Of Group I (i.e., Alkali, Ag, Au Or Cu) Patents (Class 502/243)
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Publication number: 20080311291Abstract: Process for the production of doped metal oxide particles, wherein the doping component is present on the surface in the form of domains, wherein in a first reaction zone, an oxidizable and/or - hydrolysable metal compound as dopant together with an atomization gas is atomised into a flow of metal oxide particles in a carrier gas, wherein the mass flow of the metal oxide particles und - the mass flow of the dopant are selected such that the doped metal oxide particles contain 10 ppm to 10 wt.Type: ApplicationFiled: October 10, 2006Publication date: December 18, 2008Applicant: EVONIK DEGUSSA GmbhInventors: Kai Schumacher, Rainer Golchert, Helmut Roth, Harald Alff, Matthias Rochnia
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Publication number: 20080305033Abstract: A catalyst effective for the direct reaction of hydrogen and oxygen to form hydrogen peroxide includes particles of gold, palladium or, preferably, gold and palladium deposited upon an acid-washed support. High selectivity to and production of hydrogen peroxide is observed, with low hydrogen peroxide decomposition. The catalysts have extended lifespan.Type: ApplicationFiled: July 10, 2006Publication date: December 11, 2008Applicant: UNIVERSITY COLLEGE CARDIFF CONSULTANTS LIMITEDInventors: Albert Frederick Carley, Jennifer Kelly Edwards, Graham John Hutchings, Benjamin Eduardo Solsona Espriu
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Publication number: 20080287290Abstract: The present invention addresses at least four different aspects relating to catalyst structure, methods of making those catalysts and methods of using those catalysts for making alkenyl alkanoates. Separately or together in combination, the various aspects of the invention are directed at improving the production of alkenyl alkanoates and VA in particular, including reduction of by-products and improved production efficiency. A first aspect of the present invention pertains to a unique palladium/gold catalyst or pre-catalyst (optionally calcined) that includes rhodium or another metal. A second aspect pertains to a palladium/gold catalyst or pre-catalyst that is based on a layered support material where one layer of the support material is substantially free of catalytic components. A third aspect pertains to a palladium/gold catalyst or pre-catalyst on a zirconia containing support material.Type: ApplicationFiled: July 31, 2008Publication date: November 20, 2008Inventors: Tao Wang, Les Wade, Ioan Nicolau, Barbara Kimmich, Victor Wong, Yumin Liu, Jun Han, Valery Sokolovskii, Alfred Hagemeyer, David M. Lowe, Anthony Volpe, Karin Yaccato
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Publication number: 20080280750Abstract: Catalysts for treating acid gases and halogen gases and the production methods thereof. The acid and halogen gases include HCl, HF, HBr, HI, F2, Cl2, Br2, I2, ClF3, PH3, PCl3, PCl5, POCl3, P2O5, AsH3, SiH4, SiF4, SiCl4, SiHCl3, SiH2Cl2, BF3, BCl3, GeCl4, GeH4, NO, NO2, SO2, SO3 and SF6, etc. The catalysts comprise one or more carrier materials selected from activated carbon, argil, diatomite, cement, silica and ceramic materials; and one or more metal compounds selected from: alkali metal hydroxides, oxides, carbonates and bicarbonates, alkaline earth metal hydroxides, oxides, carbonates and bicarbonates, Group IIIA metal oxides, Group IVA metal oxides, and transition metal oxides, oxide hydrates, sulfates and carbonates.Type: ApplicationFiled: May 6, 2008Publication date: November 13, 2008Inventor: Pao-Chu Liu
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Patent number: 7449424Abstract: A method for producing a catalytically-active material having at least one base component and at least one catalytically-active component in which the at least one base component is heated to a softening or melting temperature to form a softened or molten base component. While the base component is in the softened or molten state, at least one catalytically-active component is incorporated into or onto the base component, forming the catalytically-active material. In accordance with one embodiment, a catalyst precursor is introduced into the base component and subsequently transformed to a catalytically-active component.Type: GrantFiled: March 8, 2005Date of Patent: November 11, 2008Assignee: Gas Technology InstituteInventors: Larry Gordon Felix, David M. Rue, Rachid B. Slimane
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Publication number: 20080249331Abstract: A microspheroidal support for the manufacture of a vinyl acetate catalyst which support comprises substantially inert microspheroidal particles of a mixture of silica and 0.5 to 5 wt % (based on the total weight of the support) of aluminium oxide. A vinyl acetate catalyst comprising the microspheroidal support, palladium, at least one metal, M, selected from the group consisting of gold, cerium, copper and mixtures thereof and at least one metal. A, selected from the group consisting of Group I, Group II, lanthanide and transition metal promoters.Type: ApplicationFiled: June 8, 2006Publication date: October 9, 2008Inventors: Robert Edward Allan, John William Couves, George Frederick Salem, Bruce Leo Williams
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Publication number: 20080234125Abstract: A catalyst and a method for selective hydrogenation of acetylene and dienes in light olefin feedstreams are provided. The catalyst retains higher activity and selectivity after regeneration than conventional selective hydrogenation catalysts. The catalyst contains a first component and a second component supported on an inorganic support. The inorganic support contains at least one salt or oxide of zirconium, a lanthanide, or an alkaline earth.Type: ApplicationFiled: June 2, 2008Publication date: September 25, 2008Inventors: Yongqing Zhang, Stephen J. Golden
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Patent number: 7427579Abstract: The present invention relates to a hydrogenation catalyst represented by the following formula 1, a method for the preparation thereof, and a method for preparing gamma-butyrolactone using this catalyst. The method for preparing gamma-butyrolactone from maleic anhydride using the catalyst of the invention prepared by stabilizing the precursor particles of copper oxide, zinc oxide, and manganese oxide with a silica exhibits high selectivity, high yield, and high productivity under the operation conditions of a low molar ratio of hydrogen with regard to the reactants, and enables the preparation of gamma-butyrolactone from maleic anhydride with long-term stability without requiring frequent re-activation of the catalyst: Formula (I) CuO(a)ZnO(b)MnO2(c)SiO2(d) wherein a, b, c, and d are represented on the basis of weight, wherein a is 20 to 90, b is 0.01 to 10, c is 0.01 to 5, and d is 5 to 50.Type: GrantFiled: April 18, 2003Date of Patent: September 23, 2008Assignees: Ackyung Petrochemical Co., Ltd., Korea Research Institute of Chemical TechnologyInventors: Jung-Ho Lee, Hyung-Rok Kim, Yo-Han Han, Suk-Jong Jeong, Nak-Mo Choi, Hang-Soo Woo, In-Ki Kim
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Publication number: 20080219918Abstract: A catalyst for fuel reforming including a metal catalyst that includes at least one active component A selected from the group consisting of Pt, Pd, Ir, Rh and Ru; and an active component B that is at least one metal selected from the group consisting of Mo, V, W, Cr, Re, Co, Ce and Fe, oxides thereof, alloys thereof, or mixtures thereof, and a carrier impregnated with the metal catalyst, and a method of producing hydrogen by performing a fuel reforming reaction using the catalyst for fuel reforming. The catalyst for fuel reforming has excellent catalytic activity at a low temperature and improved hydrogen purity. Therefore, when the catalyst for fuel reforming is used, high-purity hydrogen, which can be used as a fuel of a fuel cell, can be produced with high purity.Type: ApplicationFiled: September 14, 2007Publication date: September 11, 2008Applicant: Samsung SDI Co., Ltd.Inventors: Doo-hwan Lee, Yulia Potapova, Soon-ho Kim, Hyun-chul Lee, Kang-hee Lee
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Publication number: 20080213154Abstract: This invention relates to a solid divided composition comprising grains whose mean size is greater than 25 ?m and less than 2.5 mm, wherein each grain is provided with a solid porous core and a homogeneous continuous metal layer consisting of at least one type of transition non-oxidised metal and extending along a gangue coating the core in such a way that pores are inaccessible. A method for the production of said composition and for the use thereof in the form of a solid catalyst is also disclosed.Type: ApplicationFiled: June 21, 2005Publication date: September 4, 2008Inventors: Philippe Kalck, Philippe Serp, Massimiliano Corrias
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Patent number: 7410567Abstract: The invention relates to Group 1 metal/silica gel compositions comprising silica gel and an alkali metal or an alkali metal alloy. The compositions of the inventions are described as Stage 0, I, II, and III materials. These materials differ in their preparation and chemical reactivity. Each successive stage may be prepared directly using the methods described below or from an earlier stage material. Stage 0 materials may, for example, be prepared using liquid alloys of Na and K which are rapidly absorbed by silica gel (porous SiO2) under isothermal conditions, preferably at or just above room temperature, to form loose black powders that retain much of the reducing ability of the parent metals. When the low melting Group 1 metals are absorbed into the silica gel, a mild exothermic reaction produces Stage I material, loose black powders that are indefinitely stable in dry air. Subsequent heating to 400° C. produces Stage II materials, which are also loose black powders. Further heating above 400° C.Type: GrantFiled: March 28, 2007Date of Patent: August 12, 2008Assignees: SiGNa Chemistry, LLC, Board of Trustees of Michigan State UniversityInventors: Michael Lefenfeld, James L. Dye
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Publication number: 20080176070Abstract: Carbon fibers containing at least one element (I) selected from the group consisting of Fe, Co and Ni, at least one element (II) selected from the group consisting of Sc, Ti, V, Cr, Mn, Cu, Y, Zr, Nb, Tc, Ru, Rh, Pd, Ag, a lanthanide, Hf, Ta, Re, Os, Ir, Pt and Au, and at least one element (III) selected from the group of W and Mo, wherein the element (II) and the element (III) each is 1 to 100 mol % relative to the mols of element (I).Type: ApplicationFiled: December 21, 2007Publication date: July 24, 2008Applicant: SHOWA DENKO K. K.Inventors: Akihiro KITAZAKI, Eiji Kanbara
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Patent number: 7387981Abstract: A catalyst comprising a transition metal zeolite and a supported noble metal is disclosed. The mean mass diameter of the catalyst is greater than 0.5 mm. The catalyst is formed from transition metal zeolite particles and the supported noble metal particles each having a mean mass diameter of less than 0.1 mm. An epoxidation process by reacting an olefin, hydrogen, and oxygen in the presence of the catalyst is disclosed.Type: GrantFiled: June 28, 2007Date of Patent: June 17, 2008Assignee: Lyondell Chemical Technology, L.P.Inventors: Mark P. Kaminsky, Roger A. Grey, Jay F. Miller
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Publication number: 20080112870Abstract: Catalysts, catalyst systems, and methods for removing ammonia and/or carbon monoxide in flue gases are provided where ammonia is used with a selective catalytic reduction catalyst for reducing oxides of nitrogen. A dual oxidation catalyst generally comprises an alkali component, a transition metal, and a metal oxide support. This catalyst is also substantially free from precious metal components and effective for substantially simultaneously oxidizing ammonia (NH3) and carbon monoxide (CO) when placed in an exhaust gas stream. The catalyst is effective to provide low ammonia to nitrogen oxides selectivity.Type: ApplicationFiled: November 15, 2006Publication date: May 15, 2008Inventors: Ahmad Moini, Gerald S. Koermer, Pascaline Harrison Tran, Jacqueline S. Curran
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Patent number: 7357912Abstract: A method of catalytically decomposing water, which comprises contacting water with a composite catalyst comprising a solid acid catalyst and a solid base catalyst at an elevated temperature, wherein the composite catalyst contains the solid acid catalyst in an amount of 36 to 65% by weight and the balance being the solid base catalyst, and wherein the temperature is higher than a temperature at which pH values of the (H2O/O2 redox) potential and (H2O/H2 redox) potential are equal to each other, the redox potentials being given by a water potential—pH value diagram.Type: GrantFiled: August 19, 2005Date of Patent: April 15, 2008Assignee: Hitachi, Ltd.Inventors: Masanori Sakai, Kazumi Fujii, Kenji Araki
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Patent number: 7348289Abstract: A catalyst body of the present invention includes: a porous carrier in which a large number of aggregate particles containing a main component of a nonoxide ceramic are bonded to one another while a large number of pores are disposed; and a catalyst layer carried on the porous carrier and containing a compound of an alkali metal, wherein the porous carrier has an oxide film unavoidably formed on a part of the surface of the aggregate particles, and an oxide film protective layer formed of a material which does not form low-melting glass with the alkali metal is further disposed between the oxide film and the catalyst layer in such a manner as to coat at least a part of the oxide film.Type: GrantFiled: November 19, 2003Date of Patent: March 25, 2008Assignee: NGK Insulators, Ltd.Inventors: Shuichi Ichikawa, Yasushi Uchida
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Patent number: 7341977Abstract: Compounds and methods for sorbing organosulfur compounds from fluids are provided. Generally, compounds according to the present invention comprise mesoporous, nanocrystalline metal oxides. Preferred metal oxide compounds either exhibit soft Lewis acid properties or are impregnated with a material exhibiting soft Lewis acid properties. Methods according to the invention comprise contacting a fluid containing organosulfur contaminants with a mesoporous, nanocrystalline metal oxide. In a preferred embodiment, nanocrystalline metal oxide particles are formed into pellets (14) and placed inside a fuel filter housing (12) for removing organosulfur contaminants from a hydrocarbon fuel stream.Type: GrantFiled: June 20, 2003Date of Patent: March 11, 2008Assignee: NanoScale CorporationInventors: Kenneth Klabunde, Bill R. Sanford, P. Jeevanandam
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Publication number: 20080058573Abstract: A catalyst, useful in the preparation of isoolefins and containing 0.1 to 20% by mass of an alkali metal oxide, an alkaline earth metal oxide and mixtures thereof; 0.1 to 99% by mass of aluminum oxide; and 0.1 to 99% by mass of silicon dioxide, is prepared by a) treating an aluminosilicate with an aqueous alkali metal salt solution, an alkaline earth metal salt solution and mixtures thereof, under acidic conditions, to obtain a treated aluminosilicate; and b) calcining the treated aluminosilicate, to obtain the catalyst.Type: ApplicationFiled: August 10, 2007Publication date: March 6, 2008Applicant: OXENO OLEFINCHEMIE GMBHInventors: Horst-Werner Zanthoff, Dietrich Maschmeyer, Thomas Quandt, Franz Nierlich, Silvia Santiago Fernandez, Stephan Houbrechts, Georg Skillas, Kurt-Alfred Gaudschun
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Publication number: 20080045766Abstract: Process for producing a supported catalyst which comprises at least 75% by weight of Al2O3, whose proportion of Al2O3 in the delta or theta modification is, based on the proportion of Al2O3, at least 1% and which comprises a rhenium compound and, if appropriate, a promoter as active component (A), which comprises a) converting a customary support (S) which comprises at least 75% by weight of Al2O3 and to which a promoter may, if appropriate, have been applied is converted into a modified support (S) whose proportion of Al2O3 in the delta or theta modification is, based on the proportion of Al2O3, at least 1% by calcining the customary support (S) at a temperature of from 750 to 1100°C., b) producing a supported catalyst precursor from the modified support (S) by applying the active component (A) comprising the rhenium compound to the modified support (S) and c) calcining the supported catalyst precursor at a temperature of from 500 to 750° C.Type: ApplicationFiled: February 24, 2005Publication date: February 21, 2008Inventors: Markus Schubert, Jurgen Stephan, Volker Bohn, Andreas Brodhagen, Frank Poplow
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Publication number: 20080045412Abstract: An embodiment of the present invention comprises a ceramic catalyst comprising a porous ceramic/silica glass substrate having substantially interconnecting pores with an average pore size of approximately 2 micron or less and particles comprising one or more noble metals on the surface of the substantially interconnecting pores. The noble metal particles may be either amorphous and/or crystalline nano-particles. The noble metals preferably may comprise silver, gold, rhodium, and/or palladium. The average pore size may be approximately 1 micron or less, 0.5 microns or less, 0.3 microns or less, 0.2 microns or less, 100 nanometers or less, 50 nanometers or less, or between 50 nanometers and 150 nanometers. Other embodiments of the present invention are directed to methods of manufacturing the ceramic catalyst and novel glass compositions used to manufacture the ceramic catalyst and using the ceramic catalyst at temperatures above 200° C. to produce hydrogen gas and to store hydrogen gas.Type: ApplicationFiled: August 14, 2007Publication date: February 21, 2008Inventor: Pedro M. Buarque de Macedo
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Publication number: 20080045408Abstract: An embodiment of the present invention comprises a ceramic catalyst comprising a porous ceramic/silica glass substrate having substantially interconnecting pores with an average pore size of approximately 2 micron or less and particles comprising one or more noble metals on the surface of the substantially interconnecting pores. The noble metal particles may be either amorphous and/or crystalline nano-particles. The noble metals preferably may comprise silver, gold, rhodium, and/or palladium. The average pore size may be approximately 1 micron or less, 0.5 microns or less, 0.3 microns or less, 0.2 microns or less, 100 nanometers or less, 50 nanometers or less, or between 50 nanometers and 150 nanometers. Other embodiments of the present invention are directed to methods of manufacturing the ceramic catalyst and novel glass compositions used to manufacture the ceramic catalyst and using the ceramic catalyst at temperatures above 200° C. to produce hydrogen gas and to store hydrogen gas.Type: ApplicationFiled: August 14, 2007Publication date: February 21, 2008Inventor: Pedro M. Buarque de Macedo
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Patent number: 7319156Abstract: There is disclosed a process for producing an olefin oxide, which is characterized by reacting an olefin with oxygen in the presence of a silver catalyst and 0.2 mole or more of water per mol of the olefin.Type: GrantFiled: March 19, 2004Date of Patent: January 15, 2008Assignee: Sumitomo Chemical Company, LimitedInventors: Makoto Yako, Michio Yamamoto
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Patent number: 7307038Abstract: Processes for preparing a composition comprising (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, and (iii) an oxygen storage component are disclosed. Preferably, the process comprise forming a single slurry of components (i)–(iii), spray drying and calcining to obtain metal oxide particles comprising components (i)–(iii). Preferably, the slurry comprise a base peptized acidic metal oxide containing slurry wherein the component (ii) is provided in the slurry as a metal of the base. Compositions prepared are impregnated with a noble metal to provide compositions useful to reduce gas phase reduced nitrogen species and NOx in an effluent off gas of a fluid catalytic cracking regenerator.Type: GrantFiled: October 21, 2002Date of Patent: December 11, 2007Assignee: W.R. Grace & Co. -Conn.Inventors: George Yaluris, John Allen Rudesill, Wilson Suárez
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Patent number: 7304013Abstract: Bulk and supported catalysts are prepared from an aqueous slurry containing a catalytically active material and a binder. The slurry is either coated onto a support and dried to form a porous, high surface area phase containing the catalytically active material, or reduced to a paste-like consistency, molded and dried to form a bulk catalyst. The processes and catalysts may be employed in various catalytic chemical processes to achieve high effectiveness factor of the catalytically active material while achieving a lower pressure drop.Type: GrantFiled: June 30, 2003Date of Patent: December 4, 2007Assignee: Corning IncorporatedInventors: William P. Addiego, Charles M. Sorensen, Jr.
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Patent number: 7294604Abstract: A process for hydrogenating unsaturations in petrochemical feedstocks, the process comprising contacting the petrochemical feedstock, including at least one component having unsaturations, and hydrogen with a catalyst comprising at least one Group Ia, Ib, IIb, VIb, VIIb or VIII metal on a support of a crystalline calcium silicate having a surface area of at least 30 m2/g, the support being in the form of substantially spherical particles having a mean diameter of from 10 to 200 microns and pores in the particles having a diameter of from 100 to 2000 Angstroms, at a temperature of from 0 to 550° C. and a pressure of from 3 to 150 barg.Type: GrantFiled: July 16, 2002Date of Patent: November 13, 2007Assignee: Total Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Walter Vermeiren
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Patent number: 7273829Abstract: The invention is a supported or bound heteropoly acid catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition has an active heteropoly acid component containing molybdenum, vanadium, phosphorus and cesium and an inert heteropoly acid component containing molybdenum, phosphorus and cesium, potassium, rubidium or sodium at a relative molybdenum:cesium/potassium/rubidium/sodium molar ratio of above about 12:2. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, contacting the heteropoly acid compounds to form a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst.Type: GrantFiled: December 22, 2005Date of Patent: September 25, 2007Assignee: Saudi Basic Industries CorporationInventors: Wugeng Liang, Scott A. Stevenson, Joseph R. Linzer
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Patent number: 7268097Abstract: A desulfurizing agent comprising a silica-alumina carrier having an Si/Al mole ratio of 10 or less and nickel carried thereon; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a specific surface area of pores having a pore diameter of 3 nm or less of 100 m2/g or more; an Ni-Cu based desulfurizing agent comprising a carrier and, carried thereon, (A) nickel, (B) copper, and (C) an alkali metal or another metal; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a hydrogen adsorption capacity of 0.4 mmol/g or more; and methods for producing these nickel-based and nickel-copper-based desulfurizing agents. The above desulfurizing agents are capable of adsorbing and removing with good efficiency the sulfur contained in hydrocarbons derived from petroleum to a content of 0.2 wt. ppm or less and have a long service life.Type: GrantFiled: April 2, 2001Date of Patent: September 11, 2007Assignee: Idemitsu Kosan Co., Ltd.Inventors: Hisashi Katsuno, Satoshi Matsuda, Kazuhito Saito, Masahiro Yoshinaka
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Patent number: 7256153Abstract: A catalyst for the selective hydrogenation of alkynes and dienes in C2-C5+-olefin mixtures is described. These catalysts contain (a) a metal of the tenth group of the Periodic Table, (b) a metal of the eleventh group of the Periodic Table and (c) if required, a compound of a metal of the first or second group of the Periodic Table, these metals being applied to a support which is selected from the group consisting of silica, titanium dioxide, zirconium oxides, spinels, zinc aluminates, zinc titanates or mixtures of these substances, and the metal of the eleventh group being distributed homogeneously over the cross section of the catalyst particle and the metal of the tenth group being present in the edge layer close to the surface of the catalyst particle. Such a catalyst is prepared by applying the metal of the eleventh group, preferably during the preparation of the support itself, by impregnation with a solution of a suitable metal salt.Type: GrantFiled: December 6, 2000Date of Patent: August 14, 2007Assignee: BASF AktiengesellschaftInventors: Andrea Frenzel, Michael Hesse, Andreas Ansmann, Ekkehard Schwab
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Patent number: 7220699Abstract: A method and device for loading a catalyst into a chamber. The catalyst loading is well suited for production of hydrogen producing microreactors. The catalyst is coated onto a strip which is mountable within the chamber.Type: GrantFiled: March 31, 2003Date of Patent: May 22, 2007Assignee: Intelligent Energy, Inc.Inventor: Anand Chellappa
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Patent number: 7211539Abstract: The invention relates to Group 1 metal/silica gel compositions comprising silica gel and an alkali metal or an alkali metal alloy. The compositions of the inventions are described as Stage 0, I, II, and III materials. These materials differ in their preparation and chemical reactivity. Each successive stage may be prepared directly using the methods described below or from an earlier stage material. Stage 0 materials may, for example, be prepared using liquid alloys of Na and K which are rapidly absorbed by silica gel (porous SiO2) under isothermal conditions, preferably at or just above room temperature, to form loose black powders that retain much of the reducing ability of the parent metals. When the low melting Group 1 metals are absorbed into the silica gel, a mild exothermic reaction produces Stage I material, loose black powders that are indefinitely stable in dry air. Subsequent heating to 400° C. produces Stage II materials, which are also loose black powders. Further heating above 400° C.Type: GrantFiled: November 24, 2004Date of Patent: May 1, 2007Assignees: SIGNa Chemistry, LLC, Board of Trustees of Michigan State UniversityInventors: Michael Lefenfeld, James L. Dye
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Patent number: 7205256Abstract: An oxide material characterized by that it has a perovskite structure comprising an oxide represented by ABO3, (Bi2O2)2+ (Am?1BmO3m+1)2? wherein A represents one kind or two or more kinds of ions selected from the group consisting of Li+, Na+, K+, Pb2+, Ca2+, Sr2+, Ba2+, Bi3+, Y3+, Mn3+ and La3+, B represents one kind or two or more kinds of ions selected from the group consisting of Ru3+, Fe3+, Ti4+, Zr4+, Cu4+, Nb5+, Ta5+, V5+, W6+ and Mo6+, and m represents a natural number of 1 or more, LnBa2Cu3O7, Z2Ba2Can?1CunO2n+4 or ZBa2Can?1CunO2n+3, wherein Ln represents one kind or two or more kinds of ions selected from the group consisting of Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, Z represents one kind or two or more kinds of ions selected from the group consisting of Bi, Tl and Hg, and n represents a natural number of from 1 to 5; and a catalytic substance containing one or more kinds of elements selected from the group consisting of Si, Ge and Sn.Type: GrantFiled: September 3, 2001Date of Patent: April 17, 2007Assignees: Sharp Kabushiki Kaisha, Japan represented by President of Tokyo Institute of TechnologyInventors: Takeshi Kijima, Hiroshi Ishiwara
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Patent number: 7169735Abstract: The object of the present invention is to provide a catalyst that is highly active and capable of maintaining its activity for a long period of time even in a high-temperature environment. The present invention is a catalyst including: a porous carrier which is comprised of one kind of or two or more kinds of metal oxides; and catalyst particles which are comprised of precious metals or precious metal oxides and supported on the above porous carrier, characterized in that the catalyst particles include: clustered particles formed by the aggregation of first precious metal atoms; and second precious metal ions bound to the above clustered particles. Preferably, the first precious metal and the second precious metal are different metal species which are selected from the group consisting of platinum, palladium, rhodium, ruthenium, silver, gold, iridium and osmium.Type: GrantFiled: May 3, 2005Date of Patent: January 30, 2007Assignee: Tanaka Kikinzoku Kogyo K.K.Inventor: Takeyuki Sagae
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Patent number: 7150866Abstract: The invention relates to a catalyst and a process for the autothermal, catalytic steam reforming of hydrocarbons using the catalyst. The catalyst has a multilayer structure and comprises a lower catalyst layer located directly on a support body and an upper catalyst layer located on the lower catalyst layer, with the lower catalyst layer preferentially catalysing the partial oxidation and the upper catalyst layer preferentially catalysing steam reforming. In a further embodiment, a three-layer catalyst having a further catalyst layer for the carbon monoxide conversion (water gas shift reaction) is described. Each catalyst layer comprises at least one platinum group metal on an oxidic support material. The steam reforming process is carried out in an adiabatic process by passing a feed mixture of hydrocarbons, oxygen and water or water vapour which has been heated to a preheating temperature over the multilayer catalyst.Type: GrantFiled: August 20, 2003Date of Patent: December 19, 2006Assignee: Umicore AG & Co. KGInventors: Stefan Wieland, Frank Baumann
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Patent number: 7135429Abstract: The present invention is directed to an attrition resistant carrier product such as silica. Further, this invention is directed to the use of a binder to improve the attrition resistance or reduce the friability of a carrier product such as silica. In an embodiment, the median particle size is from 125 to 300 microns. Selection of the binder is such that the presence and/or addition of the binder does not result in substantial modification of the physical properties of the silica. Suitable binders include Group I and Group II silicates, Group I and Group II aluminates, and mixtures thereof, as identified by the Period Table of Elements.Type: GrantFiled: May 24, 2002Date of Patent: November 14, 2006Assignee: PPG Industries Ohio, Inc.Inventors: Narayan K. Raman, Thomas G. Krivak, Robert C. Dilmore, Paul A. Beauregard
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Patent number: 7109145Abstract: The invention provides a noble metal-containing supported catalyst which contains one of the noble metals from the group Au, Ag, Pt, Pd, Rh, Ru, Ir, Os or alloys of one or more of these noble metals in the form of noble metal particles on a powdered support material. The particles deposited on the support material have a degree of crystallinity, determined by X-ray diffraction, of more than 2 and an average particle size between 2 and 10 nm. The high crystallinity and the small particle size of the noble metal particles lead to high catalytic activity for the catalyst. It is particularly suitable for use in fuel cells and for the treatment of exhaust gases from internal combustion engines.Type: GrantFiled: December 10, 2004Date of Patent: September 19, 2006Assignee: Umicore AG & Co. KGInventors: Karsten Ruth, Peter Biberbach, Karl-Anton Starz
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Patent number: 7091153Abstract: A material useful as catalyst for the hydrogenation of alpha, omega-dinitriles comprises (a) iron or a compound based on iron or mixtures thereof, (b) from 0.001 to 0.3% by weight based on (a) of a promoter based on 2, 3, 4 or 5 elements selected from the group consisting of aluminum, silicon, zirconium, titanium and vanadium, (c) from 0 to 0.3% by weight based on (a) of a compound based on an alkali and/or alkaline earth metal, and also (d) from 0.001 to 1% by weight based on (a) of manganese.Type: GrantFiled: February 12, 2004Date of Patent: August 15, 2006Assignee: BASF AktiengesellschaftInventors: Guido Voit, Rolf Fischer, Peter Bassler, Andreas Ansmann, Hermann Luyken, Martin Merger, Frank Ohlbach, Alwin Rehfinger
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Patent number: 7060651Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.Type: GrantFiled: December 4, 2000Date of Patent: June 13, 2006Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
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Patent number: 7045483Abstract: A catalyst body is obtained by loading, on a carrier, a catalyst layer containing an alkali metal and/or an alkaline earth metal, wherein at least one kind of alkali metal and/or alkaline earth metal is allowed to be present in the carrier and/or between the carrier and the catalyst layer. With this catalyst body, the deterioration of the carrier caused by the alkali metal, etc. is prevented effectively and the long-term use has been made possible.Type: GrantFiled: January 18, 2002Date of Patent: May 16, 2006Assignee: NGK Insulators, Ltd.Inventors: Naomi Noda, Junichi Suzuki, Kanji Yamada
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Patent number: 7037878Abstract: An aircraft environmental control system includes a catalytic converter having ozone-destroying capability. A surface of the catalytic converter is anodized to form an anodized layer, and the metal oxide layer is washcoated to form a washcoat layer. An ozone destroying catalyst is impregnated in the anodized and washcoat layers. The catalyst may include one or more metals. For example, a bimetallic catalyst may include a precious metal and a transition metal.Type: GrantFiled: May 7, 2003Date of Patent: May 2, 2006Assignee: Honeywell International Inc.Inventors: Di-Jia Liu, Daniel R. Winstead, Peter M. Michalakos
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Patent number: 7030055Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: May 3, 2004Date of Patent: April 18, 2006Assignee: W.R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 7005404Abstract: A substrate having a catalytic surface thereon characterized as a coating of metal oxide and noble metal particles in the nominal diameter size distribution range of <3 microns, and more particularly <1 micron, is produced by thermal spraying a mixture of large size particles (e.g., in a nominal size distribution range of >10 micrometers) of hydroxides, carbonates or nitrates of the metals: cerium, aluminum, tin, manganese, copper, cobalt, nickel, praseodymium or terbium particles; and hydroxides, carbonates or nitrates of the noble metals: ruthenium, rhodium, palladium, silver, iridium, platinum and gold onto the substrate. The coating adheres to the surface and provides desirable catalyst properties.Type: GrantFiled: July 24, 2001Date of Patent: February 28, 2006Assignee: Honda Motor Co., Ltd.Inventor: Ting He
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Patent number: 6995113Abstract: The present invention relates to noble metal-containing catalysts which are composed of at least one organic/inorganic hybrid material which is composed of at least one titanium component and at least one Si—H group. The catalysts of the present invention have increased activity compared to known catalysts.Type: GrantFiled: November 27, 2000Date of Patent: February 7, 2006Assignee: Bayer AktiengesellschaftInventors: Markus Weisbeck, Gerhard Wegener, Georg Wiessmeier, Peter Vogtel
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Patent number: 6992039Abstract: A method for uniformly dispersing noble metal particles on a porous carrier by first mixing an alkoxide product of aluminum or silicon and a noble metal precursor together; then mixing a surfactant into the mixture; then mixing ammonia solution into the mixture to form a hydroxide of aluminum or silicon; then mixing a reducing agent into the mixture to convert the noble metal precursor into noble metal nanoparticles dispersed on the hydroxide; then separating the noble metal nanoparticles and the hydroxide from the mixture before calcining the hydroxide into an oxide of aluminum or silicon.Type: GrantFiled: March 13, 2003Date of Patent: January 31, 2006Assignees: General Motors Corporation, Chinese Academy of SciencesInventors: Long Jiang, Jinru Li, Mei Cai, Jerry Dale Rogers
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Patent number: 6992040Abstract: A process for preparing a shell-type catalyst which comprises applying to a substantially nonporous inorganic support material having a BET surface area of <80 m2/g, a catalytically active outer shell of a suspension containing at least one water soluble noble metal compound and a substantially water insoluble coating compound, drying the suspension onto the support material, and activating the coated support material in a reducing gas stream.Type: GrantFiled: July 29, 2003Date of Patent: January 31, 2006Assignee: Degussa AGInventors: Herbert Müller, Stefan Bösing, Walter Behl
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Patent number: 6992038Abstract: The present invention is to solve the problems caused by a conventional method for producing a zinc chloride-loaded support wherein zinc chloride is adsorbed on a solid support in an aqueous solution of zinc chloride. The problems include environmental destruction caused by the treatment of a used aqueous solution of zinc chloride, corrosion to a reactor, a threat to health for workers, deterioration of zinc chloride due to deliquescence thereof, and reduction of specific surface area.Type: GrantFiled: November 18, 2003Date of Patent: January 31, 2006Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Mitsuo Narita, Masaki Tabata, Kazuhisa Hayakawa
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Patent number: 6964936Abstract: A method of making a catalyst with monolayer or sub-monolayer metal by controlling the wetting characteristics on the support surface and increasing the adhesion between the catalytic metal and an oxide layer. There are two methods that have been demonstrated by experiment and supported by theory. In the first method, which is useful for noble metals as well as others, a negatively-charged species is introduced to the surface of a support in sub-ML coverage. The layer-by-layer growth of metal deposited onto the oxide surface is promoted because the adhesion strength of the metal-oxide interface is increased. This method can also be used to achieve nanoislands of metal upon sub-ML deposition. The negatively-charged species can either be deposited onto the oxide surface or a compound can be deposited that dissociates on, or reacts with, the surface to form the negatively-charged species.Type: GrantFiled: March 6, 2003Date of Patent: November 15, 2005Assignee: Sandia CorporationInventor: Dwight R. Jennison
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Patent number: 6936568Abstract: A catalyst for selective hydrogenation of acetylene including a high surface area support material with a surface area at least about 150 m2/g and gold wherein the gold comprises from about 0.05 to about 5.0 weight percent of the catalyst and wherein the depth of penetration of the gold into the support material is such that at least about 90 percent of the gold is located within about 250 microns of the surface of the catalyst. A noble metal additive may also be included in the gold catalyst.Type: GrantFiled: June 12, 2002Date of Patent: August 30, 2005Assignee: Sud-Chemie Inc.Inventors: Steven A. Blankenship, Andrzej Rokicki, Jennifer A. Perkins
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Patent number: 6919065Abstract: A particulate supported noble metal phase-controlled catalyst material having 5-1000 ?m surface area of 50?500 m2/gm is provided for use in direct catalytic production of hydrogen peroxide (H2O2) product from hydrogen and oxygen-containing feedstreams. The catalyst is made by depositing phase controlled crystals of a noble metal such as palladium on a suitable particulate support material such as carbon black, by utilizing a precursor solution of the metal and a suitable control ionic polymer having molecular weight of 300-8000 such as sodium polyacrylate in a selected metal to polymer molar ratio of 1:0.1 to 1:10, which procedure provides desired phase control of the noble metal atoms to form widely dispersed minute noble metal crystals on the support material. The invention includes methods for making the catalyst, and also a process for utilizing the catalyst to directly produce high yields of hydrogen peroxide (H2O2) product from hydrogen and oxygen-containing gaseous feedstreams.Type: GrantFiled: May 7, 2003Date of Patent: July 19, 2005Assignee: Hydrocarbon Technologies, Inc.Inventors: Bing Zhou, Lap-Keung Lee
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Patent number: 6887821Abstract: A robust, high temperature mixed metal oxide catalyst for propellant composition, including high concentration hydrogen peroxide, and catalytic combustion, including methane air mixtures. The uses include target, space, and on-orbit propulsion systems and low-emission terrestrial power and gas generation. The catalyst system requires no special preheat apparatus or special sequencing to meet start-up requirements, enabling a fast overall response time. Start-up transients of less than 1 second have been demonstrated with catalyst bed and propellant temperatures as low as 50 degrees Fahrenheit. The catalyst system has consistently demonstrated high decomposition effeciency, extremely low decomposition roughness, and long operating life on multiple test particles.Type: GrantFiled: April 1, 2003Date of Patent: May 3, 2005Assignee: The Boeing CompanyInventors: Jeffrey A. Mays, Kevin A. Lohner, Kathleen M. Sevener, Jeff J. Jensen
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Patent number: 6881390Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: August 18, 2003Date of Patent: April 19, 2005Assignee: W. R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill