Of Group Iii (i.e., Sc, Y, Al, Ga, In Or Tl) Patents (Class 502/355)
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Publication number: 20090191431Abstract: To smoothly deliver a thermal energy required in an active site of a catalyst carried on a carrier. A method of manufacturing a catalyst carrier of the present invention includes the steps of: forming a mixed thin film in which at least metal and ceramics are mixed on a metal base, by spraying aerosol, with metal powders and ceramics powders mixed therein, on the metal base; and making the mixed thin film porous, by dissolving the metal of the mixed thin film into acid or alkaline solution to remove this metal.Type: ApplicationFiled: January 28, 2009Publication date: July 30, 2009Applicant: HITACHI CABLE, LTD.Inventors: Mineo Washima, Kenji Shibata, Fumihito Oka
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Patent number: 7566393Abstract: Compounds and methods for sorbing organosulfur compounds from fluids are provided. Generally, compounds according to the present invention comprise mesoporous, nanocrystalline metal oxides. Preferred metal oxide compounds either exhibit soft Lewis acid properties or are impregnated with a material exhibiting soft Lewis acid properties. Methods according to the invention comprise contacting a fluid containing organosulfur contaminants with a mesoporous, nanocrystalline metal oxide. In a preferred embodiment, nanocrystalline metal oxide particles are formed into pellets (14) and placed inside a fuel filter housing (12) for removing organosulfur contaminants from a hydrocarbon fuel stream.Type: GrantFiled: April 26, 2005Date of Patent: July 28, 2009Assignee: NanoScale CorporationInventors: Kenneth Klabunde, Bill R. Sanford, P. Jeevanandam
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Patent number: 7563744Abstract: The present invention relates to a catalyst for the purification of exhaust gases from an internal combustion engine, which comprises a catalytically active coating on an inert ceramic or metal honeycomb body, said coating comprising at least one platinum group metal selected from the group consisting of platinum, palladium, rhodium and iridium on a fine, oxidic support material. As an oxidic support material, the catalyst comprises a low-porosity material on the basis of silicon dioxide that comprises aggregates of essentially spherical primary particles having an average particle diameter of between 7 and 60 nm.Type: GrantFiled: August 8, 2002Date of Patent: July 21, 2009Assignee: Umicore AG & Co. KGInventors: Harald Klein, Ulrich Neuhausen, Egbert Lox, Jürgen Gieshoff, Thomas Kreuzer
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Patent number: 7563390Abstract: The present invention provides steam reforming catalyst compositions containing Pd and Zn, and methods of steam reforming alcohols over a catalyst. Surprisingly superior results and properties of the present invention, including low temperature activity and/or low carbon monoxide output, are also described. Methods of making a steam reforming catalyst are also provided.Type: GrantFiled: March 26, 2007Date of Patent: July 21, 2009Assignee: Battelle Memorial InstituteInventors: Jamelyn D. Holladay, Yong Wang, Jianli Hu, Ya-Huei Chin, Robert A. Dagle, Guanguang Xia, Eddie G. Baker, Daniel R. Palo, Max R. Phelps, Heon Jung
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Patent number: 7563745Abstract: The invention relates to a shaped catalyst or catalyst precursor containing a catalytically active component or a precursor therefore, the component selected from elements of Group VIII of the Periodic Table of the Elements, supported on a carrier, which catalyst or catalyst precursor is an elongated shaped particle having three protrusions each extending from and attached to a central position, wherein the central position is aligned along the longitudinal axis of the particle, the cross-section of the particle occupying the space encompassed by the outer edges of six circles around a central circle, each of the six circles touching two neighboring circles while three alternating circles are equidistant to the central circle and may be attached to the central circle, minus the space occupied by the three remaining outer circles and including the six interstitial regions.Type: GrantFiled: June 6, 2003Date of Patent: July 21, 2009Assignee: Shell Oil CompanyInventors: Arend Hoek, Hans Michiel Huisman, Carolus Matthias Anna Maria Mesters
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Publication number: 20090181846Abstract: An apparatus for preparing a catalyst for carbon nanotubes using spray pyrolysis and a method for preparing the catalyst are disclosed. The apparatus comprises a plurality of raw material tanks, an agitator to mix raw materials respectively supplied from the raw material tanks, a drier to spray the mixture supplied from the agitator and thus to heat and bake the same, and a storage to store a dried material discharged from the drier. The method comprises supplying a plurality of raw materials, mixing the raw materials with one another, spraying the raw material mixture in a liquid state and drying the same at a high temperature, and storing a catalyst generated in the drying process.Type: ApplicationFiled: December 24, 2008Publication date: July 16, 2009Inventors: Joung Hyeon Lim, Young Chul Joung, Jin Seok Oh, Hyun Jin Cho, Hee Jung Choi
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Patent number: 7560606Abstract: The invention relates to Group 1 metal/porous metal oxide compositions comprising porous metal oxide selected from porous titanium oxide and porous alumina and an alkali metal or an alkali metal alloy. The compositions of the inventions are described as Stage 0 and I materials. These materials differ in their preparation and chemical reactivity. Each successive stage may be prepared directly using the methods described below or from an earlier stage material. Stage 0 materials may, for example, be prepared using liquid alloys of Na and K which are rapidly absorbed by porous metal oxide under isothermal conditions, preferably at or just above room temperature, to form loose black powders that retain much of the reducing ability of the parent metals. When the low melting Group 1 metals are absorbed into the porous metal oxide at about 150° C., an exothermic reaction produces Stage I material, loose black powders that are stable in dry air. Further heating forms higher stage materials of unknown composition.Type: GrantFiled: August 16, 2007Date of Patent: July 14, 2009Assignee: Signa Chemistry, Inc.Inventors: Michael Lefenfeld, James L. Dye
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Patent number: 7560047Abstract: The present invention relates to a structured catalyst for reforming of gasoline and a method of preparing the same, more particularly to a structured catalyst for reforming of gasoline for fuel-cell powered vehicles prepared by wash-coating the transition metal based reforming catalyst on the surface of the ceramic honeycomb support wash-coated with sub-micron sized alumina or its precursor to sufficiently increase the effective surface area and the performance of the catalyst and a method of preparing the same.Type: GrantFiled: July 28, 2008Date of Patent: July 14, 2009Assignee: Korea Institute of Science and TechnologyInventors: Dong Ju Moon, Jong Woo Ryu, Dong Min Kang, Byung Gwon Lee, Byoung Sung Ahn, Sang Deuk Lee
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Patent number: 7560412Abstract: A method for producing a cobalt on alumina catalyst is disclosed. The catalyst is prepared by thoroughly mixing cobalt nitrate into a peptized alumina slurry, and then spray-drying the slurry to form attrition resistant microspheres. The cobalt prepared by this invention is fully reducible. Optionally, metals such as ruthenium can be added to the cobalt/alumina catalyst by impregnation or methods known in the prior art.Type: GrantFiled: August 14, 2004Date of Patent: July 14, 2009Assignee: Sud-Chemie Inc.Inventors: Todd Osbourne, Robert O'Brien, Jeff Kirchner, X. D. Hu
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Patent number: 7560577Abstract: A catalyst that enables to produce ethylene oxide in a high selectivity and a method for the production of ethylene oxide using the catalyst are provided. In the catalyst for the production of ethylene oxide, wherein the catalyst component is supported by a carrier, a carrier containing ?-alumina as the main component which has at least two peaks in the range of pore diameter of 0.01-100 ?m and at least one peak of the above peaks is present in the range of pore diameter of 0.01-1.0 ?m in the pore distribution measured by mercury porosimetry is adopted as said carrier.Type: GrantFiled: September 27, 2007Date of Patent: July 14, 2009Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiroyuki Hirota, Hiromi Yunoki, Masatsugu Mikawa
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Publication number: 20090176053Abstract: There are disclosed a honeycomb structure capable of providing a honeycomb catalytic body which is excellent in purification efficiency with a small pressure loss and which can be mounted even in a limited space, a honeycomb catalytic body which is excellent in purification efficiency with a small pressure loss and which can be mounted even in a limited space, and a manufacturing method of the same. A honeycomb catalytic body 50 of the present invention is a honeycomb catalytic body of a flow-through type through which cells as through channels extend from an inlet to an outlet, both the surfaces of partition walls 4 of a honeycomb structure 1 and the inner surfaces of pores 25 carry a catalyst to form catalyst layers 5, and the catalyst carrying partition walls have a permeability of 1×10?12 [m2] or more, preferably 1×10?9 [m2] or less.Type: ApplicationFiled: November 28, 2008Publication date: July 9, 2009Applicant: NGK INSULATORS, LTD.Inventors: Yukio MIYAIRI, Yoshihiro YAMAMOTO, Shogo HIROSE
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Patent number: 7557062Abstract: An unsupported catalyst composition which comprises one or more Group VIb metals, one or more Group VIII metals, and a refractory oxide material which comprises 50 wt % or more titania, on oxide basis, which is prepared by precipitation techniques, finds use in the hydroprocessing of hydrocarbonaceous feedstocks.Type: GrantFiled: February 20, 2004Date of Patent: July 7, 2009Assignee: Shell Oil CompanyInventors: Laszlo Domokos, Hermanus Jongkind, Willem Hartman Jurriaan Stork, Johanna Maria Helena Van den Tol-Kershof
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Patent number: 7553474Abstract: It is an object to provide a method for producing stable alkaline metal oxide sols having a uniform particle size distribution. The method comprises the steps of: heating a metal compound at a temperature of 60° C. to 110° C. in an aqueous medium that contains a carbonate of quaternary ammonium; and carrying out hydrothermal processing at a temperature of 110° C. to 250° C. The carbonate of quaternary ammonium is (NR4)2CO3 or NR4HCO3 in which R represents a hydrocarbon group, or a mixture thereof. The metal compound is one, or two or more metal compounds selected from a group of compounds based on a metal having a valence that is bivalent, trivalent, or tetravalent.Type: GrantFiled: August 8, 2005Date of Patent: June 30, 2009Assignee: Nissan Chemical Industries, Ltd.Inventors: Yutaka Ohmori, Hirokazu Kato, Yoshinari Koyama, Kenji Yamaguchi
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Publication number: 20090163357Abstract: An oxidation catalyst system is formed by particles of an oxidation catalyst dispersed in a porous sol-gel binder. The oxidation catalyst system can be applied by brush or spray painting while the sol-gel binder is in its sol state.Type: ApplicationFiled: February 12, 2009Publication date: June 25, 2009Applicant: USA as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Anthony N. Watkins, Bradley D. Leighty, Donald M. Oglesby, JoAnne L. Patry, Jacqueline L. Schryer
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Patent number: 7547659Abstract: The present invention relates to a structured catalyst for reforming of gasoline and a method of preparing the same, more particularly to a structured catalyst for reforming of gasoline for fuel-cell powered vehicles prepared by wash-coating the transition metal based reforming catalyst on the surface of the ceramic honeycomb support wash-coated with sub-micron sized alumina or its precursor to sufficiently increase the effective surface area and the performance of the catalyst and a method of preparing the same.Type: GrantFiled: October 30, 2006Date of Patent: June 16, 2009Assignee: Korea Institute of Science and TechnologyInventors: Dong Ju Moon, Jong Woo Ryu, Dong Min Kang, Byung Gwon Lee, Byoung Sung Ahn, Sang Deuk Lee
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Patent number: 7547656Abstract: An exhaust gas cleaning catalyst comprising: a carrier substrate; a catalyst carrying layer formed on the carrier substrate; and a noble metal catalyst carried by the catalyst carrying layer; wherein said catalyst carrying layer comprises at least two layers, and of the at least two layers, lower layer on the side of the carrier substrate is a metal oxide layer with porosity of 40˜75% and upper layer on the side of the top surface is a metal oxide layer having thermal conductivity of 5 W/mK or less.Type: GrantFiled: July 13, 2004Date of Patent: June 16, 2009Assignee: Toyota Jidosha Kabushiki KaishaInventor: Masahide Miura
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Publication number: 20090149321Abstract: A particulate inorganic oxide contains an aluminum oxide, a metal oxide forming no composite oxide with an aluminum oxide, and at least one additional element selected from the group consisting of rare earth elements and alkaline earth elements. In the inorganic oxide, a percentage content of the aluminum oxide to a total amount of aluminum in the aluminum oxide, a metal element in the metal oxide, and the additional element is in a range from 48 at % to 92 at % in terms of element content. At least 80% of primary particles in the inorganic oxide have a particle diameter of 100 nm or smaller. At least a part of the primary particles have a surface concentrated region where a percentage content of the additional element is locally increased in a surface layer part thereof. The content of the additional element in the surface concentrated region to a whole amount of the inorganic oxide is in a range from 0.06% by mass to 0.98% by mass in terms of oxide amount.Type: ApplicationFiled: June 8, 2007Publication date: June 11, 2009Inventors: Akira Morikawa, Toshitaka Tanabe, Naoki Takahashi, Kae Yamamura, Takeru Yoshida, Akemi Sato
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Patent number: 7541311Abstract: A vermiculite supported catalyst for carbon monoxide (CO) preferential oxidation (PROX) is disclosed. The CO PROX catalyst comprises at least one catalytic agent, one optional modifier agent, one carrier material, and a vermiculite support. The process for preparing the vermiculite supported catalyst in this invention includes depositing first the carrier material on a vermiculite support followed by calcination to form the carrier-containing support, and wet impregnating the catalytic agent and the optional modifier agent on the carrier-containing support followed by drying and calcination to form the CO preferential oxidation catalyst.Type: GrantFiled: August 31, 2007Date of Patent: June 2, 2009Assignee: Institute of Nuclear Energy ResearchInventors: Chao-Yuh Chen, Ching-Tsuen Huang, Chi-Hung Liao, Ching-Tu Chang
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Patent number: 7541310Abstract: This invention relates to catalysts comprising a catalytic metal deposited on a composite support with well-dispersed chemical “anchor” species acting as nucleation centers for catalytic metal crystallites growth. The catalysts have the advantage that the average catalytic metal crystallite size can be controlled by the molar ratio of catalytic metal to chemical “anchor,” and is not limited by the porous structure of the support. A preferred embodiment comprises a cobalt-based catalyst on a silica-alumina support made by a co-gel method, wherein its average pore size can be controlled by the pH. The alumina species in the support most likely serve as chemical “anchors” to control the dispersion of cobalt species, such that the average cobalt crystallite size can be greater than the average pore size.Type: GrantFiled: October 12, 2004Date of Patent: June 2, 2009Assignee: ConocoPhillips CompanyInventors: Rafael L. Espinoza, Kandaswamy Jothimurugesan, Kevin L. Coy, James Dale Ortego, Jr., Nithya Srinivasan, Olga P. Ionkina
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Publication number: 20090136751Abstract: A structure for preparing an substantially aligned array of carbon nanotubes include a substrate having a first side and a second side, a buffer layer on the first side of the substrate, a catalyst on the buffer layer, and a plurality of channels through the structure for allowing a gaseous carbon source to enter the substrate at the second side and flow through the structure to the catalyst. After preparing the array, a fiber of carbon nanotubes may be spun from the array. Prior to spinning, the array can be immersed in a polymer solution. After spinning, the polymer can be cured.Type: ApplicationFiled: August 28, 2007Publication date: May 28, 2009Inventors: Yuntian T. Zhu, Paul Arendt, Qingwen Li, Xiefie Zhang
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Patent number: 7538065Abstract: An improved noble metal-containing catalyst containing a specific ratio of silica to aluminum in the framework suitable for use in the hydroprocessing of hydrocarbonaceous feeds, which is directed at a catalyst comprising a hydrogenation-dehydrogenation component selected from the Group VIII noble metals and mixtures thereof on a mesoporous support having aluminum incorporated into its framework and an average pore diameter of about 15 to less than about 40 ?.Type: GrantFiled: August 17, 2005Date of Patent: May 26, 2009Assignee: International Business Machines CorporationInventors: Stephen J. McCarthy, Wenyih F. Lai, Sylvain S. Hantzer, Ian A. Cody
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Publication number: 20090131253Abstract: A catalyst body including a catalytic material containing an alkali metal and/or an alkaline earth metal, a carrier carrying the catalytic material, and a method of manufacturing the catalyst body are provided. The carrier has a cordierite binder phase and aggregate phases dispersed in the cordierite binder phase.Type: ApplicationFiled: October 20, 2008Publication date: May 21, 2009Applicant: NGK Insulators, Ltd.Inventors: Misako FUJII, Kenji Morimoto, Shinji Kawasaki
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Patent number: 7531479Abstract: A method of depositing a catalytically reactive coating to a substrate including selecting a target light off temperature for a predetermined catalytic combustion environment, selecting a thermal barrier coating composition, selecting a catalytic material and codepositing the thermal barrier coating composition and the catalytic material onto the substrate in proportions selected to produce the target light off temperature when exposed to the combustion environment. The method may include controlling the codepositing step to cause the thermal barrier coating composition to interact with the catalytic material to produce a phase having a light off temperature different from the respective light off temperatures of the thermal barrier coating composition and the catalytic material. A catalyst element may include a substrate and a first layer comprising a thermal barrier coating composition and a catalytic material throughout its depth disposed over a first portion of the substrate.Type: GrantFiled: May 5, 2004Date of Patent: May 12, 2009Assignee: Siemens Energy, Inc.Inventors: Andrew Jeremiah Burns, Ramesh Subramanian, Vasudevan Srinivasan
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Publication number: 20090114061Abstract: A method of producing de-alloyed nanoparticles. In an embodiment, the method comprises admixing metal precursors, freeze-drying, annealing, and de-alloying the nanoparticles in situ. Further, in an embodiment de-alloyed nanoparticle formed by the method, wherein the nanoparticle further comprises a core-shell arrangement. The nanoparticle is suitable for electrocatalytic processes and devices.Type: ApplicationFiled: September 8, 2008Publication date: May 7, 2009Applicant: UNIVERSITY OF HOUSTONInventors: Peter Strasser, Shirlaine Koh, Prasanna Mani, Srivastava Ratndeep
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Patent number: 7528270Abstract: A process is provided for the epoxidation of an olefin comprising the steps of: contacting a feed comprising an olefin and oxygen with a catalyst comprising a silver component and a high-selectivity dopant deposited on a fluoride-mineralized carrier; and producing a product mix comprising an olefin oxide, wherein the concentration of carbon dioxide in the feed is less than about 2 mole-%, relative to the total feed.Type: GrantFiled: June 16, 2005Date of Patent: May 5, 2009Assignee: Shell Oil CompanyInventors: Randall Clayton Yeates, Leonid Isaakovich Rubinstein
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Publication number: 20090111687Abstract: The invention relates to a catalyst with large surface area structure, in particular for steam-reforming catalysts, which is characterised in that the large surface area structure is formed of a large number of round or parallel penetrating holes of polygonal cross-section, wherein the catalyst carrier is prepared in the injection moulding process, coated with a washcoat and then impregnated with the active component. The catalyst carrier includes at least one sinterable material and has a lateral pressure resistance of at least 700 N. The invention further relates to a process for the preparation of such catalysts and the use thereof in a reactor.Type: ApplicationFiled: September 25, 2008Publication date: April 30, 2009Applicant: Sud-Chemie AGInventors: Wolfgang GABRIEL, Ingo HANKE
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Publication number: 20090105069Abstract: A structure having strong contact with solid particles comprising an assembly formed by secondary aggregation which is further aggregation of aggregates each formed by primary aggregation of primary particles each made of a metal and/or a metal oxide, wherein an average primary particle diameter of the primary particles is in a range from 1 to 100 ?m, and, among void pores formed by the aggregates, a volume of void pores having pore diameters in a range within ±50% away from an average void pore diameter of the void pores is equal to or above 60% of a total volume of the void pores.Type: ApplicationFiled: March 27, 2007Publication date: April 23, 2009Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Tomoyuki Kayama, Kouzi Banno
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Patent number: 7521393Abstract: A catalyst for selective hydrogenation of acetylenes and diolefins, particularly in a raw gas feed stream for front end selective hydrogenation. The catalyst contains a low surface area carrier with a surface area from about 2-20 m2/g, wherein the pore volume of the pores of the carrier is greater than about 0.4 cc/g, wherein at least 90 percent of the pore volume of the pores is contained within pores having a pore diameter greater than about 500 ? and wherein from about 1 to about 2 percent of the total pore volume is contained in pores with a pore diameter from about 500 to about 1,000 ?, palladium, wherein the palladium comprises from about 0.01 to about 0.1 weight percent of the catalyst, and a Group IB metal, wherein the Group IB metal comprises from about 0.005 to about 0.06 weight percent of the catalyst.Type: GrantFiled: July 27, 2004Date of Patent: April 21, 2009Assignee: Süd-Chemie IncInventors: Steven A. Blankenship, Jennifer A. Boyer, Gary R. Gildert
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Patent number: 7521392Abstract: The catalytic efficiency of supported catalysts containing metal nanoparticles is strongly related to the chemical softness at the surfaces of such nanoparticles. Supported catalysts containing platinum nanoparticles having average surface softness values (expressed in scaled units ranging from 0 to 1) between 0.07198 and 0.09247 exhibit high catalytic efficiency. The catalytic efficiency of such platinum nanoparticles for CO oxidation, expressed as the turn-over frequency (TOF), was observed to be on or above 0.03062 s?1. The supported catalysts containing platinum nanoparticles with tighter average surface softness ranges exhibit even higher catalytic efficiencies. The TOF for CO oxidation of platinum nanoparticles having average surface softness values between 0.08031 and 0.08679 was observed to be on or above 0.06554 s?1.Type: GrantFiled: February 18, 2005Date of Patent: April 21, 2009Assignee: Nanostellar, Inc.Inventors: Cetin Kilic, Jangsuk Hyun, Ligen Wang, Mats Larsson, Juan Cai, Jifei Jia, Xianghong Hao, Jonathan W. Woo
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Publication number: 20090092534Abstract: Processes for purifying silicon tetrafluoride source gas by subjecting the source gas to one or more purification processes including: contacting the silicon tetrafluoride source gas with an ion exchange resin to remove acidic contaminants, contacting the silicon tetrafluoride source gas with a catalyst to remove carbon monoxide, by removal of carbon dioxide by use of an absorption liquid, and by removal of inert compounds by cryogenic distillation; catalysts suitable for removal of carbon monoxide from silicon tetrafluoride source gas and processes for producing such catalysts.Type: ApplicationFiled: September 11, 2008Publication date: April 9, 2009Applicant: MEMC Electronic Materials, Inc.Inventors: Vithal Revankar, Jameel Ibrahim
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Publication number: 20090088318Abstract: A method comprising contacting a donor support with a recipient support to generate a mixture, and heating the mixture to produce a polymerization catalyst, wherein a metal or a metal-containing compound migrates from the donor support to the recipient support. A method comprising contacting a donor support comprising inactive metal species with a recipient support, and mobilizing the inactive metal species from the donor support to form an active metal species on the recipient support.Type: ApplicationFiled: October 2, 2007Publication date: April 2, 2009Inventors: Max P. McDaniel, Kathy S. Collins, Elizabeth A. Benham, William B. Beaulieu
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Publication number: 20090087363Abstract: The present invention provides an encapsulation technology and methods of using the encapsulation technology in processes involving the conversion of carbon monoxide to carbon dioxide.Type: ApplicationFiled: September 29, 2008Publication date: April 2, 2009Inventors: Arvind Vyas Harinath, Ramya Vedaiyan, Jagannathan Sankar
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Publication number: 20090088320Abstract: An exhaust gas purifying catalyst including: a plurality of first compounds 5 which have precious metal particles 3 supported thereon and are formed into a particle shape; and second compounds 7 which are arranged among the plurality of first compounds 5 and separate the first compounds 5 from one another, wherein pore volumes of the precious metal particles 3, the first compounds 5 and the second compounds 7 are 0.24 to 0.8 cm3/g.Type: ApplicationFiled: April 12, 2007Publication date: April 2, 2009Inventors: Hiroto Kikuchi, Masanori Nakamura, Hironori Wakamatsu, Hideaki Morisaka, Hirofumi Yasuda, Katsuo Suga, Kazuyuki Shiratori, Kenji Uesugi, Toshiharu Miyamura
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Patent number: 7510994Abstract: A catalyst is provided which is low in methane selectivity in a high CO conversion region and high in chain growth probability ? in a Fischer-Tropsch synthesis and comprises a support comprising silica or alumina and an oxide of zirconium and/or titanium loaded thereon in film form in an amount ranging from 0.5 percent by mass to 10.0 percent in terms of metal, and one or more metals selected from the group consisting of cobalt, nickel and ruthenium loaded on the support.Type: GrantFiled: October 3, 2006Date of Patent: March 31, 2009Assignee: Nippon Oil CorporationInventors: Masakazu Ikeda, Toshio Waku, Nobuo Aoki
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Patent number: 7510993Abstract: Compositions and methods for depositing one or more metal or metal alloy films on substrates. The compositions contain a catalyst, one or more carrier particles and one or more water-soluble or water-dispersible organic compounds. Metal or metal alloys may be deposited on the substrates by electroless or electrolytic deposition.Type: GrantFiled: June 24, 2004Date of Patent: March 31, 2009Assignee: Rohm and Haas Electronic Materials LLCInventors: Peter R. Levey, Nathaniel E. Brese
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Patent number: 7507845Abstract: The invention relates to a process for the epoxidation of an olefin, wherein the concentration of the olefin oxide in the outlet is greater than about 2.2% by volume. More particularly, the invention relates to a process for the epoxidation of ethylene by contacting a feed including at least ethylene and oxygen with an improved epoxidation catalyst. The catalyst which has improved selectivity in the epoxidation process at high productivities, includes a solid support having a surface, which has a first mode of pores that have a diameter ranging from about 0.01 ?m to about 5 ?m and having a differential pore volume peak in the range from about 0.01 ?m to about 5 ?m. The surface also has a second mode of pores, which is different from the first mode of pores, having a diameter ranging from about 1 ?m to about 20 ?m and have a differential pore volume peak in the range from about 1 ?m to about 20 ?m.Type: GrantFiled: August 27, 2007Date of Patent: March 24, 2009Assignee: SD Lizenzverwertungsgesellschaft mbH & Co KGInventor: Christian J. Gueckel
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Patent number: 7507844Abstract: A carrier and a catalyst useful for the oxidation of ethylene to ethylene oxide which uses the carrier. The carrier is composed of an inert, refractory solid support such as alpha alumina and has a surface exhibiting a plurality of nanometer scale protrusions projecting outwardly from the surface, and has a catalytically effective amount of silver thereon.Type: GrantFiled: May 9, 2005Date of Patent: March 24, 2009Assignee: SD Lizenzverwertungsgesellschaft mbH & Co. KGInventor: Serguei Pak
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Patent number: 7504357Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.Type: GrantFiled: May 24, 2007Date of Patent: March 17, 2009Assignee: Saudi Basic Industries CorporationInventors: Paulette N. Hazin, Paul E. Ellis, Jr.
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Patent number: 7504085Abstract: An alumina-based perovskite is formed by mixing a lanthanide source with a transitional alumina to form a dual-phase composition comprising in-situ formed LnAlO3 dispersed in alumina. The lanthanide content of the composition ranges from 6-35 wt. % to yield a high surface area composition which is useful as a catalyst or catalyst support such as for precious metals.Type: GrantFiled: May 12, 2005Date of Patent: March 17, 2009Assignee: BASF Catalysts LLCInventor: Xiaolin David Yang
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Patent number: 7501378Abstract: A method of making a cobalt-containing catalyst precursor, comprising slurrying a transition alumina powder with an aqueous solution of a cobalt ammine complex, heating the slurry to cause the cobalt ammine complex to decompose with the deposition of an insoluble cobalt compound, filtering the solid residue from the aqueous medium, and drying the solid residue.Type: GrantFiled: March 18, 2008Date of Patent: March 10, 2009Assignee: Johnson Matthey PLCInventors: Martinus C. Lok, Gordon J. Kelly, Gavin Gray
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Patent number: 7501379Abstract: A catalyst for the production of methyl isopropyl ketone containing aluminum and titanium oxides, treated with Group 1 or 2 metal hydroxides, or their salts.Type: GrantFiled: September 22, 2006Date of Patent: March 10, 2009Assignee: Eastman ChemicalCompanyInventors: Alexey V. Ignatchenko, Michelle Manichanh King
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Patent number: 7498289Abstract: Catalysts and methods for alkane oxydehydrogenation are disclosed. The catalysts of the invention generally comprise (i) nickel or a nickel-containing compound and (ii) at least one or more of titanium (Ti), tantalum (Ta), niobium (Nb), hafnium (Hf), tungsten (W), yttrium (Y), zinc (Zn), zirconium (Zr), or aluminum (Al), or a compound containing one or more of such element(s). In preferred embodiments, the catalyst is a supported catalyst, the alkane is selected from the group consisting of ethane, propane, isobutane, n-butane and ethyl chloride, molecular oxygen is co-fed with the alkane to a reaction zone maintained at a temperature ranging from about 250° C. to about 350° C., and the ethane is oxidatively dehydrogenated to form the corresponding alkene with an alkane conversion of at least about 10% and an alkene selectivity of at least about 70%.Type: GrantFiled: April 11, 2007Date of Patent: March 3, 2009Assignee: Celanese International CorporationInventor: Yumin Liu
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Publication number: 20090054695Abstract: Chemical production processes are provided that can include exposing a reactant composition to a catalyst composition to form a product composition. The reactant composition can include a multihydric alcohol compound and the product composition can include a carbonyl compound. The catalyst composition can include a metal effective to facilitate catalyst activation. Processes disclosed also include supplementing a dehydration catalyst with a promoter, and activating the supplemented catalyst in the presence of oxygen. Processes also include providing a supplemented dehydration catalyst to within a reactor, and exposing a multihydric alcohol compound to the dehydration catalyst, with the exposing forming coke within the reactor. Oxygen can be provided to the reactor to remove at least a portion of the coke.Type: ApplicationFiled: August 24, 2007Publication date: February 26, 2009Inventors: Thomas H. Peterson, Alan H. Zacher, Michel J. Gray, James F. White, Todd A. Werpy
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Patent number: 7494739Abstract: A fuel cell. The anode of the fuel cell comprises a hydrogen oxidation catalyst comprising a finely divided metal alloy particulate. The metal alloy particulate has an average particle size of less than about 100 Angstroms.Type: GrantFiled: October 27, 2006Date of Patent: February 24, 2009Assignee: Ovonic Battery Company, Inc.Inventors: Michael A. Fetcenko, Stanford R. Ovshinsky, Kwo Young
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Patent number: 7494953Abstract: A process for the preparation of an isomerisation catalyst comprising mixed aluminium, tungsten and zirconium oxides and a hydrogenation/dehydrogenation component, such as palladium or other Group VIII metals. The catalyst is useful in an isomerisation process for C4+ paraffins and may optionally also include shorter paraffins, aromatics or cycloparaffins.Type: GrantFiled: May 9, 2005Date of Patent: February 24, 2009Assignee: Haldor Topsoe A/SInventors: Jindrich Houzvicka, Niels Jørgen Blom
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Publication number: 20090048097Abstract: Process for the preparation of an oxidic catalyst composition consisting of one or more trivalent metals preferably aluminum, one or more divalent metals preferably magnesium and more than 18 wt % of one or more compounds selected from the group consisting of rare earth metal compounds, phosphorus compounds, and transition metal compounds, which process comprises the steps of preparing a precursor mixture consisting of (i) or more trivalent metal compounds, (ii) one or more divalent metal compounds, (iii) one or more compounds selected from the group consisting of rare earth metal compounds, and transition metal compounds, and (iv) optionally water, which precursor mixture is not a solution. The resulting oxidic catalyst composition is suitable as a metal trap and SOx sorbent FCC processes.Type: ApplicationFiled: December 6, 2004Publication date: February 19, 2009Applicant: AKZO NOBEL N.V.Inventors: William Jones, Dennis Stamires, Paul O'Connor, Michael Brady
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Patent number: 7491675Abstract: Nanocomposite copper-ceria catalysts are provided, which comprise copper oxide nanoparticles, copper nanoparticles, or a mixture thereof combined with ceria nanoparticles. Methods for making such catalysts are also provided, which involve the steps of (i) combining ceria nanoparticles in an aqueous suspension with copper 2,4-pentanedionate to form a slurry; (ii) heating the slurry formed in step (i) under an inert gas atmosphere or an oxygen-argon atmosphere, at a temperature and for a time sufficient to cause decomposition of the copper 2,4-pentanedionate to form copper nanoparticles and/or copper oxide nanoparticles that are combined with the ceria nanoparticles; and (iii) optionally, subjecting the product formed in step (ii) to a heat treatment process under conditions effective to convert at least some of the copper nanoparticles to copper oxide nanoparticles.Type: GrantFiled: September 28, 2004Date of Patent: February 17, 2009Assignee: Philip Morris USA Inc.Inventors: Sarojini Deevi, Sohini PalDey
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Patent number: 7491860Abstract: A process for adiabatic, non-oxidative dehydrogenation of hydrocarbons including passing a hydrocarbon feed stream through a catalyst bed, wherein the catalyst bed includes a first layer of a catalyst and second layer of a catalyst, wherein the catalyst of the first layer has high activity but a higher capacity for producing coke than the catalyst of the second layer and the second catalyst also has high activity but a lower capacity for producing coke than the catalyst of the first layer.Type: GrantFiled: August 3, 2005Date of Patent: February 17, 2009Assignee: Süd-Chemie Inc.Inventors: Vladimir Fridman, Michael Urbancic, Andrzej Rokicki
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Patent number: 7491676Abstract: The present invention is directed to high activity titanium oxide DeNOx catalysts. In preferred embodiments, by depositing vanadium oxide on a titania supported metal oxide such as tungsten oxide, an improved catalyst may be generated. This catalyst may be used in the treatment of exhaust from sources such as automobiles and industrial plants.Type: GrantFiled: October 19, 2004Date of Patent: February 17, 2009Assignee: Millennium Inorganic ChemicalsInventors: Steven M. Augustine, Guoyi Fu
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Patent number: 7491674Abstract: A catalyst body including a catalytic material containing an alkali metal and/or an alkaline earth metal, a carrier carrying the catalytic material, and a method of manufacturing the catalyst body are provided. The carrier has a cordierite binder phase and aggregate phases dispersed in the cordierite binder phase.Type: GrantFiled: October 29, 2002Date of Patent: February 17, 2009Assignee: NGK Insulators, Ltd.Inventors: Misako Fujii, Kenji Morimoto, Shinji Kawasaki