Of Palladium Or Platinum Patents (Class 502/339)
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Patent number: 8778829Abstract: The active methanol electro-oxidation catalysts include nano-oxides of transition metals (i.e., iron, cobalt and nickel) and platinum-ruthenium alloy nano-particles. The nano-oxides of the transition metals are dispersed during synthesis of a support material, such as mesoporous carbon. The catalyst includes a support material formed from mesoporous carbon, a nano-oxide of a transition metal dispersed in the support material, and platinum-ruthenium alloy nano-particles supported on the nano-oxide of the transition metal, the platinum-ruthenium alloy nano-particles (in a 1:1 molar ratio) forming about 15 wt % of the methanol electro-oxidation catalyst, the transition metals forming about 15 wt % of the methanol electro-oxidation catalyst, and carbon and oxygen forming the balance of about 70 wt % of the methanol electro-oxidation catalyst.Type: GrantFiled: January 3, 2012Date of Patent: July 15, 2014Assignee: King Fahd University of Petroleum and MineralsInventors: Syed Mohammed Javaid Zaidi, Saleem Ur Rahman, Shakeel Ahmed, Mukhtar Bello
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Publication number: 20140193746Abstract: The present invention concerns a core-shell composite material comprising: a core consisting of Nb-doped TiO2 of formula TiNbOx; and a shell consisting of a homogeneous layer of Pt or Pt alloy of 1 to 50 ML in thickness. The core-shell composite material may in particular find application in fuel cells.Type: ApplicationFiled: July 25, 2011Publication date: July 10, 2014Inventors: Isotta Cerri, Tetsuo Nagami, Brian Elliott Hayden, Jonathan Conrad Davies
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Publication number: 20140193306Abstract: An exhaust gas oxidation catalyst characterised as an exhaust gas oxidation catalyst comprising a catalyst substrate, wherein a plurality of exhaust gas channels has been formed, and a catalyst layer formed on the surface of the exhaust gas channels in the catalyst substrate; wherein a catalyst layer consisting of a bottom catalyst layer, a top catalyst layer exposed within the exhaust gas channels, and an intermediate catalyst layer located between the bottom catalyst layer and top catalyst layer, is provided so as to cover not less than 25% of the exhaust gas channel surface, and wherein the bottom catalyst layer contains at least an oxygen-occluding agent as catalyst component but does not contain a hydrocarbon adsorbent, the intermediate catalyst layer contains at least catalyst metal, supported on a metal oxide support, and a hydrocarbon adsorbent as catalyst components, and the top catalyst layer contains at least an oxygen-occluding agent and a hydrocarbon adsorbent as catalyst components.Type: ApplicationFiled: May 25, 2012Publication date: July 10, 2014Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Takeshi Kadono, Satoshi Sumiya, Lifeng Wang
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Patent number: 8771624Abstract: An Object of the patent is to remove highly reducing hydrocarbon exhausted during acceleration period, and to remove efficiently hydrocarbon even after contacting with highly reducing hydrocarbon. By using a catalyst having a higher proportion of palladium having surface charge of 2-valence or 4-valence supported than that of 0-valence by supporting palladium together with magnesium oxide, hydrocarbon exhausted from an internal combustion engine especially during acceleration period can be efficiently removed.Type: GrantFiled: March 13, 2009Date of Patent: July 8, 2014Assignees: Umicore Shokubai Japan Co., Ltd, Umicore Shokubai USA Inc.Inventors: Masanori Ikeda, Hideki Goto, Kosuke Mikita
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Publication number: 20140186747Abstract: A method of fabricating composite filaments is provided. An initial composite filament including a core and a cladding (such as a Pt-group metal) is cut into smaller pieces (or is first mechanically reduced and then cut into smaller pieces). The smaller pieces of the filaments are inserted into a metal matrix, and the entire structure is then further reduced mechanically in a series of reduction steps. The process can be repeated until the desired cross sectional dimension of the filaments is achieved. The matrix can then be chemically removed to isolate the final composite filaments with the cladding thickness down to the nanometer range. The process allows the organization and integration of filaments of different sizes, compositions, and functionalities into arrays suitable for various applications.Type: ApplicationFiled: February 24, 2014Publication date: July 3, 2014Applicant: The Trustees of Columbia University in the city of New YorkInventor: Jose Bevk
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Publication number: 20140186244Abstract: A catalysed substrate monolith 12 for use in treating exhaust gas emitted from a lean-burn internal combustion engine, which catalysed substrate monolith 12 comprising a first washcoat coating 16 and a second washcoat coating 18, wherein the first washcoat coating comprises a catalyst composition comprising at least one platinum group metal (PGM) and at least one support material for the at least one PGM, wherein at least one PGM in the first washcoat coating is liable to volatilise when the first washcoat coating is exposed to relatively extreme conditions including relatively high temperatures, wherein the second washcoat coating comprises at least one metal oxide for trapping volatilised PGM and wherein the second washcoat coating is oriented to contact exhaust gas that has contacted the first washcoat coating.Type: ApplicationFiled: March 6, 2014Publication date: July 3, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Philip Gerald BLAKEMAN, Gavin Michael BROWN, Sougato CHATTERJEE, Andrew Francis CHIFFEY, Jane GAST, Paul Richard PHILLIPS, Raj Rao RAJARAM, Glen SPREITZER, Andrew Peter WALKER
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Patent number: 8765625Abstract: An emission control catalyst includes copper-ceria to boost low temperature CO oxidation performance, generate exothermic heat during the process, and reduce HC and NOx emissions. As a result, system performance is boosted at equal catalyst cost or maintained at a reduced catalyst cost. In one embodiment, an engine exhaust catalyst includes a first washcoat layer having at least one of a platinum-based catalyst, a palladium-based catalyst, and combinations thereof; and a second washcoat layer having copper-ceria.Type: GrantFiled: December 9, 2010Date of Patent: July 1, 2014Assignee: Shubin, Inc.Inventors: Xianghong Hao, Juan Cai
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Patent number: 8765632Abstract: A process for preparing a catalyst comprising palladium supported on a carrier via a layered precursor, comprising the following steps: (1) synthesis of hydrotalcite layered precursor which comprises promoting metal element and aluminium on the surface of the carrier of A12O3 microspheres, the atoms of the promoting metal and aluminium being highly dispersed by each other and bonded firmly to the carrier due to the crystal lattice positioning effect of the hydrotalcite crystal; (2) introduction of palladium into the carrier through impregnation; (3) drying; and (4) calcination and reduction with H2, the hydrotalcite layered precursor being converted into a composite oxide which consists of oxides of the promoting metal and aluminium, and the promoting metal element and aluminium being highly dispersed by each other and being able to separate and disperse the mainly active palladium element loaded later.Type: GrantFiled: June 25, 2009Date of Patent: July 1, 2014Assignee: Beijing University of Chemical TechnologyInventors: Fazhi Zhang, Peng Chen, Rong Hou, Jiali Chen, Chao Gao, Hui Zhang, Dianqing Li, Feng Li, Xue Duan
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Publication number: 20140178575Abstract: An object of the present invention is to provide a method for producing fine catalyst particles, a method for producing carbon-supported fine catalyst particles, a method for producing a catalyst mix, and a method for producing an electrode, all of which are configured to inhibit, when used in fuel cells, etc., performance deterioration during operation at especially high temperature. Disclosed is a method for producing fine catalyst particles each comprising a core particle and an outermost layer, the core particle containing palladium and the outermost layer containing platinum and covering the core particle, the method comprising the steps of: preparing palladium-containing particles; preparing an acid solution configured to dissolve palladium more preferentially than platinum; covering each palladium-containing particle with an outermost layer containing platinum; and bringing the palladium-containing particles each covered with the outermost layer into contact with the acid solution.Type: ApplicationFiled: November 16, 2011Publication date: June 26, 2014Inventors: Atsuo Iio, Naoki Takehiro, Tatsuya Arai
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Patent number: 8759241Abstract: A method for making a catalyst composition suitable for various purposes, such as the reduction of nitrogen oxides, is provided. The method includes combining dawsonite or a dawsonite derivative with a catalytic active element.Type: GrantFiled: February 25, 2011Date of Patent: June 24, 2014Assignee: General Electric CompanyInventor: Venkat Subramaniam Venkataramani
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Patent number: 8759247Abstract: The methanol electro-oxidation catalysts include nano-oxides of rare earth metals (i.e., cesium, praseodymium, neodymium and samarium) and platinum nano-particles. The nano-oxides of the rare earth metals are dispersed during synthesis of a support material, preferably formed from mesoporous carbon. The platinum nano-particles form between about 10 wt % and about 15 wt % of the methanol electro-oxidation catalyst, the rare earth metal forms between about 10 wt % and about 15 wt % of the methanol electro-oxidation catalyst, and carbon and oxygen forming the balance (between about 70 wt % and about 80 wt %) of the methanol electro-oxidation catalyst.Type: GrantFiled: December 27, 2011Date of Patent: June 24, 2014Assignee: King Fahd University of Petroleum and MineralsInventors: Syed Mohammed Javaid Zaidi, Saleem Ur Rahman, Shakeel Ahmed, Mukhtar Bello
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Publication number: 20140171696Abstract: In one embodiment, the invention is to a catalyst composition for converting ethanol to higher alcohols, such as butanol. The catalyst composition comprises one or more metals and one or more supports. The one or more metals selected from the group consisting of cobalt, nickel, palladium, platinum, zinc, iron, tin and copper. The one or more supports are selected from the group consisting of Al2O3, ZrO2, MgO, TiO2, zeolite, ZnO, and mixtures thereof, wherein the catalyst is substantially free of alkali metals and alkaline earth metals.Type: ApplicationFiled: December 19, 2012Publication date: June 19, 2014Applicant: CELANESE INTERNATIONAL CORPORATIONInventors: Cheng Zhang, Kenneth Balliet, Victor J. Johnston
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Publication number: 20140171290Abstract: The present invention is directed to catalyst particles comprising a layered core-shell-shell structure and to a method of their manufacture. The catalyst particles have the general formula BM/IL/PM in which BM is a base metal core (selected from Co, Ni or Cu), PM is a precious metal outer shell (selected from Pt, Ir or Pd) and IL is an intermediate layer comprising a base metal/precious metal alloy with a concentration gradient of base metal to the outside PM layer. The particles of the present invention comprise a core-shell-shell structure and a substantially continuous precious metal shell layer. They find use in various catalytic applications, for example in gas-phase catalysis, in electrocatalysts for fuel cells, in catalytic converters for automobiles and in electronic or medical applications.Type: ApplicationFiled: December 18, 2012Publication date: June 19, 2014Applicant: UMICORE AG & CO. KGInventors: Marco LOPEZ, Dan V. GOIA, Igor V. SEVONKAEV
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Publication number: 20140171297Abstract: The present invention is directed to hollow catalyst particles comprising a layered shell structure and to a method of their manufacture. The catalyst particles have the general formula Hcore/PMinner shell/IL/PMouter shell in which Hcore is the hollow core, PMinner shell is a precious metal forming the innermost layer of the shell, IL is an intermediate layer comprising a base metal/precious metal alloy, and PMouter shell is a precious metal forming the outermost layer of the shell. The precious metal is selected from Pt, Ir and Pd and mixtures or alloys thereof, and IL is an intermediate layer comprising a base metal/precious metal alloy wherein the concentration of the base metal changes from the periphery of the hollow core to the outer surface of the intermediate layer. The base metal is selected from Co, Ni, and Cu and mixtures thereof.Type: ApplicationFiled: December 18, 2012Publication date: June 19, 2014Applicant: UMICORE AG & CO. KGInventors: Dan V. GOIA, Igor V. SEVONKAEV, Daniel HEREIN
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Patent number: 8754000Abstract: A catalyst for the generation of hydrogen from a small organic molecule comprises a tertiary metal composition where: the first metal is either Pt or Ru; the second metal is at least one of Pt, Ru, Au, Pd, Rh, Ir, Os, and/or Re; and Bi, primarily present in the form of an oxide or of a mixture of oxides and carbonates and in the +3 oxidation state. A portion of the first and/or second metal may be in the form of an oxide. The catalyst can be in the form of a nanoparticle and supported on an inert substrate, such as carbon. The catalyst can be used for dehydrogenation of formic acid or other small organic molecules in a liquid state at ambient pressures and at temperatures below the boiling point of the liquid. The liquid can be an aqueous solution of the small organic molecule.Type: GrantFiled: August 25, 2010Date of Patent: June 17, 2014Assignee: The University of Hong KongInventors: Kwong Yu Chan, Shaoan Cheng, Kwok Ying Tsang, Siu Wa Ting, Nicole Kathleen Van Der Laak
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Publication number: 20140162871Abstract: The present invention provides a method for producing a hydroprocessing catalyst including a supporting step of allowing a catalyst support having a content of a carbonaceous substance containing carbon atoms of 0.5% by mass or less in terms of carbon atoms to support an active metal component containing at least one active metal element selected from metals belonging to Group 6, Group 8, Group 9 and Group 10 in the periodic table, to obtain a catalyst precursor, and a calcining step of calcining the catalyst precursor obtained in the supporting step to obtain the hydroprocessing catalyst.Type: ApplicationFiled: March 26, 2012Publication date: June 12, 2014Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., JX NIPPON OIL & ENERGY CORPORATIONInventor: Marie Iwama
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Patent number: 8748337Abstract: The present invention relates to a method for preparing a multi-metals/activated carbon composite, more particularly to a method for preparing a multi-metals/activated carbon composite, which is prepared by electrochemical electroplating of an alloy plate comprising at least two metals and activated carbons fixed on a conductive support under a predetermined condition. The multi-metals/activated carbon composite prepared in accordance with the present invention has improved adhesion force and specific surface area than those of a conventional composite obtained by continuously plating activated carbons, in which metal salts are impregnated, or metals and good reactivity due to the introduction of pure metals. Since the composition and content of metals can be controlled accurately, the multi-metals/activated carbon composite is useful as an active material for filters for removing gaseous or liquid pollutants, secondary cells, fuel cells, capacitors, hydrogen storage electrodes, etc.Type: GrantFiled: April 25, 2007Date of Patent: June 10, 2014Assignee: INHA—Industry Partnership InstituteInventors: Soo-Jin Park, Byung-Joo Kim
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Patent number: 8741799Abstract: An exhaust gas-purifying catalyst includes a substrate, and a catalytic layer facing the substrate and including a precious metal, alumina, an oxygen storage material, and a sulfate of an alkaline-earth metal having an average particle diameter falling within a range of 0.01 to 0.70 ?m, the average particle diameter being obtained by observation using a scanning electron microscope. Another exhaust gas-purifying catalyst includes a substrate, and a catalytic layer formed on the substrate using slurry containing a precious metal, alumina, an oxygen storage material, and a sulfate of an alkaline-earth metal having an average particle diameter falling within a range of 0.01 to 0.70 ?m, the average particle diameter being obtained by observation using a scanning electron microscope.Type: GrantFiled: November 28, 2011Date of Patent: June 3, 2014Assignee: Cataler CorporationInventors: Satoshi Matsueda, Akimasa Hirai, Kenichi Taki, Yuji Yabuzaki
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Patent number: 8741798Abstract: Embodiments of the invention provide catalysts for hydrocarbon oxidation. One embodiment of the invention provides a catalyst for hydrocarbon oxidation comprising: a liquid medium including aromatic hydrocarbon 150; bis(2,4-pentanedionato)platinum; bis(2,4-pentanedionato)palladium; ferrocene; magnesium 2-ethylhexanoate; and cerium (III) 2-ethylhexanoate, rhenium in an organo-metallic compound, or both.Type: GrantFiled: May 27, 2009Date of Patent: June 3, 2014Inventor: Emmett M. Cunningham
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Patent number: 8741801Abstract: Platinum (Pt)-based alloys are effective catalysts for oxygen reduction reaction (ORR) or fuel oxidation in proton exchange membrane fuel cells (PEMFCs). A wet-chemical approach for preparing monodisperse Pt3Ni, Pt3Co and Pt3Fe nanocubes and Pt3Ni nanoctahedra which are terminated with {100} and {111} facets, respectively, were developed. Such nanoscaled electrocatalysts supported on carbon black with controlled shape, e.g., octahedral configuration, is provided. ORR activity on the Pt3Ni nanoctahedra is ˜5.1 fold higher than that of nanocubes with a similar size, and their C-supported samples are highly active with respect to commercial Pt/C.Type: GrantFiled: November 23, 2010Date of Patent: June 3, 2014Assignee: The Research Foundation for The State University of New YorkInventors: Jiye Fang, Jun Zhang
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Patent number: 8741242Abstract: A NOx storage component comprises caesium silicate (Cs2SiO3) and at least one platinum group metal. The invention also includes a NOx absorber catalyst comprising a NOx storage component according to the invention disposed on a substrate monolith; a method of treating exhaust gas containing NOx from a lean burn internal combustion engine comprising the steps of contacting a NOx storage component comprising caesium silicate (Cs2SiO3) and at least one platinum group metal with lean exhaust gas containing NOx to adsorb NOx thereon; and periodically desorbing adsorbed NOx by contacting the NOx storage component with stoichiometric or rich exhaust gas; and a method of making a NOx storage component according to the invention comprising the steps of combining and reacting an aqueous salt of at least one platinum group metal, an aqueous caesium salt and a source of silica.Type: GrantFiled: October 20, 2011Date of Patent: June 3, 2014Assignee: Johnson Matthey PLCInventors: Jonathan Ashley Cooper, Michael Anthony Howard
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Patent number: 8734743Abstract: Described is a nitrogen oxide storage catalyst comprising: a substrate; a first washcoat layer provided on the substrate, the first washcoat layer comprising a nitrogen oxide storage material, a second washcoat layer provided on the first washcoat layer, the second washcoat layer comprising a hydrocarbon trap material, wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing selective catalytic reduction, preferably wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing a reaction wherein nitrogen oxide is reduced to N2, said catalyst further comprising a nitrogen oxide conversion material which is either comprised in the second washcoat layer and/or in a washcoat layer provided between the first washcoat layer and the second washcoat layer.Type: GrantFiled: June 9, 2011Date of Patent: May 27, 2014Assignee: BASF SEInventors: Torsten W. Müller-Stach, Susanne Stiebels, Edith Schneider, Torsten Neubauer
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Publication number: 20140141966Abstract: Disclosed is an exhaust gas purifying catalyst in which grain growth of a noble metal particle supported on a support is suppressed. Also disclosed is a production process for producing an exhaust gas purifying catalyst. The exhaust gas purifying catalyst comprises a crystalline metal oxide support and a noble metal particle supported on the support, wherein the noble metal particle is epitaxially grown on the support, and wherein the noble metal particle is dispersed and supported on the outer and inner surfaces of the support. The process for producing an exhaust gas purifying catalyst comprises masking, in a solution, at least a part of the surface of a crystalline metal oxide support by a masking agent, introducing the support into a noble metal-containing solution containing a noble metal, and drying and firing the support and the noble metal-containing solution to support the noble metal on the support.Type: ApplicationFiled: December 12, 2013Publication date: May 22, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masao Watanabe, Oji Kuno, Nobusuke Kabashima, Keisuke Kishita, Noboru Otake, Hiromochi Tanaka
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Publication number: 20140140465Abstract: An aqueous solution of alkali hexahydroxo platinate is produced. As a alkali hexahydroxo platinate, sodium hexahydroxoplatinate or potassium hexahydroxoplatinate is used. The aqueous solution of alkali hexahydroxo platinate is passed through a hydrogen form cation exchange resin layer in a cation exchange resin tower. The aqueous solution of alkali hexahydroxo platinate makes contact with the hydrogen form cation exchange resin of the hydrogen form cation exchange resin layer, thus a suspension of hexahydroxo platinic is generated. If gamma rays are irradiated to the suspension, a platinum oxide colloidal solution in which colloidal particles including a platinum dioxide, a platinum monoxide, and a platinum hydroxide exist is generated. In a platinum oxide colloidal solution, the content of impurities is little and a noble metal compound is dispersed stably in water.Type: ApplicationFiled: November 19, 2013Publication date: May 22, 2014Applicant: Hitachi-GE Nuclear Energy Ltd.Inventors: Kazushige ISHIDA, Masahiko TACHIBANA, Yoichi WADA, Nobuyuki OTA
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Publication number: 20140140904Abstract: The present invention provides methods and designs of enclosed-channel reactor system for manufacturing catalysts or supports. Both of the configuration designs force the gaseous precursors and purge gas flow through the channel surface of reactor. The precursors will transform to thin film or particle catalysts or supports under adequate reaction temperature, working pressure and gas concentration. The reactor body is either sealed or enclosed for isolation from atmosphere. Another method using super ALD cycles is also proposed to grow alloy catalysts or supports with controllable concentration. The catalysts prepared by the method and system in the present invention are noble metals, such as platinum, palladium, rhodium, ruthenium, iridium and osmium, or transition metals such as iron, silver, cobalt, nickel and tin, while supports are silicon oxide, aluminum oxide, zirconium oxide, cerium oxide or magnesium oxide, or refractory metals, which can be chromium, molybdenum, tungsten or tantalum.Type: ApplicationFiled: July 23, 2013Publication date: May 22, 2014Applicant: National Applied Research LaboratoriesInventors: Chi-Chung Kei, Bo-Heng Liu, Chien-Pao Lin, Chien-Nan Hsiao, Yang-Chih Hsueh, Tsong-Pyng Perng
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Publication number: 20140140909Abstract: The present disclosure relates to a substrate comprising nanomaterials for treatment of gases, washcoats for use in preparing such a substrate, and methods of preparation of the nanomaterials and the substrate comprising the nanomaterials. More specifically, the present disclosure relates to a substrate comprising nanomaterial for three-way catalytic converters for treatment of exhaust gases.Type: ApplicationFiled: March 13, 2013Publication date: May 22, 2014Applicant: SDCMATERIALS, INC.Inventor: SDCmaterials, Inc.
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Publication number: 20140134060Abstract: A natural gas reforming catalyst includes a metal core and rhodium deposited on the metal core. A natural gas reformer includes a hydrocarbon inlet, a reforming catalyst for generating hydrogen from a hydrocarbon and water and a hydrogen outlet. The reforming catalyst includes a metal core and a rhodium layer deposited on the metal core. A method for preparing a natural gas reforming catalyst includes adding a rhodium compound and a metal core to a reaction vessel and depositing the rhodium compound on the metal core.Type: ApplicationFiled: May 10, 2011Publication date: May 15, 2014Applicant: ClearEdge Power CorporationInventor: Minhua Shao
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Publication number: 20140130760Abstract: The invention provides an exhaust gas cleaning oxidation catalyst and in particular to an oxidation catalyst for cleaning the exhaust gas discharged from internal combustion engines of compression ignition type (particularly diesel engines). The invention further relates to a catalysed substrate monolith comprising an oxidising catalyst on a substrate monolith for use in treating exhaust gas emitted from a lean-burn internal combustion engine. In particular, the invention relates to a catalysed substrate monolith comprising a first washcoat coating and a second washcoat coating, wherein the second washcoat coating is disposed in a layer above the first washcoat coating.Type: ApplicationFiled: January 20, 2014Publication date: May 15, 2014Applicants: JOHNSON MATTHEY PUBLIC LIMITED COMPANY, JOHNSON MATTHEY JAPAN G.K.Inventors: SATOSHI SUMIYA, LIFENG WANG, HANAKO OYAMADA, PHILIP GERALD BLAKEMAN, MICHAEL GAVIN BROWN, SOUGATO CHATTERJEE, ANDREW FRANCIS CHIFFEY, JANE GAST, PAUL RICHARD PHILLIPS, RAJ RAO RAJARAM, ANDREW PETER WALKER
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Publication number: 20140134063Abstract: Method for the preparation of a wall flow particulate filter catalysed at its inlet side with a first catalyst having activity in the removal of residual hydrocarbons and carbon monoxide and catalysing at rich burn engine operation conditions the reaction of nitrogen oxides with hydrogen and/or carbon monoxide to ammonia and catalysed at its outlet side with a second catalyst having activity in the selective reduction of NOx by reaction with ammonia being formed in the inlet side. The method involves the provision of a first catalyst having a particle size larger than the filter wall mean pore size, and a second catalyst having a particle size smaller than the filter wall mean pore size, and mixing the first and second catalyst into one suspension, which is used for wash-coating from the inlet end. The second catalyst thereby diffuses into the partition wall.Type: ApplicationFiled: June 14, 2012Publication date: May 15, 2014Applicant: Haldor Topsøe A/SInventors: Pär L. Gabrielsson, Keld Johansen
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Patent number: 8722001Abstract: A catalyst for the purification of exhaust gas that can be used to highly efficiently treat an exhaust gas which has moisture and fluctuates between an oxidizing atmosphere and a reducing atmosphere even after the catalyst is exposed to a high temperature is provided. The present invention relates to a catalyst for the purification of exhaust gas having a catalyst layer of catalyst components comprising a noble metal, magnesium oxide, and a refractory inorganic oxide formed on a three-dimensional structure, wherein the catalyst layer has two peaks originated from the magnesium oxide in a pore distribution obtained by mercury intrusion technique.Type: GrantFiled: October 16, 2009Date of Patent: May 13, 2014Assignees: Umicore Shokubai Japan Co., Ltd., Umicore Shokubai USA, Inc.Inventors: Mariko Ono, Akihisa Okumura
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Publication number: 20140128245Abstract: A nanoparticle comprises a nano-active material and a nano-support. In some embodiments, the nano-active material is platinum and the nano-support is alumina. Pinning and affixing the nano-active material to the nano-support is achieved by using a high temperature condensation technology. In some embodiments, the high temperature condensation technology is plasma. Typically, a quantity of platinum and a quantity of alumina are loaded into a plasma gun. When the nano-active material bonds with the nano-support, an interface between the nano-active material and the nano-support forms. The interface is a platinum alumina metallic compound, which dramatically changes an ability for the nano-active material to move around on the surface of the nano-support, providing a better bond than that of a wet catalyst. Alternatively, a quantity of carbon is also loaded into the plasma gun.Type: ApplicationFiled: January 13, 2014Publication date: May 8, 2014Inventors: Qinghua YIN, Xiwang QI, Eliseo RUIZ
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Patent number: 8716165Abstract: A method for providing a catalyst on a substrate is disclosed comprising providing a first washcoat comprising a soluble washcoat salt species, a polar organic solvent, and an insoluble particulate material, contacting the first washcoat with a substrate to form a coated substrate, and then contacting the coated substrate with a second washcoat comprising an oxide or an oxide-supported catalyst to physisorb, chemisorb, bond, or otherwise adhere the oxide or the oxide-supported catalyst to the coated substrate. Also disclosed is a catalyst on a substrate comprising: a substrate; an anchor layer comprising a soluble washcoat salt species, a polar organic solvent, and an insoluble particulate material; and a second layer comprises an oxide or an oxide-supported catalyst. The catalyst on a substrate can be in either green or fired form.Type: GrantFiled: April 30, 2008Date of Patent: May 6, 2014Assignee: Corning IncorporatedInventor: William Peter Addiego
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Patent number: 8709969Abstract: RuCore—Ptshell nanocatalysts with 1˜3 atomic layers of Pt-shell were developed for enhancing the catalytic activities. Uniform atomic layers of Pt were successfully deposited on the core nanoparticles with high precision. Using such nanocatalysts as the cathode of the dye-sensitized solar cell (DSSC), the efficiency of DSSC can be significantly increased. For direct methanol fuel cell (DMFC) applications, much higher performance can also be achieved by using such RuCore—Ptshell nanocatalysts and the DMFC can be operated at room temperature without the need to raise the cell temperature to above room temperature (such as 80° C.).Type: GrantFiled: June 30, 2011Date of Patent: April 29, 2014Assignee: National Tsing Hua UniversityInventors: Tsang-Lang Lin, Tsan-Yao Chen, Chiun-Yi Wu
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Patent number: 8709365Abstract: The invention relates to a catalytically active particulate filter which, in addition to the properties typical of particulate filters, has hydrogen sulphide block function, and to a process for removing nitrogen oxides and particulates from the exhaust gas of internal combustion engines operated predominantly under lean conditions (so-called “lean-burn engines”) using the inventive catalytically active particulate filter. This particulate filter comprises a filter body, a copper compound and an oxidation-catalytic active coating which comprises at least one catalytically active platinum group metal. The copper compound is in a second coating applied to the filter body. The two functional coatings may be applied to the filter body consecutive in the direction of flow, i.e. zoned, or layered one on top of the other.Type: GrantFiled: July 8, 2010Date of Patent: April 29, 2014Assignee: Umicore AG & Co. KGInventors: Franz Dornhaus, Stephanie Frantz, Ina Grisstede
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Publication number: 20140113218Abstract: Catalysts comprising porous metal nanoparticles, which are individually encapsulated with a reaction-enhancing material, and their use in fuel cell catalysis are provided.Type: ApplicationFiled: October 23, 2012Publication date: April 24, 2014Applicant: THE JOHNS HOPKINS UNIVERSITYInventors: Jonah Daedalus Erlebacher, Joshua D. Snyder
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Patent number: 8703637Abstract: An improved process to make a slurry catalyst for the upgrade of heavy oil feedstock is provided. In the process, at least a metal precursor feedstock is portioned and fed in any of the stages: the promotion stage; the sulfidation stage; or the transformation stage of a water-based catalyst precursor to a slurry catalyst. In one embodiment, the promoter metal precursor feedstock is split into portions, the first portion is for the sulfiding step, the second portion is for the promotion step; and optionally the third portion is to be added to the transformation step in the mixing of the sulfided promoted catalyst precursor with a hydrocarbon diluent to form the slurry catalyst. In another embodiment, the Primary metal precursor feedstock is split into portions.Type: GrantFiled: December 20, 2011Date of Patent: April 22, 2014Assignee: Chevron U.S.A. Inc.Inventors: Shuwu Yang, Julie Chabot, Ling Jiao, Joseph V. Nguyen, Bruce Edward Reynolds
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Publication number: 20140106260Abstract: Core-shell nanoparticulate compositions and methods for making the same are disclosed. In some embodiments core-shell nanoparticulate compositions comprise transition metal core encapsulated by metal oxide shell. Methods of catalysis comprising core-shell nanoparticulate compositions of the invention are disclosed. Compositions comprising core-shell nanoparticles displayed on a metal-oxide support and methods for preparing the same are also disclosed. In some embodiments compositions comprise core-shell nanoparticles displayed as a substantially single layer superposed on a metal oxide support. Methods of catalysis employing the supported core-shell nanoparticles are disclosed.Type: ApplicationFiled: October 3, 2013Publication date: April 17, 2014Applicant: THE TRUSTEES OF THE UNIVERSITY OF PENNSYLVANIAInventors: MATTEO CARGNELLO, RAYMOND J. GORTE, PAOLO FORNASIERO
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Patent number: 8697594Abstract: A single metal slurry catalyst for the upgrade of heavy oil feedstock is provided. The slurry catalyst is prepared by sulfiding a Primary metal precursor, then mixing the sulfided metal precursor with a hydrocarbon diluent to form the slurry catalyst. The single-metal slurry catalyst has the formula (Mt)a(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one of a non-noble Group VIII metal, a Group VIB metal, a Group IVB metal, and a Group IIB metal; 0.5a<=d<=4a; 0<=e<=11a; 0<=f<=18a; 0<=g<=2a; 0<=h<=3a; t, v, w, x, y, z, each representing total charge for each of: M, S, C, H, O, and N; and ta+vd+we+xf+yg+zh=0. The slurry catalyst has a particle size ranging from 1 to 300 ?m.Type: GrantFiled: December 20, 2011Date of Patent: April 15, 2014Assignee: Chevron U.S.A. Inc.Inventors: Joseph V. Nguyen, Axel Brait, Oleg Mironov, Alexander E. Kuperman
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Patent number: 8697600Abstract: An exhaust gas purifying catalyst that contains a first oxygen storage material on which no noble metal is supported and which has a pyrochlore phase type regular array structure, and a second oxygen storage material which has a higher oxygen storage rate and a lower oxygen storage capacity than the first oxygen storage material and on which a platinum group noble metal is supported.Type: GrantFiled: July 22, 2011Date of Patent: April 15, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takeshi Nobukawa, Oji Kuno, Akira Morikawa, Kae Yamamura, Naoki Takahashi, Akihiko Suda
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Patent number: 8691716Abstract: The invention describes the preparation of electrocatalysts, both anodic (aimed at the oxidation of the fuel) and cathodic (aimed at the reduction of the oxygen), based on mono- and plurimetallic carbon nitrides to be used in PEFC (Polymer electrolyte membrane fuel cells), DMFC (Direct methanol fuel cells) and H2 electrogenerators. The target of the invention is to obtain materials featuring a controlled metal composition based on carbon nitride clusters or on carbon nitride clusters supported on oxide-based ceramic materials. The preparation protocol consists of three steps. In the first the precursor is obtained through reactions of the type: a) sol-gel; b) gel-plastic; c) coagulation-flocculation-precipitation.Type: GrantFiled: March 16, 2012Date of Patent: April 8, 2014Assignee: Breton S.p.A.Inventors: Vito Di Noto, Enrico Negro, Sandra Lavina, Giuseppe Pace
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Patent number: 8685876Abstract: A supported platinum catalyst comprising an open-pored support material and platinum of oxidation state 0, wherein an XRD spectrum of the catalyst is free of signals of elemental platinum.Type: GrantFiled: June 10, 2013Date of Patent: April 1, 2014Assignee: Sud-Chemie IP GmbH & Co. KGInventors: Hans-Christoph Schwarzer, Arno Tissler, Markus Hutt
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Patent number: 8683787Abstract: An exhaust gas purifying catalyst (1) of the present invention includes anchor/promoter simultaneous enclosure particles (5) including catalyst units (13) which contain: noble metal particles (8); and anchor particles (9) as an anchor material of the noble metal particles (8) supporting the noble metal particles (8); promoter units (14) which are provided not in contact with the noble metal particles (8) and contain first promoter particles (11) having an oxygen storage and release capacity; and an enclosure material (12) which encloses both the catalyst units (13) and the promoter units (14), and separates the noble metal particles (8) and the anchor particles (9) in the catalyst units (13) from the first promoter particles (11) in the promoter units (14). The exhaust gas purifying catalyst (1) further includes second promoter particles (6) which have the oxygen storage and release capacity, and are not enclosed in the anchor/promoter simultaneous enclosure particles (5) by the enclosure material (12).Type: GrantFiled: November 15, 2010Date of Patent: April 1, 2014Assignee: Nissan Motor Co., Ltd.Inventors: Takamasa Nakagawa, Masanori Nakamura, Misaki Fujimoto, Naoki Kachi
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Publication number: 20140087937Abstract: A catalytic article for decomposition of a volatile organic compound includes a porous support body, a plurality of active centers formed on the support body and adapted for catalytic decomposition of the volatile organic compound, and a plurality of capture centers bound to the support body. Each of the active centers is composed of one of a noble metal, a transition metal oxide, and the combination thereof. Each of the capture centers includes at least one functional group that is adapted for attracting or binding the volatile organic compound. A method for preparing the catalytic article is also disclosed.Type: ApplicationFiled: September 25, 2013Publication date: March 27, 2014Applicant: National Yunlin University of Science & TechnologyInventors: Bo-Tau Liu, Cheng-Hsien Hsieh, De-Hua Wang
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Patent number: 8679434Abstract: Described is a catalytic article for the treatment of lean burn engine exhaust gas. The catalytic article comprises a honeycomb substrate having disposed thereon a washcoat containing one or more calcined platinum group metal components dispersed on a refractory metal oxide support located on the honeycomb substrate, the platinum group metal components having an average crystallite size in the range of about 10 to about 25 nm to provide a stable ratio of NO2 to NOx when the exhaust gas flows through the honeycomb substrate. Methods of treating exhaust gas from a lean burn engine and a system for the removal of pollutants from a lean burn engine exhaust gas stream containing NOx are also described.Type: GrantFiled: January 28, 2013Date of Patent: March 25, 2014Assignee: BASF CorporationInventors: Yuejin Li, Stanley A. Roth
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Patent number: 8680005Abstract: The invention relates to a method of production of catalyst particles, comprising platinum and tin and also at least one further element, selected from lanthanum and cesium, on zirconium dioxide as support, comprising the steps: preparation of one or more solutions containing precursor compounds of Pt, Sn and at least one further element of La or Cs and also ZrO2, converting the solution(s) to an aerosol, bringing the aerosol into a directly or indirectly heated pyrolysis zone, carrying out pyrolysis, and separation of the particles formed from the pyrolysis gas. Suitable precursor compounds comprise zirconium(IV) acetylacetonate, lanthanum(II) acetylacetonate and cesium acetate, hexamethyldisiloxane, tin 2-ethylhexanoate, platinum acetylacetonate, zirconium(IV) propylate in n-propanol and lanthanum(II) acetylacetonate. The invention also relates to the catalyst particles obtainable using the method according to the invention, and to the use thereof as dehydrogenation catalysts.Type: GrantFiled: January 24, 2012Date of Patent: March 25, 2014Assignee: BASF SEInventors: Stefan Hannemann, Dieter Stützer, Goetz-Peter Schindler, Peter Pfab, Frank Kleine Jäger, Dirk Groβschmidt
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Patent number: 8679433Abstract: Disclosed are, inter alia, methods of forming coated substrates for use in catalytic converters, as well as washcoat compositions and methods suitable for using in preparation of the coated substrates, and the coated substrates formed thereby. The catalytic material is prepared by a plasma-based method, yielding catalytic material with a lower tendency to migrate on support at high temperatures, and thus less prone to catalyst aging after prolonged use. Also disclosed are catalytic converters using the coated substrates, which have favorable properties as compared to catalytic converters using catalysts deposited on substrates using solution chemistry. Also disclosed are exhaust treatment systems, and vehicles, such as diesel vehicles, particularly light-duty diesel vehicles, using catalytic converters and exhaust treatment systems using the coated substrates.Type: GrantFiled: August 17, 2012Date of Patent: March 25, 2014Assignee: SDCmaterials, Inc.Inventors: Qinghua Yin, Xiwang Qi, Maximilian A. Biberger, Jayashir Sarkar
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Publication number: 20140080700Abstract: A series of binary and ternary Pt-alloys, that promote the important reactions for catalysis at an alloy surface; oxygen reduction, hydrogen oxidation, and hydrogen and oxygen evolution. The first two of these reactions are essential when applying the alloy for use in a PEMFC.Type: ApplicationFiled: November 15, 2013Publication date: March 20, 2014Applicant: California Institute of TechnologyInventors: Charles C. Hays, Sri R. Narayan
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Patent number: 8673809Abstract: The invention provides a catalyst for catalytically removing three components, which are carbon monoxide, hydrocarbons and nitrogen oxides, from combustion exhaust gas generated by combusting fuel at around the stoichiometric air to fuel ratio. The catalyst includes: (A) a first catalyst component including at least rhodium, platinum, or palladium in a content of 0.01 to 0.5% by weight; and (B) a second catalyst component, which is the remainder, including a composite oxide or a mixed oxide including (a) at least zirconium oxide or titanium oxide, and (b) an oxide of at least praseodymium, yttrium, neodymium, tungsten, niobium, silicon, or aluminum, wherein the content of the oxide (a) in the composite oxide or the mixed oxide is in a range of 70 to 95% by weight. The invention further provides a two-layer catalyst that includes a surface catalyst layer containing the above-mentioned catalyst.Type: GrantFiled: March 17, 2011Date of Patent: March 18, 2014Assignee: Honda Motor Co., Ltd.Inventors: Tadao Nakatsuji, Kazuya Inada, Yuji Isogai, Kiyoshi Tanaami
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Patent number: 8667785Abstract: A catalysed substrate monolith 12 for use in treating exhaust gas emitted from a lean-burn internal combustion engine, which catalysed substrate monolith 12 comprising a first washcoat coating 16 and a second washcoat coating 18, wherein the first washcoat coating comprises a catalyst composition comprising at least one platinum group metal (PGM) and at least one support material for the at least one PGM, wherein at least one PGM in the first washcoat coating is liable to volatilize when the first washcoat coating is exposed to relatively extreme conditions including relatively high temperatures, wherein the second washcoat coating comprises at least one metal oxide for trapping volatilized PGM and wherein the second washcoat coating is oriented to contact exhaust gas that has contacted the first washcoat coating.Type: GrantFiled: December 11, 2012Date of Patent: March 11, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Philip Gerald Blakeman, Gavin Michael Brown, Sougato Chatterjee, Andrew Francis Chiffey, Jane Gast, Paul Richard Phillips, Raj Rao Rajaram, Glen Spreitzer, Andrew Peter Walker
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Patent number: 8669202Abstract: A nano-particle comprising: an interior region comprising a mixed-metal oxide; and an exterior surface comprising a pure metal. In some embodiments, the mixed-metal oxide comprises aluminum oxide and a metallic pinning agent, such as palladium, copper, molybdenum, or cobalt. In some embodiments, the pure metal at the exterior surface is the same as the metallic pinning agent in the mixed-metal oxide in the interior region. In some embodiments, a catalytic nano-particle is bonded to the pure metal at the exterior surface. In some embodiments, the interior region and the exterior surface are formed using a plasma gun. In some embodiments, the interior region and the exterior surface are formed using a wet chemistry process. In some embodiments, the catalytic nano-particle is bonded to the pure metal using a plasma gun. In some embodiments, the catalytic nano-particle is bonded to the pure metal using a wet chemistry process.Type: GrantFiled: February 23, 2011Date of Patent: March 11, 2014Assignee: SDCmaterials, Inc.Inventors: Wilbert van den Hoek, Maximilian A. Biberger