Including Intended Dissolution Or Precipitation Of A Substantial Amount Of An Ingredient Of The Ultimate Composition Patents (Class 502/24)
  • Patent number: 11779908
    Abstract: The invention concerns a method for rejuvenating an at least partially used catalyst originating from a hydroprocessing and/or hydrocracking process, the at least partially used catalyst being derived from a fresh catalyst comprising at least one group VIII metal (in particular, Co), at least one group VIB metal (in particular, Mo), an oxide support, and optionally phosphorus, the method comprising the steps: ?a) regenerating the at least partially used catalyst in a gas stream containing oxygen at a temperature between 300° C. and 550° C. so as to obtain a regenerated catalyst, ?b) then placing the regenerated catalyst in contact with phosphoric acid and an organic acid, each having acidity constant pKa greater than 1.5, ?c) performing a drying step at a temperature less than 200° C. without subsequently calcining it, so as to obtain a rejuvenated catalyst.
    Type: Grant
    Filed: December 10, 2019
    Date of Patent: October 10, 2023
    Assignee: IFP Energies nouvelles
    Inventor: Elodie Devers
  • Patent number: 11331613
    Abstract: A ceramic filter having a pillar-shaped honeycomb structure, wherein when observing a plurality of pores from a surface of partition walls with a laser microscope and plotting an equivalent circle diameter (?m) of each pore on an X-axis and a pore depth (?m) of each pore on a Y-axis on a two-dimensional coordinate system, a slope of a regression line (y/x) obtained by a least squares method in a range of 20?x?40 is 0 to 0.20, an average value of the pore depth of the plurality of pores is 2.5 ?m to 5.0 ?m, and a number density of the plurality of pores is 600/mm2 to 2450/mm2.
    Type: Grant
    Filed: February 5, 2021
    Date of Patent: May 17, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Takayuki Kanetake, Shingo Tokuda, Shuji Ueda
  • Patent number: 11179700
    Abstract: The present invention provides materials for improving the ignition of gaseous reactants in metal catalyzed oxidation reactions comprising a metal catalyst gauze, preferably, a platinum/rhodium catalyst gauze, having in contact therewith, from 0.5 to 1.5 wt. %, based on the weight of the metal catalyst gauze, of one or more pieces of previously used metal catalyst gauze. Further, methods of making the metal catalyst materials comprise shaping the pieces of previously used metal catalyst gauze and placing them equidistant from each other in contact with or on the surface of the metal catalyst gauze. And methods of using the materials comprise feeding into the reactor a gas mixture of oxygen or air and one or more reactant gases, and igniting the gas mixture at the surface of one or more or all of the pieces of previously used metal catalyst.
    Type: Grant
    Filed: February 20, 2017
    Date of Patent: November 23, 2021
    Assignee: Rohm and Haas Company
    Inventors: Jon Busick, Philippe P. Maillot, Joy L. Mendoza
  • Patent number: 10668463
    Abstract: Methods for regenerating and/or rejuvenating catalysts, particularly dewaxing catalysts, as well as methods for performing dewaxing of diesel or distillate boiling range feeds with the regenerated and/or rejuvenated catalyst are provided herein. The regeneration and/or rejuvenation methods can include calcining spent catalyst followed by contacting the calcined catalyst with a solution comprising a complexing agent, which can restore hydrotreatment (HDT) activity and dewaxing activity of the spent catalyst such that it may be reused during hydroprocessing.
    Type: Grant
    Filed: April 25, 2018
    Date of Patent: June 2, 2020
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Chuansheng Bai, Paul Podsiadlo, Stephen J. McCarthy, Kiara M Benitez
  • Patent number: 10385277
    Abstract: Disclosed herein is a catalyst for producing biodiesel, including a carrier having water resistance and an active component supported on the carrier and used in a hydrotreating reaction or a decarboxylation reaction. Since the catalyst for producing biodiesel includes a carrier having strong water resistance, the deactivation of the catalyst due to the water produced through a process of producing HBD can be prevented, thus remarkably improving the long term stability of a catalyst.
    Type: Grant
    Filed: June 30, 2016
    Date of Patent: August 20, 2019
    Assignees: SK INNOVATION CO., LTD., SK ENERGY CO., LTD.
    Inventors: Sang Il Lee, Do Woan Kim, Hee Jung Jeon, Sang Jun Ju, Jae Wook Ryu, Gyung Rok Kim, Seung Hoon Oh
  • Patent number: 10173201
    Abstract: This invention provides a catalyst formed by bringing together, in an aqueous medium, at least one phosphorus compound, at least one Group VI metal compound, at least one Group VIII metal compound, and an additive which is a) tetraethylene glycol, b) polyethylene glycol having an average molecular weight in the range of about 200 to about 400, c) a mixture of tetraethylene glycol and polyethylene glycol having an average molecular weight in the range of about 200 to about 400, or d) a mixture of (1) tetraethylene glycol and/or polyethylene glycol having an average molecular weight in the range of about 200 to about 400 and (2) one or more of monoethylene glycol, diethylene glycol, and triethylene glycol, forming an impregnated carrier; and drying the impregnated carrier. The molar ratio of additive to the total moles of Group VI metal and Group VIII metal is about 0.36:1 to about 0.6:1.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: January 8, 2019
    Assignee: ALBEMARLE EUROPE SPRL
    Inventors: Sona Eijsbouts-Spickova, Marcel Adriaan Jansen
  • Patent number: 9808795
    Abstract: The following invention relates to methods for reprocessing SCR catalysts. In a first embodiment, the invention relates to a method for reprocessing SCR catalysts, wherein an oxygen-containing compound of titanium and tungsten or molybdenum is removed from the catalyst and is then reacted with a vanadium compound. In a second embodiment, the invention relates to a method for removing titanium oxide and vanadium, molybdenum, and tungsten compounds from SCR catalysts and to a method for reusing these compounds in such catalysts.
    Type: Grant
    Filed: February 3, 2015
    Date of Patent: November 7, 2017
    Assignee: Tropinon Enterprises Ltd.
    Inventor: Martin Pley
  • Patent number: 9527958
    Abstract: This invention relates to a process for the production of a high purity polyether carbonate polyol. The high purity polyether carbonate polyols prepared by the process herein contain a low level of catalyst residues. The process adds diatomaceous earth to a polyether carbonate polyol to form a suspension, mixes the suspension for a specified time period at a specified temperature, and filters the suspension to form the high purity polyether carbonate polyol.
    Type: Grant
    Filed: May 2, 2014
    Date of Patent: December 27, 2016
    Assignee: Covestro LLC
    Inventors: Peter Uthe, Stephen Bailey, Robert Gastinger
  • Patent number: 9486797
    Abstract: The method for regenerating a carbonyl sulfide (COS) hydrolysis catalyst according to the present invention is a method for regenerating a Ba/TiO2 based carbonyl sulfide (COS) hydrolysis catalyst by hydrolyzing COS which is contained in a gas obtained by gasifying a carbon raw material, wherein a spent COS hydrolysis catalyst is washed with water, dried, immersed in an aqueous solution of a barium salt for a prescribed amount of time, dried, and calcined so as to re-support the active component on the surface of the COS hydrolysis catalyst, thus enabling the regeneration of the COS hydrolysis catalyst.
    Type: Grant
    Filed: November 10, 2014
    Date of Patent: November 8, 2016
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masanao Yonemura, Akihiro Sawata, Yukio Tanaka, Hiroshi Yoshioka, Toshinobu Yasutake
  • Patent number: 9475032
    Abstract: Provided is a molded article for hydrocarbon adsorption, in which a porous metal complex, the structure of which may vary with adsorption and desorption of gases, can exhibit to a sufficient degree the adsorption and desorption capabilities inherent to the complex. This molded article for hydrocarbon adsorption is characterized by including (A) a metal complex constituted by metal ions, and organic ligands capable of bonding to the metal ions, and (B) a polymer binder component containing within its molecules a total of 0.3 mmol/g to 8.0 mmol/g, inclusive, of at least one functional group selected from group consisting of the carboxyl group, the hydroxyl group, amino groups, the mercapto group, epoxy groups, and the sulfo group.
    Type: Grant
    Filed: July 1, 2014
    Date of Patent: October 25, 2016
    Assignee: SHOWA DENKO K.K.
    Inventors: Yoshihiro Watanabe, Keisuke Kishida, Yoshikuni Okumura
  • Patent number: 9192930
    Abstract: The present invention provides a process for regenerating a deactivated heteropolymolybdophosphoric acid catalyst, comprising the steps of grinding the deactivated catalyst into particles having a particle size of 40 mesh or less, mixing the particles with a mixture comprising aqua ammonia, an aqueous solution containing ammonium ions and organic auxiliaries, kneading the same in a kneader to obtain a paste, drying the paste, molding the paste into cylindrical particles with a through hole in its longitudinal axis, and heating the paste in atmosphere at 350˜450° C. for 1˜10 hours to produce the generated catalyst.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: November 24, 2015
    Assignee: SHANGHAI HUAYI ACRYLIC ACID CO. LTD.
    Inventors: Xin Wen, Linghua Zuo, Ge Luo, Xiaoqi Zhao, Yan Zhuang, Xiaodong Chu, Jingming Shao
  • Patent number: 9174907
    Abstract: A process comprising contacting a reaction fluid, which contains at least one phosphorus acidic compound, with a buffer solution to neutralize at least some amount of the phosphorus acidic compound, wherein the buffer solution comprises at least one salt of an unsaturated aliphatic carboxylic acid.
    Type: Grant
    Filed: May 22, 2013
    Date of Patent: November 3, 2015
    Assignee: Dow Technology Investments LLC
    Inventors: Michael A. Brammer, Rick B. Watson, Avery L. Watkins
  • Patent number: 9045406
    Abstract: An object of the present invention is to provide a process for producing methacrylic acid with good productivity over a long period of time.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: June 2, 2015
    Assignee: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Noriaki Suyasu, Eiichi Shiraishi
  • Publication number: 20150087837
    Abstract: The present invention provides techniques that selectively recover Re from reductive amination catalysts. In particular, the present invention allows Re to be recovered selectively relative to Ni, Co, and/or Cu, and particularly Ni, that are often present on reductive amination catalysts. The present invention uses a combination of oxidation and extraction techniques to selectively recover Re relative to Ni, Co, and/or Cu. Advantageously, the recovery is selective even when using aqueous solutions for extraction.
    Type: Application
    Filed: March 11, 2013
    Publication date: March 26, 2015
    Inventors: Stephen W. King, William C. Hoffman
  • Patent number: 8765622
    Abstract: A method of recovering unsupported fine catalyst from heavy oil comprises combining a slurry comprising unsupported fine catalyst in heavy oil with solvent to form a combined slurry-solvent stream. The combined slurry-solvent stream is filtered in a deoiling zone. A stream comprising unsupported fine catalyst and solvent is recovered from the deoiling zone. Unsupported fine catalyst is separated from the stream comprising unsupported fine catalyst and solvent. Filtering in the deoiling zone can comprise filtering the slurry and solvent through a cross-flow microfiltration unit, recovering a retentate stream of the cross-flow microfiltration unit, combining the retentate stream of the cross-flow microfiltration unit with solvent to form a combined retentate-solvent stream, and filtering the combined retentate-solvent stream through a cross-flow microfiltration unit.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: July 1, 2014
    Assignee: Chevron U.S.A. Inc.
    Inventors: Lalit S. Shah, Christopher A. Powers, James R. Stoy, Fred D. Brent, Bruce E. Reynolds, Andre R. Da Costa
  • Patent number: 8722556
    Abstract: A method of recovering unsupported fine catalyst from heavy oil comprises combining a slurry comprising unsupported fine catalyst in heavy oil with solvent to form a combined slurry-solvent stream. The combined slurry-solvent stream is filtered in a deoiling zone. A stream comprising unsupported fine catalyst and solvent is recovered from the deoiling zone. Unsupported fine catalyst is separated from the stream comprising unsupported fine catalyst and solvent. The deoiling zone can comprise a membrane that is rapidly displaced in a horizontal direction.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: May 13, 2014
    Assignee: Chevron U.S.A. Inc.
    Inventors: Andre R. DaCosta, Paul Bryan
  • Publication number: 20140045679
    Abstract: A process for slurry hydrocracking catalyst recovery is described. In one embodiment, the process includes separating effluent from a slurry hydrocracking zone into a first portion comprising solvent and clarified pitch and a second portion comprising pitch and catalyst. The second portion is contacted with an acid to leach the catalyst out of the pitch forming an aqueous solution and pitch residue. The aqueous solution is contacted with an anion to form an insoluble salt which is the catalyst.
    Type: Application
    Filed: August 7, 2012
    Publication date: February 13, 2014
    Applicant: UOP LLC
    Inventors: Rajeswar R. Gattupalli, Grant H. Yokomizo, Bart Dziabala
  • Patent number: 8648007
    Abstract: An apparatus and method for vaporizing and transporting an alkali metal salt is shown. The apparatus has a first conduit capable of transporting an alkali metal salt solution and a second conduit in fluid communication with the first conduit, the second conduit capable of transporting steam so that the alkali metal salt is dissipated into the steam forming a solution that can be transported, such as to a remote reaction zone. The solution can be transported via a third conduit that is capable of being heated by a heat source. The method can be used to add a promoter to a dehydrogenation catalyst during a dehydrogenation reaction.
    Type: Grant
    Filed: January 12, 2010
    Date of Patent: February 11, 2014
    Assignee: Fina Technology, Inc.
    Inventors: Joseph E. Pelati, James R. Butler, Hollie Craig
  • Patent number: 8637418
    Abstract: A method for treating a catalyst base that comprises a contact area of porous material. A fluid, such as a flue gas stream, can be conducted along the contact area. A catalytically relevant substance is introduced into pores of the catalyst base using a transport fluid and remains on pore wall areas after removal of the transport fluid. The introduction is carried out such that an amount of the catalytically relevant substance relative to the surface remains on the pore wall areas as a function of location within the pore and decreases within the pore after exceeding a specific pore depth. A blocking fluid can first be introduced into pore regions beyond the specific pore depth, thus blocking these regions when transport fluid containing the catalytically relevant substance is introduced.
    Type: Grant
    Filed: April 3, 2012
    Date of Patent: January 28, 2014
    Assignee: STEAG Energy Services GmbH
    Inventors: Hermann Brüggendick, Maik Blohm
  • Patent number: 8614159
    Abstract: A method of re-using a spent fluid catalytic cracking (FCC) catalyst, previously used in an FCC process, in an additional FCC process, where the method includes the steps of: providing FCC catalyst that has been utilized in an FCC process, defined as spent FCC catalyst, wherein the spent FCC catalyst includes both aluminum and at least one rare earth element therein; and reacting the spent FCC catalyst with an extracting agent to extract at least a portion of the at least one rare earth element from the spent FCC catalyst, while extracting no more than half of the aluminum from the spent FCC catalyst. After performing the reacting step, the reacted spent FCC catalyst can be used in an additional FCC process.
    Type: Grant
    Filed: August 13, 2012
    Date of Patent: December 24, 2013
    Inventor: Albert A. Vierheilig
  • Patent number: 8524623
    Abstract: A process for regenerating a spent ionic liquid catalyst including (a) applying a voltage across one or more pairs of electrodes immersed in a spent ionic liquid catalyst comprising conjunct polymer-metal halide complexes to provide freed conjunct polymers and a regenerated ionic liquid catalyst; and (b) separating the freed conjunct polymers from the regenerated ionic liquid catalyst is described. An alkylation process incorporating the regeneration process is also described.
    Type: Grant
    Filed: May 7, 2009
    Date of Patent: September 3, 2013
    Assignee: Chevron U.S.A. Inc.
    Inventors: Hye-Kyung Timken, Saleh Elomari, Thomas V. Harris, James N. Ziemer
  • Publication number: 20130109898
    Abstract: The invention relates to a process for producing a new styrene catalyst from a spent styrene catalyst.
    Type: Application
    Filed: October 31, 2012
    Publication date: May 2, 2013
    Applicant: BASF SE
    Inventor: BASF SE
  • Publication number: 20130109560
    Abstract: The invention relates to a process for reprocessing spent catalysts comprising rare earth metals, and to a process for producing a new styrene catalyst from a spent styrene catalyst.
    Type: Application
    Filed: October 31, 2012
    Publication date: May 2, 2013
    Applicant: BASF SE
    Inventor: BASF SE
  • Patent number: 8357812
    Abstract: A process for preparing a rejuvenated epoxidation catalyst, for the epoxidation of one or more olefins using the rejuvenated epoxidation catalyst to produce olefin oxide, and for the production of a 1,2-diol, a 1,2-diol ether, or an alkanol amine from the olefin oxide, the process comprising: providing a quantity of spent epoxidation catalyst having a cumulative alkylene oxide production of 0.16 kT/m3 of the spent epoxidation catalyst or more; and, depositing additional silver on the spent epoxidation catalyst in an amount of 0.2% w or more, based on the weight of the spent epoxidation catalyst.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: January 22, 2013
    Assignee: Shell Oil Company
    Inventors: Wayne Errol Evans, Marek Matusz
  • Publication number: 20120329638
    Abstract: The present invention relates to a method for manufacturing a regenerated catalyst from a recovered catalyst from manufacturing process or a used catalyst of a heteropoly acid-based catalyst containing molybdenum, phosphorus, vanadium or copper as an essential component by the below-described Process a to Process f: Process a: a solution A is prepared by mixing a substance M with an aqueous solvent and removing a component insoluble in the solvent; Process b: the molar quantity of at least one component of molybdenum, phosphorus, vanadium or copper contained in the solution A is measured; Process c: an aqueous hydrogen peroxide solution is added to the solution A to obtain a solution B; Process d: the difference between the content obtained in Process b and the theoretical value of a required element is determined and the shortage amount of the catalyst component is added to the solution B to prepare a solution C; Process e: the solution C is dried to prepare catalyst granules D; and Process f: the catalyst
    Type: Application
    Filed: March 28, 2011
    Publication date: December 27, 2012
    Applicant: NIPPON KAYAKU KABUSHIKI KAISHA
    Inventors: Tatsuhiko Kurakami, Takayuki Iijima, Tomoaki Kobayashi, Toshitake Kojima
  • Patent number: 8153542
    Abstract: A method for treating a catalyst base that comprises a contact area of porous material. A fluid, such as a flue gas stream, can be conducted along the contact area. A catalytically relevant substance is introduced into pores of the catalyst base using a transport fluid and remains on pore wall areas after removal of the transport fluid. The introduction is carried out such that an amount of the catalytically relevant substance relative to the surface remains on the pore wall areas as a function of location within the pore and decreases within the pore after exceeding a specific pore depth. A blocking fluid can first be introduced into pore regions beyond the specific pore depth, thus blocking these regions when transport fluid containing the catalytically relevant substance is introduced.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: April 10, 2012
    Assignee: Steag Energy Services GmbH
    Inventors: Hermann Brüggendick, Maik Blohm
  • Patent number: 8114802
    Abstract: A process to upgrade heavy oil and convert the heavy oil into lower boiling hydrocarbon products is provided. The process employs a catalyst slurry comprising catalyst particles with an average particle size ranging from 1 to 20 microns. In the upgrade process, spent slurry catalyst in heavy oil is generated as an effluent stream, which is subsequently recovered/separated from the heavy oil via membrane filtration. In one embodiment, residual hydrocarbons, i.e., heavy oil and solvent employed in the filtration for the heavy oil extraction are removed from the catalyst particles with the use of a cleaning solution comprising a sufficient amount of at least a surfactant for removing at least 90% of the hydrocarbons from the catalyst particles. In one embodiment, ultrasonic cleaning is also used for the removal of hydrocarbons. In another embodiment, a plasma source is employed for the volatilization of the hydrocarbons.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: February 14, 2012
    Assignee: Chevron U.S.A. Inc.
    Inventor: Seyi A. Odueyungbo
  • Patent number: 8084661
    Abstract: A process for the regeneration of spent sulfuric acid including contacting spent sulfuric acid containing acid soluble oils (ASO) with sulfur dioxide to extract at least a portion of the ASO from the spent sulfuric acid into the sulfur dioxide. The sulfuric acid phase having a reduced ASO content and a sulfur dioxide phase containing at least a portion of the ASO may be recovered. The resulting sulfuric acid and sulfur dioxide phases may be further separated to recover ASO, sulfur dioxide, and sulfuric acid.
    Type: Grant
    Filed: December 12, 2008
    Date of Patent: December 27, 2011
    Assignee: Catalytic Distillation Technologies
    Inventor: William M. Cross, Jr.
  • Publication number: 20110245355
    Abstract: A process for regenerating a spent particulate wax-containing cobalt-based Fischer-Tropsch synthesis catalyst is provided. The process includes subjecting the spent wax-containing catalyst sequentially to a dewaxing treatment, an oxidation treatment and a reduction treatment. During the dewaxing treatment, the spent wax-containing catalyst is at least partially dewaxed, with dewaxed catalyst particles being produced. During the oxidation treatment, an oxygen-containing gas is passed through a bed of the dewaxed catalyst particles at an operating temperature T° C. where 150<T<450, and the operating temperature is controlled by removing heat from the catalyst particle bed using a cooling device, to obtain oxidized catalyst particles. During the reduction treatment, the oxidized catalyst particles are reduced, thereby regenerating the catalyst.
    Type: Application
    Filed: November 13, 2009
    Publication date: October 6, 2011
    Applicant: SASOL TECHNOLOGY (PROPRIETARY) LIMITED
    Inventors: Jan Van De Loosdrecht, Willem Adriaan Booysen
  • Patent number: 8012899
    Abstract: Provided is a process for safely transporting or recycling an ionic liquid catalyst based on chloroaluminates. The process comprises mixing a secondary alcohol with an ionic liquid based on a chloroaluminate and allowing a reaction to occur forming an aluminum chloride adduct precipitate. The precipitate is filtered and the secondary alcohol removed, leaving a solid salt. This solid salt is the ionic liquid catalyst absent aluminum chloride, for example, Nbutylpyridinium chloride. This salt is recycled to the reactor. AlCl3 is added to the salt prior to introduction into the reactor to remake the ionic liquid catalyst, for example, Nbutylpyridinium heptachloroaluminate.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: September 6, 2011
    Assignee: Chevron U.S.A. Inc.
    Inventor: Sven Ivar Hommeltoft
  • Patent number: 7935229
    Abstract: A process for extractively removing homogeneously dissolved catalysts from a reaction effluent of a hydrocyanation of unsaturated mononitriles to dinitriles with a hydrocarbon H, including performing the steps of a) concentrating the reaction effluent before step b) by distillation at pressures of from 0.1 to 5000 mbar and temperatures of from 10 to 150° C., b) adding a hydrocarbon H to the concentrated reaction effluent to obtain a stream I, and c) feeding stream I, without prior separation of the liquid phases, into an extraction apparatus and extracting it at a temperature T with the hydrocarbon H to obtain a stream II comprising the hydrocarbon H enriched with the catalyst and a stream III having a low catalyst content.
    Type: Grant
    Filed: October 12, 2005
    Date of Patent: May 3, 2011
    Assignee: BASF SE
    Inventors: Petra Deckert, Peter Bassler, Michael Bartsch, Gerd Haderlein, Hermann Luyken, Jens Scheidel, Peter Pfab, Tobias Aechtner, Wolfgang Siegel
  • Patent number: 7906447
    Abstract: Methods for rejuvenation of supported metallic catalysts comprised of a Group VIII metal, a Group VIB metal, making use of these metals, an organic complexing agent, and optionally an organic additive, are provided. The rejuvenation includes stripping and regeneration of a spent or partially spent catalyst, followed by impregnation with metals and at least one organic compound. The impregnated, regenerated catalysts are dried, calcined, and sulfided. The catalysts are used for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.
    Type: Grant
    Filed: April 3, 2009
    Date of Patent: March 15, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stephen J. McCarthy, Chuansheng Bai, William G. Borghard, William E. Lewis
  • Patent number: 7901644
    Abstract: Processes are described for the extraction and recovery of alkali metal from the char that results from catalytic gasification of a carbonaceous material. Among other steps, the processes of the invention include a hydrothermal leaching step in which a slurry of insoluble particulate comprising insoluble alkali metal compounds is treated with carbon dioxide and steam at elevated temperatures and pressures to effect the conversion of insoluble alkali metal compounds to soluble alkali metal compounds. Further, processes are described for the catalytic gasification of a carbonaceous material where a substantial portion of alkali metal is extracted and recovered from the char that results from the catalytic gasification process.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: March 8, 2011
    Assignee: GreatPoint Energy, Inc.
    Inventors: Alkis S. Rappas, Robert A. Spitz
  • Patent number: 7897126
    Abstract: Processes are described for the extraction and recovery of alkali metal from the char that results from catalytic gasification of a carbonaceous material. Among other steps, the processes of the invention include a hydrothermal leaching step in which a slurry of insoluble particulate comprising insoluble alkali metal compounds is treated with carbon dioxide and steam at elevated temperatures and pressures to effect the conversion of insoluble alkali metal compounds to soluble alkali metal compounds. Further, processes are described for the catalytic gasification of a carbonaceous material where a substantial portion of alkali metal is extracted and recovered from the char that results from the catalytic gasification process.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: March 1, 2011
    Assignee: Greatpoint Energy, Inc.
    Inventors: Alkis S. Rappas, Robert A. Spitz
  • Patent number: 7807597
    Abstract: A process for regenerating a used acidic ionic liquid catalyst comprising contacting the used ionic liquid catalyst with at least one ‘regeneration’ metal in a regeneration zone in the presence of added hydrogen under regeneration conditions for a time sufficient to increase the activity of the ionic liquid catalyst is described. In one embodiment, regeneration is conducted in the presence of a hydrocarbon solvent.
    Type: Grant
    Filed: April 8, 2008
    Date of Patent: October 5, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Saleh Elomari, Thomas V. Harris
  • Patent number: 7790646
    Abstract: A process for converting fine catalyst slurried in heavy oil into a coke-like material from which catalytic metals can be recovered comprises mixing fine catalyst slurried in heavy oil with solvent, which causes asphaltenes in the heavy oil to precipitate from the heavy oil; separating fine catalyst and precipitated asphaltenes from the heavy oil and solvent; and converting precipitated asphaltenes to a coke-like material by pyrolizing fine catalyst and precipitated asphaltenes separated from the heavy oil.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: September 7, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Jose Guitian Lopez, Christopher A. Powers, Donald H. Mohr
  • Publication number: 20100210449
    Abstract: A desulfurizer containing at least a composition of a highly concentrated amorphous iron oxide hydroxide as the active ingredient. A method for preparing a composition containing at least a highly concentrated amorphous iron oxide hydroxide. A method for regenerating the desulfurizer. The desulfurizer contains at least the composition of a highly concentrated amorphous iron oxide hydroxide as the active ingredient and a binder. The composition and the desulfurizer have a high sulfur capacity and can be regenerated. This saves resources and reduces environmental pollution. The method for regenerating the desulfurizer includes at least the following steps: a) mixing a solid soluble ferrous salt with a solid hydroxide, b) kneading the mixture and allowing it to react at temperatures not exceeding 90° C., c) drying in air, d) washing with water and filtering to yield a solid, and e) drying naturally or roasting the solid.
    Type: Application
    Filed: April 29, 2010
    Publication date: August 19, 2010
    Applicant: Bejing Sanju Environmental Protection and New Material Co., Ltd.
    Inventors: Zhenyi LIU, Xiangsheng WANG
  • Publication number: 20100210448
    Abstract: A process for recovering tungsten from a spent catalyst comprising a supported heteropolytungstic acid characterised in that the process comprises: (a) contacting the spent catalyst with an extractant selected from water, methanol, ethanol or a mixture of any two or more thereof for sufficient time to extract at least part of the heteropolytungstic acid therefrom; (b) separating the extractant containing heteropolytungstic acid from the treated spent catalyst; (c) contacting the extractant containing heteropolytungstic acid with a strong acid ion exchange resin to remove corrosion metals contained therein and (d) recovering the treated extractant containing heteropolytungstic acid for subsequent use.
    Type: Application
    Filed: December 3, 2008
    Publication date: August 19, 2010
    Inventors: Francois-Xavier Chiron, William Fullerton, Lesley Ann Key, Liam O'Neill, Stephen James Smith
  • Publication number: 20100167910
    Abstract: A process to upgrade heavy oil and convert the heavy oil into lower boiling hydrocarbon products is provided. The process employs a catalyst slurry comprising catalyst particles with an average particle size ranging from 1 to 20 microns. In the upgrade process, spent slurry catalyst in heavy oil is generated as an effluent stream, which is subsequently recovered/separated from the heavy oil via membrane filtration. In one embodiment, residual hydrocarbons, i.e., heavy oil and solvent employed in the filtration for the heavy oil extraction are removed from the catalyst particles with the use of a cleaning solution comprising a sufficient amount of at least a surfactant for removing at least 90% of the hydrocarbons from the catalyst particles. In one embodiment, ultrasonic cleaning is also used for the removal of hydrocarbons. In another embodiment, a plasma source is employed for the volatization of the hydrocarbons.
    Type: Application
    Filed: December 30, 2008
    Publication date: July 1, 2010
    Inventor: Seyi A. Odueyungbo
  • Publication number: 20100160145
    Abstract: Provided is a process for safely transporting or recycling an ionic liquid catalyst based on chloroaluminates. The process comprises mixing a secondary alcohol with an ionic liquid based on a chloroaluminate and allowing a reaction to occur forming an aluminum chloride adduct precipitate. The precipitate is filtered and the secondary alcohol removed, leaving a solid salt. This solid salt is the ionic liquid catalyst absent aluminum chloride, for example, Nbutylpyridinium chloride. This salt is recycled to the reactor. AlCl3 is added to the salt prior to introduction into the reactor to remake the ionic liquid catalyst, for example, Nbutylpyridinium heptachloroaluminate.
    Type: Application
    Filed: December 23, 2008
    Publication date: June 24, 2010
    Applicant: CHEVRON COPORATION
    Inventor: Sven Ivar Hommeltoft
  • Patent number: 7704469
    Abstract: The invention relates to a process for recovering ruthenium from a used ruthenium-comprising catalyst which comprises ruthenium as ruthenium oxide on a support material which is sparingly soluble in mineral acid, which comprises the steps: a) the catalyst comprising ruthenium oxide is treated in a stream of hydrogen, with ruthenium oxide present on the support being reduced to metallic ruthenium; b) the reduced catalyst from step a) comprising metallic ruthenium on the support material is treated with hydrochloric acid in the presence of an oxygen-comprising gas, with the metallic ruthenium present on the support being dissolved as ruthenium(III) chloride and being obtained as ruthenium(III) chloride solution; c) if appropriate, the ruthenium(III) chloride solution from step b) is worked up further.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: April 27, 2010
    Assignee: BASF Aktiengesellschaft
    Inventors: Olga Schubert, Heiko Urtel, Michael Hesse, Martin Sesing, Claus Hofmann, Iris Kristalis
  • Patent number: 7678279
    Abstract: The present invention relates to a process for separating at least one metal compound and/or a component thereof from a mixture, said process comprising contacting the said mixture with a heteropoly acid or heteropoly acid anion, thereby producing a precipitate comprising the heteropoly acid or heteropoly acid anion and the metal compound and/or a component thereof. The present invention further relates to a process for the purification of a mixture containing at least one metal compound, said process comprising contacting the said mixture with a heteropoly acid or heteropoly acid anion, thereby producing a precipitate that is substantially insoluble in the said reaction mixture and recovering the reaction mixture.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: March 16, 2010
    Assignee: BASF Catalysts LLC
    Inventors: Jim Aloysius Maria Brandts, Pieter Hildegardus Berben
  • Patent number: 7629287
    Abstract: A method of reclaiming a titanosilicate from a deactivated or spent oxidation catalyst containing a titanosilicate having deposited thereon one or more catalytic metals, such as gold, and optionally, one or more promoter metals, the method involving treating the deactivated catalyst with an oxidant; contacting the oxidant-treated catalyst with acid, preferably aqua regia; washing the titanosilicate to remove residual acid; and optionally drying and/or calcining. A method of reconstituting an active oxidation catalyst from a spent or deactivated oxidation catalyst, the method involving reclaiming the titanosilicate as noted above, and then depositing one or more catalytic metals and, optionally, one or more promoter metals onto the reclaimed titanosilicate.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: December 8, 2009
    Assignee: Dow Global Technologies, Inc.
    Inventors: Susan J. Siler, Joseph D. Henry, David L. Trent, Larry N. Ito, David G. Barton
  • Publication number: 20090258779
    Abstract: Methods for rejuvenation of supported metallic catalysts comprised of a Group VIII metal, a Group VIB metal, making use of these metals, an organic complexing agent, and optionally an organic additive, are provided. The rejuvenation includes stripping and regeneration of a spent or partially spent catalyst, followed by impregnation with metals and at least one organic compound. The impregnated, regenerated catalysts are dried, calcined, and sulfided. The catalysts are used for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.
    Type: Application
    Filed: April 3, 2009
    Publication date: October 15, 2009
    Inventors: Stephen J. McCarthy, Chuansheng Bai, William G. Borghard, William E. Lewis
  • Publication number: 20090208391
    Abstract: A new method for recovering a catalytic metal and carbon nanotubes from a supported catalyst is provided. The carbon nanotube, including carbon nanotube structures, may serve as the support for the catalytic metal. The valence state of the catalytic metal, if not already in the positive state, is raised to a positive state by contacting the supported catalyst with a mild oxidizing agent under conditions which does not destroy the carbon nanotube. The supported catalyst is simultaneously or subsequently contacted with an acid solution to dissolve the catalytic metal without dissolving the carbon nanotube.
    Type: Application
    Filed: January 23, 2009
    Publication date: August 20, 2009
    Applicant: Hyperion Catalysis International, Inc.
    Inventors: Jun Ma, Robert Hoch
  • Patent number: 7527771
    Abstract: A sample preparation method for characterization of nanoparticles embedded in the supports of heterogeneous catalysts, with improved particle dispersion, is introduced. The supported catalyst is first ground or milled into fine powder. Then, the powder is mixed into an organic solvent, and an etchant is added to the solvent to digest the supports and release metallic nanoparticles. The resulting solution is then placed in an ultrasonic bath where ultrasonic waves are generated and applied to the solution. The ultrasonic waves suppress agglomeration of the particles and also break up those particle clusters resulting from agglomeration during the prior steps. Subsequently, a sample is extracted from the solution and prepared for analysis.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: May 5, 2009
    Assignee: Nanostellar, Inc.
    Inventors: Juan Cai, Mats Larsson, Jifei Jia, Xianghong Hao, Jian Wang
  • Patent number: 7501106
    Abstract: A denitrification catalyst regeneration method comprises heat-treating a used denitrification catalyst, then cleaning the denitrification catalyst with an aqueous solution of oxalic acid, and then finish washing the denitrification catalyst with water to regenerate the denitrification catalyst.
    Type: Grant
    Filed: November 23, 2004
    Date of Patent: March 10, 2009
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Yoshiaki Obayashi, Toshio Koyanagi, Masanori Demoto
  • Patent number: 7481938
    Abstract: The present invention relates to a process for separating at least one metal compound and/or a component thereof from a mixture, said process comprising contacting the said mixture with a heteropoly acid or heteropoly acid anion, thereby producing a precipitate comprising the heteropoly acid or heteropoly acid anion and the metal compound and/or a component thereof. The present invention further relates to a process for the purification of a mixture containing at least one metal compound, said process comprising contacting the said mixture with a heteropoly acid or heteropoly acid anion, thereby producing a precipitate that is substantially insoluble in the said reaction mixture and recovering the reaction mixture.
    Type: Grant
    Filed: July 7, 2003
    Date of Patent: January 27, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Jim Aloysius Maria Brandts, Pieter Hildegardus Berben
  • Patent number: 7439390
    Abstract: The present invention relates to a sequence for the preparation of amino acids, for example alpha-amino acids, in particular methionine, by making use of an amidocarbonylation reaction in the presence of a cobalt carbonyl catalyst and separating the catalyst in the form of a Co(N-amino acid)2 compound.
    Type: Grant
    Filed: May 14, 2005
    Date of Patent: October 21, 2008
    Assignee: Degussa AG
    Inventors: Martin Hateley, Thomas Häussner, Christoph Weckbecker, Klaus Huthmacher, Dieter Buss
  • Publication number: 20080248943
    Abstract: A catalyst that is used for a method of reduction removal of NOx in a exhaust gas by using ammonia as a reducing agent and has been deteriorated in activity by aggregation of vanadium oxide as an active component through long term use at a high temperature is washed with an acid aqueous solution having pH of 6 or less, and preferably 4 or less. The washing operation dissolves and removes away mainly the vanadium oxide as the aggregated active component, and then vanadium oxide as the active component is re-deposited thereon. The method of the invention enables regeneration of a thermally deteriorated catalyst, which has conventionally been impossible. The washing operation with the acid aqueous solution or an alkali aqueous solution does not influence the mechanical strength of the catalyst.
    Type: Application
    Filed: September 21, 2004
    Publication date: October 9, 2008
    Inventors: Atsushi Fukuju, Masayoshi Ichiki, Kazuhiro Yano