Abstract: The present invention generally relates to processes for the recovery of rhodium from a catalyst purge stream from a C6 or higher olefin hydroformylation process.

Abstract: A method and system for renewing spent fluid catalytic cracking (SFCC) catalysts are disclosed which comprises: treating SFCC catalysts using a static reactor designed to uniformly distribute with an oxalic acid solution and its reflux to obtain leached SFCC catalysts; washing with aqueous solution and filtering to collect cleaned and treated SFCC catalyst; and c) executing the cleaned and treated SFCC catalyst with thermal treatment to obtain renewed FCC catalysts.

Abstract: Oxidative dehydrogenation catalysts including mixed oxides of Mo, V, Nb, Te, and optionally a promoter may be dissolved in aqueous solutions of oxalic acid. This permits the removal of catalyst and catalyst residues from reactors for the oxidative dehydrogenation of paraffins and particularly ethane.

Abstract: The present disclosure relates to a regenerated catalyst for hydrotreating heavy oil or residue oil and a preparation method thereof. More particularly, the present disclosure relates to the regenerated catalyst having excellent mechanical properties and desulfurization performance with minimal loss of active components and the method for preparing the regenerated catalyst. The regenerated catalyst can be used in place of the fresh catalyst, is excellent in economy and can reduce the environmental burden by reusing the spent catalyst to be disposed or buried.

Abstract: Disclosed is an oxidation process to produce a crude carboxylic acid product carboxylic acid product. The process comprises oxidizing a feed stream comprising at least one oxidizable compound to generate a crude carboxylic acid slurry comprising furan-2,5-dicarboxylic acid (FDCA) and compositions thereof. Also disclosed is a process to produce a dry purified carboxylic acid product by utilizing various purification methods on the crude carboxylic acid.

Abstract: A metal contaminated spent catalyst or regenerated catalyst from a biomass conversion unit may be subjected to an ammonium wash in order to remove potassium. The ammonium wash may include ammonium sulfate, ammonium nitrate, ammonium hydroxide, ammonium acetate, ammonium phosphates, and mixtures thereof. Acidity and catalytic activity of the biomass conversion catalyst is restored by the removal of potassium contaminants.

Abstract: This invention is directed to a method for removing calcium material from a substrate or catalytic converter. In particular, this invention is directed to a method for removing calcium material, particularly in the form of calcium-containing fly ash, from a substrate using a partially protonated or non-protonated polycarboxylic acid treatment material.

Abstract: The method includes a pretreatment step during an operation of a boiler in which in a predetermined period of time before shutdown of the boiler, a part of combustion gas that has bypassed an economizer provided in a flue gas duct for flue gas from the boiler is supplied to an upstream of a NOx removal device having a NOx removal catalyst and mixed with the combustion flue gas from the economizer to generate mixed gas having a predetermined temperature equal to or higher than 360° C. (360° C. to 450° C.), the mixed gas is introduced into the NOx removal catalyst, thereby decomposing VOSO4 adhering to and accumulating on the NOx removal catalyst into V2O5.

Abstract: Methods of removing or softening calcium material from a substrate (e.g., a catalytic converter) and regenerating a catalytic converter are provided. A substrate (e.g., a catalyst support material) having a calcium containing material (e.g., calcium-containing fly ash) embedded or deposited thereon can be treated with a composition including one or more organosulfur oxoacids or salts thereof.

Abstract: A process of producing ?,?-unsaturated ethers includes pyrolyzing an acetal represented by Formula (2) below in a gas phase in the presence of a catalyst and a compound having at least one hydrogen atom capable of hydrogen bonding to produce an ?,?-unsaturated ether represented by Formula (3) below: R1R2CH—CR3(OR4)2??(2) R1R2C?C—R3(OR4)??(3) In Formulae (2) and (3), R1, R2 and R3 are each independently a hydrogen atom, an alkyl group, an alkenyl group or an aryl group; R4 is an alkyl group, an alkenyl group or an aryl group; the plurality of R4 in Formula (2) may be the same or different from each other.

Abstract: A method for regenerating a solid filter containing iodine in the form of silver iodide and/or iodate and possibly molecular iodine physisorbed, in a solid filter containing silver in the form of nitrate. The iodine is extracted from the filter by putting the filter into contact with a basic aqueous solution containing a reducing agent. The extraction is achieved at room temperature, and then the filter is separated from this basic aqueous solution. Next, silver is extracted from the filter by putting the filter into contact with an acid aqueous solution. The filter is then separated from the acid aqueous solution. Finally, the filter is impregnated with silver by putting the filter into contact with a silver nitrate solution and then drying the filter. This method can be used in nuclear installations, notably factories for reprocessing used nuclear fuels.

Abstract: Provided are a regenerated or remanufactured catalyst for hydrogenating heavy oil or residual oil obtained by effectively removing a sulfur component, a carbonaceous component and a vanadium component, which are present in a spent catalyst for hydrogenating the heavy oil or residual oil and thus degrade an activity thereof, a method of manufacturing the same, and a method of hydrogenating heavy oil or residual oil using the same.

Abstract: A method of re-using a spent fluid catalytic cracking (FCC) catalyst, previously used in an FCC process, in an additional FCC process, where the method includes the steps of: providing FCC catalyst that has been utilized in an FCC process, defined as spent FCC catalyst, wherein the spent FCC catalyst includes both aluminum and at least one rare earth element therein; and reacting the spent FCC catalyst with an extracting agent to extract at least a portion of the at least one rare earth element from the spent FCC catalyst, while extracting no more than half of the aluminum from the spent FCC catalyst. After performing the reacting step, the reacted spent FCC catalyst can be used in an additional FCC process.

Abstract: Disclosed herein is a sorbent composition including an adsorbent support; and a metal component comprising a transition metal, wherein the metal component is impregnated on a surface of the adsorbent support; and wherein the metal component effects the removal of sulfur and vanadium from a hydrocarbon fuel. Also disclosed herein is a sorbent composition comprising an adsorbent support, wherein a surface of the adsorbent support has been chemically modified to comprise functional groups; and wherein the adsorbent support effects the removal of sulfur and vanadium from a hydrocarbon fuel.

Abstract: A process for regenerating a used acidic catalyst which has been deactivated by conjunct polymers by removing the conjunct polymers so as to increase the activity of the catalyst is disclosed. Methods for removing the conjunct polymers include addition of a basic reagent and alkylation. The methods are applicable to all acidic catalysts and are described with reference to certain ionic liquid catalysts.

Abstract: The present invention relates to a process for the rejuvenation of a spent molecular sieve, comprising at least the steps of: (a) treating the spent molecular sieve catalyst with an aqueous solution comprising at least one acid to provide a rejuvenated molecular sieve catalyst and a spent aqueous solution; (b) removing spent aqueous solution from the rejuvenated molecular sieve catalyst to provide the rejuvenated molecular sieve catalyst.

Abstract: The invention relates to a method for regenerating acidic cation exchangers, which are used as catalysts in the reaction of phenols with aldehydes or ketones to give bisphenols, in particular to give bisphenol A, with acids, with the proviso that, in the method according to the invention, these cation exchangers experience very little mechanical damage due to swelling processes during the regeneration process.

Abstract: The method includes a pretreatment step during an operation of a boiler in which in a predetermined period of time before shutdown of the boiler, a part of combustion gas that has bypassed an economizer provided in a flue gas duct for flue gas from the boiler is supplied to an upstream of a NOx removal device having a NOx removal catalyst and mixed with the combustion flue gas from the economizer to generate mixed gas having a predetermined temperature equal to or higher than 360° C. (360° C. to 450° C.), the mixed gas is introduced into the NOx removal catalyst, thereby decomposing VOSO4 adhering to and accumulating on the NOx removal catalyst into V2O5.

Abstract: The present invention provides a process for the regeneration of a catalyst comprising at least one metal from Group VIII and at least one metal from Group VIB which are deposited on a refractory oxide support, comprising: at least one first step of heat treatment of the catalyst in the presence of oxygen and at a temperature ranging from 350° C. to 550° C.

Abstract: Provided is a method for cleaning a used denitration catalyst, which prevents release of mercury to the atmosphere by collecting and removing mercury which would have been released to the atmosphere in the process of cleaning the used denitration catalyst. The method comprises immersing the used denitration catalyst mainly composed of titanium oxide and having been used in exhaust gas containing mercury in a cleaning liquid, and stirring the cleaning liquid to dissolve and remove catalyst poisons including the mercury from the used denitration catalyst, wherein a waste gas generated in the step of stirring the cleaning liquid is conducted to a flue having a mercury removal device so as to remove the mercury, and then vented to the atmosphere.

Abstract: Methods for hydroprocessing of hydrocarbon feedstocks, including hydrodesulfurization and hydrodenitrogenation, using rejuvenated supported metallic catalysts are provided. The supported metallic catalysts comprised of a Group VIII metal, a Group VIB metal, are rejuvenated by a process making use of these metals, an organic complexing agent, and optionally an organic additive. The rejuvenation includes stripping and regeneration of a spent or partially spent catalyst, followed by impregnation with metals and at least one organic compound. The impregnated, regenerated catalysts are dried, calcined, and sulfided.

Abstract: The present disclosure relates to methods for treating deactivated SCR catalysts having an increased SO2/SO3 conversion rate as a result of the accumulation of one or more iron compounds. The methods are characterized in that the catalysts are treated with an aqueous solution of an acidic reactive salt or hydrogen fluoride, with the addition of at least one antioxidant.

Abstract: The present invention provides a process to clean water filtration media in a filtration bed. The process includes applying a granular cleaner to the water filtration media and applying an activator to the water filtration media. This causes a chemical reaction between the granular cleaner, activator and water filtration media resulting in the cleaning of the water filtration media. The residual granular cleaner and activator, along with suspended and dissolved contamination from the water filtration media, are removed by rinsing with water.

Abstract: A process for the regeneration of spent sulfuric acid including contacting spent sulfuric acid containing acid soluble oils (ASO) with sulfur dioxide to extract at least a portion of the ASO from the spent sulfuric acid into the sulfur dioxide. The sulfuric acid phase having a reduced ASO content and a sulfur dioxide phase containing at least a portion of the ASO may be recovered. The resulting sulfuric acid and sulfur dioxide phases may be further separated to recover ASO, sulfur dioxide, and sulfuric acid.

Abstract: Provided is a process for safely transporting or recycling an ionic liquid catalyst based on chloroaluminates. The process comprises mixing a secondary alcohol with an ionic liquid based on a chloroaluminate and allowing a reaction to occur forming an aluminum chloride adduct precipitate. The precipitate is filtered and the secondary alcohol removed, leaving a solid salt. This solid salt is the ionic liquid catalyst absent aluminum chloride, for example, Nbutylpyridinium chloride. This salt is recycled to the reactor. AlCl3 is added to the salt prior to introduction into the reactor to remake the ionic liquid catalyst, for example, Nbutylpyridinium heptachloroaluminate.

Abstract: This invention is directed to a method for removing calcium material from a substrate or catalytic converter. In particular, this invention is directed to a method for removing calcium material, particularly in the form of calcium-containing fly ash, from a substrate using a partially protonated or non-protonated polycarboxylic acid treatment material.

Abstract: A process for regenerating one or more deactivated cobalt comprising Fischer-Tropsch catalyst particle(s), comprising the steps of: (i) oxidising the catalyst particle(s) at a temperature between 20 and 400° C.; (ii) treating the catalyst particle(s) for more than 5 minutes with a solvent, which solvent comprises an amine, (iii) drying the catalyst particle(s); and (iv) optionally reducing the catalyst particle(s) with hydrogen or a hydrogen comprising gas. This process may be preceded by a step in which Fischer-Tropsch product is removed from the catalyst particle(s).

Abstract: The invention relates to a method for regenerating acidic cation exchangers, which are used as catalysts in the reaction of phenols with aldehydes or ketones to give bisphenols, in particular to give bisphenol A, with acids, with the proviso that, in the method according to the invention, these cation exchangers experience very little mechanical damage due to swelling processes during the regeneration process.

Abstract: A method of restoring catalytic activity to a spent hydroprocessing catalyst that has a first carbon concentration. The concentration of carbon on the spent hydroprocessing catalyst is reduced to provide a carbon-reduced catalyst having a second carbon concentration that is less than the first carbon concentration. The carbon-reduced catalyst is exposed to a solution, comprising a chelating agent and a solvent, for an aging time period sufficient to provide for a restored catalytic activity thereby resulting in an aged catalyst having incorporated therein the chelating agent and the solvent. The aged catalyst is exposed to conditions, including a drying temperature, so as to remove from the aged catalyst a portion of the solvent without removing a significant portion of the chelating agent from the aged catalyst thereby resulting in a dried aged catalyst. The dried aged catalyst is then sulfur treated to thereby provide a restored catalyst.

Abstract: Platinum is applied on a carrier such as graphite to form a platinum catalyst. The catalyst becomes poisoned with a metal as a result of use of the catalyst in preparation of hydroxylammonium salts. A method of regenerating the catalyst dissolves the platinum and the metal in an acid. The method also adds ammonium sulfate to the acid to precipitate the platinum. The ammonium sulfate is a by-product of a commercial process to synthesize a caprolactam. Also, the method precipitates the platinum onto the carrier for reuse in the preparation of the hydroxylammonium salts and in preparation of the caprolactam.

Abstract: A process for converting fine catalyst slurried in heavy oil into a coke-like material from which catalytic metals can be recovered comprises mixing fine catalyst slurried in heavy oil with solvent, which causes asphaltenes in the heavy oil to precipitate from the heavy oil; separating fine catalyst and precipitated asphaltenes from the heavy oil and solvent; and converting precipitated asphaltenes to a coke-like material by pyrolizing fine catalyst and precipitated asphaltenes separated from the heavy oil.

Abstract: A process for regenerating one or more deactivated cobalt comprising Fischer-Tropsch catalyst particle(s) in situ in a reactor tube, said process comprising the steps of: (i) oxidising the catalyst particle(s) at a temperature between 20 and 400° C.; (ii) treating the catalyst particle(s) for more than 5 minutes with a solvent, (iii) drying the catalyst particle(s); and (iv) optionally reducing the catalyst with hydrogen or a hydrogen comprising gas. This process may be preceded by a step in which Fischer-Tropsch product is removed from the catalyst particle(s).

Abstract: A process for regenerating a used ionic liquid catalyst comprising a cationic component and an anionic component, which catalyst has been deactivated by conjunct polymers complexed with the anionic component comprising the steps of adding a reagent which is capable of replacing the complexed conjunct polymer with the cationic component of the catalyst, said reagent being added in an amount sufficient to react with a suitable amount of both free and complexed anionic components in the used catalyst and removing the replaced conjunct polymer to produce a regenerated ionic liquid catalyst is disclosed.

Abstract: A method of regeneration of a SCR catalyst for use in a power plant facility burning fossil fuels, bio-based fuels, or a combination thereof, wherein poisons are removed from the catalyst. The method is suitable for use during neutralization using C1 to C8 carboxylic acids.

Abstract: The present invention provides a process for the regeneration of a catalyst comprising at least one metal from Group VIII and at least one metal from Group VIB which are deposited on a refractory oxide support, comprising: at least one first step of heat treatment of the catalyst in the presence of oxygen and at a temperature ranging from 350° C. to 550° C.

Abstract: [Problem] Provided is a method for regenerating a catalyst, the method decreasing the SO2 oxidation rate, which has been increased by Fe and V compounds, of a spent denitration catalyst to an extremely low level, and improves the oxidation activity of the catalyst for metal mercury by the regeneration treatment. [Solving Means] A method for regenerating a catalyst, including steps of immersing a spent denitration catalyst composed mainly of titanium oxide in (a) a mixed aqueous solution containing phosphate ions and oxo-acid ions of one or more elements selected from vanadium (V), molybdenum (Mo), and tungsten (W), (b) a heteropoly acid compound aqueous solution containing phosphorus and one or more elements selected from V, M, and W, or (c) a mixed aqueous solution containing a phosphate compound and a vanadyl compound, and then drying the catalyst.

Abstract: The invention relates to a method for regenerating denox catalysts having an increased SO2/SO3 conversion rate as a result of the cumulation of iron compounds, and is characterized in that the catalysts are treated with an essentially aqueous acid solution, preferably having a pH between 0.5 and 4, and with an addition of antioxidants.

Abstract: The invention relates to a process for decoating a used washcoat carrier substrate to produce a clean, inert carrier or substrate. In a preferred embodiment, a process according to the invention includes treating a washcoat catalyst substrate in an aqueous solution including a dispersant, an emulsifier, and at least one of an acid and a base. Alternatively, the first solution may include sodium hydroxide, sodium bicarbonate, or aluminum bicarbonate. The substrate is also subject to ultrasonic treatment, while treating the substrate in an aqueous solution preferably including a dispersant. The substrate may ultimately be rinsed, for example in deionized water. During treatment, solutions may be agitated, for example by air injection, directed stream of water or other agitation.

Abstract: A denitrification catalyst regeneration method comprises heat-treating a used denitrification catalyst, then cleaning the denitrification catalyst with an aqueous solution of oxalic acid, and then finish washing the denitrification catalyst with water to regenerate the denitrification catalyst.

Abstract: Perchlorate is removed and effectively destroyed in devices and methods that employ a eluting solvent in which the anion of an acid solubilizes Ti (III), which may be electrochemically generated or added in situ. Using such solvents, destruction of perchlorate is unexpectedly and several orders of magnitude faster than using solvents without solubilizing acids. In most preferred aspects, the solubilizing acid is methane sulfonic acid and/or sulfamic acid, and Ti (III) is electrochemically generated. Perchlorate destruction will then result in formation of Ti (IV), which may be present in the eluent in a subsequent elution.

Abstract: A process for the regeneration of a zeolitic catalyst which is at least partially exhausted by use in the synthesis of optionally substituted methylenedianiline (MDA) and derivatives thereof, or of a mixture of optionally substituted MDA and derivatives thereof, with a higher homologous product the process involving washing said catalyst with an aromatic compound having at least one substitutent on the aromatic ring having activating characteristics with respect to the electrophilic substitution, in liquid or at least partially liquid phase.

Abstract: The invention relates to a process for decontaminating solid iodine filters containing silver iodide, silver iodate and/or physisorbed molecular iodine. This process consists in placing the filter in contact with an aqueous solution of a reducing agent chosen from hydroxylamine, hydroxylamine salts, ascorbic acid, ascorbic acid salts, ascorbyl esters, sodium borohydride, sodium hypophosphite, formaldehyde, urea, formic acid and mixtures thereof, to extract the iodine from the filter and dissolve it in the aqueous solution. The dissolution of the silver, in the solution of reducing agent or in another suitable aqueous solution, may also be ensured, simultaneously or successively.

Abstract: A process for producing alumina from bauxite is described in which bauxite is treated with an alkali to form a mixture comprising a solution of aluminum-containing ions and alumina trihydrate is precipitated from the solution. The process comprises treatment of the solution before or after the precipitation step with a layered double hydroxide in order to remove impurities from the solution by intercalation into the layers in the double hydroxide. The double hydroxide may contain layers of the formula: [LiAl2(OH)6]+.

Abstract: The invention relates to a process for decoating a used washcoat carrier substrate to produce a clean, inert carrier or substrate. In a preferred embodiment, a process according to the invention includes treating a washcoat catalyst substrate in an aqueous solution including an emulsifier. The substrate is also subject to ultrasonic treatment, while treating the substrate in an aqueous solution preferably including a dispersant. The substrate is ultimately rinsed, for example in deionized water. During treatment with the emulsifier, the solution can be agitated, for example by air injection. Likewise, during the ultrasonic treatment the solution can be agitated mechanically. Optional embodiments include the addition of an alkali to the emulsifier solution; rinsing between steps, for example with DI water; treatment with acid to remove sodium before final rinsing, final rinsing in a cascade system, and drying.

Abstract: A method for regenerating spent supported metal catalysts comprising treating the spent catalyst with an organo-metallic complex forming agent having an ionization constant pK1 of at least 2.5. The catalyst activity is restored to an activity level near to or greater than the fresh catalyst. The regeneration method is particularly useful for regenerating spent palladium catalysts on an alumina support as utilized for the hydrogenation of ethyl anthraquinone (EAQ) in the production of hydrogen peroxide.

Abstract: The present invention provides a process for regenerating a spent aromatics alkylation or transalkylation catalyst comprising a molecular sieve by contacting the spent catalyst with an oxygen-containing gas at a temperature of about 120 to about 600° C. and then contacting the catalyst with an aqueous medium, such as an ammonium nitrate solution, an ammonium carbonate solution or an acid solution.

Abstract: The invention relates to a process for selectively separating iron from other metal ions, in particular ions present in certain oxidation catalysts. It also relates to a process for recycling catalysts in the reaction for the oxidation of alcohols and/or ketones to carboxylic acids and more particularly the oxidation of cyclic alcohols and/or cyclic ketones to dicarboxylic acids, such as the oxidation of cyclohexanol and/or cyclohexanone to adipic acid. This process consists in treating the solution comprising the oxidation catalyst, before it is recycled, with an ion-exchange resin which makes it possible to selectively separate the iron from the other metal elements, in particular from copper and from vanadium.

Abstract: The present invention provides a process and its utilization in a process comprising the step of carrying out an addition reaction of an alkylene oxide to an addition-receiving substance in the presence of a resin catalyst, thereby producing the addition reaction product, when the resin catalyst as used for the reaction is persevered so as to recycle it after it is recovered, the unreacted alkylene oxide remaining in the resin catalyst can be prevented from polymerizing and solidifying during the preservation, and the resin catalyst accordingly can be preserved stably for a long time. The resin catalyst as recovered after it is used for the reaction may be preserved under any of the following conditions: 1) at a low temperature of not higher than 40° C.

Abstract: A method for the recovery of rhodium from spent supported catalysts. In one embodiment, a method for recovering rhodium from a host material includes roasting the host material in air at a temperature sufficient to convert at least a portion of rhodium to Rh2O3, leaching the host material in a solution with a leaching constituent which is reactive with Rh2O3 to form a first intermediate species, reacting the first intermediate species in a solution with an acidifying constituent or complexing agent to form a second intermediate species, and purifying the second intermediate species. Preferably, the roasting temperature is approximately from 600° C. to 800° C. for 0.5 to 10 hours. In some embodiments, the host material is ground to particles in the range of 0.1 to 10 mm.

Abstract: There is provided a process for renewing the activity of used, supported metal catalysts for the hydrogenation of carbon monoxide to form a mixture of hydrocarbons comprising decreasing the hydrocarbon content of the catalyst, impregnating said catalyst under an non-oxidative atmosphere with a solution at least one weak organic acid, preferably a mono- or di-carboxylic acid, to the point where it has absorbed a volume of said solution equal to at least about 10% of its calculated pore volume, oxidizing the catalyst with a gaseous oxidant in the presence of the impregnating solution and activating the catalyst by reduction with hydrogen at elevated temperatures. Optionally, the catalyst is calcined after the oxidation step, and passivated after the activation step. A preferred means of decreasing the hydrocarbon content of the catalyst is contacting it with a hydrogen-containing gas at elevated temperatures.