: 7884055Abstract: A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be used to treat subterranean wells.Type: GrantFiled: December 4, 2008Date of Patent: February 8, 2011Assignee: Intevep, S.A.Inventors: George Quercia, Yibran Perera, Aiskely Blanco, Fedymar Pereira
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Patent number: 7884550Abstract: A transparent sintered yttrium aluminum garnet ceramic material formed from a solid-state reaction of a mixture of yttrium oxide powder and aluminum oxide powder during sintering. The ceramic material preferably has an in-line transmission of greater than 75% so it may used to fabricate arc tubes for high intensity discharge lamps used in automotive headlamps.Type: GrantFiled: November 7, 2006Date of Patent: February 8, 2011Assignee: General Electric CompanyInventors: Gregory M. Gratson, James A. Brewer, Venkat S. Venkataramani, Mohamed Rahmane, Svetlana Selezneva, Sairam Sundaram
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Publication number: 20110028303Abstract: A ceramic having at least about 90% by weight magnesium aluminate and having a bulk scattering and absorption loss of less than about 1/cm at any wavelength in a range of about 0.23 to about 5.3 microns or 0.2/cm at any wavelength in a range of about 0.27 to about 4.5 microns. A method of making a ceramic by providing a plurality of particles having a magnesium aluminate core and a fluoride salt coating; heating the particles in an oxidizing atmosphere to a temperature in the range of about 400° C. to about 750° C.; and sintering the particles to form a solid ceramic.Type: ApplicationFiled: April 6, 2009Publication date: February 3, 2011Applicant: The Government of the United States of America, as represented by the Secretary of the NavyInventors: Guillermo R Villalobos, Jasbinder S. Sanghera, Shyam S Bayya, Ishwar D. Aggarwal
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Patent number: 7879258Abstract: The invention relates to a phosphor in a polycrystalline ceramic structure and a light-emitting element provided with the same comprising a Light-Emitting Diode (LED) in which a composite structure of phosphor particles is embedded in a matrix, characterized in that the matrix is a ceramic composite structure comprising a polycrystalline ceramic alumina material, hereafter called luminescent ceramic matrix composite. This luminescent ceramic matrix composite can be made by the steps of converting a powder mixture of ceramic phosphor particles and alumina particles into a slurry, shaping the slurry into a compact, and applying a thermal treatment, optionally in combination with hot isostatic pressing into a polycrystalline phosphor-containing ceramic alumina composite structure.Type: GrantFiled: March 10, 2006Date of Patent: February 1, 2011Assignee: Koninklijke Philips Electronics N.V.Inventors: Jan De Graaf, Theo Arnold Kop
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Patent number: 7876053Abstract: An insulating material high both in thermal conductivity and light reflectance, and a submount high in heat radiatability for mounting an LED element thereon, capable of raising a light utilization factor and quickly radiating heat generated from the element. For example, used as a substrate material of a submount is a nitride sintered body having a reflectance of light in the wavelength region of from 350 nm to 800 nm of 50% or more and a reflectance of light with a wavelength of 700 nm of 60% or more, obtained by sintering a preform consisting of a composition containing 100 parts by mass of aluminum nitride powder and 0.5 to 10 parts by mass of a compound containing an alkaline earth metal such as 3CaO×Al2O3 in an inert atmosphere containing a specific quantity of carbon vapor, or by burning a coat of a nitride paste applied on a base substrate having a heat resistance at a predetermined temperature.Type: GrantFiled: June 20, 2005Date of Patent: January 25, 2011Assignee: Tokuyama CorporationInventors: Yasuyuki Yamamoto, Yukihiro Kanechika, Masakatsu Maeda
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Publication number: 20110015054Abstract: The invention provides a method for producing ceramic nanoparticles, which comprises hydrolyzing a ceramic material in a thin film fluid formed between processing surfaces arranged to be opposite to each other so as to be able to approach to and separate from each other, at least one of which rotates relative to the other.Type: ApplicationFiled: July 4, 2008Publication date: January 20, 2011Inventor: Masakazu Enomura
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Publication number: 20110014423Abstract: A ceramic powder composition and an optoelectronic device substrate utilizing the ceramic powder composition are disclosed. The optoelectronic device substrate is formed by sintering a ceramic powder composition including 4 to 97 wt % (weight percent) of zircon, 0 to 60 wt % of silicon dioxide, and 0 to 80 wt % of alumina, wherein the sintered ceramic substrate includes first and second crystalline phases, the first crystalline phase is zircon, and the second crystalline phase is at least one of or a combination of alumina, silicon dioxide, and zirconia crystalline phases, furthermore, the second crystalline phase can also includes a mullite crystalline phase.Type: ApplicationFiled: December 31, 2009Publication date: January 20, 2011Inventors: Yu-Hsin YEH, Jiin-Jyh Shyu, Ren-Der Jean, Tzer-Shen Lin
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Publication number: 20100331170Abstract: Metal ion conducting ceramic materials are disclosed having characteristics of high ion conductivity for certain alkali and monovalent metal ions at low temperatures, high selectivity for the metal ions, good current efficiency and stability in water and corrosive media under static and electrochemical conditions. The metal ion conducting ceramic materials are fabricated to be deficient in the metal ion. One general formulation of the metal ion conducting ceramic materials is Me1+x+y?zMIIIyMIV2?ySixP3?xO12?z/2, wherein Me is Na+, Li+, K+, Rb+, Cs+, Ag+, or mixtures thereof, 2.0?x?2.4, 0.0?y?1.0, and 0.05?z?0.9, where MIII is Al3+, Ga3+, Cr3+, Sc3+, Fe3+, In3+, Yb3+, Y3+, or mixtures thereof and MIV is Ti4+, Zr4+, Hf4+, or mixtures thereof.Type: ApplicationFiled: June 26, 2009Publication date: December 30, 2010Inventors: Shekar Balagopal, Marc Flinders
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Patent number: 7858547Abstract: An insulator including alumina in an amount between about 90 and about 99% by weight and an oxide mixture or glass mixture including Boron Oxide, Phosphorus Oxide, or both Boron and Phosphorus Oxide.Type: GrantFiled: December 20, 2006Date of Patent: December 28, 2010Assignee: Federal-Mogul World Wide, Inc.Inventors: William John Walker, Jr., John William Hoffman
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Publication number: 20100324695Abstract: The present invention provides a ceramic porous body for in-vitro and in-vivo use comprising a composition comprising a calcium aluminate (CA) containing phase and optionally at least one of an accelerator, a retarder, a surfactant, a foaming agent, a reactive alumina, water, a fiber, and a biologically active material, and combinations thereof. Ceramic compositions are provides as well as method of using the ceramic compositions and methods of manufacturing a ceramic porous body. The ceramic porous bodies of this invention may be used as artificial bones, joints, in-vitro support structures, and in-vivo support structures for cells, tissues, organs, and nerve growth and regeneration.Type: ApplicationFiled: August 9, 2010Publication date: December 23, 2010Inventor: Kenneth A. McGowan
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Patent number: 7855170Abstract: A synthetic glass family in the quaternary phase field of CaO—SiO2-Al2O3-MgO (CSAM) with hydraulic and pozzolanic properties for use in differing applications in the gas and oil well cementing area. A method of making a mud-to-cement (MTC) slurry and a method for treating oil and gas wells with the MTC slurry containing a homogenous amorphous synthetic glass made from a mixture of inorganic materials selected from the group consisting of CSAM, wherein the cementing glasses with the mixture of inorganic materials are in a 100% amorphous phase with a degree of crystallization of zero.Type: GrantFiled: May 20, 2008Date of Patent: December 21, 2010Assignee: INTEVEP, S.A.Inventors: Yibran Perera, Virginia Buccellato, George Quercia, Aiskely Blanco
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Patent number: 7854882Abstract: A method for preparing a high-temperature heat-resistant composite material by combining a mixture of submicron alumina powder and submicron silica powder, wherein the ratio of alumina to silica is from about 4:1 to about 5:1, submicron Group II metal oxide powder, and a Group I metal silicate solution to form a slurry, wherein the weight of the Group II metal oxide powder is an amount corresponding to about 5% to about 10% of the weight of the silicate solution; contacting reinforcing high-temperature resistant fibers with the slurry to form a composite precursor composition; and curing the composition at a temperature sufficient to produce the high-temperature heat-resistant composite material capable of resisting temperatures up to about 1400° C. Composite materials prepared according to the method and articles incorporating the material are also presented.Type: GrantFiled: March 26, 2007Date of Patent: December 21, 2010Assignee: Rutgers, The State UniversityInventor: Perumalsamy Naidu Balaguru
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Patent number: 7846526Abstract: The honeycomb structural body comprises pillar-shaped honeycomb structural porous ceramic members formed by arranging a plurality of cells through cell walls, and a sealing material layer interposed between the ceramic members and having a specific surface area of approximately 10 to 100 m2/g, and the honeycomb structural body is constructed by bonding a plurality of porous ceramic members through sealing material layer as an exhaust gas convertion apparatus.Type: GrantFiled: December 27, 2005Date of Patent: December 7, 2010Assignee: Ibiden Co., LtdInventor: Masafumi Kunieda
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Publication number: 20100304952Abstract: A method of processing a useable particulated nepheline syenite including providing particulate nepheline syenite with a maximum first grain size; milling the nepheline syenite in a ball mill operated substantially dry to produce a dry feed stock with particles less than a given size; and, using an air classifier to remove particles having a second grain size from the feed stock to provide an Einlehner Abrasive Value of less than about 100. In practice the second grain size is less than 5 microns and the distribution profile is generally 4-5 microns. The product produced by the method is, thus, novel.Type: ApplicationFiled: June 7, 2010Publication date: December 2, 2010Applicant: UNIMIN CORPORATIONInventors: Jerry William Janik, Daniel John Lachapelle
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Patent number: 7842632Abstract: A pulling roll for glass manufacture comprised of a high-temperature millboard material. The millboard comprises aluminosilicate refractory fiber, silicate, mica, and kaolin clay. A method of manufacturing a pulling roll is disclosed, together with a roll produced by the methods disclosed herein. The method comprises forming a pulling roll and densifying at least a portion of the pulling roll by exposing to the pulling roll to high temperatures.Type: GrantFiled: February 10, 2009Date of Patent: November 30, 2010Assignee: Corning IncorporatedInventors: Dean Veral Neubauer, Maurice Lacasse
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Publication number: 20100297410Abstract: There is described a Ceramic Powder, a Ceramic Layer and a Layer System of Two Pyrochlore Phases and Oxides. Besides a good thermal insulation property, thermal insulation layer systems must also have a long lifetime of the thermal insulation layer. The layer system has a ceramic layer, which comprises a mixture of two pyrochlore phases.Type: ApplicationFiled: May 6, 2008Publication date: November 25, 2010Inventor: Ramesh Subramanian
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Patent number: 7833922Abstract: Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.Type: GrantFiled: January 8, 2009Date of Patent: November 16, 2010Assignee: Battelle Energy Alliance, LLCInventors: Michael P. Bakas, Thomas M. Lillo, Henry S. Chu
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Publication number: 20100276851Abstract: The disclosure provides for a mixture suitable for extrusion and firing to form a ceramic honeycomb substrate, said mixture comprising a batch composition selected from the group consisting of a cordierite batch composition and an aluminum titanate batch composition, an optional pore former material; a binder material and water; wherein said binder is a methyl ether of cellulose binder having a count of less than 300 water-insoluble fibers per gram of binder material.Type: ApplicationFiled: April 30, 2009Publication date: November 4, 2010Inventors: Jun Hou, Susan Clair Lauderdale, Jonathan David Pesansky
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Publication number: 20100267541Abstract: A method for producing ceramic materials utilizing the sol-gel process enables the preparation of intimate homogeneous dispersions of materials while offering the ability to control the size of one component within another. The method also enables the preparation of materials that densify at reduced temperatures. Applications of the compositions include filters, solid-oxide fuel cells, membranes, ceramic cutting tools and wear and auto parts. In one example, 10 g of AlCl6.6H2O is added to a 150 ml beaker and dissolved in 10 g EtOH and 1 g H2O. While stirring, 0.456 g of B4C powder is added. Then 9.6 g of propylene oxide is added. The gel sets up in about 10 minutes and is dried overnight. It is then washed with 1% NH4OH and air dried to yield 3.969 g of Al2O3/B4C xerogel.Type: ApplicationFiled: June 28, 2006Publication date: October 21, 2010Inventors: Joe H. Satcher, JR., Alexander E. Gash, Randall L. Simpson, Richard L. Landingham, Robert A. Reibold
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Publication number: 20100264352Abstract: Melt formed inorganic fibres are disclosed having the compositions: —Al2O3 10.2-55.5 mol % K2O 12-37.1 mol % SiO2 17.7-71.4 mol % B2O3 0.1-10 mol % in which SiO2+Al2O3+K2O>=77.7 mol % and with the total constituents not exceeding 100 mol %. with optionally MgO 0.1-10 mol %.Type: ApplicationFiled: November 20, 2008Publication date: October 21, 2010Applicant: The Morgan Crucible Company plcInventors: Gary Anthony Jubb, Robin Stuart Mottram, James Charles Boff
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Patent number: 7815994Abstract: The invention provides a method for producing a porous body comprising: a starting material mixing step of mixing ceramic particles serving as an aggregate and a sintering aid which includes at least one element selected from the group consisting of rare earth elements, alkaline earth elements, Al and Si such that the amount of the sintering aid is about 1.0% by weight or less relative to the total amount of the ceramic particles and the sintering aid to form a puddle; and a molding and firing step of molding the puddle into a molded body and firing the molded body.Type: GrantFiled: March 30, 2007Date of Patent: October 19, 2010Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Hiroki Sato, Masayuki Hayashi
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Publication number: 20100244192Abstract: The present invention provides a dielectric film having a high permittivity and a high heat resistance. An embodiment of the present invention is a dielectric film (103) including a composite oxynitride containing an element A made of Hf, an element B made of Al or Si, and N and O, wherein mole fractions of the element A, the element B, and N expressed as B/(A+B+N) range from 0.015 to 0.095 and N/(A+B+N) equals or exceeds 0.045, and has a crystalline structure.Type: ApplicationFiled: April 14, 2010Publication date: September 30, 2010Applicant: CANON ANELVA CORPORATIONInventors: Takashi Nakagawa, Naomu Kitano, Toru Tatsumi
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Publication number: 20100240521Abstract: A sputtering target is provided that has a relative density of 80% or more and contains a compound having as its principal component zinc oxide satisfying AXBYO(KaX+KbY)/2(ZnO)m, 1<m, X<m, 0?Y?0.9, X+Y=2, where A and B are respectively different positive elements of trivalence or more, and the valencies thereof are respectively Ka and Kb. A ZnO based sputtering target is obtained which does not contain ZnS and SiO2, and, upon forming a film via sputtering, is capable of reducing the affect of heating the substrate, of performing high speed deposition, of adjusting the film thickness to be thin, of reducing the generation of particles (dust) and nodules during sputtering, of improving the productivity with small variation in quality, and which has fine crystal grains and a high density of 80% or more, particularly 90% or more.Type: ApplicationFiled: June 4, 2010Publication date: September 23, 2010Applicant: NIPPON MINING & METALS CO., LTD.Inventors: Hideo Hosono, Kazushige Ueda, Masataka Yahagi, Hideo Takami
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Publication number: 20100240520Abstract: In the present invention, ceramic particles are used as an optical diffusible filler. The present invention provides an optical diffusible material containing ceramic particles, wherein the ceramic particles satisfy the following requirements (I) and (II): (I) the total amount of Al2O3 or MgO and SiO2 is 80% by weight or more; and (II) the weight ratio of Al2O3 or MgO to SiO2 ((Al2O3 or MgO)/SiO2) is 0.1 to 15.Type: ApplicationFiled: August 2, 2006Publication date: September 23, 2010Applicant: KAO CORPORATIONInventors: Mikio Sakaguchi, Kazuo Oki
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Patent number: 7799267Abstract: The disclosed invention relates to a method of manufacture of transparent ceramics such as yttrium aluminum garnet by tape casting. The method entails forming a mixture of ceramic oxide, dispersant and organic solvent, milling the mixture to produce a first slurry, mixing the first slurry with an organic binder and a plasticizer to form a treated slurry, milling the treated slurry to produce milled slurry, tape casting the milled slurry to produce cast tape, drying the cast tape to produce dried tape, stacking portions of dried tape to form an assembly, compressing the assembly to produce a preform, heating the preform to produce a green preform, and sintering the green preform to produce transparent yttrium aluminum garnet. The method may be used to produce a unitary ceramic product having differing transparent sections as well as transparent ceramic product having a dopant gradient across a portion of the thickness of the product.Type: GrantFiled: September 11, 2008Date of Patent: September 21, 2010Assignee: The Penn State Research FoundationInventors: Gary L. Messing, Elizabeth R. Kupp, Sang-Ho Lee, Garnia Y. Juwondo, Adam J. Stevenson
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Publication number: 20100227187Abstract: A novel solution route has been developed that after heat-treatment to 500-600° C. under inert atmosphere, yields highly porous composites of nano-sized metal (Ni) particle inclusions in ceramics (Al2O3). Metal loadings could be made from <1% to >95% Ni. The metal inclusion sizes in the Ni—Al2O3 system with the 10 atom % Ni sample were 4-7 nm, while for the 75 atom % Ni sample they were 5-8 nm. It was shown that the 10 atom % Ni sample could be used as a catalyst for the conversion of CO2 and CH4 in the temperature range 550-700° C., while higher temperatures led to growth of the Ni particles and carbon poisoning over time. The solution routes could also be deposited as thin dense films containing <10 nm Ni particles. Such films with high Ni-particle loadings deposited on aluminium substrates have shown very good solar heat absorber proficiency and provide good substrates for carbon tube growth.Type: ApplicationFiled: May 21, 2010Publication date: September 9, 2010Applicant: SUNSTRIP ABInventors: GUNNAR WESTIN, Annika Pohl, Asa Ekstrand
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Publication number: 20100196300Abstract: A basic aluminum composition comprising an empirical formula: Al2(OH)6—aXa where 0.5?a?5.0, and X is an anion of nitrogen; and wherein the composition possesses an NMR spectrum in which a ?40 to +40 ppm resonance line comprises at least 60% of the total area of the NMR spectrum.Type: ApplicationFiled: July 17, 2008Publication date: August 5, 2010Inventor: Demetrius Michos
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Publication number: 20100184585Abstract: The present invention relates to the machine buiding industry and it is used for coating of friction surfaces by triboceramics to decrease wear and to reduce the friction coefficient. The triboceramic compound contains oxides—magnesium oxide MgO, silica SiO2, alumine Al2O3, calcium oxide CaO, ferric oxide Fe2O3, being in the chemical composition of serpentine and talc, the natural and/or synthesized heat unprocessed and/or dehydrated minerals—serpentine, talc, clinochlore, magnesite, quartz and aluminium hydroxide are introduced forming a mixture with the following composition of oxides, in mass %: SiO2-46-54; MgO-26-32, Al2O3-2-5; Fe2O3-1.0-1.5; CaO-0.1-0.3, water H2O-5 or less.Type: ApplicationFiled: September 26, 2008Publication date: July 22, 2010Applicant: CERLUB OUInventor: Maris Kesners
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Publication number: 20100173768Abstract: Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.Type: ApplicationFiled: January 8, 2009Publication date: July 8, 2010Applicant: Battelle Energy Alliance, LLCInventors: Michael P. Bakas, Thomas M. Lillo, Henry S. Chu