Group Iii Or Rare Earth Metal, Metal Oxide, Or Metal Hydroxide Containing (i.e., Sc, Y, Al, Ga, In, Tl Or Lanthanide) Patents (Class 502/235)
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Patent number: 6117400Abstract: An HC emission control member includes an HC adsorbing layer on a carrier and an HC oxidizing layer on the HC adsorbing layer. The hydrophobic property of the HC adsorbing layer is enhanced, so that satisfactory adsorption and desorption of HC could be obtained.Type: GrantFiled: March 12, 1998Date of Patent: September 12, 2000Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Takahiro Naka, Tetsuo Endo, Haruhiko Shimizu, Shinichi Kikuchi, Mitsuo Wakabayashi
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Patent number: 6096674Abstract: An HC adsorbent has an MFI-type metallo-silicate including at least one of gallium and indium as a framework forming element, and aluminum (Al) in the MFI-type metallo-silicate in a content of Al.ltoreq.0.05% by weight. Such an HC adsorbent has an excellent heat-resistance.Type: GrantFiled: January 14, 1999Date of Patent: August 1, 2000Assignees: Honda Giken Kogyo Kabushiki Kaisha, Nippon Chemical Industrial Co., Ltd.Inventors: Takahiro Naka, Tetsuo Endo, Haruhiko Shimizu, Yoshikazu Fujisawa, Muneo Mita, Kenji Agemoto
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Patent number: 6074980Abstract: Process for the manufacture of a support containing silica and at least one constituent chosen from alumina and aluminum phosphate, according to which an alcohol, water, a silicon alkoxide and an acid are mixed under conditions such that gelling or precipitation of silica is prevented, an acidic solution of an aluminum compound and/or a solution of a source of phosphate ions are added thereto, a gelling agent is added thereto, a gel is recovered which is washed with water and then by means of an organic liquid, the gel is then dried by atomization until a powder is obtained, and the powder is calcined. Polymerization of olefins in the presence of a catalyst containing chromium on a support as described above.Type: GrantFiled: February 26, 1998Date of Patent: June 13, 2000Assignee: Solvay (Societe Anoyme)Inventors: Helmut Derleth, Benoit Koch, Andre Rulmont, Fabienne Wijzen
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Porous amorphous silica-alumina refractory oxides, their preparation and use as separation membranes
Patent number: 6042727Abstract: A process for preparing a porous amorphous silica-alumina refractory oxide is described in which a source of silica, such as tetra ethyl ortho silicate, in a non-aqueous solvent, such as an alcohol, is hydrolysed by adding an aqueous solution containing aluminum ions, in particular a solution of aluminum nitrate, thereby to form a sol and calcining the sol at, for example, 200.degree. C. to 600.degree. C. The product, which may have a microporous or mesoporous structure, is useful in the separation of fluids, especially the separation of carbon dioxide from natural gas.Type: GrantFiled: August 25, 1998Date of Patent: March 28, 2000Assignee: British Gas plcInventors: Stephen David Jones, Timothy Neil Pritchard -
Patent number: 5944983Abstract: This invention relates to a hydrotreating catalyst for a hydrocarbon oil and also to a process for hydrotreating the hydrocarbon oil by using the catalyst. More specifically, the present invention is concerned with a hydrotreating catalyst formed by having a hydrogenation-active component supported on a silica-alumina carrier and having a specific pore distribution and also with a hydrotreating process making use of the catalyst for the removal of sulfur compounds and nitrogen compounds from a hydrocarbon oil.Type: GrantFiled: April 28, 1998Date of Patent: August 31, 1999Assignee: Tonen CorporationInventors: Fumitaka Hayashi, Akira Kamo, Hiroshi Toshima, Akira Saiai
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Patent number: 5888466Abstract: An amorphous, micro/mesoporous silica-alumina gel with controlled pore size, having a surface area of at least 500 m.sup.2 /g and with a molar ratio of SiO.sub.2 :Al.sub.2 O.sub.3 of at least 30:1, is prepared by hydrolysing and causing a tetra-alkyl ammonium hydroxide, an aluminum trialkoxide, and a tetra-alkyl orthosilicate to gelate, by operating at a temperature equal to, or higher than, the boiling temperature, under atmospheric pressure, of any alcohols which are developed as a by-product from said hydrolysis reaction, without said alcohols being removed, or being substantially removed, from the reaction media; and the so produced gel being dried and fired.Type: GrantFiled: October 21, 1996Date of Patent: March 30, 1999Assignees: Eniricerche S.p.A., Agip Petroli S.p.A., Enichem Synthesis S.p.A.Inventors: Carlo Perego, Stefano Peratello, Roberto Millini
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Patent number: 5879539Abstract: The invention concerns a catalyst for conversion of hydrocarbon feeds. The catalyst is essentially constituted by 0.05% to 10% by weight of a precious metal and a silica (5-70%)/alumina support with a specific surface area of 100-500m.sup.2 /g. The catalyst has an average pore diameter of 1-12 nm, the pore volume of pores with diameters between the average diameter.+-.3 nm being more than 40% of the total pore volume. The dispersion of the precious metal is 20-100% and the distribution coefficient for the precious metal is greater than 0.1.The invention also concerns a process for the hydroisomerization of feeds with boiling points of more than 350.degree. C. using this catalyst. The process is operated between 200.degree. C. and 450.degree. C. at 2-25 MPa with a VVH of 0.1-10 h.sup.-1 and a hydrogen/feed volume ratio of 100-2000.Type: GrantFiled: April 3, 1996Date of Patent: March 9, 1999Assignee: Institut Francais du PetroleInventors: Samuel Mignard, Nathalie Marchal, Slavik Kasztelan, Pierre-Henri Bigeard, Alain Billon
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Porous amorphous silica-alumina refractory oxides, their preparation and use as separation membranes
Patent number: 5871646Abstract: A process for preparing a porous amorphous silica-alumina refractory oxide is described in which a source of silica, such as tetra ethyl ortho silicate, in a non-aqueous solvent, such as an alcohol, is hydrolysed by adding an aqueous solution containing aluminum ions, in particular a solution of aluminum nitrate, thereby to form a sol and calcining the sol at, for example, 200.degree. C. to 600.degree. C. The product, which may have a microporous or mesoporous structure, is useful in the separation of fluids, especially the separation of carbon dioxide from natural gas.Type: GrantFiled: July 18, 1997Date of Patent: February 16, 1999Assignee: British Gas plcInventors: Stephen David Jones, Timothy Neil Pritchard -
Patent number: 5858320Abstract: A process for preparing ultrafine aluminum silicate salt particles, said process comprising the steps of admixing a solution of aluminum chloride with water glass to form an aluminum silicate gel, adding a suspension of calcium and magnesium hydroxides into said aluminum silicate gel to form a calcium and magnesium salt of aluminum silicate, aging said calcium and magnesium salt of aluminum silicate by heating and agitating, neutralizing a mixture of a solution of sodium aluminate and water glass by adding hydrochloric acid to form another aluminum silicate gel, and admixing said another aluminum silicate gel into with aged calcium and magnesium salt of aluminum silicate, and simultaneously heating and agitating the resulting mixture.Type: GrantFiled: December 10, 1997Date of Patent: January 12, 1999Inventor: Kyu Jae You
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Patent number: 5798314Abstract: A supported catalyst component for an olefin polymerization catalyst consisting essentially of a solid particulate support and a magnesium halide; and an olefin polymerization catalyst consisting essentially of a solid particulate support and a magnesium halide, a Group 4 or 5 transition metal compound, and a Group 2 or 13 organometallic compound, and wherein a majority of particles of the solid particulate support are in the form of an agglomerate of subparticles.Type: GrantFiled: June 4, 1996Date of Patent: August 25, 1998Assignee: The Dow Chemical CompanyInventors: Lee Spencer, Marc A. Springs
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Patent number: 5789336Abstract: Micro-mesoporous gel consisting of a silica matrix possibly wherein one or more metal oxides selected from transition metals or metals belonging to groups IIIA, IVA and VA are uniformly dispersed, characterized by a monomodal porosity distribution.Type: GrantFiled: January 11, 1995Date of Patent: August 4, 1998Assignee: Eniricerche S.p.A.Inventors: Giannino Pazzucconi, Gianluca Bassi, Roberto Millini, Carlo Perego, Giovanni Perego, Giuseppe Bellussi
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Patent number: 5767038Abstract: Disclosed is an active catalyst in the hydroisomerization of waxes (paraffins), which catalyst is constituted by a carrier of acidic nature, of silica-alumina gel, and one or more metals belonging to Group VIIIA. Also a process for preparing said catalyst is disclosed.Type: GrantFiled: August 28, 1995Date of Patent: June 16, 1998Assignee: Eniricerche S.p. A.Inventors: Carlo Perego, Laura Zanibelli, Cristina Flego, Alberto Del Bianco, Giuseppe Bellussi
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Patent number: 5731253Abstract: Siloxy-aluminoxane compositions which are the reaction products of hydrocarbylsiloxanes substantially-free of Si--OH groups, and aluminoxanes and which have improved solubility and stability in solution even at up to 60 weight percent when compared to the original aluminoxane. The compositions in combination with metallocenes of transition lanithanide and actinide metals form catalysts which can be used in the polymerization of olefins such as ethylene.Type: GrantFiled: July 27, 1995Date of Patent: March 24, 1998Assignee: Albemarle CorporationInventor: Samuel A. Sangokoya
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Patent number: 5700751Abstract: A fixed-bed catalyst is used for treating waste plastics to produce hydrocarbon fractions, gasoline and diesel oil. The catalyst comprises a silica carrier and active components having the formula of A.sub.a B.sub.b Al.sub.c M.sub.d Na.sub.e Ca.sub.f Fe.sub.g O.sub.x. In the formula, A represents potassium, barium, phosphorus, vanadium, chromium, rare earth elements or their mixture. B represents elements of tungsten, molybdenum, nickel, germanium and platinum series. This catalyst has very high selectivity and activity and can be used for reaction at a relatively low temperature, thereby reducing energy consumption, and ensuring good yield of product. The mixed hydrocarbons generated by catalytic reaction using this catalyst may comprise more than 30 percent of aromatics and cyclanes in content.Type: GrantFiled: February 27, 1996Date of Patent: December 23, 1997Assignee: Plastic Advanced Recycling Corp.Inventor: Yali Yang
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Patent number: 5661097Abstract: A supported catalyst component for an olefin polymerization catalyst comprising a solid particulate support, a magnesium halide, and optionally a Group 4 or 5 transition metal compound, a Group 2 or 13 organometal compound, and an electron donor, wherein a majority of particles of the solid particulate support is in the form of an agglomerate of subparticles. A process for preparing this supported catalyst component. A catalyst composition comprising this catalyst component and a cocatalyst. An olefin polymerization process using such a catalyst composition.Type: GrantFiled: August 12, 1994Date of Patent: August 26, 1997Assignee: The Dow Chemical CompanyInventors: Lee Spencer, Marc A. Springs
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Patent number: 5608134Abstract: An improved process for preparing a difunctional catalyst active in the hydroisomerization of long-chain normal paraffins is disclosed, which is constituted by an amorphous silica-alumina gel and one or more metals belonging to Group VIIIA,Type: GrantFiled: June 1, 1995Date of Patent: March 4, 1997Assignee: Eniricerche S.p.A.Inventors: Carlo Perego, Giuseppe Bellussi, Vincenzo Calemma
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Patent number: 5538931Abstract: A process for preparing a supported catalyst comprising a transition metal selected from palladium, platinum, nickel, cobalt or copper on an aerogel support, which includes the steps of providing a mixture containing an alkoxide precursor of the aerogel, a chelate complex of the transition metal with a chelating agent having Si(OR).sub.3 anchor groups, and an organic solvent in which the chelate complex is soluble; hydrolyzing the mixture by admixing it with water to form a gel; and converting the gel under supercritical conditions into the transition metal aerogel-supported catalyst. The supported catalyst has an especially homogeneous distribution of the metal component and is suitable, for example, for use as a hydrogenation catalyst.Type: GrantFiled: June 10, 1994Date of Patent: July 23, 1996Assignee: Solvay Deutschland GmbHInventors: Benoit Heinrichs, Jean-Paul Pirard, Rene Pirard
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Patent number: 5529969Abstract: Ceric oxide (ceria) particulates exhibiting a particularly small crystallite size, well suited for catalyst/catalyst carrier applications, include a specific surface-stabilizing amount of silicon values (preferably less than 1% by weight thereof, expressed as SiO.sub.2) and have a specific surface of at least 40 m.sup.2 /g after calcination at 800.degree. C. for 6 hours and of at least 20 m.sup.2 /g after calcination at 1,000.degree. C. for 6 hours; such CeO.sub.2 particulates are advantageously prepared by (a) suspending certain ceric hydroxides in a basic aqueous reaction medium containing a silicon compound, (b) autoclaving the resulting suspension, (c) cooling and depressurizing such medium of reaction, (d) separating a ceric hydroxide therefrom, and (e) calcining the ceric hydroxide thus separated.Type: GrantFiled: December 9, 1992Date of Patent: June 25, 1996Assignee: Rhone-Poulenc ChimieInventors: Lionel Bonneau, Thierry Chopin, Olivier Touret
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Patent number: 5466646Abstract: A process for the preparation of solid state materials such as catalysts, electrolytes, piezo electric materials and superconductors is disclosed. The process produces materials with high phase purity. Novel solid state materials having high phase purity are also disclosed.Type: GrantFiled: August 18, 1992Date of Patent: November 14, 1995Assignee: Worcester Polytechnic InstituteInventor: William R. Moser
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Patent number: 5444032Abstract: An improved process for preparing a difunctional catalyst active, in the hydroisomerization of long-chain normal paraffins is disclosed, which is constituted by an amorphous silica-alumina gel and one or more metals belonging to Group VIIIIA.Type: GrantFiled: September 21, 1993Date of Patent: August 22, 1995Assignee: Eniricerche S.p.A.Inventors: Carlo Perego, Giuseppe Bellussi, Vincenzo Calemma
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Patent number: 5434118Abstract: A catalytically active gel product is described consisting of a silica matrix which is amorphous to x-rays with uniform porosity, monomodal pore distribution and high surface area, within which one or more metal oxides possessing catalytic activity are dispersed. A process for preparing this catalytic gel is also described.Type: GrantFiled: October 12, 1993Date of Patent: July 18, 1995Assignees: Eniricerche S.p.A., Snamprogetti SpAInventors: Angela Carati, Enrico Davini, Mario G. Clerici, Giuseppe Bellussi
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Patent number: 5426082Abstract: Microspherical cogel particles comprising silica and at least one other metal oxide are prepared by forming a slurry of porous particulate material comprising silica and a liquid medium comprising at least 90%, by weight of the liquid medium, of an organic liquid and subjecting the slurry to spray drying. The method enables agglomeration of particulate material of especially small particle size to obtain microspherical particles of a size especially suitable for us as a catalyst support. The particles have a pore size of at least 2 cc/g and, especially when the particles contain titanium atoms, are especially suitable for use in the preparation of a catalyst for the polymerization of olefins.Type: GrantFiled: May 12, 1993Date of Patent: June 20, 1995Assignee: Unilever Patent Holdings, B. V.Inventor: Christine E. Marsden
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Patent number: 5346875Abstract: This invention is to a method of manufacturing fluid catalytic cracking catalyst. In particular, the invention is to a method of manufacturing a catalytic cracking catalyst which incorporates a step of matching the isoelectric point of each component of the catalyst framework structure to the pH of an inorganic oxide sol used to form the matrix component of the catalyst. The resulting catalyst product has a controlled pore size and is extremely durable.Type: GrantFiled: July 21, 1993Date of Patent: September 13, 1994Assignee: Exxon Research and Engineering CompanyInventors: William A. Wachter, Stuart L. Soled
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Patent number: 5304526Abstract: A silica-containing bayerite alumina is prepared by reacting aluminum sulfate, sodium aluminate and sodium silicate at a pH of about 10.5 to 11.5, preferably in the presence of finely divided magnesium hydroxide "seeds". The silica-containing bayerite is heated to obtain a hydrothermally stable silica "stabilized" eta alumina which may be used in the preparation of catalytic compositions.Type: GrantFiled: January 28, 1992Date of Patent: April 19, 1994Assignee: W. R. Grace & Co.-Conn.Inventors: Norman R. Laine, John A. Rudesill, Wu-Cheng Cheng
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Patent number: 5169825Abstract: The present invention provides an ammonium ion- and ammonia-selective adsorbent.According to the invention, an ammonium ion-selective adsorbent can be obtained by introducing alkali metal ions capable of ion exchange into a silica-alumina composite oxide having a specific composition, the obtained adsorbent being capable of selectively adsorbing ammonium ions and ammoniacal nitrogen without affecting other components in seawater as well as fresh water, and being capable of keeping the pH value of seawater varied within an extremely narrow range.The adsorbent of the invention is also useful as an adsorbent for adsorption of ammonia gas.Type: GrantFiled: October 28, 1991Date of Patent: December 8, 1992Assignee: Tomita Pharmaceutical Co., Ltd.Inventors: Akira Okubo, Toshihiro Kamewa, Hironobu Hayashi, Keiko Miyawaki
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Patent number: 5100596Abstract: A method is provided for the preparation of a synthetic, non-composited microporous membrane comprising a continuous array of crystalline molecular sieve material. A non-porous forming surface is contacted, under crystallization conditions, with a chemical mixture capable of forming the molecular sieve material. After a layer of the molecular sieve material is crystallized on the forming surface, the layer and the forming surface are recovered from the chemical mixture and the layer is separated from the forming surface.Type: GrantFiled: March 25, 1991Date of Patent: March 31, 1992Assignee: Mobil Oil Corp.Inventors: Werner O. Haag, John G. Tsikoyiannis, Ernest W. Valyocsik
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Patent number: 5051385Abstract: Disclosed are monodispersed mesoporous aluminosilicate matrix materials and their preparation. The matrix materials have pore diameters between about 100 and 500 Angstroms and alumina contents between about 5 and 40 wt. %. Zeolites can be incorporated with the matrices to produce catalysts suitable for fluid catalytic cracking.Type: GrantFiled: September 21, 1989Date of Patent: September 24, 1991Assignee: Exxon Research and Engineering CompanyInventor: William A. Wachter
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Patent number: 5049536Abstract: A silica and alumina gel is disclosed, which is amorphous at X-rays, has a molar ratio of SiO.sub.2 /Al.sub.2 O.sub.3 comprised within the range of from 30/1 to 500/1, a surface area comprised within the range of from 500 to 1000 m.sup.2 /g, a total volume of pores comprised within the range of from 0.3 to 0.6 ml/g, an average diameter of the pores of the order of magnitude of 10 .ANG. or less and which is free, or substantially free, from pores having a diameter larger than 30 .ANG..Such a silica and alumina gel is catalytically active in reactions of conversion of the hydrocarbons, such as: oligomerization, alkylation, isomerization and dewaxing.Also a process for preparing such a silica and alumina gel is disclosed.Type: GrantFiled: April 28, 1989Date of Patent: September 17, 1991Assignee: Eniricerche S.p.A.Inventors: Giuseppe Bellussi, Mario G. Clerici, Angela Carati, Fabrizio Cavani
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Patent number: 5045519Abstract: The invention relates to a process for the preparation of a high-purity, thermally stable catalyst carrier based on aluminosilicate with 0.5 to 50% by weight SiO.sub.2 by mixing an aluminum compound with a silicic acid compound in an aqueous medium, and subsequently drying or calcining the product obtained. The aluminum component used is a C.sub.2 to C.sub.20+ aluminum alkoxide hydrolyzed with water and purified by means of ion exchangers. Simultaneously or subsequently orthosilicic acid purified by means of ion exchangers is added to the aluminum compound.Type: GrantFiled: September 15, 1989Date of Patent: September 3, 1991Assignee: Condea Chemie GmbHInventors: Arnold Meyer, Klaus Noweck, Ansgar Reichenauer, Jurgen Schimanski
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Patent number: 5023224Abstract: Alkylene oxide adducts of organic compounds having active hydrogen atoms are prepared by a process which comprises contacting and reacting an alkylene oxide reactant comprising one or more vicinal alkylene oxides with an active hydrogen containing reactant comprising one or more compounds having active hydrogen atoms in the presence of a catalytically effective amount of one or more lanthanum compounds comprising silicate, metasilicate and mixtures thereof. The product alkoxylates are known to be useful, for instance, as nonionic surfactants, wetting and emulsifying agents, solvents, and chemical intermediates.Type: GrantFiled: April 16, 1990Date of Patent: June 11, 1991Assignee: Shell Oil CompanyInventor: Richard A. Kemp
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Patent number: 5001097Abstract: Novel hydrocarbon conversion catalysts and methods for their preparation are disclosed. The catalysts are particularly appropriate for the conversion of hydrocarbon feeds to high octane gasoline, while increasing light cycle oil and decreasing heavy cycle oil yield. The catalyst comprises a zeolite, a cogelled silica-alumina matrix, and clay.Type: GrantFiled: April 16, 1990Date of Patent: March 19, 1991Assignee: Chevron Research CompanyInventor: Theresa A. Pecoraro
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Patent number: 4988659Abstract: Novel hydrocarbon conversion catalysts and methods for their preparation and use are disclosed. The catalysts are particularly appropriate for the conversion of hydrocarbon feeds to high octane gasoline, while increasing light cycle oil and decreasing heavy cycle oil yield. The catalyst comprises a unique cogelled silica-alumina matrix.Type: GrantFiled: November 22, 1989Date of Patent: January 29, 1991Assignee: Chevron Research CompanyInventor: Theresa A. Pecoraro
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Patent number: 4956329Abstract: This invention relates to a catalyst support structure, methods of preparing the support structure and a process for using the support structure. The catalyst support structure is composed of a substantially polycrystalline cordierite phase having a chemical composition by weight of 6-15% MgO, 33-40% Al.sub.2 O.sub.3 and 45-56% SiO.sub.2 and characterized in that it has a surface area of at least 2.7 m.sup.2 /g and preferably 8 m.sup.2 /g, a compressive strength of at least 31 MPa, a thermal expansion coefficient smaller than 5.2.times.10.sup.-6 m/m/.degree.C. and a porosity of at least 20%.Type: GrantFiled: November 28, 1988Date of Patent: September 11, 1990Assignee: Allied-Signal Inc.Inventors: Tai-Hsiang Chao, Michael W. Schoonover, Gerald T. Stranford
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Patent number: 4888319Abstract: The invention relates to a process for the preparation of a shapable dough which comprises mixing and kneading a particulate silica-alumina with water and with an alkanolamine or ammonia to obtain a mixture having a total solids content of from 25 to 60% by weight, the alkanolamine or ammonia being present in an amount of from 0.5 to 20% by weight on the total solids content of the mixture, to a shapable dough obtained by this process, to the preparation of silica-alumina extrudates therefrom and to their use as catalyst carriers in hydrocarbon conversion or hydrocarbon synthesis reactions.Type: GrantFiled: October 11, 1988Date of Patent: December 19, 1989Assignee: Shell Oil CompanyInventors: Jacobus T. Daamen, Tom Huizinga
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Patent number: 4780446Abstract: A precipitated alumina-silica cogel which possesses a high total pore volume and wide pore size distribution. The precipitated cogel is used to prepare catalysts and catalyst supports that are used in the catalytic conversion and processing of hydrocarbons.Type: GrantFiled: February 1, 1985Date of Patent: October 25, 1988Assignee: W. R. Grace & Co.Inventors: Richard J. Nozemack, Joseph F. Porinchak
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Patent number: 4764497Abstract: Disclosed is an amorphous, spherical inorganic compound having a particle size of 0.1 to 1.0 .mu.m, which comprises as main constituents (1) an oxide of at least one metal selected from the group consisting of metals of the Groups I, II, III and IV of the Periodic Table, said metal oxide being capable of combining with silicon dioxide, and (2) silica.Type: GrantFiled: December 3, 1985Date of Patent: August 16, 1988Assignee: Tokuyama Soda Kabushiki KaishaInventors: Shigeki Yuasa, Minahiro Okabayashi, Hideki Ohno, Katsumi Suzuki, Koshi Kusumoto
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Patent number: 4720475Abstract: Amorphous, substantially spherical silica particles obtained by acidic hydrolysis of substantially spherical synthetic crystalline calcium silicates having a size of from 20 to 120 microns are coated with a layer comprising silica and alumina. The silica particles obtained may be directly employed as catalysts for the oligomerization of olefins and, having been loaded with platinum, as hydrocracking catalysts.Type: GrantFiled: October 20, 1986Date of Patent: January 19, 1988Assignee: Redco N.V.Inventors: Octavian Anton, Dirk Van Wouwe, Georges Poncelet, Pierre Jacobs, Johan Martens
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Patent number: 4717708Abstract: The invention is directed to inorganic oxide aerogels and the method of preparing such inorganic oxide aerogels which are characterized by high surface areas and high pore volume. The preparation comprises dissolving the inorganic alkoxide or metal salt in a solvent optionally containing a catalytic amount of an acid or base and hydrolyzing to form a gelled or colloidal material which is further treated with a fluid at or above its critical temperature and pressure to extract the solvent which is then dried to remove surface water.Type: GrantFiled: December 27, 1983Date of Patent: January 5, 1988Assignee: Stauffer Chemical CompanyInventors: Chung-Ping Cheng, Paul A. Iacobucci
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Patent number: 4711868Abstract: A process for preparing silica-alumina compositions comprises mixing a first aqueous solution containing an aluminum salt (preferably KAl(SO.sub.4).sub.2) and an ammonium salt (preferably (NH.sub.4).sub.2 SO.sub.4) with a second solution containing an alkali metal silicate (preferably Na.sub.2 SiO.sub.3), wherein the mol ratio of the alkali metal silicate to the aluminum salt is in the range of from about 2:1 to about 20:1, and the concentration of the ammonium salt is chosen so as to afford coprecipitation of silica-alumina hydrogel (preferably at a pH of about 3-6). The thus coprecipitated silica-alumina hydrogel can be separated from the mixture of the two solutions, optionally washed, and calcined so as to prepare acidic silica-alumina suitable as cracking catalyst material.Type: GrantFiled: May 23, 1986Date of Patent: December 8, 1987Assignee: Phillips Petroleum CompanyInventors: Yen-Shin Shyr, Marvin M. Johnson
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Patent number: 4683088Abstract: The invention provides a nickel/alumina/silicate catalyst, with an atomic ratio of nickel/aluminium between 20 and 2, a nickel/silicate ratio between 20 and 1, an active nickel surface area between 70 and 150 m.sup.2 /g nickel and an average pore size, depending on the above atomic ratio, between 4 and 20 nanometers. Preferably the nickel/aluminium atomic ratio is between 10 and 4 and the nickel/silicate ratio between 12 and 3. Preferably the catalyst has a specific porous structure.The invention also provides a method for preparing the catalyst by a two step process involving precipitating nickel ions and adding during a second, so-called ageing step a soluble aluminium compound and optionally the silicate. The silicate is preferably added during a second ageing step.The catalyst is useful for hydrogenating unsaturated organic compounds in particular oils.Type: GrantFiled: September 17, 1986Date of Patent: July 28, 1987Assignee: Internationale Octrooi Maatschappij "Octropa" BVInventors: Johannes C. Oudejans, Peter Nootenboom, Keshab L. Ganguli, Cornelis M. Lok
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Patent number: 4631265Abstract: The invention provides a nickel/alumina/silicate catalyst, with an atomic ratio of nickel/aluminium between 20 and 2, a nickel/silicate ratio between 20 and 1, an active nickel surface area between 70 and 150 m.sup.2 /g nickel and an average pore size, depending on the above atomic ratio, between 4 and 20 nanometers. Preferably the nickel/aluminium atomic ratio is between 10 and 4 and the nickel/silicate ratio between 12 and 3. Preferably the catalyst has a specific porous structure.The invention also provides a method for preparing the catalyst by a two step process involving precipitating nickel ions and adding during a second, so-called aging step a soluble aluminium compound and optionally the silicate. The silicate is preferably added during a second aging step.The catalyst is useful for hydrogenating unsaturated organic compounds in particular oils.Type: GrantFiled: June 21, 1985Date of Patent: December 23, 1986Assignee: Internationale Octrooi Maatschappij "Octropa" P.B.V.Inventors: Johannes C. Oudejans, Peter Nootenboom, Keshab L. Ganguli, Cornelis M. Lok
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Patent number: 4622311Abstract: Metal oxides having a very narrow pore size distribution of micropores within the range of between 10 and 100 Angstroms can be prepared by reacting a water-soluble basic salt of a metal hydrate with an organic compound such as an acid halide in a specific manner. The pore diameter of the metal oxide can be arbitrarily controlled within the range of micropore size by changing the molecular chain length of an organic compound, treating with an acid or calcinating at a different temperature. It is desirable that the narrow pore size distribution is centered within the range of 1.about.30 Angstroms, preferably 1.about.15 Angstroms when the metal oxide is used as a catalyst carrier.Type: GrantFiled: July 13, 1984Date of Patent: November 11, 1986Inventors: Tadahiro Wakui, Tadahiko Handa
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Patent number: 4619908Abstract: The invention is directed to inorganic oxide-containing aerogels and the method of preparing such oxide-containing aerogels which are characterized by high surface areas and high pore volume. The preparation comprises dissolving the inorganic alkoxide or metal salt in a solvent optionally containing a catalytic amount of an acid or base and hydrolyzing the metal compound which is then further treated with a fluid at or above its critical temperature and pressure to extract the solvent.Type: GrantFiled: December 24, 1984Date of Patent: October 28, 1986Assignee: Stauffer Chemical CompanyInventors: Chung-Ping Cheng, Paul A. Iacobucci, Edward N. Walsh
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Patent number: 4617108Abstract: A process for preparing silica-alumina compositions suitable as catalyst material comprises mixing a first aqueous solution containing an aluminum salt (preferably KAl(SO.sub.4).sub.2) and an ammonium salt (preferably (NH.sub.4).sub.2 SO.sub.4) with a second solution containing an alkali metal silicate (preferably Na.sub.2 SiO.sub.3), wherein the concentration of the ammonium salt is chosen so as to afford coprecipitation of silica-alumina hydrogel (preferably at a pH of about 3-6). The silica-alumina hydrogel is then separated, optionally dried, and calcined. Calcined silica-alumina can be employed as cracking catalysts or as supports for hydrofining/hydrocracking catalysts.Type: GrantFiled: May 20, 1985Date of Patent: October 14, 1986Assignee: Phillips Petroleum CompanyInventors: Yen-Shin Shyr, Marvin M. Johnson
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Patent number: 4550093Abstract: A new polymerization catalyst system comprising an aluminum compound and a transition metal compound on an alumina-based aerogel support, a process for preparing the polymerization catalyst system and use of the catalyst system for polymerization and copolymerization of alpha-olefins are disclosed. A heat-activated alumina-based aerogel useful as a catalyst support and having a morphology by transmission electron microcopy comprising extremely thin folded film-like ribbons or plates and having a high BET surface area, high pore volume, and low bulk density is also disclosed.Type: GrantFiled: August 6, 1984Date of Patent: October 29, 1985Assignee: Allied CorporationInventors: Anthony J. Fanelli, Alson K. Price
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Patent number: 4537866Abstract: A method of preparing a silica-containing composition from a lithium silicate sol is disclosed. The compositions are prepared by heating shaped particles of lithium silicate sol to a temperature of about 70.degree. C. or more in the absence of a gelling agent and thereafter subjecting the particles to a washing step to remove lithium therefrom. By means of the novel method it is possible to prepare silica-containing compositions which are suitable as catalyst and/or adsorbent supports.Type: GrantFiled: March 29, 1984Date of Patent: August 27, 1985Assignee: UOP Inc.Inventor: Jean-Pierre Gilson
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Patent number: 4499197Abstract: Catalytically active silica-alumina and silica-alumina-rare earth oxide cogels are prepared by reacting aluminate and silicate solutions to obtain a silica-alumina pregel, and then reacting the pregel with an acidic rare earth and/or aluminum salt solution under complete mixing conditions.Type: GrantFiled: March 24, 1982Date of Patent: February 12, 1985Assignee: W. R. Grace & Co.Inventors: Mark A. Seese, Robert L. Chiang
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Patent number: 4497907Abstract: Disclosed are novel catalyst support compositions and novel catalyst based thereon as well as methods for preparing same. The novel support compositions are prepared by coprecipitating aluminum ions and silicate ions in the presence of solid porous particles. One method for preparing the novel catalyst of the invention is to coprecipitate at least one catalytically active metal during the coprecipitation of the solid support composition. In preferred embodiments of the present invention the catalytically active metal is from Group VIII of the Periodic Table of the Elements, preferably nickel, and/or cobalt, and the resulting catalyst can optionally contain one or more metals from either Group IB or IIA of the Periodic Table of the Elements.Type: GrantFiled: June 16, 1982Date of Patent: February 5, 1985Assignee: Exxon Research & Engineering Co.Inventors: Albert P. Halluin, Allan E. Barnett
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Patent number: 4464481Abstract: A process is provided for the hydrocracking of a hydrocarbon charge stock which comprises reacting the charge stock with hydrogen at hydrocracking conversion conditions in contact with a catalytic composite comprising a combination of a Group VIB metal component, Group VIII metal component, and a fluorine component present in an amount ranging from 1 to 3 wt. %, on an elemental basis, based on the composite, with a silica-thoria carrier material wherein the carrier is cogelled silica-thoria consisting of from about 25% to about 99% by weight silica and from 1% to about 75% by weight thoria.A hydrocracking catalyst is also provided which comprises a combination of a nickel component, a tungsten component, and a fluorine component with a silica-thoria carrier material. The nickel, tungsten, and fluorine components are present in amounts sufficient to result in the composite containing, on an elemental basis, about 0.5 to about 2 wt. % of the nickel component, about 0.5 to about 14 wt.Type: GrantFiled: August 25, 1983Date of Patent: August 7, 1984Assignee: UOP Inc.Inventors: Lee Hilfman, Mark J. O'Hara
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Patent number: 4422960Abstract: A catalyst for hydrotreating a heavy hydrocarbon oil containing asphaltenes comprises a porous carrier composed of one or more inorganic oxides of at least one element selected from among those of Groups II, III and IV of the Periodic Table, and at least one catalytic metal component composited with the carrier. The metal of the catalytic metal component is selected from among those of Groups VB, VIB, VIII and IB of the Periodic Table. The catalyst contains about 1 to 30% by weight of such catalytic metal component and has the following pore characteristics with regard to its pores having a diameter of 75 .ANG. or more: an average pore diameter APD of about 180 to 500 .ANG., a total pore volume PV, expressed in cc/g, being equal to or greater than a value X ##EQU1## the volume of pores with a diameter of about 180 to 500 .ANG. being at least about 0.2 cc/g, the volume of pores with a diameter of at least 1,500 .ANG. being not greater than about 0.03 cc/g, and a total surface area being at least about 60 m.Type: GrantFiled: December 14, 1980Date of Patent: December 27, 1983Assignee: Chiyoda Chemical Engineering & Construction Co., Ltd.Inventors: Yoshimi Shiroto, Takeo Ono, Sachio Asaoka, Munekazu Nakamura