Abstract: The present disclosure relates to a process for producing a mono-alkylated aromatic compound using a treated catalyst made by a method of this invention is disclosed. The method comprises the steps of heating an untreated catalyst in the presence of a gaseous stream having a dew point temperature less than about 5° C. to form a treated catalyst. The treatment is effective to improve the activity and selectivity of the catalyst.

Abstract: There are disclosed systems and processes that substantially prevent scaling in the treatment of a spent carbon material in a wet air oxidation (WAO) system.

Abstract: Titanosilicate catalyst is used in the oxidation reactions such as allylchloride epoxidation, phenol hydroxylation, Cyclohexanone ammoximation. During the reaction the catalyst is deactivated which further decrease in the efficiency of the oxidation reactions. The present invention provides a method for an efficient regeneration of catalyst titanosilicate catalyst at low temperature below 100° C. using a gaseous mixture containing ozone, without isolating the catalyst from the reactor system.

Abstract: This disclosure relates to a process for regenerating a catalyst composition, wherein the catalyst composition comprising a molecular sieve and at least 10 wt. % coke having a C/H ratio in the range of 0.26 to 5, the process comprising (a) contacting the catalyst composition with a first oxidative medium having oxygen and water at first conditions sufficient to form a first regenerated catalyst composition having at least 50 wt. % less coke than the catalyst composition; and then (b) contacting at least a portion of the first regenerated catalyst composition with a second oxidative medium having oxygen, and optionally water, at second conditions sufficient to form a second regenerated catalyst composition having at least 50 wt % less coke than the first regenerated catalyst composition, wherein the catalyst composition in step (a) and the first regenerated catalyst in step (b) have contacted total amount of water in the range of 1 to 50 weight water per weight of the second regenerated catalyst composition.

Abstract: A process for converting fine catalyst slurried in heavy oil into a coke-like material from which catalytic metals can be recovered comprises mixing fine catalyst slurried in heavy oil with solvent, which causes asphaltenes in the heavy oil to precipitate from the heavy oil; separating fine catalyst and precipitated asphaltenes from the heavy oil and solvent; and converting precipitated asphaltenes to a coke-like material by pyrolizing fine catalyst and precipitated asphaltenes separated from the heavy oil.

Abstract: A method of reclaiming a titanosilicate from a deactivated or spent oxidation catalyst containing a titanosilicate having deposited thereon one or more catalytic metals, such as gold, and optionally, one or more promoter metals, the method involving treating the deactivated catalyst with an oxidant; contacting the oxidant-treated catalyst with acid, preferably aqua regia; washing the titanosilicate to remove residual acid; and optionally drying and/or calcining. A method of reconstituting an active oxidation catalyst from a spent or deactivated oxidation catalyst, the method involving reclaiming the titanosilicate as noted above, and then depositing one or more catalytic metals and, optionally, one or more promoter metals onto the reclaimed titanosilicate.

Abstract: Disclosed is an optimized process and apparatus for more efficiently and economically carrying out the liquid-phase oxidation of an oxidizable compound. Such liquid-phase oxidation is carried out in a bubble column reactor that provides for a highly efficient reaction at relatively low temperatures. When the oxidized compound is para-xylene and the product from the oxidation reaction is crude terephthalic acid (CTA), such CTA product can be purified and separated by more economical techniques than could be employed if the CTA were formed by a conventional high-temperature oxidation process.

Abstract: Methods and systems for regenerating and pretreating oxides of manganese and precipitation of oxides of manganese from manganese salt solutions. The oxides of manganese and manganese salt solutions are processed utilizing heated aqueous oxidizing solutions at or near boiling at atmospheric pressure. Solution temperature, Eh value and pH value are monitored and adjusted so as to move solution conditions into and to maintain them within the MnO2 stability area. This results in regenerated, pretreated and precipitated oxides of manganese having high or increased pollutant loading capacities and/or oxidation states. Oxides of manganese thus produced are, amongst other uses; suitable for use as a sorbent for capturing or removing target pollutants from industrial gas streams. Filtrate process streams containing useful and recoverable value present as spectator ions may be further processed to produce useful and marketable by-products.

Abstract: The present invention provides a process for regenerating a spent aromatics alkylation or transalkylation catalyst comprising a molecular sieve by contacting the spent catalyst with an oxygen-containing gas at a temperature of about 120 to about 600° C. and then contacting the catalyst with an aqueous medium, such as an ammonium nitrate solution, an ammonium carbonate solution or an acid solution.

Abstract: A method is provided for oxidizing and/or decomposing organic and/or inorganic oxidizable substances in waste water by wet oxidation with a use of a catalyst, wherein the oxidizable substances are oxidized and/or decomposed with an oxygen containing gas in the presence of the catalyst under pressure such that the waste water retains the liquid phase thereof at a temperature of 50° C. to less than 170°C.; the catalyst contains activated carbon; and the oxygen concentration is controlled in an exhaust gas in the range from 0 to 5 vol %. The present inventive method is capable of treating waste water efficiently for a long period in a stable manner at reduced temperatures as compared with the substantially higher temperatures and pressures used in many of the prior art methods.

Abstract: There is provided a process for renewing the activity of supported metal catalysts for the hydrogenation of carbon monoxide to form a mixture of hydrocarbons comprising decreasing the hydrocarbon content of the catalyst, preferably by contact with hydrogen-containing gas at elevated temperatures, impregnating under a non-oxidizing atmosphere with a solution of at least one of an ammonium salt and an alkyl ammonium salt, optionally in combination with up to five moles of ammonia per liter of solution to the point where it has absorbed a volume of solution equal to at least about 10% of its calculated pore volume; oxidizing the catalyst with a gaseous oxidant in the presence of the impregnating solution and activating the catalyst by reduction with hydrogen at elevated temperatures. Optionally, the catalyst is calcined after the oxidation step, and passivated after the activation step.

Abstract: A process for increasing the hydrogenation activity, particularly the carbon monoxide hydrogenation activity, of a catalyst or catalyst precursor comprised of a particulate solids support component and a catalytic metal, or metals component, preferably cobalt; cobalt alone or cobalt and an additional metal, or metals added to promote or modify the reaction produced by the cobalt. Treatment of the catalyst, or catalyst precursor is conducted at low temperature ranging from ambient to about 275° C. sufficient to form on the surface of a catalyst precursor, e.g., a cobalt catalyst precursor, a cobalt metal hydroxide, low valence cobalt metal oxide, or mixture of cobalt metal hydroxide and low valence cobalt metal oxide. Sometimes also metallic metal, e.g., cobalt, is also formed, and dispersed on the surface of the support.

Abstract: An aqueous low temperature oxidation (ALTO) process wherein a catalyst or catalyst precursor constituted of a solids support, or powder component, and a metal, or metals component, inclusive of cobalt, is oxidized, reduced and rendered catalytically active for conducting carbon monoxide hydrogenation reactions. The cobalt catalyst or cobalt catalyst precursor is thus contacted at low temperature with an oxidant in the presence of water (e.g., water to which an oxidant is added), sufficient to oxidize the cobalt metal, or metals component of the catalyst or catalyst precursor. On reduction, the hydrogenation activity of the cobalt catalyst is increased. All or a portion of the cobalt metal of the catalyst precursor is oxidized to form a Co2+ cationic or oxo-anionic species at least during the initial phase of the reaction.

Abstract: Contaminated adsorbent particles, preferably activated carbon particles, are regenerated in water at supercritical conditions. The particles are preferably mixed in water prior to treatment. The mixture is preferably heated to a temperature at least about 900.degree. F. (482.degree. C.) and pressurized to a pressure sufficient to achieve supercritical conditions for water. The mixture is preferably flowed through a first reactor for a time sufficient to substantially remove the organic contaminants from the particles. The particles are separated from the water and the mixture of water and organic contaminants may be transferred to a second reactor. Within the second reactor the organic contaminants are preferably substantially oxidized by supercritical water oxidation.

Abstract: A three step process for regenerating spent bleaching clays and acid-activated smectite catalyst granules includes: (1) an extraction step to remove a majority of entrained oil, preferably about 75% to about 95% by weight of the entrained oil, when regenerating bleaching clays; (2) an oxidation step to remove the majority of remaining carbonaceous adsorbates which are not removed by the preceding extraction step, and (3) an acid wash step to restore the acidity normally associated with fresh acid-activated bleaching clays. The features of steps 2 and 3 may be combined into a single step by using an appropriate oxidant, for example, a source of acidic protons, such as peracetic acid.

Abstract: A three step process for regenerating spent bleaching clays and acid-activated smectite catalyst granules includes: (1) an extraction step to remove a majority of entrained oil, preferably about 75% to about 95% by weight of the entrained oil, when regenerating bleaching clays; (2) an oxidation step to remove the majority of remaining carbonaceous adsorbates which are not removed by the preceding extraction step, and (3) an acid wash step to restore the acidity normally associated with fresh acid-activated bleaching clays. The features of steps 2 and 3 may be combined into a single step by using an appropriate oxidant, for example, a source of acidic protons, such as peracetic acid.

Abstract: Processes for the regeneration of catalysts, such as hydrogenation catalysts, and the defouling of objects, which are contaminated with carbonaceous deposits. The catalyst or object is contacted with water, oxygen-containing gas, and at least one alkaline material maintained at a pH of at least 7.0, and at a temperature and pressure sufficient to combust at least a portion of the carbonaceous deposits. The process of the present invention enables one to remove carbonaceous deposits from catalysts or contaminated the leaching of metals from the catalysts or objects by acidic by-products of the combustion process.

Abstract: There is disclosed a method for the removal of impurities, particularly organic impurities from granular solids, having its greatest immediate application for the regeneration of spent adsorbents which are used to purify waste water. The spent activated carbon is immersed in an aqueous bath which preferably contains a surface active agent, and water is circulated over the activated carbon while ultrasonic vibration is applied to the aqueous bath at a frequency from about 1 to about 100 kHz to desorb the organic adsorbate from the activated carbon. The desorbed organic compounds are washed from the activated carbon by the circulating water stream and are decomposed by introducing ozone into the water stream and, most preferably, while subjecting the water stream to ultraviolet radiation, thereby producing a wash water which can be safely discharged to the environment.

Abstract: Treatment of dicyanobutene to inactivate residual dimerization catalyst facilitates hydrogenation of the product to form adiponitrile.

Abstract: This invention provides a nozzle for discharging a relatively small amount of a metals passivating agent into a catalytic cracking unit at a relatively high velocity through a relatively large diameter opening.

Abstract: The present invention provides a process for recovering a tungsten compound from a waste liquor containing a high-boiling organic compound and the tungsten compound, which process comprises the steps of spray-burning said waste liquor at an air ratio of 1.05 or higher under conditions of a temperature and a residence time which lie within the region of a pentagon defined by points A, B, C, D, and E in FIG. 1; quenching the combustion product by immediately bringing it into direct contact with water; and recovering the tungsten compound.

Abstract: Metal chloride catalysts employed in liquid phase chlorination reactions are recovered by treating the reaction mass with oxygen or air to form solid metal oxychloride compounds which can be separated and reused.