Faujasite Type (e.g., X Or Y, Etc.) Patents (Class 502/79)
-
Pillared clay catalysts for heavy oil catalytic pyrolisis process and the preparation method thereof
Patent number: 6342153Abstract: Pillared clay catalysts for converting heavy oil or residual feedstock into maximum ethylene, propylene and butylene products comprises 30-75 wt % special pillared clays prepared by aluminum pillaring agents of high alkaline degree, 10-40 wt % inorganic oxide bonding agents, 0-30 wt % ZRP series high silicon zeolites with pentasil structure or Y-type zeolites, 0-10 wt % modified compositions of Mg, Al, K, P, Sn and polyethylene gycol, or 0-50 wt % Kaolinite matrix. The catalysts are prepared by mixing slurries, spray drying to form microspheric shapes, pillaring reaction and adding modified components. The catalysts have high catalytic activities, good light olefin selectivities and attrition resistance index.Type: GrantFiled: December 23, 1998Date of Patent: January 29, 2002Assignees: China Petrochemical Corporation, Research Institute of Petroleum ProcessingInventors: Jingjie Guan, Xieqing Wang, Zhiqing Yu, Zhengyu Chen, Qinglin Liu, Yi Liao -
Publication number: 20010053741Abstract: A zeolite A or an A/X mixture having an LCC>70 g liquid/100 g zeolite (hydrated) and a cold water CER>200 mg CaCO3/gram anhydrous zeolite (hydrated). The zeolite product may have a crystal size of 0.1-0.7 microns, a bulk density of 0.19-0.37 g/ml, and a median particle size of 1-5 microns. A process for making zeolite A or A/X mixtures is also claimed, including mixing a sodium silicate solution, a sodium aluminate solution, and an amorphous aluminosilicate initiator gel in a mixing vessel to create an aluminosilicate synthesis gel, and crystallizing the aluminosilicate synthesis gel to form zeolite crystals. The sodium aluminate solution may be added gradually to at least the sodium silicate solution at a rate of about 1-5% of the total batch alumina per minute, and/or a percentage of the total batch alumina may be added as alumina trihydrate (ATH) powder.Type: ApplicationFiled: March 16, 2001Publication date: December 20, 2001Inventors: Daniel J. Micco, Richard J. Hinchev
-
Patent number: 6331500Abstract: The present invention relates to functionalized molecular sieves that are useful as shape-selective adsorbents and catalysts. The inventive molecular sieves have a crystalline framework and include micropores of substantially uniform size and shape formed therein. These micropores contain one or more accessible organic moieties that are linked to the crystalline framework by a carbon-silicon ond. Shape selectivity of the inventive molecular sieves may be modulated by varying the size and shape of the micropores (which is a function of the particular molecular sieve being synthesized) and the organic moiety incoporated therein.Type: GrantFiled: July 31, 1998Date of Patent: December 18, 2001Assignee: California Institute of TechnologyInventors: Katsuyuki Tsuji, Christopher W. Jones, Mark E. Davis
-
Publication number: 20010049998Abstract: A molecular sieve adsorbent for the purification of gas streams containing water vapor and carbon dioxide. The adsorbent is a combination of sodium form of a low-silica faujasite, having a residual content of potassium ions less than about 8.0 percent (equiv.), a low content of crystalline and amorphous admixtures and crystal sizes generally within the range of 1-4 &mgr;m, and a binder.Type: ApplicationFiled: January 19, 2001Publication date: December 13, 2001Applicant: ZEOCHEMInventors: Edward J. Rode, Albert M. Tsybulevskiy
-
Publication number: 20010044372Abstract: The present invention is a process for converting a hydrocarbon feedstream by a catalytic reaction in a catalytic cracking process comprising contacting said feedstream with a demetallated molecular sieve catalyst prepared by first synthesizing the molecular sieve in a metal aluminosilicate form, wherein the metal is Fe, Ga, Zn, B, Cr, Ni or Co and mixtures thereof, removal of the template, if present, by calcination, extracting the metal, with partial extraction of Al, cation exchange to reduce the residual base cation level to less than 1% wt; and catalyst fabrication by mixing the exchanged molecular sieve, optionally adding a secondary promoter, with a binder and forming.Type: ApplicationFiled: May 11, 2001Publication date: November 22, 2001Inventors: David E.W. Vaughan, Karl G. Strohmaier
-
Patent number: 6319484Abstract: A composition for abatement of airborne pollution by volatile organic compounds (“VOCs”) has an upstream composition which contains a protective adsorbent, e.g., Y zeolite, which is effective for adsorbing large VOC molecules, e.g., toluene, and a protective oxidation catalyst intimately intermingled therewith. The downstream composition contains a second adsorbent, e.g., a silver-containing ZSM-5, which is effective for adsorbing relatively smaller VOC molecules, e.g., propylene, and a second oxidation catalyst intimately intermingled therewith. Oxidation of VOCs while they are still retained on the adsorbents is promoted at temperatures lower than would be required if the VOCs were desorbed into the gaseous phase. Apparatus is provided including a first contact member (24) coated with the upstream composition and positioned upstream of a second contact member (32) coated with the downstream composition.Type: GrantFiled: December 14, 1999Date of Patent: November 20, 2001Assignee: Engelhard CorporationInventors: Lawrence Shore, Robert J. Farrauto, Michel Deeba, Jordan K. Lampert, Ronald M. Heck
-
Patent number: 6306790Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the catalytic cracking of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica: alumina ratio, and are prepared from microemulsions containing surfactants.Type: GrantFiled: May 20, 1999Date of Patent: October 23, 2001Assignee: ExxonMobil Chemical Patents Inc.Inventors: Javier Agundez Rodriguez, Joaquin Perez Pariente, Antonio Chica Lara, Avelino Corma Canos, Tan Jen Chen, Philip A. Ruziska, Brian Erik Henry, Gordon F. Stuntz, Stephen M. Davis
-
Patent number: 6306363Abstract: A fine low silica faujasite type zeolite of high purity, having a faujasite single phase as measured by X-ray diffractometry, wherein the SiO2/Al2O3 molar ratio is from 1.9 to 2.1, the water adsorption in the form of Na-type is at least 35.0%, and the primary particle size is at least 0.05 &mgr;m and less than 1.0 &mgr;m. A process for producing the low silica faujasite type zeolite by mixing and gelling a solution containing an aluminate and a solution containing a silicate, followed by aging and crystallization, wherein after the gelling and/or at the initial stage of the aging, a solution having a set composition and preliminary aged at recited conditions is added in an amount of from 0.03 to 10% as Al2O3.Type: GrantFiled: May 26, 1999Date of Patent: October 23, 2001Assignee: Tosoh CorporationInventors: Hajime Funakoshi, Yoshinori Shirakura
-
Patent number: 6303530Abstract: A method for preparing a catalyst having one or more noble metals disposed in a relatively homogeneous distribution on a base which includes an inorganic refractory binder and a zeolite. The method provides for uniformly depositing noble metals on the base after it is formed, without unnecessarily displacing desirable nonframework cations, such as sodium, from the zeolite.Type: GrantFiled: July 22, 1999Date of Patent: October 16, 2001Assignee: BP Corporation North America Inc.Inventors: Michael M. Schwartz, William J. Reagan, Jeffrey T. Miller
-
Patent number: 6294493Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions and high catalytic cracking activity, a method for their preparation and their use as FCC catalysts. More particularly, the new SAPOs have a high silica:alumina ratio and favorable Si atom distribution. The new SAPOs may have a small crystal size and may be synthesized from a single- phase synthesis solution.Type: GrantFiled: May 20, 1999Date of Patent: September 25, 2001Assignee: Exxon Mobil Chemical Patents Inc.Inventors: Karl G. Strohmaier, David E. W. Vaughan
-
Publication number: 20010021368Abstract: The present invention relates to zeolites X, most of the exchangeable sites of which are occupied by lithium and di- and/or trivalent cations, having an improved thermal stability and an improved crystallinity with respect to zeolites of the prior art with the same degree of exchange of lithium and of di- and/or trivalent cations.Type: ApplicationFiled: January 3, 2001Publication date: September 13, 2001Inventors: Jean-Jacques Masini, Dominique Plee
-
Patent number: 6284218Abstract: A synthetic faujasite zeolite and a process for preparing the same which includes forming a reaction mixture consisting essentially of water, a source of silica, a source of alumina, Na2O nd nucleation centers, wherein the reaction mixture has molar ratios of constituents including Na2O/SiO2, 0.4-0.9; SiO2/Al2O3, 7-13; and H2O/Na2O, 30-45, and wherein the nucleation centers have molar ratios of constituents including Na2O/SiO2, 0.5-2.0; SiO2/Al203, 10-20; and H2O/Na2O, 10-40; and heating the reaction mixture to a temperature ranging from 90 to 110° C. for a time period ranging from 23 to 29 hours to obtain the synthetic faujasite zeolite, wherein the synthetic faujasite zeolite has a crystallite size ranging from 1500 to 2000 Å, a particle size ranging from 4000 to 8000 Å, and a retention of surface of more than 70% of that of a parent zeolite, when exchanged with ammonia and subjected to hydrothermal treatment at 650° C. for 3 hours and with 100% steam.Type: GrantFiled: September 23, 1998Date of Patent: September 4, 2001Assignee: Indian Oil Corporation LimitedInventors: Mohan Prabhu Kuvettu, Manoranjan Santra, Venkatachalam Krishnan, Sanjay Kumar Ray, Christopher J, Ganga Shanker Mishra, Ram Mohan Thakur, Satish Makhija, Soban Ghosh
-
Publication number: 20010014304Abstract: An adsorbent for removing sulfur compounds from sulfur compounds-containing fuel gas comprises a zeolite ion-exchanged one or more transition metals selected from the group of Ag, Cu, Zn, Fe, Co and Ni and has an excellent performance when used to remove the sulfur compound from the fuel gas irrespective of a moisture concentration in the fuel gas, and a method for removing sulfur compounds from sulfur compounds-containing fuel gas by use of an adsorbent of the above-mentioned type. The zeolite is favorably made of an X type zeolite, a Y type zeolite or a &bgr; type zeolite.Type: ApplicationFiled: January 31, 2001Publication date: August 16, 2001Inventors: Shigeo Satokawa, Yuji Kobayashi
-
Patent number: 6274528Abstract: A process for manufacturing particles of type X zeolite exchanged with at least lithium cations and having an Si/Al ratio less than or equal to 1.5, in which (a) at least one mother liquor containing lithium salts having a molar purity in excess of 95% is percolated through a bed of zeolite particles, the mother liquor making it possible to obtain a limit exchange factor (LEF) for the zeolite particles of between 90 and 100%, (b) the percolation of the mother liquor is stopped when an amount of mother liquor has been used which makes it possible to obtain a mean real exchange factor (REF) such that: REF=LEF−2%±1%; and (c) the lithium-exchanged zeolite particles are recovered. The particles of faujasite, preferably X, zeolite exchanged to at least 88% with lithium cations and having an Si/Al ratio less than or equal to 1.5 which are obtained by such a manufacturing process can be used as adsorbent in a PSA, preferably VSA, process for separating or purifying a gas flow.Type: GrantFiled: August 23, 1999Date of Patent: August 14, 2001Assignee: L'Air Liquide, Societe Anonyme pour l'Etude et l'Expolitation des Procedes Georges ClaudeInventors: Jacques Labasque, Bernard Lledos, Serge Moreau
-
Publication number: 20010007048Abstract: The invention provides an adsorbing and separating agent for halogenated aromatic compounds, and an adsorbing and separating method for the compounds. Using the adsorbing and separating agent of the invention gives a high-purity, halogenated aromatic compound isomer. In the adsorbing and separating method of the invention, the adsorbent used is prevented from being deteriorated and its life can be prolonged. The adsorbent for separating halogenated aromatic compounds of the invention has a porosity o from 0.20 cc/cc to 0.37 cc/cc, a packing density of from 0.50 g/ml to 0.70 g/ml, and a grain size of from 0.1 mm to 1.0 mm. With the adsorbent, a halogenated aromatic compound isomer is separated and recovered; or a halogenated aromatic compound having a dissolved oxygen content of at most 15 ppm by weight is separated and recovered with an adsorbent. In the method, at least one, high-purity isomer can be efficiently separated and recovered from a mixture of halogenated aromatic compound isomers.Type: ApplicationFiled: April 6, 1999Publication date: July 5, 2001Inventors: KAZUYOSHI IWAYAMA, SHINOBU YAMAKAWA, MASASHI KATO, HIROHITO OKINO
-
Patent number: 6242167Abstract: An electron accepting developer useful for producing visible images by reaction with an electron donor in carbonless paper and photo-imaging systems, the developer comprising an acid-treated, water insoluble alkali metal-modified, inorganic oxide or an acid-treated molecular sieve.Type: GrantFiled: April 12, 1999Date of Patent: June 5, 2001Assignee: Rentech, Inc.Inventors: Dale R. Shackle, Benjamin Chaloner-Gill
-
Patent number: 6218327Abstract: An improved process for production of mixed cation-exchanged adsorbents that involves a single pass ion exchange. The precursor (non-exchanged) zeolite is treated with a combined essentially stoichiometric and excess solution of desirable weakly held and strongly held cations so that the resultant zeolite has the required mixed cation composition, while consuming smaller amounts of weakly held cation. Ion exchange post-treatment includes an optional equilibration step to ensure a uniform adsorbent and an optional washing step.Type: GrantFiled: June 18, 1999Date of Patent: April 17, 2001Assignee: Praxair Technology, Inc.Inventor: Frederick Wells Leavitt
-
Patent number: 6214211Abstract: A catalytic cracking catalyst composition comprising (a) a spherical boehmite gel alumina, (b) a zeolite, (c) a clay mineral and (d) a binder; a catalytic cracking catalyst produced by spray-drying a slurry containing the catalytic cracking catalyst composition to obtain a spherical catalyst, and then calcining the spherical catalyst; a method of catalytically cracking a heavy oil comprising catalytically cracking a heavy oil in the presence of the catalytic cracking catalyst.Type: GrantFiled: April 15, 1999Date of Patent: April 10, 2001Assignee: Idemitsu Kosan Co., LTDInventor: Toshio Itoh
-
Patent number: 6211104Abstract: A catalyst for catalytic pyrolysis process for the production of light olefins comprises 10˜70 wt % (based on the weight of catalyst) of clay, 5˜85 wt % of inorganic oxides and 1-50 wt % zeolite, wherein said zeolite is a mixture of 0˜25 wt % of Y type zeolite and 75˜100 wt % of phosphorus and aluminum or phosphorus and magnesium or phosphorus and calcium containing high silica zeolite having a structure of pentasil; said pentasil high silica zeolite being one selected from the group consisting of ZSM-5, ZSM-8 and ZSM-11 of zeolites containing 2˜8 wt % of phosphorus and 0.3˜3 wt % of aluminum or magnesium or calcium (calculated as the oxides), having a silica/alumina mole ratio of 15-60. The catalyst exhibits excellent activity stability and high yields of light olefin, especially for C2=. It can at the same level of yields of light olefins as that of steam thermal cracking at a lower reaction temperature than that of steam thermal cracking.Type: GrantFiled: October 15, 1998Date of Patent: April 3, 2001Assignees: China Petrochemical Corporation, Research Institute of Petroleum Processing, SINOPECInventors: Zhicheng Shi, Fengmei Zhang, Shunhua Liu
-
Patent number: 6200464Abstract: An FCC catalyst containing zeolite particles at least 50% of the outer surface of which is coated with a layer of pre-formed inorganic oxide is used in fluidized catalytic cracking of hydrocarbon feeds. The inorganic oxide layer has a thickness in the range of 10 nm to 5 &mgr;m and the ratio between the particle size of the oxide and the mean particle size of the zeolite particles is in the range of 0.001:1 to 0.5:1. The zeolite particles may be coated by contacting uncoated zeolite particles having a mean particle size in the range of 0.1 to 10 &mgr;m with an aqueous medium containing particles of the oxide having a particle size in the range of 10 to 5,000 nm, after which the particles are optionally dried or calcined. The oxide is preferably alumina. The FCC catalysts are less rapidly deactivated by contaminant metals present in heavy feeds and are less susceptible to blocking of the zeolite pores by coke.Type: GrantFiled: December 28, 1998Date of Patent: March 13, 2001Assignee: Akzo Nobel N.V.Inventors: Franciscus Wilhelmus van Houtert, Hendrik Gerard Bruil, Johannes Ebregt, Nicolaas Gerardus Bader
-
Patent number: 6191061Abstract: In an exhaust gas in an oxygen-rich atmosphere, a method of purifying an exhaust gas and a catalyst for purifying an exhaust gas, which can exhibit a high NOx conversion securely, are provided. Disclosed is a method of purifying an exhaust gas that reduces and purifies NOx in an exhaust gas in an oxygen-rich atmosphere. Here, as a catalyst for purifying an exhaust gas, a loading layer comprising zeolite is loaded with alumina sulfate and cerium sulfate-zirconium composite oxide, and Pt is loaded on these. And, in a temperature range where HC are not oxidized, the HC are adsorbed and held by the zeolite, the HC, which the zeolite releases at the temperature increment, are subjected to cracking by the zeolite, the alumina sulfate and the cerium sulfate-zirconium composite oxide, and the thus produced low-grade HC are turned into reducing agents, thereby reducing and purifying the NOx in the exhaust gas.Type: GrantFiled: December 29, 1999Date of Patent: February 20, 2001Assignee: Toyota Jidosha Kabushiki KaishaInventors: Toshihiro Takada, Hiroaki Takahashi, Masaru Ishii, Saeko Kurachi
-
Patent number: 6183539Abstract: A molecular sieve adsorbent for the purification of gas streams containing water vapor and carbon dioxide and a process for its preparation. The adsorbent is a sodium form of a low-silica faujasite having a silica to alumina ratio of about 1.8:1 to about 2.2:1, a residual content of potassium ions less than about 8.0 percent (equiv.), a low content of crystalline and amorphous admixtures and crystal sizes generally within the range of 1-4 &mgr;m, blended with a binder.Type: GrantFiled: July 1, 1998Date of Patent: February 6, 2001Assignee: Zeochem Co.Inventors: Edward J. Rode, Albert M. Tsybulevskiy
-
Patent number: 6174430Abstract: A noble metal hydrocracking catalyst which has high selectivity for naphtha range products is provided. The hydrocracking catalyst comprises: a) from about 70 to about 90 weight percent of a Y zeolite, based on the catalyst having a silica to alumina mole ratio of from about 4.8 to less than 6.0, a unit cell constant within the range of about 24.50 to about 24.57, a Na2O level of less than or equal to about 0.2 weight percent; b) from about 10 to about 30 weight percent, based on the catalyst of an alumina having a mercury intrusion pore volume within the range from about 0.55 to about 0.85 cc/g; and c) from about 0.5 to 1 weight percent, based on the catalyst of a noble metal wherein said hydrocracking catalyst have a dispersivity of the noble metal of equal or greater than about 50% by hydrogen chemisorption measurement, a surface area of greater than or equal to 700 m2/g by BET surface area measurement, a compacted bulk density within the range of from about 0.40 to 0.Type: GrantFiled: March 28, 2000Date of Patent: January 16, 2001Assignee: Shell Oil CompanyInventors: Bruce Herman Charles Winquist, David Allen Cooper
-
Patent number: 6174429Abstract: The invention relates to a hydrocracking catalyst that contains at least one metal of group VIB, and/or at least one metal of group VIII of the periodic table, an alumina matrix, phosphorus, optionally at least one element from group VIIA (fluorine), and a zeolite Y that is not fully dealuminificated, with a crystalline parameter that is greater than 2,438 nm, an overall SiO2/Al2O3 ratio that is less than 8, and a framework SiO2/Al2O3 ratio that is less than 21 and greater than the overall SiO2/Al2O3 ratio. The invention also relates to a process for hydrocracking with this catalyst, in particular at low pressure of 7.5 to 11 MPa.Type: GrantFiled: October 20, 1998Date of Patent: January 16, 2001Assignee: Institut Francais du PetroleInventors: Nathalie George-Marchal, Samuel Mignard, Slavik Kasztelan
-
Patent number: 6171568Abstract: Disclosed is a method for the purification of exhaust air and/or effluents, which may be exhausted, for example, from auto painting units or furniture lacquering units, involving contacting the air and/or effluents with a molded body. The molded body is made from dealuminated zeolite Y and at least one binder, which may be, for example, bentonites, kaolins, sepiolites or attapulgites, and having a hydrophobic factor of from 1.5 to 6.0, wherein a slurry of the binder in water does not exceed a pH of 10 and wherein the molded body is calcined at 850° to 1100° C. The molded body is produced by a process involving mixing pulverulent dealuminated zeolite Y with at least one binder, optionally with the addition of a lubricant and/or a pore former, and optionally with water or an organic solvent, moulding the resulting mass to form a molded body, and drying and calcining the molded bodies.Type: GrantFiled: March 10, 1994Date of Patent: January 9, 2001Assignee: Degussa-H{umlaut over (u)}ls AktiengesellschaftInventors: Elfriede Sextl, Eckehart Roland, Peter Kleinschmit, Akos Kiss
-
Patent number: 6171370Abstract: An adsorbent for separating gases, which comprises a binder and a crystalline low-silica faujasite type zeolite with a SiO2/Al2O3 molar ratio of from 1.9 to 2.1, wherein the average pore diameter of the macropores is equal to or larger than the mean free path of an adsorbable component when desorbing the adsorbable component from the adsorbent, and at least 70% of the total volume of the macropores is occupied by macropores having a diameter equal to or larger than the mean free path of the adsorbable component.Type: GrantFiled: March 2, 1999Date of Patent: January 9, 2001Assignee: Tosoh CorporationInventors: Shigeru Hirano, Taizo Kawamoto, Toru Nishimura, Keiji Yoshimura
-
Patent number: 6166278Abstract: A catalyst for removing olefins from aromatic compounds or mixtures of aromatic compounds wherein the catalyst is a naturally acidic smectite clay containing exchangeable cations wherein the naturally acidic smectite clay has a cation exchange capacity of 40 to 80 meq./100 g. and wherein the exchangeable cations include 5 to 70 meq./100 g. of Al.sup.3+ cations, a process for the preparation of this catalyst including treating a naturally acidic smectite clay with an aluminum salt solution wherein the salt solution includes Al.sup.3+ ions at a concentration of at least 10 meq./100 g. of the catalyst, and a process for the removal of olefins from aromatic compounds or mixtures of aromatic compounds using the above-described catalyst.Type: GrantFiled: September 30, 1997Date of Patent: December 26, 2000Assignee: Sud-Chemie A.G.Inventors: Thomas Engelhardt, Uwe Flessner, Reinhard Hahn, Werner Zschau
-
Patent number: 6159887Abstract: A catalytic composition useful in the catalytic-cracking of hydrocarbons is described, which contains at least one agent causing the inactivation of vanadium, which may be present in the hydrocarbons as a contaminant. These agents obtain inactivation of vanadium without substantial loss of catalytic activity and selectivity.Type: GrantFiled: August 28, 1998Date of Patent: December 12, 2000Assignees: Empresa Colombiana de Petroleos Ecopetrol, Universidad Nacional de ColombiaInventors: Carlos Alexander Trujillo, Uriel Navarro Uribe, Luis Alfredo Oviedo Aguiar
-
Patent number: 6156233Abstract: Disclosed is a novel cathode ray-luminescent phosphor which is a composite body consisting of a dealuminized zeolite carrying a specified amount of a metal such as tin, cobalt and nickel or an oxide thereof within the pores of the dealuminized zeolite structure. The cathode ray-luminescent phosphor is prepared by a method comprising the steps of: (a) heating an ammonium-form zeolite in the presence of steam to effect dealuminization of the zeolite; (b) impregnating the dealuminized zeolite with an aqueous solution of a metal salt in an amount of the metal salt in the range from 10 to 60 parts by weight calculated as metal per 100 parts by weight of the dealuminized zeolite; (c) drying the dealuminized zeolite impregnated with the aqueous metal salt solution; and (d) calcining the dried zeolite in a reducing or oxidizing atmosphere at a temperature in the range from 450 to 600.degree. C. for 1 to 5 hours to form a composite of the dealuminized zeolite and the metal or an oxide of the metal, respectively.Type: GrantFiled: March 12, 1999Date of Patent: December 5, 2000Assignee: Japan as represented by Director General of Agency of Industrial Science and TechnologyInventors: Akira Yoshida, Reinhart Job
-
Patent number: 6147023Abstract: An HC-adsorbent capable of adsorbing various kinds of hydrocarbon including lower and higher hydrocarbon, of which the adsorbable amount per unit volume is large, and which exhibits excellent durability at elevated temperatures. The HC-adsorbent is composed of a first zeolite of ZSM-5 of which the silica/alumina (SiO.sub.2 /Al.sub.2 O.sub.3) mole-ratio is 500 or more, and a second zeolite of Y-type zeolite of which the silica/alumina (SiO.sub.2 /Al.sub.2 O.sub.3) mole-ratio is 200 or more. The second zeolite mainly adsorbs higher hydrocarbon while the first zeolite mainly adsorbs lower hydrocarbon, thus enabling adsorption of many kinds of hydrocarbon.Type: GrantFiled: October 22, 1998Date of Patent: November 14, 2000Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroshi Hirayama, Takaaki Kanazawa, Kazuhiro Sakurai
-
Patent number: 6143057Abstract: Adsorbent composites composed of microparticulate zeolites at least 90% of whose particles have a characteristic particle dimension not greater than about 0.6 micron and a macropore inert binder. The composites are useful for separating strongly adsorbed gas components from gas mixtures. Microparticulate type X zeolites composites are particularly useful for separating nitrogen or carbon dioxide from air.Type: GrantFiled: April 23, 1999Date of Patent: November 7, 2000Assignee: The BOC Group, Inc.Inventors: Martin Bulow, Frank R. Fitch, Adeola Florence Ojo
-
Patent number: 6139719Abstract: The invention relates to dioctahedral phyllosilicates 2:1 whose basal spacing is at least equal to 2.0.times.10.sup.-9 m and which in the interlayer space comprise pillars based on at least one of the compounds that is selected from the group that is formed by SiO.sub.2, Al.sub.2 O.sub.3, TiO.sub.2, ZrO.sub.2, V.sub.2 O.sub.5, or any combination of the latter. Preferably, they contain fluorine. The invention also relates to a process for their preparation that includes treatment with a surfactant, followed by treatment with a primary or secondary amine and at least one alkoxide of an element that is selected from the group that is formed by the elements Si, Al, Zr, Ti and V. The invention also relates to a catalyst that comprises said phyllosilicate, at least one matrix, and optionally a zeolite Y. The invention also relates to a process for converting hydrocarbons with this catalyst, and in particular a hydrocracking process.Type: GrantFiled: October 13, 1998Date of Patent: October 31, 2000Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Jocelyne Brendle, Ronan Le Dred, Jacques Baron, Daniel Saehr, Nathalie Georges-Marchal, Sylvie Lacombe
-
Patent number: 6136291Abstract: Novel crystalline zeolitic materials of the faujasite structure having an increased ratio of zeolitic surface area to mesoporous surface area and distinctive X-Ray Diffraction peak ratios are produced by calcining zeolite Y of low sodium content at temperatures above 600.degree. C.Type: GrantFiled: October 8, 1998Date of Patent: October 24, 2000Assignee: Mobile Oil CorporationInventors: Arthur W. Chester, C. Patricia Clement, Scott Han
-
Patent number: 6132594Abstract: A hydrocracking catalyst for hydrocarbon oil, comprising a complex oxide with at least 2 different elements selected from Group 3b, Group 4a, Group 4b and Group 5b of the Periodic Table, zeolite having a solid Al-NMR spectrum wherein the ratio A/B of the peak area A in a chemical shift of -30 to 18 ppm to the peak area B in a chemical shift of 20-100 ppm is 0.01-0.39 and whose surface area of pores of diameter 10 angstrom or smaller constitutes 10-85% of the total surface area, and at least one metal selected from Group 6a and Group 8 of the Periodic Table. Also, a hydrocracking method characterized by hydrocracking of petroleum distillates with a boiling point of 250-600.degree. C. using the hydrocracking catalyst in the presence of hydrogen, under conditions with a reaction temperature of 100-800.degree. C., a reaction pressure of 3-30 MPa, an LHSV of 0.01-10 h.sup.-1 and a hydrogen/oil ratio of 100-2500 Nm.sup.3 /m.sup.3.Type: GrantFiled: April 15, 1999Date of Patent: October 17, 2000Assignee: Nippon Mitsubishi Oil Corp.Inventors: Hajime Okazaki, Hisao Sakoda, Michiaki Adachi, Shigeo Kure
-
Patent number: 6114268Abstract: A catalyst composition and a process for hydrodealkylating a C.sub.9 + aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C.sub.6 to C.sub.8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises a zeolite, a metal oxide, and an activity modifier selected from the group consisting of silicon oxides, sulfur oxides, phosphorus oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C.sub.9 + aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.8 aromatic hydrocarbon.Type: GrantFiled: July 16, 1998Date of Patent: September 5, 2000Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
-
Patent number: 6114267Abstract: A process for preparation of fluidized catalytic cracking (FCC) catalyst, comprising silicon stabilized large crystallite sized synthetic faujasite zeolite, aluminum depleted and normal kaolin clay, alumina and silica. The cracking catalyst is highly active and selective for bottom upgradation, it produces less coke and higher gasoline and total cycle oil (TCO) and possesses improved metal tolerance properties when evaluated and compared with a commercial catalyst under conditions of a typical FCC unit in a petroleum refinery.Type: GrantFiled: May 18, 1998Date of Patent: September 5, 2000Inventors: Sobhan Ghosh, Satish Makhija, Mohan Prabhu Kuvettu, Ventachalam Krishnan, Sanjay Kumar Ray, Manoranjan Santra, Ram Mohan Thakur, Jagdev Kumar Dixit
-
Patent number: 6110258Abstract: A method for removing trace moisture from a gas is disclosed. The method involves heating a zeolite having a high silica-to-alumina ratio to about 400.degree. C. to remove physically absorbed water from the zeolite, followed by heating the zeolite to a temperature in excess of 650.degree. C., to form a superheated zeolite. Heating to temperatures of 650.degree. C. or above is believed to cause dehydroxylation of the zeolite. A method for the preparation of a dehydroxylated zeolite is also disclosed. The superheated zeolite is contacted with the gas, thereby adsorbing water from the gas. A dehydroxylated zeolite for removing trace moisture from a gas wherein the zeolite has a high silica-to-alumina ratio and a low level of metallic impurities is also disclosed. The zeolite and methods of the invention are particularly useful for removing trace water from acid gases such as hydrogen chloride and hydrogen bromide.Type: GrantFiled: October 6, 1998Date of Patent: August 29, 2000Assignee: Matheson Tri-Gas, Inc.Inventors: Dan Fraenkel, Hans H. Funke, Gerald Cooper
-
Patent number: 6103214Abstract: A composition of matter represented by the formulaM.sup.n+.sub.z/n [Si.sub.(2-x-y) Al.sub.(y) Zn.sub.(x) ]O.sub.4 .multidot..cndot.wH.sub.2 OwhereinM is a cation selected from Groups 1, 2, 7, 10, 11, 12 and the f block elements as defined by the Periodic Table of the elements as adopted by IUPAC; n is the valence of the selected cation, M; x is greater than or equal to 0.02 but less than or equal to 1;y is less than or equal to 0.98; z>0.54; and w ranges from 0 to about 8;provided that when z.gtoreq.0.80, then 2x+y does not equal z;which composition of matter has the FAU structure with zinc residing in tetrahedral positions in the framework of the FAU structure;and whereupon such composition of matter is converted to a hydrated sodium form, the hydrated sodium form of the composition of matter exhibits a lattice constant (a.sub.0)wherein ##EQU1## where R represents the Si/Al molar ratio of the composition of matter.Type: GrantFiled: December 6, 1999Date of Patent: August 15, 2000Assignee: Air Products and Chemicals, Inc.Inventors: James Edward MacDougall, Thomas Albert Braymer, Charles Gardner Coe
-
Patent number: 6096194Abstract: An adsorbent for organic sulfur compound removal from mineral, vegetable or animal oils useful to protect a hydrogenation catalyst against poisoning, wherein the adsorbent is a zinc-exchanged form of low silica faujasite with a silica to alumina ratio from about 1.8 to about 2.1, wherein the adsorbent contains an inequivalent excess of zinc cations from about 8 to about 20% (equiv.) and a process for manufacture and use of the adsorbent.Type: GrantFiled: December 2, 1999Date of Patent: August 1, 2000Assignee: ZeochemInventors: Albert M. Tsybulevskiy, Edward J. Rode, Eric J. Weston, Kerry C. Weston
-
Patent number: 6093672Abstract: A noble metal hydrocracking catalyst which has high selectivity for naphtha range products is provided. The hydrocracking catalyst comprises:a) from about 70 to about 90 weight percent of a Y zeolite, based on the catalyst having a silica to alumina mole ratio of from about 4.8 to less than 6.0, a unit cell constant within the range of about 24.50 to about 24.57, a Na.sub.2 O level of less than or equal to about 0.2 weight percent;b) from about 10 to about 30 weight percent, based on the catalyst of an alumina having a mercury intrusion pore volume within the range from about 0.55 to about 0.85 cc/g; andc) from about 0.5 to 1 weight percent, based on the catalyst of a noble metal; wherein said hydrocracking catalyst have a dispersivity of the noble metal of equal or greater than about 50% by hydrogen chemisorption measurement, a surface area of greater than or equal to 700 m.sup.2 /g by BET surface area measurement, a compacted bulk density within the range of from about 0.40 to 0.Type: GrantFiled: March 20, 1997Date of Patent: July 25, 2000Assignee: Shell Oil CompanyInventors: Bruce Herman Charles Winquist, David Allen Cooper
-
Patent number: 6090738Abstract: This invention relates to the manufacture of a molecular sieve adsorbent for selectively separating methane from its gaseous mixture with nitrogen. More particularly, the invention relates to the manufacture of novel molecular sieve adsorbents useful for the separation of methane-nitrogen gaseous mixture.Type: GrantFiled: March 9, 1998Date of Patent: July 18, 2000Assignee: Indian Petrochemical Corp. Ltd.Inventors: Nettem Venkateshwarlu Choudary, Raksh Vir Jasra, Sodankoor Garadi Thirumaleshwar Bhat
-
Patent number: 6080377Abstract: A method for reducing gaseous nitrogen oxides present in a gas stream by reaction with a reductant species is practiced by flowing the gas stream under lean NO.sub.X -reducing conditions in contact with a catalytic material containing a catalytically effective amount of a catalytic species, e.g., a platinum group metal, and a reductant storage material, e.g., a zeolite, effective for storing reductant species for reaction with NO.sub.X, and providing an intermittent supply of the reductant to the gas stream. The catalytic material may be prepared in any manner, but one method is to incorporate a catalytically effective amount of the platinum into a template-bearing molecular sieve material, preferably ZSM-5 zeolite, to hinder the platinum from being incorporated into the pores of the molecular sieve material, and then calcining the molecular sieve material, whereby the template is removed from the molecular sieve material after the platinum is incorporated therein.Type: GrantFiled: April 27, 1995Date of Patent: June 27, 2000Assignee: Engelhard CorporationInventors: Michel Deeba, Jennifer S. Feeley, Robert J. Farrauto
-
Patent number: 6074973Abstract: A catalyzed hydrocarbon trap material washcoat (20) used in a trap (10), which may be placed downstream of a conventional catalyst member (28), is useful for treating internal combustion engine (22) exhaust. Trap (10) traps hydrocarbons during cold operation periods and releases them for oxidation during higher-temperature operating periods. The material comprises palladium and silver dispersed on a high surface area metal oxide support and a zeolite material such as one or more of ZSM-5, Beta, Y, and other suitable zeolites. The trap material is efficiently made by combining in a single vessel the zeolite, the metal oxide support, and aqueous solutions of a palladium compound and a silver compound. Surprisingly, the intimate combination of silver with the palladium does not adversely affect catalytic efficiency of the palladium and provides advantageous results in enhancing catalytic oxidation of hydrocarbons desorbed from the trap (10) and coke which forms thereon.Type: GrantFiled: March 20, 1998Date of Patent: June 13, 2000Assignee: Engelhard CorporationInventors: Jordan K. Lampert, Michel Deeba, Robert J. Farrauto
-
Patent number: 6069106Abstract: An improved manganese and/or chromium-promoted catalytic process, catalyst and method of manufacture for heavy hydrocarbon conversion, optionally in the presence of nickel and vanadium on the catalyst and in the feed stock, to produce lighter molecular weight fractions, including lower olefins and higher isobutane than normally produced. This process is based on the discovery that two "magnetic hook" elements, namely manganese and chromium, previously employed as magnetic enhancement agents to facilitate removal of old catalyst, or to selectively retain expensive catalysts, can also themselves function as selective cracking catalysts, particularly when operating on feeds containing significant amounts of nickel and vanadium, and especially where economics require operating with high nickel- and vanadium-contaminated and containing catalysts.Type: GrantFiled: October 21, 1996Date of Patent: May 30, 2000Inventor: William P Hettinger, Jr.
-
Patent number: 6063722Abstract: A process to produce a composition is provided. Said process comprises: contacting a zeolite component and selectivation component to form a first mixture; followed by treating said first mixture to form a second mixture; followed by contacting said second mixture with a binder component to form a third mixture; followed by agglomerating said third mixture to form a fourth mixture; followed by treating said fourth mixture to form a fifth mixture; followed by contacting said fifth mixture with a Group 8, 9, or 10 metal component to form a sixth mixture; and followed by treating said sixth mixture to from said composition.Type: GrantFiled: October 7, 1998Date of Patent: May 16, 2000Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
-
Patent number: 6063944Abstract: A method is provided for preparing fully lattice-inserted titanium zeolites by post-synthesis processing of the synthetic zeolite optionally containing titanium with an inorganic acid, wherein the post-synthesis processing comprises processing the zeolite in the presence of at least one titanium source with a solution containing at least one oxidizing inorganic acid having a higher redox potential than an acidic tetravalent titanium solution. The invention is also directed to the use of the zeolites.Type: GrantFiled: May 4, 1998Date of Patent: May 16, 2000Assignee: Elf AquitaineInventors: Francesco Di Renzo, Sylvie Gomez, Francois Fajula, Remy Teissier
-
Patent number: 6053966Abstract: A heterogeneous adsorbent for the separation of gases, comprising particles of at least one zeolite containing at least one exchanged metal cation selected from monovalent, divalent and/or trivalent cations, the zeolite having an exchange-factor distribution of given mean having a standard deviation for the exchange-factor distribution of between about 0.3% and 5%, and a PSA, VSA or TSA process for separation of a gas flow, such as air, containing at least a first compound, such as nitrogen, which is adsorbed preferentially on the heterogeneous adsorbent, and at least a second compound, such as oxygen, which is less preferentially adsorbed on the heterogeneous adsorbent than the first compound.Type: GrantFiled: September 22, 1998Date of Patent: April 25, 2000Assignee: L'Air Liquide, Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges ClaudeInventors: Serge Moreau, Jacques Labasque, Dominique Rouge
-
Patent number: 6054113Abstract: A method for preparing novel zeolitic catalyst compositions having a high Si/Al ratio and a crystallinity of at least about 70%. The method involves cation exchanging an as synthesized faujasite material having an Si/Al greater than about 4 with a component selected from the group consisting of ammonium ions and mineral acids, then steam calcining said cation exchanged faujasite in a single steam calcination step at a temperature from about 900.degree. F. to about 1 500.degree. F.Type: GrantFiled: March 17, 1998Date of Patent: April 25, 2000Assignee: Exxon Research and Engineering Co.Inventors: David E. W. Vaughan, Karl G. Strohmaier, Gary B. McVicker, Owen C. Feeley
-
Patent number: 6045687Abstract: A catalyst support comprising at least one matrix, at least one Y zeolite with a lattice parameter which is in the range 24.15 .ANG. to 24.38 .ANG. (1 nm=10 .ANG.) and at least one Y zeolite with a lattice parameter of more than 24.38 .ANG. and less than or equal to 24.51 .ANG.. The invention also concerns a catalyst comprising said support and at least one hydro-dehydrogenating element, and a conventional hydroconversion process for petroleum cuts using said catalyst.Type: GrantFiled: October 22, 1997Date of Patent: April 4, 2000Assignee: Institut Francais du PetroleInventors: Samuel Mignard, Nathalie George-Marchal, Eric Benazzi, Slavik Kasztelan
-
Patent number: 6043178Abstract: A midbarrel hydrocracking catalyst includes the following:a. 10-75% by weight of a Y-type molecular sieve;b. 10-25% by weight of a small pore alumina;c. 0-40% by weight of an amorphous aluminosilicate;d. 0-25 % by weight of a large pore alumina;e. 12-32% by weight of a Group VIB metal oxide, andf. 3-8% by weight of a Group VIII metal oxide.The Y-type molecular sieve is a high silica Y-type molecular sieve USSSY of a Na.sub.2 O content of no more than 0.2% by weight, a SiO.sub.2 to AJ.sub.2 O.sub.3 molar ratio of 6-40, a relative crystallinity of more than 80% and a unit cell size of 2.426-2.44 nm.Type: GrantFiled: November 9, 1995Date of Patent: March 28, 2000Inventors: Zaigui Ge, Minghua Guan, Yongkang Hu, Lianhui Ding