Mixed Clays Patents (Class 502/72)
  • Patent number: 12239141
    Abstract: The invention relates to a method for treatment of milk which is to be used in the preparation of soft cheese, the method comprises adding, practically simultaneously a slow acidifying bacterial culture, a fast acidifying bacterial culture and at least one coagulant. Preferred is a soft-cheese type, such as e.g. a brie type or a camembert type cheese.
    Type: Grant
    Filed: February 10, 2016
    Date of Patent: March 4, 2025
    Assignee: Chr. Hansen A/S
    Inventors: Sylvain Brocheret, Marc Faiveley, Jean-Paul Poignand, Sebastien Roustel
  • Publication number: 20150011379
    Abstract: A method for processing an edge of a catalyst-supporting honeycomb structure in an exhaust gas denitration apparatus, in which an exhaust gas denitration apparatus equipped with a denitration catalyst-supporting honeycomb structure in which a corrugated plate-like inorganic fiber sheet and a flat plate-like inorganic fiber sheet, each supporting thereon a denitration catalyst containing a silica sol, titania particles, and ammonium metavanadate as a whole primary denitration catalyst layer, are alternately laminated, the edge of gas inlet side of the denitration catalyst-supporting honeycomb structure having the whole primary denitration catalyst layer is dipped in a denitration catalyst-containing slurry for edge processing composed of a silica sol, titania particles or kaolin particles, and ammonium metatungstate to form a coating layer of the denitration catalyst-containing slurry in the edge of the honeycomb structure, and this is dried and then calcinated to form an edge secondary denitration catalyst la
    Type: Application
    Filed: December 17, 2012
    Publication date: January 8, 2015
    Applicant: HITACHI ZOSEN CORPORATION
    Inventors: Seigo Yamamoto, Susumu Hikazudani, Naoe Hino, Kana Shimizu
  • Patent number: 8791280
    Abstract: This invention relates to catalyst carriers to be used as supports for metal and metal oxide catalyst components of use in a variety of chemical reactions. More specifically, the invention provides a process of formulating an alpha alumina carrier that is suitable as a support for silver and the use of such catalyst in chemical reactions, especially the epoxidation of ethylene to ethylene oxide. The composition comprises at least one hydrated precursor of alpha alumina; an optional alpha alumina; and a binder. The composition is substantially free of seeding particles.
    Type: Grant
    Filed: August 10, 2005
    Date of Patent: July 29, 2014
    Assignee: SD Lizenzverwertungsgesellschaft mbH & Co. KG
    Inventor: Nabil Rizkalla
  • Patent number: 8753535
    Abstract: A solid shaped composite adsorbent for reducing deactivated catalyst residues and contaminants from a post polyolefin solution polymerization mixture is disclosed. The composite adsorbent comprises 70-90 wt % of an alumina component; 30-10 wt % of a clay component; and 0.5-3.5 wt % of at least one alkali metal component selected from the group consisting of elements in Group 1A of the modern periodic table.
    Type: Grant
    Filed: January 11, 2011
    Date of Patent: June 17, 2014
    Assignee: Reliance Industries Ltd, Reliance Technology Group
    Inventors: Prakash Kumar, Manoj Kumar Srivastava, Kalpana Gopalakrishnan, Vijay Kumar Kaushik, Vijayalakshmi Ravi Puranik
  • Patent number: 8530368
    Abstract: The disclosed invention relates to a blended hydrous kaolin clay product comprising a platy coarse kaolin clay and a fine, hydrous kaolin clay. The blended kaolin clay product is suitable for use as a raw material component in the formation of cordierite products.
    Type: Grant
    Filed: February 18, 2010
    Date of Patent: September 10, 2013
    Assignee: BASF Corporation
    Inventors: Sharad Mathur, Michael B. Sigman
  • Publication number: 20120266752
    Abstract: A method for the removal of mercury from a stream of flue gas obtained from the combustion of at least one coal includes the steps of introducing a kaolin- or metakaolin-containing sorbent into the stream of flue gas for removing mercury from the stream of flue gas and contacting the mercury with the kaolin or metakaolin-containing sorbent in the presence of active free silica. Further to the introduction of the kaolin- or metakaolin-containing sorbent into the stream of flue gas, a source of active free silica is introduced so as to increase the active free silica content of the flue gas resulting from the combustion by the introduction of additional free silica. The flue gas has a temperature of at least approximately 900° C., for example >1000° C. at the point where the kaolin or metakaolin-containing sorbent is introduced.
    Type: Application
    Filed: April 27, 2012
    Publication date: October 25, 2012
    Inventor: Joseph J. P. Biermann
  • Patent number: 8029662
    Abstract: The disclosed sorbents are for adsorbing sulfur compounds, particularly sulfur-containing aromatic compounds, from liquid hydrocarbon fuels such as gasoline, cracked gasoline, diesel, high sulfur liquid fossil fuels, ultra-low sulfur fuel (ULSF) in fuel cell applications, and mixtures thereof. The sorbent compositions comprise one or more silicates having one or more metal nitrates admixed together. The one or more metal nitrates include iron (II) or (III), zinc (II), cadmium (II) and mercury (II) nitrate. The method of preparing and using the sorbents is also provided.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: October 4, 2011
    Assignee: The United States of America as represented by the Administrator of the Environmental Protection Agency
    Inventors: Rajender S. Varma, Yuhong Ju, Subhas Sikdar
  • Patent number: 7977274
    Abstract: The invention pertains to a catalyst useful for the epoxidation of an olefin. More particularly, the invention pertains to an improved catalyst useful for the epoxidation of ethylene to ethylene oxide. The catalyst has improved selectivity in the epoxidation process. The catalyst comprises a solid support having a surface, which has a first mode of pores which have a diameter ranging from about 0.01 ?m to about 5 ?m and having a differential pore volume peak in the range of from about 0.01 ?m to about 5 ?m. The surface then has a second mode of pores, different from the first mode of pores, which second mode of pores have a diameter ranging from about 1 ?m to about 20 ?m and have a differential pore volume peak in the range of from about 1 ?m to about 20 ?m.
    Type: Grant
    Filed: September 29, 2006
    Date of Patent: July 12, 2011
    Assignee: SD Lizenzverwertungsgesellschaft mbH & Co. KG
    Inventor: Christian Gueckel
  • Patent number: 7932408
    Abstract: The invention is directed to a catalyst for the epoxidation of an olefin to an olefin oxide, the catalyst comprising a support having at least two pore size distributions, each pore size distribution possessing a different mean pore size and a different pore size of maximum concentration, the catalyst further comprising a catalytically effective amount of silver, a promoting amount of rhenium, and a promoting amount of one or more alkali metals, wherein the at least two pore size distributions are within a pore size range of about 0.01 ?m to about 50 ?m. The invention is also directed to a process for the oxidation of an olefin to an olefin oxide using the above-described catalyst.
    Type: Grant
    Filed: January 27, 2009
    Date of Patent: April 26, 2011
    Assignee: Scientific Design Company, Inc.
    Inventor: Christian Gückel
  • Patent number: 7605110
    Abstract: A ceramic body, a ceramic catalyst body, a ceramic catalyst body and related manufacturing methods are disclosed wherein a cordierite porous base material has a surface, formed with acicular particles made of a component different from that of cordierite porous base material, which has an increased specific surface area with high resistance to a sintering effect. The ceramic body is manufactured by preparing a slurry containing an acicular particle source material, preparing a porous base material, applying the slurry onto a surface of the porous base material and firing the porous base material, whose surface is coated with the slurry, to cause acicular particles to develop on the surface of the porous base material. A part of or a whole of surfaces of the acicular particles is coated with a constituent element different from that of the acicular particles.
    Type: Grant
    Filed: April 5, 2007
    Date of Patent: October 20, 2009
    Assignees: Denso Corporation, Nippon Soken, Inc.
    Inventors: Keiichi Yamada, Kazuhiko Koike, Katsumi Yoshida, Hideki Kita, Naoki Kondo, Hideki Hyuga
  • Publication number: 20090082193
    Abstract: This invention relates to a mesoporous catalytic cracking catalyst, a process for the production of such catalysts, and a process utilizing such catalysts in cracking operations. The mesoporous fluidized catalytic cracking catalyst is selective for minimizing the production of coke and light gas. The catalyst comprises an amorphous, porous matrix having pores ranging in diameter from about 1 ? to about 10 ? and ranging in diameter from about 40 ? to about 500 ?, but substantially free of pores ranging in diameter from about 10 ? to about 40 ?.
    Type: Application
    Filed: October 7, 2008
    Publication date: March 26, 2009
    Inventor: William A. Wachter
  • Patent number: 7507845
    Abstract: The invention relates to a process for the epoxidation of an olefin, wherein the concentration of the olefin oxide in the outlet is greater than about 2.2% by volume. More particularly, the invention relates to a process for the epoxidation of ethylene by contacting a feed including at least ethylene and oxygen with an improved epoxidation catalyst. The catalyst which has improved selectivity in the epoxidation process at high productivities, includes a solid support having a surface, which has a first mode of pores that have a diameter ranging from about 0.01 ?m to about 5 ?m and having a differential pore volume peak in the range from about 0.01 ?m to about 5 ?m. The surface also has a second mode of pores, which is different from the first mode of pores, having a diameter ranging from about 1 ?m to about 20 ?m and have a differential pore volume peak in the range from about 1 ?m to about 20 ?m.
    Type: Grant
    Filed: August 27, 2007
    Date of Patent: March 24, 2009
    Assignee: SD Lizenzverwertungsgesellschaft mbH & Co KG
    Inventor: Christian J. Gueckel
  • Patent number: 7442664
    Abstract: This invention relates to a process for the preparation of a fluid catalytic cracking catalyst with improved attrition resistance. According to this preparation process, an aqueous slurry comprising a zeolite, day, and poly aluminum chloride is spray-dried and subsequently calcined, the poly aluminum chloride having the formula [Al2(OH)yCl6-y]x, wherein x is at least 1 and y is greater than 2 and smaller than 4.
    Type: Grant
    Filed: November 13, 2007
    Date of Patent: October 28, 2008
    Assignee: Albemarle Netherlands B.V.
    Inventors: Monique Van Der Zon, Jan Hendrik Hilgers
  • Patent number: 7270704
    Abstract: The inventive method for producing refractory high-strength spherical granules consists in separately presintering kaolin and bauxite in a rotational furnace, jointly sintering said components in order to produce a charging material, granulating, drying and screening said charging material, sintering said granules in the rotational furnace and screening the sintered granules. Said sintered kaoline is produced by sintering at a temperature ranging from 1400 to 1500 DEG C so far as a water absorption of 5% is attained for kaoline containing 40-45 mass % and a free quartz in a quantity equal to or greater than 60 mass %. The Al2O3:SiO2 ratio in the charging material is equal to 1:1 at the following charging material component ratio: 36-67 mass % sintered kaolin and the rest being sintered bauxite.
    Type: Grant
    Filed: November 8, 2005
    Date of Patent: September 18, 2007
    Assignee: Otkrytoe Aktsionernoe Obschestvo “Borovichsky Kombinat Ogneuporov”
    Inventors: Vladimir Anatolievich Mozhzherin, Viktor Pavlovich Migal, Vyacheslav Yakovlevich Sakulin, Alexandr Nikolaevich Novikov, Galina Nikolaevna Salagina, Evgeny Arkadievich Schtern, Vladimir Vasilievich Skurikhin, Vyacheslav Vladimirovich Bulin, Lyubov Vladimirovna Mordanova, Boris Abramovich Simanovsky, Oleg Mikhailovich Rosanov
  • Patent number: 7160830
    Abstract: The present invention relates to a process for the preparation of catalyst particles with a particle diameter in the range 20–2000 microns involving the steps of agitating at least two dry catalyst ingredients, spraying a liquid binding agent on the catalyst ingredients while continuing the agitation, and isolating formed catalyst particles with the desired particle diameter and comprising the catalyst ingredients. In contrast to the conventional way of preparing such particles, spray-drying, the present process allows the formation of small particles from slurries with a high solids content. Hence, smaller amounts of liquid have to be evaporated, which makes the process energy efficient.
    Type: Grant
    Filed: December 10, 2003
    Date of Patent: January 9, 2007
    Assignee: Albemarle Netherlands, B.V.
    Inventors: Monique Van Der Zon, Erik Jeroen Laheij, Paul O'Connor
  • Patent number: 6762144
    Abstract: A process for the production of a bleaching clay product which includes the steps of selecting a naturally occurring, acidic hormite clay product, cleaning and crushing the hormite clay products to form clay clumps, selecting a naturally occurring less acidic, clay product which contains a higher level of montmorillonite than does the acidic hormite clay, aging the crushed hormite clay for about one (1) month or more, blending the aged hormite clay with the less acidic clay product either before or after aging and activating the clay with small quantities of acid. An acceptable bleaching clay product can be produced without activation with acid.
    Type: Grant
    Filed: April 8, 2003
    Date of Patent: July 13, 2004
    Assignee: Sud-Chemie Adsorbents, Inc.
    Inventors: Jorge Bello, Christian Farby
  • Publication number: 20030209203
    Abstract: An improved animal litter with granules having high hardness coupled with high absorbency, thereby rendering the animal litter long lasting and durable, dust and odor free, easy to clean and maintain, and inexpensive in contrast to conventional animal litters. The improved animal litter is a composition comprising granules having calcium bentonite clay, illite clay, and/or kaolinite clay. A method of fabricating the improved animal litter includes the step of providing a composition comprising granules having calcium bentonite clay, illite clay, and/or kaolinite clay. Additional steps may also be included, namely: crushing the composition; screening the composition; kilning the composition; and washing the composition.
    Type: Application
    Filed: April 10, 2002
    Publication date: November 13, 2003
    Inventor: William Opfel
  • Publication number: 20030166453
    Abstract: The present invention relates to a stabilized dual zeolite catalyst for cracking heavier hydrocarbons into lighter useful products said catalyst comprising two types of zeolites viz., low silica molecular sieve and stabilized high silica zeolite, silica-alumina based binder and kaolin clay and a process for the preparation of the stabilized dual zeolite catalyst.
    Type: Application
    Filed: February 25, 2002
    Publication date: September 4, 2003
    Inventors: Mohan Prabhu Kuvettu, Sanjay Kumar Ray, Gopal Ravichandran, Venkatchalam Krishnan, Satyen Kumar Das, Satish Makhija, Sobhan Ghosh
  • Patent number: 6603027
    Abstract: The invention relates to a catalyst obtained by deposition of a zeolite of TS-1 type on an inert honeycomb-shaped support which can be used in liquid-phase reactions for the epoxidation of olefins under the action of hydrogen peroxide.
    Type: Grant
    Filed: May 31, 2000
    Date of Patent: August 5, 2003
    Assignee: Solvay SA
    Inventors: Jean-Pierre Catinat, Michel Strebelle
  • Patent number: 6569798
    Abstract: A process for the production of a bleaching clay product which includes the steps of selecting a naturally occurring, acidic hormite clay product, cleaning and crushing the hormite clay products to form clay clumps, selecting a naturally occurring less acidic, clay product which contains a higher level of montmorillonite than does the acidic hormite clay, aging the crushed hormite clay, blending the aged hormite clay with the less acidic clay product either before or after aging and activating the clay with small quantities of acid. An acceptable bleaching clay product can be produced without activation with acid.
    Type: Grant
    Filed: March 22, 2001
    Date of Patent: May 27, 2003
    Assignee: Sud-Chemie Adsorbents, Inc.
    Inventors: Jorge Bello, Christian Fabry
  • Patent number: 6531552
    Abstract: An olefin polymerization catalyst comprising the following components (A) and (B): Component (A): an ion-exchange layered silicate having an acid site of at most −8.2 pKa, the amount of the acid site is equivalent to at least 0.05 mmol/g of 2,6-dimethylpyridine consumed for neutralization; and Component (B): a compound of a transition metal belonging to Group 3 to Group 12 of the Periodic Table.
    Type: Grant
    Filed: January 10, 2001
    Date of Patent: March 11, 2003
    Assignee: Japan Polychem Corporation
    Inventors: Hiroshi Nakano, Takao Tayano, Hideshi Uchino, Tadashi Takahashi
  • Patent number: 6489258
    Abstract: This invention provides an article, compositions, methods of making and uses of vapor-deposited metal compounds immobilized on porous substrates. The substrate is a porous substrate having an average pore size of at least about 8 Å and a surface area of at least about 10 m2/g. The methods describe the vapor-deposition of an inorganic compound onto the substrate where the deposition is accomplished with a relatively small amount of ligand loss. The substrate can be pre-treated to achieve a uniformly dispersed metal compound deposited on the substrate. The inorganic compound can decompose into a metal compound. The article can also function as a catalyst for carbon-heteroatom coupling reactions such as carbon-carbon coupling reactions, most notably, the Heck reaction.
    Type: Grant
    Filed: October 15, 1999
    Date of Patent: December 3, 2002
    Assignee: Massachusetts Institute of Technology
    Inventors: Jackie Y. Ying, Christian P. Mehnert
  • Patent number: 6444763
    Abstract: A particulate phyllosilicate mixture comprising a mixture containing a phyllosilicte belonging to the smectite group and a phyllosilicate belonging to the mica group, the phyllosilicate particle having a content of the phyllosilicate belonging to the smectite group of 0.1 to 50% by weight and optionally satisfying the following requirements (a) to (c): (a): the average particle diameter is 20 to 1000 &mgr;m with not more than 20% of the total number of particles being accounted for by particles having a particle diameter of not more than 10 &mgr;m; (b): the crushing strength of the particle is not less than 0.5 MPa as measured with a microcompression tester and (c): the bulk density of the particle of not less than 0.6 g/cm3.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: September 3, 2002
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Takehiro Sagae, Yumito Uehara
  • Publication number: 20020051878
    Abstract: Porous composite particles are provided which comprise an aluminum oxide component. e.g., crystalline boehmite, and a swellable clay component, e.g., synthetic hectorite, intimately dispersed within the aluminum oxide component at an amount effective to increase the hydrothermal stability, pore volume, and/or the mesopore pore mode of the composite particles relative to the absence of the swellable clay. Also provided is a method for making the composite particles, agglomerate particles derived therefrom, and a process for hydroprocessing petroleum feedstock using the agglomerates to support a hydroprocessing catalyst.
    Type: Application
    Filed: July 16, 2001
    Publication date: May 2, 2002
    Inventors: Roger Jean Lussier, Stanislaw Plecha, Charles Cross Wear, Gordon Dean Weatherbee
  • Patent number: 6281164
    Abstract: The useful life of SOx additives having a SO2→SO3 oxidation catalyst component and a SO3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: August 28, 2001
    Assignee: Intercat-Savannah, Inc.
    Inventors: Edward J. Demmel, Albert A. Vierheilig, Regis B. Lippert
  • Publication number: 20010002383
    Abstract: A molded catalyst is provided, which is a crystalline aluminosilicate molecular sieve or crystalline silicoaluminophosphate molecular sieve, containing swelling synthetic mica, as binder. The present molded catalyst exhibits a sufficient disruptive strength even with a small amount of the binder added.
    Type: Application
    Filed: November 29, 2000
    Publication date: May 31, 2001
    Inventors: Toshio Hidaka, Yasushi Miki, Takeshi Kawai
  • Patent number: 6110858
    Abstract: Catalysts for olefin polymerization which consist essentially of a transition metal compound, a modified clay compound and an organic aluminum compound, wherein the modified clay compound comprises a reaction product of a clay mineral and a proton acid salt of a specific amine compound, as well as a method of polymerizing olefins using such catalysts. It is possible thereby to obtain olefin polymers with high productivity and low ash content.
    Type: Grant
    Filed: December 16, 1997
    Date of Patent: August 29, 2000
    Assignee: Tosoh Corporation
    Inventors: Toshiyuki Kaneko, Akihiro Yano
  • Patent number: 6074984
    Abstract: The useful life of SO.sub.X additives having a SO.sub.2 .fwdarw.SO.sub.3 oxidation catalyst component and a SO.sub.3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc.
    Type: Grant
    Filed: September 3, 1997
    Date of Patent: June 13, 2000
    Assignee: Bulldog Technologies U.S.A., Inc.
    Inventors: Edward J. Demmel, deceased, Albert A. Vierheilig, Regis B. Lippert
  • Patent number: 6048821
    Abstract: The useful life of SO.sub.X additives having a SO.sub.2 .fwdarw.SO.sub.3 oxidation catalyst component and a SO.sub.3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc., with each component having large proportions of certain ingredients and having small proportions of certain other ingredients.
    Type: Grant
    Filed: November 18, 1996
    Date of Patent: April 11, 2000
    Assignee: Bulldog Technologies U.S.A., Inc.
    Inventors: Edward J. Demmel, Albert A. Vierheilig, Regis B. Lippert
  • Patent number: 5993645
    Abstract: A calcined cracking catalyst comprising zeolite crystals in an inorganic oxide matrix and containing less than about 0.75% Na.sub.2 O and, from 0.1 to 10% P expressed as P.sub.2 O.sub.5, the cracking catalyst being further characterized by exhibiting a spectra with a peak at about 3735 cm.sup.-1 when treated with pyridine and analyzed by FTIR. A process for manufacturing an FCC catalyst characterized by high tolerance to contaminated metals comprises providing fluid cracking catalyst microspheres containing zeolite Y in an inorganic oxide matrix and analyzing 20 to 60% by weight Al.sub.2 O.sub.3 and analyzing less than 0.75% wt. Na.sub.2 O; impregnating the catalyst with a solution of a phosphate or phosphite salt in amount such the microspheres analyze 0.5 to 10% by weight P.sub.2 O.sub.5 and calcining the microspheres in the absence of steam at a temperature above 1300.degree. F. and below 1600.degree. F. and recovering the product characterized exhibiting a spectra with a peak at about 3687 cm.sup.
    Type: Grant
    Filed: November 20, 1996
    Date of Patent: November 30, 1999
    Assignee: Engelhard Corporation
    Inventors: Rostam J. Madon, John M. Macaoay
  • Patent number: 5883034
    Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a clay and a promoter under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (2) heating the clay-bound zeolite to produce a modified zeolite. The hydrotreating process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: August 29, 1997
    Date of Patent: March 16, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-Hsiang Wu
  • Patent number: 5883033
    Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and optionally a coke suppressor and/or an activity promoter. The process for producing the composition comprises the steps: (1) optionally contacting a zeolite with steam whereby a steamed zeolite is formed; (2) optionally contacting a zeolite or the steamed zeolite with an acid to produce an acid-leached zeolite; (3) combining a zeolite, which can also be the steamed zeolite or the acid-leached zeolite, with a clay under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (4) calcining the clay-bound zeolite to produce a calcined clay-bound zeolite.
    Type: Grant
    Filed: July 9, 1997
    Date of Patent: March 16, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 5866496
    Abstract: The invention is a catalyst and a process for manufacturing a catalyst. The process includes adding an effective amount of an acid stable surfactant or an alkaline stable surfactant to a slurry of particles including an active mineral component. Desirable active mineral components include natural or synthetic zeolites and specialty clays such as chlorite clays and other non-kaolin clays for use in catalysts.
    Type: Grant
    Filed: January 27, 1997
    Date of Patent: February 2, 1999
    Assignee: Thiele Kaolin Company
    Inventors: Edwin W. Albers, Harry W. Burkhead, Jr., Joseph C. S. Shi
  • Patent number: 5739072
    Abstract: A process for significantly improving the physical and catalytic properties of fluid cracking catalysts (FCC) is disclosed. The invention is a process for manufacturing a fluid cracking catalyst. The process includes adding an effective amount of an acid stable surfactant or an alkaline stable surfactant to a slurry of clay particles and sodium silicate particles. The process then includes forming a sol binder and spray drying the particles. Forming of the dried particles into a catalyst product then occurs.
    Type: Grant
    Filed: July 15, 1994
    Date of Patent: April 14, 1998
    Assignee: Thiele Kaolin Company
    Inventors: Joseph C. S. Shi, Edwin W. Albers, Geoffrey R. Wilson
  • Patent number: 5583082
    Abstract: A class of highly stable supergallery pillared clay compositions that have a basal spacing up to 55 .ANG. corresponding a gallery height of 35 .ANG. for samples dried at room temperature and a basal spacing up to 45 .ANG. corresponding a gallery height of 255 .ANG. for samples steamed at 800.degree. C. for 17 hours. Said compositions are prepared by special procedures including pillaring reaction in presence of poly (vinyl alcohol) as a pillaring precursor, an aging process at pH of around 4 to 9, and a calcinating or steaming treatment at high temperature. The new compositions exhibit catalytic properties and adsorption properties superior to prior art pillared clays. Said compositions are useful as catalysts for carbonium-ion reaction, and as adsorbents and catalyst carriers. They are especially suitable for preparing microspheric cracking catalysts for heavy oil or residual feedstock.
    Type: Grant
    Filed: October 7, 1994
    Date of Patent: December 10, 1996
    Assignee: Board of Trustees operating Michigan State University
    Inventors: Thomas J. Pinnavaia, Jingjie Guan
  • Patent number: 5114895
    Abstract: This invention relates to a composition, a method of preparing the composition and a catalyst using the composition. The composition consists essentially of a layered clay homogeneously dispersed in an inorganic oxide matrix. The clay is dispersed in such a way that the clay layers are completely surrounded by the inorganic oxide matrix. The inorganic oxide is selected from the group consisting of alumina, titania, silica, zirconia, P.sub.2 O.sub.5 and mixtures thereof. The clay can be a natural clay such as montmorillonite, a metal exchanged clay (Fe.sup.+3 exchanged) or a pillared clay such as aluminum chlorohydrate (ACH) pillared clay. The composition can be used as a catalyst for alkylation or hydrocracking or metals can be dispersed on it to provide a catalyst which is also useful for hydrocracking or alkylation.
    Type: Grant
    Filed: December 20, 1990
    Date of Patent: May 19, 1992
    Assignee: UOP
    Inventors: Jennifer S. Holmgren, Stanley A. Gembicki, Michael W. Schoonover, Joseph A. Kocal
  • Patent number: 5096498
    Abstract: A composition for use as a road base or levee fill. The composition comprises catalytic cracking catalyst particles in the size range of 1 to 200 microns and a binder the type and amount of which depend on the end use. Hydrated lime is employed as the binder in road base construction while hydrated lime, portland cement, fly ash or mixtures of fly ash and portland cement can be used in levee construction. The spent catalyst particles are present in amounts of 80% to 96% and the binder is present in amounts of 4% to 20%, both percentage ranges being determined according to the dry weight of the composition.
    Type: Grant
    Filed: April 11, 1991
    Date of Patent: March 17, 1992
    Assignee: Marathon Oil Company
    Inventor: George E. Lowe
  • Patent number: 5008226
    Abstract: A process for making acid-activated bleaching earth from certain naturally occurring mixtures of calcium bentonite and attapulgite clay. The process involves treating such clay with low levels of activating acid which are mixed with the dried and ground clay, or spray dried from slurries containing the clay-acid mixture. Advantages include: lower acid costs/unit mass of clay treated, lower production costs (no washing, filtering, or waste treatment steps) and environmental soundness (no harmful environmental waste products are produced).
    Type: Grant
    Filed: May 16, 1989
    Date of Patent: April 16, 1991
    Assignee: Engelhard Corporation
    Inventors: Dennis R. Taylor, Charles B. Ungermann
  • Patent number: 4766099
    Abstract: The invention concerns a catalyst comprising:(a) a carrier containing at least 20% by weight of a fluorinated bridged clay of the smectite group,(b) an amorphous matrix containing at least 10% by weight of alumina, and(c) at least one group VIII metal or metal compound or an association of at least one group VI B metal or metal compound with at least one metal or compound of a metal selected from group VIII non-noble metal. The metals amount, calculated as oxide(s), in proportion to the final catalyst weight, is from 0.01 to 5% for the group VIII noble metals, from 0.01 to 20% for group VIII non-noble metals and from 5 to 40% for the association of group VI B metals with group VII non-noble metals.The carrier amount is such that the florinated bridged clay content of the final catalyst is at least 12% by weight; the matrix amount forms the complement to 100% by weight of the catalyst.
    Type: Grant
    Filed: May 8, 1986
    Date of Patent: August 23, 1988
    Assignee: Institut Francaise du Petrole
    Inventors: Pierre Dufresne, Christian Marcilly
  • Patent number: 4610700
    Abstract: The internal corrosion of metal mufflers used in conjunction with internal combustion engines is substantially retarded by maintaining in the external void space thereof an adsorbent mass of a combination of crystalline zeolites having the crystal structure of chabazite and the crystal structure of faujasite. These adsorbent compositions exhibit a synergistic effect on corrosion retardation. Novel muffler devices per se are also disclosed.
    Type: Grant
    Filed: October 4, 1984
    Date of Patent: September 9, 1986
    Assignee: Union Carbide Corporation
    Inventors: William C. Miller, Stephen R. Dunne, Joseph P. Ausikaitis
  • Patent number: 4531014
    Abstract: C.sub.2 to C.sub.10, preferably C.sub.3 to C.sub.6, aliphatic linear olefins are converted to a product comprising at least one hydrocarbon of higher carbon number selected from dimers, oligomers, alkanes, olefins and aromatics by contacting the olefin at elevated temperature with a catalyst comprising a cation-exchangeable layered clay.
    Type: Grant
    Filed: February 7, 1984
    Date of Patent: July 23, 1985
    Assignee: The British Petroleum Company p.l.c.
    Inventors: Reginald Gregory, David J. Westlake
  • Patent number: 4493902
    Abstract: This application discloses novel fluid catalytic cracking catalysts comprising microspheres containing more than about 40%, preferably 50-70%, by weight Y-faujasite zeolite, methods for making such catalysts, and the use of such catalysts to crack petroleum feedstocks, particularly those containing large amounts of contaminant metals. The microspheres of the catalyst of the invention are characterized by a combination of desirable catalytic and physical characteristics, including exceptionally high activity, excellent hydrothermal stability, good to excellent attrition resistance, and desirable selectivity characteristics.
    Type: Grant
    Filed: February 25, 1983
    Date of Patent: January 15, 1985
    Assignee: Engelhard Corporation
    Inventors: Stanley M. Brown, Vincent A. Durante, William J. Reagan, Barry K. Speronello
  • Patent number: 4414139
    Abstract: Disclosed are a catalyst carrier for purification of waste gas which comprises a carrier comprising a calcined clay material composed of 1 to 5% by weight of lithium oxide (Li.sub.2 O), not less than 20% by weight of aluminum oxide (Al.sub.2 O.sub.3) and not less than 60% by weight of silicon dioxide (SiO.sub.2), the total thereof being substantially 100; an aluminum oxide supported on the surface of the said clay material; and a platinum group element having further supported on said aluminum oxide; and a process for preparing the same.
    Type: Grant
    Filed: September 29, 1982
    Date of Patent: November 8, 1983
    Assignee: Tokyo Shibaura Denki Kabushiki Kaisha
    Inventors: Takashi Matsuzaka, Toshio Ohtsuki, Minoru Komori, Tsutomu Sakuma