Of Group Vii (i.e., Mn, Tc Or Re) Patents (Class 502/241)
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Publication number: 20090192324Abstract: Disclosed is a catalyst for ethylene oxide production which is used for producing ethylene oxide from ethylene. This catalyst is composed of at least silver (Ag), caesium (Cs), rhenium (Re) and a carrier, and improved especially in selectivity. Specifically disclosed is a catalyst for ethylene oxide production, which is used for producing ethylene oxide from ethylene and composed of at least silver (Ag), caesium (Cs), rhenium (Re) and a carrier. If necessary, an alkali metal is loaded onto the carrier as a pretreatment, and then Ag, Cs and Re are loaded onto the carrier, thereby obtaining the catalyst. The carrier has a specific surface area of 0.6-3.0 m2/g, and a weight ratio between the silicon (Si) content and the sodium (Na) content in terms of SiO2/Na2O of 2-50, The Re content (based the carrier) is 170-600 ppm per 1 m2/g or the specific surface area of the carrier, and the molar ratio Cs/Re is 0.3-19.Type: ApplicationFiled: March 30, 2007Publication date: July 30, 2009Applicant: MITSUBISHI CHEMICAL CORPORATIONInventors: Katsumi Nakashiro, Soichiro Yamada, Takanao Matsumoto
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Publication number: 20090108238Abstract: A catalyst for reforming hydrocarbons comprising a precious metal, preferably selected from the group consisting of rhodium, platinum, palladium, osmium, iridium, ruthenium, rhenium, and combinations thereof deposited on a support, wherein the support is produced from a mixture of a low surface area material and a high surface area material.Type: ApplicationFiled: October 31, 2007Publication date: April 30, 2009Applicant: SUD-CHEMIE INC.Inventors: Jon P. Wagner, Chandra Ratnasamy, Charles D. Faulk
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Publication number: 20090092534Abstract: Processes for purifying silicon tetrafluoride source gas by subjecting the source gas to one or more purification processes including: contacting the silicon tetrafluoride source gas with an ion exchange resin to remove acidic contaminants, contacting the silicon tetrafluoride source gas with a catalyst to remove carbon monoxide, by removal of carbon dioxide by use of an absorption liquid, and by removal of inert compounds by cryogenic distillation; catalysts suitable for removal of carbon monoxide from silicon tetrafluoride source gas and processes for producing such catalysts.Type: ApplicationFiled: September 11, 2008Publication date: April 9, 2009Applicant: MEMC Electronic Materials, Inc.Inventors: Vithal Revankar, Jameel Ibrahim
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Publication number: 20090088317Abstract: A reduction catalyst having a first metal component comprising one of Co, Os, Fe, Re, Rh and Ru. The first metal component is present in the catalyst at from 0.5 percent to 20 percent, by weight. A second metal component differing from the first metal component present in the catalyst with the second metal component being selected from the group consisting of Fe, Mn, Ru, Os, Rh, Ir, Ni, Pd, Pt, Ag, Au, Zn, Co, Re, Cu, Pb, Cr, W, Mo, Sn, Nb, Cd, Te, V, Bi, Ga and Na. A hydrogenation catalyst comprising one or both of Ni and Co and one or more elements selected from the group consisting of Mn, Fe, Ag, Au, Mo and Rh.Type: ApplicationFiled: September 28, 2007Publication date: April 2, 2009Inventors: John G. Frye, JR., Johnathan E. Holladay, Danielle S. Muzatko, James F. White, Alan H. Zacher
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Publication number: 20090078157Abstract: The invention is directed to a synthetic inorganic material, comprising inorganic compounds based on elementary particles with a sheet (phyllosilicate) structure, the elementary particles consisting of a central layer of octahedrally coordinated divalent metal ions between two layers of tetrahedrally surrounded silicon ions, which particles are substantially free of aluminum, free silica and salts and hydroxides of the divalent metal ions, the material not containing any metal ions that can be reduced to the corresponding metals at temperatures of 700° C. or less.Type: ApplicationFiled: May 1, 2006Publication date: March 26, 2009Applicant: Eurosupport B.V.Inventors: John Wihelm Geus, Jacobus Berend Dirksen
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Patent number: 7497942Abstract: In the regeneration of a cracking catalyst in a regeneration zone operated in a partial combustion mode, NH3 and HCN in the regenerator flue gas are reduced by incorporating into the regenerator precious metals such as ruthenium, rhodium, iridium, or mixtures thereof.Type: GrantFiled: June 6, 2003Date of Patent: March 3, 2009Assignee: BASF Catalysts, LLCInventor: Mingting Xu
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Publication number: 20090042721Abstract: An inorganic fiber catalyst includes an alumina-silica fiber base material, and a plurality of catalyst component particles contained in the alumina-silica fiber base material. A mean particle diameter of the catalyst component particles contained in at least a surface portion of the alumina-silica fiber base material is 50 nm or less, and a standard deviation of particle diameters of the catalyst component particles is 30 or less.Type: ApplicationFiled: July 10, 2008Publication date: February 12, 2009Inventors: Hideaki MORISAKA, Masahiro Takaya, Yasunari Hanaki, Kouji Masuda, Michiaki Sagesaka, Naoki Harakawa
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Publication number: 20090011925Abstract: A catalytically active glass-ceramic and method for producing a catalytically active multi-phase glass-ceramic in which at least one catalyst precursor is mixed with a glass-ceramic precursor formulation to form a catalyst precursor/glass-ceramic precursor mixture. The catalyst precursor/glass-ceramic precursor mixture is then melted to form an amorphous glass material which, in turn, is devitrified to form a polycrystalline ceramic. The polycrystalline ceramic is then activated, forming a catalytically active multi-phase glass-ceramic.Type: ApplicationFiled: July 6, 2007Publication date: January 8, 2009Inventors: Larry Gordon Felix, David Morrissey Rue, Thomas Philip Seward, III, Logan Edwin Weast
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Publication number: 20080318765Abstract: There is disclosed a composition comprising an alloy represented by the following generic formula Aa)n(Bb)n(Cc)n(Dd)n(ee)n( . . . )n; wherein A is an oxygen storage agent; B is an anti-sintering agent; C is an oxidation catalyst; D is a reduction catalyst; and E is a NOx absorbing agent; wherein each subscript letter represents compositional stoichiometry; wherein n is greater than or equal to zero; wherein the sum of the n's is equal to or greater than 2, and wherein the alloy comprises at least two different metals. There is also disclosed a washcoat composition; a catalyst support; methods of making the alloy, the washcoat composition, and the catalyst support.Type: ApplicationFiled: June 19, 2007Publication date: December 25, 2008Inventors: Allen A. Aradi, C. S. Warren Huang
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Publication number: 20080311291Abstract: Process for the production of doped metal oxide particles, wherein the doping component is present on the surface in the form of domains, wherein in a first reaction zone, an oxidizable and/or - hydrolysable metal compound as dopant together with an atomization gas is atomised into a flow of metal oxide particles in a carrier gas, wherein the mass flow of the metal oxide particles und - the mass flow of the dopant are selected such that the doped metal oxide particles contain 10 ppm to 10 wt.Type: ApplicationFiled: October 10, 2006Publication date: December 18, 2008Applicant: EVONIK DEGUSSA GmbhInventors: Kai Schumacher, Rainer Golchert, Helmut Roth, Harald Alff, Matthias Rochnia
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Patent number: 7456313Abstract: A process for oxidizing a hydrocarbon, which comprises subjecting the hydrocarbon to a liquid phase catalytic oxidation reaction in the presence of at least one oxidation catalyst to form an oxidized product.Type: GrantFiled: December 28, 2006Date of Patent: November 25, 2008Assignee: Rohm and Haas CompanyInventors: Andrew Michael Lemonds, Donald Lee Zolotorofe
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Patent number: 7452844Abstract: The Fischer-Tropsch catalyst of the present invention is a transition metal-based catalyst having a high surface area, a smooth, homogeneous surface morphology, an essentially uniform distribution of cobalt throughout the support, and a small metal crystallite size. In a first embodiment, the catalyst has a surface area of from about 100 m2/g to about 250 m2/g; an essentially smooth, homogeneous surface morphology; an essentially uniform distribution of metal throughout an essentially inert support; and a metal oxide crystallite size of from about 40 ? to about 200 ?. In a second embodiment, the Fischer-Tropsch catalyst is a cobalt-based catalyst with a first precious metal promoter and a second metal promoter on an aluminum oxide support, the catalyst having from about 5 wt % to about 60 wt % cobalt; from about 0.0001 wt % to about 1 wt % of the first promoter, and from about 0.01 wt % to about 5 wt % of the second promoter.Type: GrantFiled: May 8, 2001Date of Patent: November 18, 2008Assignee: Süd-Chemie IncInventors: X. D. Hu, Patrick J. Loi, Robert J. O'Brien
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Publication number: 20080280750Abstract: Catalysts for treating acid gases and halogen gases and the production methods thereof. The acid and halogen gases include HCl, HF, HBr, HI, F2, Cl2, Br2, I2, ClF3, PH3, PCl3, PCl5, POCl3, P2O5, AsH3, SiH4, SiF4, SiCl4, SiHCl3, SiH2Cl2, BF3, BCl3, GeCl4, GeH4, NO, NO2, SO2, SO3 and SF6, etc. The catalysts comprise one or more carrier materials selected from activated carbon, argil, diatomite, cement, silica and ceramic materials; and one or more metal compounds selected from: alkali metal hydroxides, oxides, carbonates and bicarbonates, alkaline earth metal hydroxides, oxides, carbonates and bicarbonates, Group IIIA metal oxides, Group IVA metal oxides, and transition metal oxides, oxide hydrates, sulfates and carbonates.Type: ApplicationFiled: May 6, 2008Publication date: November 13, 2008Inventor: Pao-Chu Liu
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Publication number: 20080281136Abstract: A catalyst composition and process facilitates the oxidative reforming of low molecular weight hydrocarbons, such as methane, to other hydrocarbons having 2 or more carbon atoms (“C2+ compounds”). Compositions having a formula comprising a metal, tungsten, manganese and oxygen effectively catalyze the oxidative reforming of methane with a high rate of conversion and selectivity. Controlling feed gas flow and catalyst bed temperature controls the exothermic OCM reaction, avoiding runaway reactions or coking. A single or multiple reactor system can be utilized for the oxidative reforming reactions. Using two reactors in series, catalyst embodiments produced favorable yields of C2+ compounds, in the presence or absence of a distributed oxygen feed, and with or without interstage effluent cooling. Removal of desirable end products from the reactor effluent, followed by recycling of the residual effluent, increases the conversion to, and ultimate yield of desirable end product.Type: ApplicationFiled: April 25, 2008Publication date: November 13, 2008Applicant: HRD CORP.Inventors: Ebrahim Bagherzadeh, Abbas Hassan, Rayford G. Anthony, Aziz Hassan, Bedri Bozkurt, Jubo Zhang
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Patent number: 7449424Abstract: A method for producing a catalytically-active material having at least one base component and at least one catalytically-active component in which the at least one base component is heated to a softening or melting temperature to form a softened or molten base component. While the base component is in the softened or molten state, at least one catalytically-active component is incorporated into or onto the base component, forming the catalytically-active material. In accordance with one embodiment, a catalyst precursor is introduced into the base component and subsequently transformed to a catalytically-active component.Type: GrantFiled: March 8, 2005Date of Patent: November 11, 2008Assignee: Gas Technology InstituteInventors: Larry Gordon Felix, David M. Rue, Rachid B. Slimane
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Patent number: 7442347Abstract: A heat insulating member for an end cone portion of an exhaust gas conversion apparatus is formed by laminating sheets each made of alumina-silica based ceramic fibers to form a matte and subjecting the matte to needling in a lamination direction of the sheets, in which a composition of the ceramic fiber used in the matte is alumina:silica=60-80:40-20.Type: GrantFiled: January 18, 2006Date of Patent: October 28, 2008Assignee: Ibiden Co., Ltd.Inventors: Mitsunori Yoshimi, Yasuhiro Tsuchimoto
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Publication number: 20080176070Abstract: Carbon fibers containing at least one element (I) selected from the group consisting of Fe, Co and Ni, at least one element (II) selected from the group consisting of Sc, Ti, V, Cr, Mn, Cu, Y, Zr, Nb, Tc, Ru, Rh, Pd, Ag, a lanthanide, Hf, Ta, Re, Os, Ir, Pt and Au, and at least one element (III) selected from the group of W and Mo, wherein the element (II) and the element (III) each is 1 to 100 mol % relative to the mols of element (I).Type: ApplicationFiled: December 21, 2007Publication date: July 24, 2008Applicant: SHOWA DENKO K. K.Inventors: Akihiro KITAZAKI, Eiji Kanbara
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Patent number: 7339142Abstract: The invention relates to a heating device (1) comprising a metallic substrate (2) whose at least one part is coated with a self-cleaning coating. The inventive coating consists of an external layer (4) contacting ambient air and comprising at least one type of oxidation catalyst selected from platinoid oxides, at least one internal layer (3) which is arranged between the metallic substrate and the external layer and comprises at least one type of oxidation catalyst selected from transition elements oxides of 1b group. The inventive heating device can be embodied, for instance in the form of an iron soleplate consisting of a heating base (6) provided with heating elements (7) or a cooking appliance. Said metallic substrate can be covered with an intermediary enamel layer (5). A method for coating the metallic substrate of a heating device with said coating is also disclosed.Type: GrantFiled: November 20, 2003Date of Patent: March 4, 2008Assignee: SEB S.A.Inventors: Stéphanie Pessayre, Henry Boulud
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Publication number: 20080045766Abstract: Process for producing a supported catalyst which comprises at least 75% by weight of Al2O3, whose proportion of Al2O3 in the delta or theta modification is, based on the proportion of Al2O3, at least 1% and which comprises a rhenium compound and, if appropriate, a promoter as active component (A), which comprises a) converting a customary support (S) which comprises at least 75% by weight of Al2O3 and to which a promoter may, if appropriate, have been applied is converted into a modified support (S) whose proportion of Al2O3 in the delta or theta modification is, based on the proportion of Al2O3, at least 1% by calcining the customary support (S) at a temperature of from 750 to 1100°C., b) producing a supported catalyst precursor from the modified support (S) by applying the active component (A) comprising the rhenium compound to the modified support (S) and c) calcining the supported catalyst precursor at a temperature of from 500 to 750° C.Type: ApplicationFiled: February 24, 2005Publication date: February 21, 2008Inventors: Markus Schubert, Jurgen Stephan, Volker Bohn, Andreas Brodhagen, Frank Poplow
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Patent number: 7307038Abstract: Processes for preparing a composition comprising (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, and (iii) an oxygen storage component are disclosed. Preferably, the process comprise forming a single slurry of components (i)–(iii), spray drying and calcining to obtain metal oxide particles comprising components (i)–(iii). Preferably, the slurry comprise a base peptized acidic metal oxide containing slurry wherein the component (ii) is provided in the slurry as a metal of the base. Compositions prepared are impregnated with a noble metal to provide compositions useful to reduce gas phase reduced nitrogen species and NOx in an effluent off gas of a fluid catalytic cracking regenerator.Type: GrantFiled: October 21, 2002Date of Patent: December 11, 2007Assignee: W.R. Grace & Co. -Conn.Inventors: George Yaluris, John Allen Rudesill, Wilson Suárez
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Patent number: 7294604Abstract: A process for hydrogenating unsaturations in petrochemical feedstocks, the process comprising contacting the petrochemical feedstock, including at least one component having unsaturations, and hydrogen with a catalyst comprising at least one Group Ia, Ib, IIb, VIb, VIIb or VIII metal on a support of a crystalline calcium silicate having a surface area of at least 30 m2/g, the support being in the form of substantially spherical particles having a mean diameter of from 10 to 200 microns and pores in the particles having a diameter of from 100 to 2000 Angstroms, at a temperature of from 0 to 550° C. and a pressure of from 3 to 150 barg.Type: GrantFiled: July 16, 2002Date of Patent: November 13, 2007Assignee: Total Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Walter Vermeiren
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Patent number: 7273829Abstract: The invention is a supported or bound heteropoly acid catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition has an active heteropoly acid component containing molybdenum, vanadium, phosphorus and cesium and an inert heteropoly acid component containing molybdenum, phosphorus and cesium, potassium, rubidium or sodium at a relative molybdenum:cesium/potassium/rubidium/sodium molar ratio of above about 12:2. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, contacting the heteropoly acid compounds to form a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst.Type: GrantFiled: December 22, 2005Date of Patent: September 25, 2007Assignee: Saudi Basic Industries CorporationInventors: Wugeng Liang, Scott A. Stevenson, Joseph R. Linzer
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Patent number: 7205256Abstract: An oxide material characterized by that it has a perovskite structure comprising an oxide represented by ABO3, (Bi2O2)2+ (Am?1BmO3m+1)2? wherein A represents one kind or two or more kinds of ions selected from the group consisting of Li+, Na+, K+, Pb2+, Ca2+, Sr2+, Ba2+, Bi3+, Y3+, Mn3+ and La3+, B represents one kind or two or more kinds of ions selected from the group consisting of Ru3+, Fe3+, Ti4+, Zr4+, Cu4+, Nb5+, Ta5+, V5+, W6+ and Mo6+, and m represents a natural number of 1 or more, LnBa2Cu3O7, Z2Ba2Can?1CunO2n+4 or ZBa2Can?1CunO2n+3, wherein Ln represents one kind or two or more kinds of ions selected from the group consisting of Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, Z represents one kind or two or more kinds of ions selected from the group consisting of Bi, Tl and Hg, and n represents a natural number of from 1 to 5; and a catalytic substance containing one or more kinds of elements selected from the group consisting of Si, Ge and Sn.Type: GrantFiled: September 3, 2001Date of Patent: April 17, 2007Assignees: Sharp Kabushiki Kaisha, Japan represented by President of Tokyo Institute of TechnologyInventors: Takeshi Kijima, Hiroshi Ishiwara
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Patent number: 7091153Abstract: A material useful as catalyst for the hydrogenation of alpha, omega-dinitriles comprises (a) iron or a compound based on iron or mixtures thereof, (b) from 0.001 to 0.3% by weight based on (a) of a promoter based on 2, 3, 4 or 5 elements selected from the group consisting of aluminum, silicon, zirconium, titanium and vanadium, (c) from 0 to 0.3% by weight based on (a) of a compound based on an alkali and/or alkaline earth metal, and also (d) from 0.001 to 1% by weight based on (a) of manganese.Type: GrantFiled: February 12, 2004Date of Patent: August 15, 2006Assignee: BASF AktiengesellschaftInventors: Guido Voit, Rolf Fischer, Peter Bassler, Andreas Ansmann, Hermann Luyken, Martin Merger, Frank Ohlbach, Alwin Rehfinger
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Patent number: 7071140Abstract: A catalyst comprising a complex of catalytic oxides comprising rubidium, cerium, chromium, iron, bismuth, molybdenum, and at least one of nickel or nickel and cobalt, optionally magnesium, and optionally one of phosphorus, antimony, tellurium, sodium, lithium, potassium, cesium, thallium, boron, germanium, tungsten calcium, wherein the relative ratios of these elements are represented by the following general formula: RbaCebCrcMgdAeFefBigYhMo12Ox wherein A is Ni or the combination of Ni and Co, Y is at least one of P, Sb, Te, Li, Na, K, Cs, Tl, B, Ge, W, Ca, Zn, a rare earth element, or mixtures thereof, a is about 0.01 to about 1, b is about 0.01 to about 3, c is about 0.01 to about 2, d is 0 to about 7, e is about 0.01 to about 10, f is about 0.01 to about 4, g is about 0.Type: GrantFiled: November 18, 2003Date of Patent: July 4, 2006Assignee: The Standard Oil CompanyInventors: Christos Paparizos, Stephen C. Jevne, Michael J. Seely
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Patent number: 7060651Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.Type: GrantFiled: December 4, 2000Date of Patent: June 13, 2006Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
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Patent number: 7030055Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: May 3, 2004Date of Patent: April 18, 2006Assignee: W.R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 7005059Abstract: The invention relates to a catalyst for the transformation of hydrocarbon-containing feedstocks, in particular hydrotreatment, comprising at least one metal of group VIIB and at least one hydro-dehydrogenating metal (of the non-noble metals of group VIII and/or the metals of group VIB, preferably molybdenum or tungsten) and at least one porous matrix, generally of the amorphous oxide or poorly crystallized type. The catalyst also contains silicon, boron, or phosphorus. It can also optionally contain at least one halogen.Type: GrantFiled: November 7, 1997Date of Patent: February 28, 2006Assignee: Institut Francais du PetroleInventors: Juliette Quartararo, Samuel Mignard, Slavie Kasztelan
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Patent number: 7005404Abstract: A substrate having a catalytic surface thereon characterized as a coating of metal oxide and noble metal particles in the nominal diameter size distribution range of <3 microns, and more particularly <1 micron, is produced by thermal spraying a mixture of large size particles (e.g., in a nominal size distribution range of >10 micrometers) of hydroxides, carbonates or nitrates of the metals: cerium, aluminum, tin, manganese, copper, cobalt, nickel, praseodymium or terbium particles; and hydroxides, carbonates or nitrates of the noble metals: ruthenium, rhodium, palladium, silver, iridium, platinum and gold onto the substrate. The coating adheres to the surface and provides desirable catalyst properties.Type: GrantFiled: July 24, 2001Date of Patent: February 28, 2006Assignee: Honda Motor Co., Ltd.Inventor: Ting He
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Patent number: 6908878Abstract: An improved catalyst composition for the metathesis of olefins comprises at least one porous mineral carrier based on alumina, at least one compound of rhenium, molybdenum, or tungsten, and further includes silicon in an oxide form.Type: GrantFiled: July 5, 2002Date of Patent: June 21, 2005Assignee: Institut Francais du PetroleInventors: Patrick Euzen, Séverine Guibert, Virginie Kruger-Tissot, Georges Vidouta
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Patent number: 6887821Abstract: A robust, high temperature mixed metal oxide catalyst for propellant composition, including high concentration hydrogen peroxide, and catalytic combustion, including methane air mixtures. The uses include target, space, and on-orbit propulsion systems and low-emission terrestrial power and gas generation. The catalyst system requires no special preheat apparatus or special sequencing to meet start-up requirements, enabling a fast overall response time. Start-up transients of less than 1 second have been demonstrated with catalyst bed and propellant temperatures as low as 50 degrees Fahrenheit. The catalyst system has consistently demonstrated high decomposition effeciency, extremely low decomposition roughness, and long operating life on multiple test particles.Type: GrantFiled: April 1, 2003Date of Patent: May 3, 2005Assignee: The Boeing CompanyInventors: Jeffrey A. Mays, Kevin A. Lohner, Kathleen M. Sevener, Jeff J. Jensen
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Patent number: 6881390Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: August 18, 2003Date of Patent: April 19, 2005Assignee: W. R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 6878667Abstract: A nickel-rhodium alloy based catalyst for catalyzing the production of synthesis gas from a light hydrocarbon and O2 by a net catalytic partial oxidation process is disclosed. Preferred nickel-rhodium alloy based catalysts comprise about 1-50 weight percent nickel and about 0.01-10 weight percent rhodium on a porous refractory support structure. In certain embodiments, the catalyst also contains a lanthanide element, zirconium, cobalt, manganese or magnesium.Type: GrantFiled: April 18, 2002Date of Patent: April 12, 2005Assignee: ConocoPhillips CompanyInventors: Anne M. Gaffney, David R. Corbin
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Patent number: 6875717Abstract: A method and system for the in situ synthesis of a combinatorial library including impregnating a first component with a second component. The method and system advantageously may be employed in the synthesis of materials for screening for usefulness as a catalyst.Type: GrantFiled: July 16, 2003Date of Patent: April 5, 2005Assignee: Symyx Technologies, Inc.Inventors: Claus G. Lugmair, Damodara M. Poojary, Alfred Hagemeyer, Daniel M. Giaquinta
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Patent number: 6818582Abstract: An adsorbent catalyst for reducing the amounts of nitrogen oxides, hydrocarbons and carbon monoxide contained in exhaust or combustion gases, which catalyst adsorbs nitrogen oxides, when the exhaust or combustion gases contain in excess of oxygen, and liberates and reduces the adsorbed nitrogen oxides, when the gases contain oxygen in stoichiometric amounts or less, which adsorbent catalyst include a porous support material the surface area of which is large and which contains at least the following: a first catalytic metal, which is preferably Pt, a first NOx adsorbent, which preferably contains at least one of the following metals: Ba and Sr, a second NOx adsorbent, which preferably contains at least one of the following metals: La and Y, and a redox NOx adsorbent, which preferably contains at least one of the following metals: Ce, Zr, Ti, Nb, Mn, Pr, Nd, Sm, Eu and G.Type: GrantFiled: April 10, 2001Date of Patent: November 16, 2004Assignee: Kemira Metalkat OyInventor: Teuvo Maunula
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Patent number: 6777370Abstract: The present invention relates to a layered catalyst composite useful for reducing contaminants in exhaust gas streams, especially gaseous streams containing sulfur oxide contaminants. More specifically, the present invention is concerned with improved catalysts of the type generally referred to as “three-way conversion” catalysts. The layered catalysts trap sulfur oxide contaminants which tend to poison three-way conversion catalysts used to abate other pollutants in the stream. The layered catalyst composites of the present invention have a sulfur oxide absorbing layer before or above a nitrogen oxide absorbing layer. The layered catalyst composite comprises a first layer and a second layer. The first layer comprises a first support and at least one first platinum component. The second layer comprises a second support and a SOx sorbent component, wherein the SOx sorbent component is selected from the group consisting of MgAl2O4, MnO, MnO2, and Li2O.Type: GrantFiled: April 13, 2001Date of Patent: August 17, 2004Assignee: Engelhard CorporationInventor: Shau-Lin F. Chen
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Patent number: 6770590Abstract: An exhaust gas emission purifying catalyst has a catalyst layer (20) supported on a carrier (10). The catalyst layer includes a composite oxide, in which noble metals and occluding agents are mixed in order to inhibit the movement of the occluding agents even at high temperatures and to prevent deterioration of the purifying performance of the catalyst after operation at a high temperature. The composite oxide is comprised of silicon (Si) and at least one of cobalt (Co), zirconium (Zr), iron (Fe), and manganese (Mn).Type: GrantFiled: June 7, 2002Date of Patent: August 3, 2004Assignee: Mitsubishi Jidosha Kogyo Kabushiki KaishaInventor: Tetsuya Watanabe
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Patent number: 6753292Abstract: A silica-based photocatalyst fiber having visible-light activity, which fiber comprises a composite oxide phase comprising an oxide phase (first phase) mainly made of a silica component and a titania phase (second phase), wherein the second phase contains a metal element other than titanium and the existent ratio of the second phase slopingly increases towards the surface of the fiber, and a process for the production thereof.Type: GrantFiled: September 20, 2002Date of Patent: June 22, 2004Assignee: Ube Industries, Ltd.Inventors: Hiroyuki Yamaoka, Yoshikatu Harada, Teruaki Fujii
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Publication number: 20040106835Abstract: An olefin metathesis catalyst consists essentially of a transition metal or oxide thereof supported on a high purity silica support possessing low amounts of acidic or basic sites such that in the reaction of pure butene-1 over said catalyst under metathesis reaction conditions the reaction possesses a weight selectivity to hexene-3 of at least 55 wt %.Type: ApplicationFiled: November 10, 2003Publication date: June 3, 2004Inventors: Robert J. Gartside, Marvin I. Greene, Ali M. Khonsari, Lawrence L. Murrell
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Patent number: 6733657Abstract: A hydrocarbon conversion catalyst contains at least one silica-alumina having the following characteristics: A content by weight of silica SiO2 of between 10 and 60% by weight; an Na content less than 300 ppm by weight; a total pore volume of between 0.5 and 1.2 m/g measured by mercury porosimetry; a porosity of said silica-alumina wherein: the volume of mesopores whose diameter is between 40 Å and 150 Å, and whose mean diameter varies between 80 and 120 Å represents between 30 and 80% of the total pore volume, and (ii) the volume of macropores, whose diameter is greater than 500 Å and preferably between 1000 Å and 10,000 Å represents between 20 and 80% of the total pore volume; a specific surface area greater than 200 m2/g, and at least one hydro-dehydrogenating element selected metals of group VIB and group VIII, and optionally phosphorus, boron, silicon, or elements of group VIIA, VIIB or VB.Type: GrantFiled: January 15, 2002Date of Patent: May 11, 2004Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Tivadar Cseri, Magalie Roy-Auberger, Patrick Euzen
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Patent number: 6706660Abstract: A lean NOx catalyst and method of preparing the same is disclosed. The lean NOx catalyst includes a ceramic substrate, an oxide support material, preferably &ggr;-alumina, deposited on the substrate and a metal promoter or dopant introduced into the oxide support material. The metal promoters or dopants are selected from the group consisting of indium, gallium, tin, silver, germanium, gold, nickel, cobalt, copper, iron, manganese, molybdenum, chromium, cerium, vanadium, oxides thereof, and combinations thereof. The &ggr;-alumina preferably has a pore volume of from about 0.5 to about 2.0 cc/g; a surface area of between about 80 to 350 m2/g; an average pore size diameter of between about 3 to 30 nm; and an impurity level of less than or equal to 0.2 weight percent. In a preferred embodiment the &ggr;-alumina is prepared by a sol-gel method, with the metal doping of the &ggr;-alumina preferably accomplished using an incipient wetness impregnation technique.Type: GrantFiled: December 18, 2001Date of Patent: March 16, 2004Assignee: Caterpillar IncInventor: Paul W. Park
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Patent number: 6696388Abstract: A gel composition substantially contained within the pores of a solid material for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.Type: GrantFiled: January 10, 2001Date of Patent: February 24, 2004Assignee: E. I. du Pont de Nemours and CompanyInventors: Kostantinos Kourtakis, Leo E. Manzer
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Patent number: 6683019Abstract: An olefin metathesis catalyst consists essentially of a transition metal or oxide thereof supported on a high purity silica support possessing low amounts of acidic or basic sites such that in the reaction of pure butene-1 over said catalyst under metathesis reaction conditions the reaction possesses a weight selectivity to hexene-3 of at least 55 wt %.Type: GrantFiled: June 13, 2001Date of Patent: January 27, 2004Assignee: ABB Lummus Global Inc.Inventors: Robert J. Gartside, Marvin I. Greene, Ali M. Khonsari, Lawrence L. Murrell
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Patent number: 6683024Abstract: A sorbent composition is provided which can be used in the desulfurization of a hydrocarbon-containing fluid such as cracked gasoline or diesel fuel. The sorbent composition contains a support component and a promoter component with the promoter component being present as a skin on the support component. Such sorbent composition is prepared by a process of impregnating a support component with a promoter component, wherein the promoter component has been melted under a melting condition, followed by drying, calcining, and reducing to thereby provide the sorbent composition.Type: GrantFiled: March 15, 2000Date of Patent: January 27, 2004Assignee: ConocoPhillips CompanyInventors: Gyanesh P. Khare, Donald R. Engelbert
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Patent number: 6660683Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: October 21, 2002Date of Patent: December 9, 2003Assignee: W.R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Publication number: 20030207758Abstract: A silica-based photocatalyst fiber having visible-light activity, which fiber comprises a composite oxide phase comprising an oxide phase (first phase) mainly made of a silica component and a titania phase (second phase), wherein the second phase contains a metal element other than titanium and the existent ratio of the second phase slopingly increases towards the surface of the fiber, and a process for the production thereof.Type: ApplicationFiled: September 20, 2002Publication date: November 6, 2003Inventors: Hiroyuki Yamaoka, Yoshikatu Harada, Teruaki Fujii
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Publication number: 20030181324Abstract: To provide a catalyst obtained by loading at least one noble metal selected from the group consisting of rhodium, ruthenium and palladium on a support selected from silica and silica alumina, and a method for decomposing nitrous oxide using the catalyst thereof. The catalyst for decomposing nitrous oxide of the present invention cannot be easily affected by a volatile anesthetic contained in a waste anesthetic gas, can recover the activity by activation and regeneration even when deteriorated, and can reduce the amount of NOx generated to less than the allowable concentration.Type: ApplicationFiled: February 27, 2003Publication date: September 25, 2003Inventors: Masatoshi Hotta, Yoshio Furuse, Hitoshi Atobe, Shigehiro Chaen, Yasutake Teraoka
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Publication number: 20030173253Abstract: The invention provides an amorphous hydrocracking catalyst for conversion of a hydrocarbon feed having a fraction above the diesel boiling range to diesel and a process using said catalyst. The catalyst includes Al2O3—SiO2 support, a noble catalytically active metal which is active for hydrocracking of a hydrocarbon above the diesel boiling range and a transition metal oxide selected from group V, VI and VII.Type: ApplicationFiled: April 3, 2003Publication date: September 18, 2003Inventors: Aubin-Maurice Liwanga-Ehumbu, Jacobus Lucas Visagie, Dieter Otto Leckel
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Patent number: 6608001Abstract: A method for producing small spherical particles that are especially useful as catalysts and catalyst supports employed in chemical processes is disclosed. According to some embodiments, the method includes impregnating a porous support with a metal or metal oxide and dissolving the support to release spherical particles. In certain embodiments the support that is employed in the method comprises a number of spherical voids which determine the size of the spherical particles, and preferably have micrometer range diameters. One embodiment of an attrition resistant Fischer-Tropsch catalyst comprises a plurality of micrometer size spherical metal and/or metal oxide particles that are prepared according to the above-described method.Type: GrantFiled: September 14, 2001Date of Patent: August 19, 2003Assignee: ConocoPhillips CompanyInventor: Joe D. Allison
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Publication number: 20030105170Abstract: The present invention teaches a method for increasing the cobalt surface area per gram of catalyst in a cobalt Fischer-Tropsch catalyst, supported on a silica-based carrier material, by using cobalt amine carbonate precursors. A Fischer-Tropsch catalyst preferably includes a catalytically active first metal containing cobalt, and a carrier material containing silica or a silica compound with a cobalt surface area greater than 13 m2/g catalyst. The catalyst active in the FT reaction has a minimum alpha value of 0.87 and a CO conversion of 24 wt % or more. In accordance with another preferred embodiment, a process for producing a Fischer-Tropsch catalyst includes saturating silica or silica compounds with a solution of cobalt amine carbonate, removing the excess solution by filtration, heating the resulting product in order to allow cobalt hydroxycarbonate to precipitate, and drying and calcining the resulting product. Optionally the calcined product is reduced.Type: ApplicationFiled: September 23, 2002Publication date: June 5, 2003Applicant: Conoco Inc.Inventors: Kandaswamy Jothimurugesan, Rafael L. Espinoza, Nithya Srinivasan