Using Halogen Containing Substance Including Liquids Vaporizable Upon Contacting Spent Catalyst Or Sorbent Patents (Class 502/35)
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Publication number: 20020002111Abstract: Catalyst activation of a platinum reforming catalyst system contained in a multiple reactor system by simultaneously reducing the catalyst with hydrogen while introducing a nonmetallic chlorine-containing compound into a reactor of the multiple reactor system in an amount to provide from about 0.05 to about 0.3 weight percent chlorine on the catalyst and thereafter purging the system with about 100 to about 50,000 cubic feet of hydrogen per cubic foot of catalyst resulting in a reforming system having increased activity and providing enhanced RON values with reduced cracking of feedstock.Type: ApplicationFiled: July 31, 2001Publication date: January 3, 2002Applicant: Phillips Petroleum CompanyInventor: Fan-Nan Lin
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Publication number: 20010054573Abstract: Catalyst activation of a platinum reforming catalyst system contained in a multiple reactor system by simultaneously reducing the catalyst with a sustained hydrogen flow through the multiple reactor system while introducing a nonmetallic chlorine-containing compound serially into each reactor of the multiple reactor system in an amount to provide from about 0.05 to about 0.3 weight percent chlorine on the catalyst and thereafter purging the system with about 100 to about 50,000 cubic feet of hydrogen per cubic foot of catalyst prior to commencing use of the treated catalyst system for reforming hydrocarbon feed.Type: ApplicationFiled: July 31, 2001Publication date: December 27, 2001Applicant: Phillips Petroleum CompanyInventors: Donald H. Macahan, Fan-Nan Lin
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Publication number: 20010054572Abstract: Catalyst activation of a platinum reforming catalyst system contained in a multiple reactor system by simultaneously reducing the catalyst with hydrogen while introducing a nonmetallic chlorine-containing compound into a reactor of the multiple reactor system in an amount to provide from about 0.05 to about 0.3 weight percent chlorine on the catalyst and thereafter purging the system with about 100 to about 50,000 cubic feet of hydrogen per cubic foot of catalyst resulting in a reforming system having increased activity and providing enhanced RON values with reduced cracking of feedstock.Type: ApplicationFiled: July 31, 2001Publication date: December 27, 2001Applicant: Phillips Petroleum CompanyInventor: Fan-Nan Lin
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Publication number: 20010049328Abstract: A process for continuously regenerating catalyst particles comprising: passing deactivated catalyst particles downwards in sequence through the first coke-burning zone, second coke-burning zone, oxychlorination zone, and calcination zone in the regenerator, wherein the catalyst particles are contacted with the regeneration gas from the second coke-burning zone, the supplemented dry air, and an inert gas in the first coke-burning zone; introducing an oxygen-containing regeneration gas from the second coke-burning zone into the regenerator, wherein said gas is contacted with the catalyst particles from the first coke burning zone; withdrawing the regeneration gas from the regenerator through the first coke-burning zone and, after the recovery system, recycling it to the second coke-burning zone. The regeneration gas may pass the catalyst bed in either a centrifugal or centripetal way.Type: ApplicationFiled: April 18, 2001Publication date: December 6, 2001Applicant: China Petrochemical CorporationInventors: Rendian Zhao, Zhihai Zhao, Jin Wang, Lanxin Zhang, Feng Shi, Jinhui Fu
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Patent number: 6294492Abstract: Catalyst activation of a platinum reforming catalyst system contained in a multiple reactor system by simultaneously reducing the catalyst with hydrogen while introducing a nonmetallic chlorine-containing compound into a reactor of the multiple reactor system in an amount to add from about 0.05 to about 0.3 weight percent chlorine to the catalyst and thereafter purging the system with about 100 to about 50,000 cubic feet of hydrogen per cubic foot of catalyst resulting in a reforming system having increased activity and providing enhanced RON values with reduced cracking of feedstock.Type: GrantFiled: June 30, 1999Date of Patent: September 25, 2001Assignee: Philips Petroleum CompanyInventor: Fan-Nan Lin
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Patent number: 6291381Abstract: Catalyst activation of a platinum reforming catalyst system contained in a multiple reactor system by simultaneously reducing the catalyst with a sustained hydrogen flow through the multiple reactor system while introducing a nonmetallic chlorine-containing compound serially into each reactor of the multiple reactor system in an amount to add from about 0.05 to about 0.3 weight percent chlorine to the catalyst and thereafter purging the system with about 100 to about 50,000 cubic feet of hydrogen per cubic foot of catalyst prior to commencing use of the treated catalyst system for reforming hydrocarbon feed.Type: GrantFiled: June 30, 1999Date of Patent: September 18, 2001Assignee: Phillips Petroleum CompanyInventors: Fan-Nan Lin, Donald H. Macahan
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Patent number: 6290916Abstract: A method and apparatus are disclosed for removing water from a recycle gas stream in a catalyst regeneration process. A recycle gas stream contacts catalyst and the catalyst sorbs water from the recycle gas. Some of the now-dried recycle gas recirculates to the regeneration process, thereby decreasing the water content in the regeneration process. The catalyst containing sorbed water passes to a desorption zone, where water is desorbed from the catalyst and the desorbed water is rejected from the process. This method and apparatus are useful for extending the life of catalyst in catalytic hydrocarbon processes that employ continuous or semi-continuos catalyst regeneration zones.Type: GrantFiled: June 1, 2000Date of Patent: September 18, 2001Assignee: UOP LLCInventors: Paul A. Sechrist, Delmar W. Robinson, William D. Schlueter
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Patent number: 6153091Abstract: A method is disclosed for decreasing the emissions of chlorine-containing species from a moving bed process for regenerating spent catalyst particles with a recycle gas stream. A recycle gas stream contacts spent catalyst particles at regeneration conditions, thereby producing a flue gas stream. The flue gas stream which contains chlorine-containing species contacts spent catalyst particles at sorption conditions. The spent catalyst particles sorb the chlorine-containing species from the flue gas stream, thereby producing the recycle gas stream. A portion of the recycle gas stream is vented from the process. This method captures and returns to the process the chlorine-containing species that would be lost from the process and that would need to be replaced by the injection of make-up chlorine-containing species. This method results in a significant savings in capital and operating costs of the process.Type: GrantFiled: December 8, 1999Date of Patent: November 28, 2000Assignee: UOP LLCInventors: Paul A. Sechrist, Delmar W. Robinson
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Patent number: 6147022Abstract: Process for regeneration of a catalytic moving bed in which the catalyst successively passes through at least one combustion zone A, at least one halogenation zone B, and at least one calcination zone C, whereby this process operates in a partial-regeneration-mode, the partially coked catalyst that is obtained from the last combustion zone passes into the halogenation zone in which the amount of halogen and the amount of oxygen are essentially zero--the valves of tubes (19) and (20) are then virtually closed--and the catalyst then passes through the calcination zone in which the amount of oxygen is essentially zero--the valve of tube (11) is then virtually closed.Type: GrantFiled: April 22, 1999Date of Patent: November 14, 2000Assignee: Institut Francais du PetroleInventors: Francois-Xavier Brunet, Olivier Clause, Frederic Hoffman, Jeremie Esquier
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Patent number: 6123833Abstract: A method and apparatus are disclosed for removing water from a recycle gas stream in a catalyst regeneration process. A recycle gas stream contacts catalyst and the catalyst sorbs water from the recycle gas. Some of the now-dried recycle gas recirculates to the regeneration process, thereby decreasing the water content in the regeneration process. The catalyst containing sorbed water passes to a desorption zone, where water is desorbed from the catalyst and the desorbed water is rejected from the process. This method and apparatus are useful for extending the life of catalyst in catalytic hydrocarbon processes that employ continuous or semi-continuos catalyst regeneration zones.Type: GrantFiled: September 22, 1998Date of Patent: September 26, 2000Assignee: UOP LLCInventors: Paul A. Sechrist, Delmar W. Robinson, William D. Schlueter
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Patent number: 6121180Abstract: A method for regenerating a hydrocarbon conversion catalyst wherein at least a portion of a halogen-containing compound is precombusted in a precombustion zone, and the catalyst is regenerated in the presence of the halogen. By precombusting the halogen-containing compound in a precombustion zone rather than in the regeneration zone, this invention decreases the risk of permanent catalyst deactivation and of costly equipment damage in the regeneration zone. This method is adaptable to many processes for the catalyst conversion of hydrocarbons in which deactivated catalyst particles are regenerated in a moving bed.Type: GrantFiled: January 9, 1998Date of Patent: September 19, 2000Assignee: UOP LLCInventor: Thomas John Gevelinger
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Patent number: 6117809Abstract: A method is disclosed for recovering chlorine-containing species from an outlet stream of a zone in which the catalytic metal of a chloride-containing catalyst is reduced. The outlet stream is passed to a sorption zone which contains catalyst and which is maintained at sorption conditions. The catalyst in the sorption zone sorbs the chlorine-containing species from the outlet stream. This method captures and retains within the process the chlorine-containing species that would otherwise be lost from the process and that would need to be replaced by the injection of make-up chlorine-containing species. This method results in a significant savings in capital and operating costs of a catalyst regeneration process that includes a reduction step. This method is adaptable to many catalytic hydrocarbon conversion processes which pass catalyst particles between or among moving bed reaction and regeneration zones.Type: GrantFiled: December 19, 1996Date of Patent: September 12, 2000Assignee: UOP LLCInventors: Paul A. Sechrist, Delmar W. Robinson
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Patent number: 6110857Abstract: The present invention is directed toward improved processes for the regeneration of noble metal-containing catalysts wherein iron contamination of the catalyst during regeneration is significantly diminished. It has been found that maintenance of any iron present in contact with the catalyst in the oxidized state (e.g., as Fe.sub.2 O.sub.3 or Fe.sub.3 O.sub.4) during contact of the catalyst with a source of halogen in the regeneration haliding step results in a marked decrease in the degree of catalyst contamination by iron species.Type: GrantFiled: September 8, 1997Date of Patent: August 29, 2000Assignee: Exxon Research and Engineering CompanyInventors: Shun C. Fung, Walter S. Kmak
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Patent number: 6034019Abstract: The present invention is directed toward improved processes for the regeneration of noble metal-containing catalysts wherein iron contamination of the catalyst during regeneration is significantly diminished. It has been found that maintenance of any iron present in contact with the catalyst in the oxidized state (e.g., as Fe.sub.2 O.sub.3 or Fe.sub.3 O.sub.4) during contact of the catalyst with a source of halogen in the regeneration haliding step results in a marked decrease in the degree of catalyst contamination by iron species.Type: GrantFiled: September 8, 1997Date of Patent: March 7, 2000Assignee: Exxon Research and Engineering Co.Inventors: Shun C. Fung, Walter S. Kmak
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Patent number: 6034016Abstract: A method for removing high molecular weight solid and liquid tars and oligomers from halogenated Lewis acids catalysts is disclosed. The Lewis acids incorporating such tars and oligomers are treated with an oxidizing agent such as chlorine, a halogen fluoride or mixtures thereof for a time and at a temperature sufficient to oxidize said solid tars and oligomers. The oxidation causes such tars and oligomers to form oxidation products, which can be separated from the halogenated Lewis acid.Type: GrantFiled: May 8, 1998Date of Patent: March 7, 2000Assignee: LaRoche Industries Inc.Inventors: C. Bradford Boyce, Randolph K. Belter
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Patent number: 6034018Abstract: A method is disclosed for decreasing the emissions of chlorine-containing species from a moving bed process for regenerating spent catalyst particles with a recycle gas stream. A recycle gas stream contacts spent catalyst particles at regeneration conditions, thereby producing a flue gas stream. The flue gas stream which contains chlorine-containing species contacts spent catalyst particles at sorption conditions. The spent catalyst particles sorb the chlorine-containing species from the flue gas stream, thereby producing the recycle gas stream. A portion of the recycle gas stream is vented from the process. This method captures and returns to the process the chlorine-containing species that would be lost from the process and that would need to be replaced by the injection of make-up chlorine-containing species. This method results in a significant savings in capital and operating costs of the process.Type: GrantFiled: November 6, 1996Date of Patent: March 7, 2000Assignee: UOP LLCInventors: Paul A. Sechrist, Delmar W. Robinson
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Patent number: 5965473Abstract: A method is disclosed for recovering chlorine-containing species from the outlet gas of a hydrocarbon conversion process with a cyclic regeneration operation. The outlet gas from an off-stream catalyst bed in which regeneration is occurring is passed to another off-stream catalyst bed which contains spent catalyst and which is maintained at sorption conditions. The spent catalyst particles sorb the chlorine-containing species from the outlet gas. This method captures and retains within the hydrocarbon conversion process chlorine-containing species that would otherwise be scrubbed and lost from the process and that would need to be replaced by the injection of make-up chlorine-containing species. This method results in significant savings in operating costs of a cyclic regeneration process. This method is adaptable to many processes for the catalytic conversion of hydrocarbons in which deactivated catalyst are regenerated by a cyclic regeneration operation.Type: GrantFiled: December 13, 1996Date of Patent: October 12, 1999Assignee: UOP LLCInventors: Paul A. Sechrist, Delmar W. Robinson
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Patent number: 5880049Abstract: In order to regenerate the activity of a catalyst for gas phase fluorination the spent catalyst is treated with chlorine and hydrogen fluoride, at a temperature of between 250.degree. and 450.degree. C.Type: GrantFiled: March 28, 1997Date of Patent: March 9, 1999Assignee: Elf Atochem S.A.Inventors: Eric Lacroix, Bernard Cheminal, Benoit Requieme
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Patent number: 5874647Abstract: A zeolite catalyst for hydroxylating benzene to phenol is treated hydrothermally with a gas comprising approximately 1-100 mole percent water at a temperature between approximately 350.degree.-950.degree. C., and subsequently is treated with an acid. This treatment selectively removes aluminum species from the zeolite catalyst in a manner that increases catalyst stability in phenol production without reducing the activity of the catalyst.Type: GrantFiled: August 20, 1996Date of Patent: February 23, 1999Assignee: Solutia Inc.Inventors: William D. McGhee, Patrick P. B. Notte
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Patent number: 5866495Abstract: A deactivated reforming catalyst comprising a type L zeolite containing a Group VIII noble metal may be regenerated and have enhanced dispersion by a method involving contacting the catalyst with oxygen and water at elevated temperatures, contacting the catalyst at elevated temperatures with a source of chlorine such as HCl or Cl.sub.2, and preferably oxygen and water, contacting the catalyst at elevated temperatures with oxygen and optionally water, and contacting the catalyst at elevated temperatures with hydrogen and optionally water to reduce the catalyst. Preferably the noble metal is platinum.Type: GrantFiled: June 6, 1995Date of Patent: February 2, 1999Assignee: Exxon Research & Engineering CompanyInventors: Shun C. Fung, Samuel J. Tauster, Jay Y. Koo
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Patent number: 5837636Abstract: A method is disclosed for decreasing the emissions of chlorine-containing species from a process for contacting catalyst particles with a recycle stream containing chlorine-containing species. Prior to contacting the catalyst particles with the recycle gas, an effluent stream that contains chlorine-containing species contacts the catalyst particles at sorption conditions. The catalyst particles sorb the chlorine-containing species from the effluent stream. This method captures and returns to the process the chlorine-containing species that would be lost from the process and that would need to be replaced by the injection of make-up chlorine-containing species. This method results in a significant savings in capital and operating costs of the process. This method is adaptable to many processes for the catalytic conversion of hydrocarbons in which deactivated catalyst particles are regenerated.Type: GrantFiled: October 3, 1996Date of Patent: November 17, 1998Assignee: UOP LLCInventors: Paul A. Sechrist, Delmar W. Robinson
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Patent number: 5824619Abstract: A regeneration process is described that eliminates or greatly reduces thermal channelling in a cooling zone bed. The method controls the flow rate of cooling gas independently of the requirements of the regeneration process for combusting coke and for halogenating or drying the catalyst. In one embodiment, a portion of a cooling stream is bypassed around a cooling zone and then passed to a drying zone. In another embodiment, one portion of a cooling stream from a cooling zone is vented, and another portion of the stream is passed to a drying zone.Type: GrantFiled: March 6, 1996Date of Patent: October 20, 1998Assignee: UOPInventors: Paul A. Sechrist, Roger R. Lawrence, Frank T. Micklich
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Patent number: 5776849Abstract: The invention is directed a process for regenerating deactivated reforming catalysts comprising at least one Group VIII metal on zeolite L, preferably wherein the catalysts are extruded using a binder material such as alumina or silica. The process includes: a) coke burn at severe conditions to improve the accessibility of the Group VIII catalytic metal particles by transporting them to the outside of the zeolite microchannels; b) catalytic metal redispersion by wet oxychlorination with elemental chlorine and oxygen; c) stripping with a gas stream comprising oxygen and water at low pressure to remove as much residual chlorine as possible; and d) reduction of catalytic metals with hydrogen at low pressure. The process is particularly effective for recovering activity of catalysts which have been severely deactivated.Type: GrantFiled: September 9, 1992Date of Patent: July 7, 1998Assignee: Exxon Research & Engineering CompanyInventors: Shun Chong Fung, Yao-Jyh Robert Huang, John Francis Walsh, Gary Brice McVicker, Kenneth Ray Clem
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Patent number: 5763348Abstract: A deactivated reforming catalyst comprising a type L zeolite containing a Group VIII noble metal may be regenerated and have enhanced dispersion by a method involving contacting the catalyst with oxygen and water at elevated temperatures, contacting the catalyst at elevated temperatures with a source of chlorine such as HCl or Cl.sub.2, and preferably oxygen and water, contacting the catalyst at elevated temperatures with oxygen and optionally water, and contacting the catalyst at elevated temperatures with hydrogen and optionally water to reduce the catalyst. Preferably the noble metal is platinum.Type: GrantFiled: June 7, 1995Date of Patent: June 9, 1998Assignee: Exxon Research & Engineering CompanyInventors: Shun C. Fung, Samuel J. Tauster, Jay Y. Koo
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Patent number: 5759937Abstract: Disclosed is an alkylation process which utilizes a mixture of sulfone and hydrogen fluoride as an alkylation catalyst. The process provides for the removal of ASO and water from the alkylation catalyst that accumulates therein while minimizing the loss of sulfone and HF with the ASO and water removed.Type: GrantFiled: October 2, 1996Date of Patent: June 2, 1998Assignee: Phillips Petroleum CompanyInventors: Keith W. Hovis, Richard L. Anderson
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Patent number: 5756414Abstract: The present invention is a process for regenerating deactivated catalyst or redispersing catalytic metal in a fresh catalyst comprising at least one Group VIII catalytic metal, zeolite, an inert binder. The process comprises coke burn, hydrogen reduction, catalyst conditioning, oxychlorination, low pressure stripping, and low pressure final hydrogen reduction.Type: GrantFiled: September 4, 1992Date of Patent: May 26, 1998Assignee: Exxon Research and Engineering CompanyInventors: Yao-Jyh Robert Huang, Shun Chong Fung, Gary Brice McVicker, Jar-lin Kao, John Francis Walsh, Kenneth Ray Clem
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Patent number: 5728642Abstract: There is provided with a method of treating an exhaust gas comprising the steps of loading into a column an exhaust gas treating agent containing as a main component a metal of which surface is fluorinated previously; passing through the column the exhaust gas containing nitrogen trifluoride as a component to be treated; and contacting the exhaust gas with the exhaust gas treating agent. And the exhaust gas treating agent is also provided.Type: GrantFiled: February 3, 1995Date of Patent: March 17, 1998Assignee: Mitsui Toatsu Chemicals, Inc.Inventors: Makoto Aritsuka, Sadaichi Komohara, Isao Harada
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Patent number: 5726112Abstract: A deactivated reforming catalyst comprising a type L zeolite containing a Group VIII noble metal may be regenerated and have enhanced dispersion by a method involving contacting the catalyst with oxygen and water at elevated temperatures, contacting the catalyst at elevated temperatures with a source of chlorine such as HCl or Cl.sub.2, and preferably oxygen and water, contacting the catalyst at elevated temperatures with oxygen and optionally water, and contacting the catalyst at elevated temperatures with hydrogen and optionally water to reduce the catalyst. Preferably the noble metal is platinum.Type: GrantFiled: June 6, 1995Date of Patent: March 10, 1998Assignee: Exxon Research & EngineeringInventors: Shun C. Fung, Samuel J. Tauster, Jay Y. Koo
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Patent number: 5712214Abstract: A low-pressure, high-temperature, wet post-treatment after oxyhalogenation during regeneration to improve activity and selectivity recovery of a regenerated catalyst involves exposing a halogenated catalyst to a gaseous stream including water having a partial pressure of up to about 1.5 psia, oxygen having a partial pressure of less than about 4.5 psia, and an inert gas at a temperature within the range of about 450.degree. C. to about 530.degree. C. at a pressure within the range of about 14.7 psia to about 65 psia for a time sufficient to effect a hydrogen halide partial pressure in offgas from the halogenated catalyst of less than about 0.004 psia to effectively remove excess halide from the halogenated catalyst.Type: GrantFiled: December 7, 1993Date of Patent: January 27, 1998Assignee: Exxon Research & Engineering CompanyInventors: Yao-Jyh Robert Huang, Shun Chong Fung
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Patent number: 5698486Abstract: A deactivated reforming catalyst comprising a type L zeolite containing a Group VIII noble metal may be regenerated and have enhanced dispersion by a method involving contacting the catalyst with oxygen and water at elevated temperatures, contacting the catalyst at elevated temperatures with a source of chlorine such as HCl or Cl.sub.2, and preferably oxygen and water, contacting the catalyst at elevated temperatures with oxygen and optionally water, and contacting the catalyst at elevated temperatures with hydrogen and optionally water to reduce the catalyst. Preferably the noble metal is platinum.Type: GrantFiled: June 6, 1995Date of Patent: December 16, 1997Assignee: Exxon Research & Engineering CompanyInventors: Shun C. Fung, Samuel J. Tauster, Jay Y. Koo
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Patent number: 5650369Abstract: The present invention relates to a novel catalyst having a stable catalytic activity for catalyzing the reaction of an alcohol with carbon monoxide and oxygen to produce carbonic acid esters (i.e., carbonate), and also the present invention relates to a method of producing carbonic acid esters using this catalyst. The catalyst of the present invention comprises a copper halide and at least one hydroxide compound selected from a group consisting of alkali metal hydroxides and alkali earth metal hydroxides carried on a porous carrier, and also provide a process of regenerating a catalytic activity of the catalyst.Type: GrantFiled: May 3, 1995Date of Patent: July 22, 1997Assignee: JGC CorporationInventors: Takeshi Koyama, Masao Tonosaki, Nobuhiro Yamada, Kenji Mori
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Patent number: 5457077Abstract: A regeneration process for reconditioning catalyst particles containing platinum by transferring the catalyst particles through a combustion zone and a reconditioning zone is disclosed. Drying of the catalyst particles and redispersion of the platinum occur simultaneously in a single reconditioning zone. Catalyst that enters the reconditioning zone is contacted countercurrently with a heated gas stream containing chlorine and oxygen. A low moisture content of the gas stream aids drying and allows the equilibrium reaction between hydrogen chloride and oxygen on the one hand, and water and chlorine on the other hand to be shifted to chlorine. This shift of the equilibrium reaction can be further improved by maintaining an oxygen-enriched environment within the reconditioning zone. By eliminating the need for separate drying and redispersion zones used previously, the regeneration apparatus is less expensive to build and the regeneration process is less expensive to operate.Type: GrantFiled: December 30, 1993Date of Patent: October 10, 1995Assignee: UOPInventors: Robert R. Williamson, Michael E. Fettis, Paul R. Cottrell
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Patent number: 5397458Abstract: A regeneration process and apparatus eliminates the need for an external chlorination recycle loop. The method and apparatus uses two-pass internal mixing of a chlorine compound input stream and drying gas to both mix and heat the chlorination gas before entering the chlorination zone. The only heat required for the process is a small amount for vaporizing the chlorine containing input stream to prevent the formation of chloride droplets. All other heat for the chlorination zone is supplied internally in the regeneration vessel.Type: GrantFiled: December 27, 1993Date of Patent: March 14, 1995Assignee: UOPInventors: Frank T. Micklich, Paul A. Sechrist
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Patent number: 5391527Abstract: Catalytic composites of the reaction product of a metal halide having Friedel-Crafts activity with the bound surface hydroxyl group of inorganic oxides and containing a zerovalent metal with hydrogenation activity, often are effective catalysts in motor fuel alkylation which, however, undergo rapid deactivation. Deactivated catalysts are readily regenerable by treating the composite from which alkylate feedstock has been removed with hydrogen at temperatures in the range of 10.degree. to 300.degree. C. Multiple regenerations are possible without appreciable activity loss.Type: GrantFiled: December 27, 1993Date of Patent: February 21, 1995Assignee: UOPInventors: Masami Kojima, Joseph A. Kocal
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Patent number: 5254513Abstract: Spent or inactive alumina-supported catalysts removed from a catalytic hydrotreating process and having carbonaceous and metallic deposits thereon are reactivated. After a solvent wash to remove process oils, the spent catalyst is contacted with steam at a temperature of 1000.degree. to about 1250.degree. F. for a period of about 2 to about 5 hours to form a reactivated catalyst suitable for reuse in a catalytic hydrotreating process. Optionally, the steam-treated catalyst can be regenerated by contact with an oxygen-containing gas at a temperature of about 700.degree. to about 900.degree. F. to remove carbon deposits from the catalyst, or, alternatively, the steam-treated catalyst can be acid-leached to remove undesired metals and then contacted with an oxygen-containing gas at an elevated temperature to remove carbon deposits.Type: GrantFiled: May 20, 1991Date of Patent: October 19, 1993Assignee: Texaco, Inc.Inventors: David E. Sherwood, Jr., Johnnie R. Hardee, Jr.
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Patent number: 5227566Abstract: A process for the dehydrogenation of a hydrocarbon selected from the group consisting of propane and butane in the presence of a catalyst comprising platinum and a carrier material. Reconditioning of catalyst particles containing platinum by transferring the catalyst particles through a combustion zone, a drying zone and a re-dispersion zone improves the process. Drying of the catalyst particles immediately after the combustion of coke improves the operation of a platinum re-dispersion zone. The lower moisture content in the re-dispersion zone allows the equilibrium reaction between hydrogen chloride and oxygen on the one hand, and water and chlorine on the other hand to be shifted to the production of chlorine. This shift of the equilibrium reaction can be further improved by maintaining an oxygen-enriched environment within the platinum re-dispersion zone. The use of a much lower chloride concentration in the re-dispersion zone reduces the emissions of hydrogen chloride from the regeneration zone.Type: GrantFiled: October 21, 1991Date of Patent: July 13, 1993Assignee: UOPInventors: Paul R. Cottrell, Michael E. Fettis
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Patent number: 5198199Abstract: To recover the antimony contained in a solution of use antimony-containing catalyst, emananting from units for the fluorination or chlorofluorination of halogenated hydrocarbons comprising at least two carbon atoms, the solution is concentrated to the limit of distillation of antimony trichloride, an excess of chlorine is then added to convert SbCl.sub.3 to SbCl.sub.5, and SbCl.sub.5 is distilled under reduced pressure without exceeding 120.degree. C.The recoverd antimony pentachloride is sufficiently pure to be able to be recycled directly to the fluorination reactor.Type: GrantFiled: January 29, 1992Date of Patent: March 30, 1993Assignee: ELF Atochem S.A.Inventors: Eric LaCroix, Andre Lantz
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Patent number: 5155073Abstract: A demetallization process for catalysts used for chemical conversion of hydrocarbons, the catalysts containing at least vanadium as a metal poison, wherein the poisoned catalyst is contacted in a sulfiding zone with a sulfiding agent and a hydrocarbon having a minimum boiling point of about 300.degree. F., the hydrocarbon being at least partially vaporizable at the temperature in the sulfiding zone.Type: GrantFiled: April 24, 1991Date of Patent: October 13, 1992Assignee: Coastal Catalyst Technology, Inc.Inventor: Frank J. Elvin
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Patent number: 5151392Abstract: A process for reforming hydrocarbons has a regeneration process for reconditioning catalyst particles containing platinum that improves the process by transferring the catalyst particles through a combustion zone, a drying zone, a redispersion zone and a chloride uptake zone. Drying of the catalyst particles immediately after the combustion of coke improves the operation of a platinum redispersion zone and a chloride uptake zone. Separate platinum redispersion zones and chloride uptake zones are provided so that the dried catalyst that enters the platinum redispersion zone can be contacted with a high concentration of chlorine with a lower overall concentration of chloride compounds in the redispersion zone. The lower moisture content allows the equilibrium reaction between hydrogen chloride and oxygen on the one hand, and water and chlorine on the other hand to be shifted to the production of chlorine.Type: GrantFiled: February 28, 1991Date of Patent: September 29, 1992Assignee: UOPInventors: Michael E. Fettis, Paul R. Cottrell
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Patent number: 5132259Abstract: A process for the preparation of dihydrocarbyl carbonates comprising contacting an alkanol such as methanol, carbon monoxide and oxygen with a heterogeneous catalyst which comprises a metal halide such as cupric chloride or a mixed metal halide such as cupric chloride/potassium chloride impregnated on an appropriate support such as activated carbon; and a process for reactivating metal halide catalysts supported on porous carrier materials comprising drying and then contacting the supported catalysts with a gaseous stream of hydrogen halide for a period of time which is sufficient to convert all of the metal present in whatever form to the corresponding metal halide.Type: GrantFiled: March 1, 1991Date of Patent: July 21, 1992Assignee: The Dow Chemical CompanyInventor: Gerald L. Curnutt
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Patent number: 5102632Abstract: A two-stage method of recovering the noble metal content of a mixture of noble metals, for example, platinum, palladium, and rhodium, this mixture being, for example, comprises on or throughout a pellet or on or throughout a ceramic monolith of a spent catalyst, the method comprising first reductive chlorination at an elevated temperature by a gaseous chlorinating agent in the presence of a reducing agent (preferably the reducing agents sulfur dioxide and carbon monoxide in stages); minimizing the amount of aluminum trichloride formed from either washcoat or underlying ceramic chlorination, and separating the aluminum trichloride or other washcoat chlorides from the products of chlorination of the noble metals, as by sublimation of the former in a reducing atmosphere at a temperature below the vaporization temperatures of the latter, thereby recovering the noble metal chlorides in a concentrated form.Type: GrantFiled: December 21, 1990Date of Patent: April 7, 1992Assignee: Metallgesellschaft AktiengesellschaftInventors: Robert J. Allen, Peter C. Foller, James Giallombardo
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Patent number: 5087792Abstract: A process for the dehydrogenation of a hydrocarbon selected from the group consisting of propane and butane in the presence of a catalyst comprising platinum and a carrier material. Reconditioning of catalyst particles containing platinum by transferring the catalyst particles through a combustion zone, a drying zone and a re-dispersion zone improves the process. Drying of the catalyst particles immediately after the combustion of coke improves the operation of a platinum re-dispersion zone. The lower moisture content in the re-dispersion zone allows the equilibrium reaction between hydrogen chloride and oxygen on the one hand, and water and chlorine on the other hand to be shifted to the production of chlorine. This shift of the equilibrium reaction can be further improved by maintaining an oxygen-enriched environment within the platinum re-dispersion zone. The use of a much lower chloride concentration in the re-dispersion zone reduces the emissions of hydrogen chloride from the regeneration zone.Type: GrantFiled: January 9, 1991Date of Patent: February 11, 1992Assignee: UOPInventors: Paul R. Cottrell, Michael E. Fettis
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Patent number: 5057470Abstract: A process is disclosed for the treatment of a new or deactivated supported metal catalyst containing noble metal to prepare said catalyst for use in the hydrodehalogenation of a compound having the formula C.sub.n H.sub.m F.sub.p X.sub.q, where each X is independently selected from Cl and Br, wherein n is an integer from 1 to 6, m is an integer from 0 to 12, p is an integer from 1 to 13, and q is an integer from 1 to 13, and wherein m+p+q equals 2n+2 for saturated compounds which are acyclic, m+p+q equals 2n for saturated compounds which are cyclic and for olefinic compounds which are acyclic, and m+p+q equals 2n-2 for olefinic compounds which are cyclic, comprising the step of contacting said catalyst with an atmosphere comprising chlorine gas at a temperature from about 100.degree. C. to 400.degree. C. for a time sufficient to improve the catalytic activity thereof for said hydrodehalogenation.Type: GrantFiled: May 22, 1990Date of Patent: October 15, 1991Assignee: E. I. Du Pont de Nemours and CompanyInventor: Carl S. Kellner
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Patent number: 5021377Abstract: A process for reactivating a spent, metal-contaminated zeolite-containing catalytic cracking catalyst composition comprises partially demetallizing (preferably by chlorinating and washing) the spent catalytic cracking catalyst composition, and thereafter contacting it with at least one fluorine compound (preferably NH.sub.4 F) and at least one antimony compound. The thus reactivated catalytic cracking catalyst composition is employed in a catalytic cracking process.Type: GrantFiled: June 5, 1990Date of Patent: June 4, 1991Assignee: Phillips Petroleum CompanyInventors: Michael K. Maholland, Chia-Min Fu, Richard E. Lowery, Donald H. Kubicek, Brent J. Bertus
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Patent number: 5004827Abstract: A process for the preparation of dihydrocarbyl carbonates comprising contacting an alkanol such as methanol, carbon monoxide and oxygen with a heterogeneous catalyst which comprises a metal halide such as cupric chloride or a mixed metal halide such as cupric chloride/potassium chloride impregnated on an appropriate support such as activated carbon; and a process for reactivating metal halide catalysts supported on porous carrier materials comprising drying and then contacting the supported catalysts with a gaseous stream of hydrogen halide for a period of time which is sufficient to convert all of the metal present in whatever form to the corresponding metal halide.Type: GrantFiled: September 17, 1987Date of Patent: April 2, 1991Assignee: The Dow Chemical CompanyInventor: Gerald L. Curnutt
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Patent number: 4977118Abstract: A method for regeneration of catalyst which comprises phosphorus and alkali metal element and/or alkaline earth metal element and was deteriorated by use to produce aziridine compound represented by the general formula ##STR1## wherein R is hydrogen, a methyl group or an ethyl group, by a catalytic vapor-phase intramolecular dehydration reaction of alkanolamine represented by the general formula ##STR2## wherein R is as defined in the formula (II), X is OH or NH.sub.2, and Y is either NH.sub.2 when X is OH or OH when X is NH.sub.2, characterized in that the deteriorated catalyst is contacted with gaseous volatile phosphorus compound.Type: GrantFiled: February 27, 1990Date of Patent: December 11, 1990Assignee: Nippon Shokubai Kagaku Kogyo Co., Ltd.Inventors: Hideaki Tsuneki, Kimio Ariyoshi, Atusi Moriya, Michio Ueshima
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Patent number: 4960573Abstract: Disclosed is a recovering method of a catalytic substance and a carrier from a waste catalyst which comprises subjecting the waste catalyst composed of a catalyst prepared by supporting a catalytic substance on a carrier composed of pourous silicon carbide to chlorinating treatment and then recovering the catalytic substance and the carrier in the form of chlorides.Type: GrantFiled: January 5, 1989Date of Patent: October 2, 1990Inventors: Takeshi Okutani, Yoshinori Nakata, Masaaki Suzuki, Takeo Akiyama
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Patent number: 4952543Abstract: A process for dispersing or dispersing relatively large crystallites of an agglomerated Group VIII noble metal species present on a porous inorganic support is disclosed. The process includes contacting the agglomerated noble metal species, e.g., palladium or platinum, present on the support, e.g., alumina, silica or a zeolite such as ZSM-5 from which at least a major portion of any extraneous matter such as coke or other residue has previously been removed, with nitric oxide (NO) alone or in admixture with a source of halogen such as Cl.sub.2 and thereafter removing sorbed nitrogen oxide(s) and halogen, if present. The thus treated metal-loaded catalyst demonstrates substantially increased benzene hydrogenation activity (BHA) compared to the same catalyst prior to treatment indicating significant dispersion/redispersion of the metal crystallites as smaller crystallites.Type: GrantFiled: December 9, 1988Date of Patent: August 28, 1990Assignee: Mobil Oil CorporationInventors: Yun-Yang Huang, Rene B. LaPierre, William D. McHale
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Patent number: 4929576Abstract: There is provided a process for redispersing agglomerated noble metals such as platinum over the surface of certain tetrahedral crystalline oxides containing oxides of aluminum and phosphorus. Examples of such crystalline oxides include aluminophosphate (i.e. AlPO.sub.4 s), silicoaluminophosphates (i.e. SAPOs), ELAPSOs, MeAPOs, FeAPOs, TiAPOs and FCAPOs. The agglomerated noble metals may be redispersed by containing the supported noble metal with a suitable treating agent such as a stream of gas comprising molecular chlorine.Type: GrantFiled: March 15, 1989Date of Patent: May 29, 1990Assignee: Mobil Oil CorporationInventors: Ying-Yen P. Tsao, Roland von Ballmoos
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Patent number: RE34250Abstract: The present invention is a process for regenerating a sulfur-contaminated, highly selective, large-pore zeolite catalyst. It comprises a multistep process involving exposure of the catalyst to a combination of oxidizing conditions, reducing conditions and treatment with a halogen acid gas. These conditions are effective to agglomerate a Group VIII metal and remove sulfur. Thereafter, the catalyst is oxychlorinated to redisperse the Group VIII metal over the catalyst surface. A carbon removal step is optionally included.Type: GrantFiled: July 22, 1991Date of Patent: May 11, 1993Assignee: Chevron Research and Technology CompanyInventors: Dean A. Van Leirsburg, Donald H. Mohr, Paul W. Tamm, Robert L. Jacobson, Thomas R. Hughes, Charles R. Wilson