Forming Other Than By Liquid Immersion Patents (Class 502/9)
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Patent number: 12134082Abstract: A diatomite filtration product includes flux-calcined diatomaceous earth, wherein the diatomite filtration product has: (1) an intricate and porous structure of diatomite, (2) a zeta potential in a range of from about ?1.0 mV to about ?6.0 mV within a pH range of from about 3.0 to about 8.0, and (3) a centrifuged wet density in a range of from about 0.176 g/ml to about 0.256 g/ml.Type: GrantFiled: January 6, 2021Date of Patent: November 5, 2024Assignee: EP Minerals LLCInventor: George Asante-Nyamekye
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Patent number: 11491457Abstract: Zinc oxide-based sorbents, and processes for preparing and using them are provided, wherein the sorbents are preferably used to remove one or more reduced sulfur species from gas streams. The sorbents contain an active zinc component, optionally in combination with one or more promoter components and/or one or more substantially inert components. The active zinc component is a two-phase material, consisting essentially of a zinc oxide (ZnO) phase and a zinc aluminate (ZnAl2O4) phase. Each of the two phases is characterized by a relatively small crystallite size of typically less than about 50 nm (500 Angstroms). Preferably the sorbents are prepared by using an alkali metal base to convert a precursor mixture, containing a precipitated zinc oxide precursor and a precipitated aluminum oxide precursor, to the two-phase, active zinc oxide containing component, with the resulting sorbent having a sodium level within a desired range.Type: GrantFiled: August 1, 2018Date of Patent: November 8, 2022Assignee: Research Triangle InstituteInventors: Jian-Ping Shen, Jason S. Norman, Brian S. Turk, Raghubir Gupta
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Patent number: 10758897Abstract: A composite photocatalyst is provided. The composite photocatalyst includes a nanomotor and a plurality of cocatalysts, the nanomotor comprises a shell formed by porous material, at least one inner core formed by a photocatalyst, and a cavity between the shell and the at least one inner core, the plurality of cocatalysts are located in the cavity. The plurality of cocatalysts are selected from the group consisting of metal nanoparticles, metal oxide nanoparticles, metal sulfide nanoparticles, phosphate nanoparticles, up-conversion material nanoparticles, and any combination thereof. A method for making the composite photocatalyst and application thereof are further provided. The plurality of cocatalysts and the nanomotor forms a photocatalytic synergistic reaction system, improving photo-catalytic activity of the composite photocatalyst.Type: GrantFiled: November 1, 2018Date of Patent: September 1, 2020Assignee: Hangzhou Tong-King Enviro-Tech Co., LtdInventors: Sheng Wang, Tao Wang, Shenshen Ouyang
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Patent number: 10301536Abstract: Methods for manufacturing electrically-conductive proppant particles are disclosed. The methods can include preparing a slurry containing water, a binder, and a raw material having an alumina content, atomizing the slurry into droplets, and coating seeds containing alumina with the droplets to form a plurality of green pellets. The green pellets can be contacted with an activation solution containing at least one catalytically active material to provide activated green pellets including the at least one catalytically active material. The method can include sintering the activated green pellets to provide a plurality of proppant particles. The plurality of proppant particles can be contacted with a plating solution containing one or more electrically-conductive material to provide electrically-conductive proppant particles.Type: GrantFiled: August 14, 2015Date of Patent: May 28, 2019Assignee: CARBO CERAMICS INC.Inventors: Chad Cannan, Todd Roper, Steve Savoy, Daniel R. Mitchell, Chris DiBiase
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Patent number: 9682366Abstract: FCC catalysts having improved attrition resistance are provided by mixing a cationic polyelectrolyte with either zeolite crystals or a zeolite-forming nutrient and/or a matrix material, prior to or during formation of a catalyst microsphere.Type: GrantFiled: June 29, 2016Date of Patent: June 20, 2017Assignee: BASF CorporationInventors: Michael Sigman, Mitchell Willis, Kenneth Folmar
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Patent number: 9656255Abstract: The present invention relates to a catalytic cracking catalyst and a preparation process thereof, the catalytic cracking catalyst has a cracking active component, an optional mesoporous aluminosilicate material, a clay and a binder, wherein said cracking active component comprises, substantially consists of or consists of: a rare earth-containing Y zeolite, an optional other Y zeolite, and an optional MFI-structured zeolite, said rare earth-containing Y zeolite has a rare earth content as rare earth oxide of 10-25 wt %, e.g. 11-23 wt %; a unit cell size of 2.440-2.472 nm, e.g. 2.450-2.470 nm; a crystallinity of 35-65%, e.g. 40-60%; a Si/Al atom ratio in the skeleton of 2.5-5.0; and a product of the ratio of the strength I1 of the peak at 2?=11.8±0.1° to the strength I2 of the peak at 2?=12.3±0.1° in the X-ray diffraction spectrogram of the zeolite and the weight percent of rare earth as rare earth oxide in the zeolite of higher than 48, e.g. higher than 55.Type: GrantFiled: June 27, 2013Date of Patent: May 23, 2017Assignees: CHINA PETROLEUM & CHEMICAL CORPORATION, RESEARCH INSTITUTE OF PETROLEUM PROCESSING, SINOPECInventors: Jun Long, Yuxia Zhu, Yibin Luo, Jinghui Deng, Jinyu Zheng, Fei Ren, Xue Yang, Ying Ouyang
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Patent number: 9295960Abstract: A chemical reactor comprises a flow channel, a source, and a destination. The flow channel is configured to house at least one catalytic reaction converting at least a portion of a first nanofluid entering the channel into a second nanofluid exiting the channel. The flow channel includes at least one turbulating flow channel element disposed axially along at least a portion of the flow channel. A plurality of catalytic nanoparticles is dispersed in the first nanofluid and configured to catalytically react the at least one first chemical reactant into the at least one second chemical reaction product in the flow channel.Type: GrantFiled: March 23, 2012Date of Patent: March 29, 2016Assignee: United Technologies CorporationInventor: Bart A. Van Hassel
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Patent number: 8969229Abstract: The present invention generally relates to high rate adsorbents and a method for their manufacture involving the steps of component mixing, extrusion, spheronization and calcination. The component mixing can involve both dry mixing in addition to wet mixing of an adsorbent with a binder, if required, and a fluid such as water. The paste so formed from the mixing stage is extruded to produce pellets which are optionally converted to beads by spheronization using in one embodiment, a marumerizer. The product is harvested and calcined to set any binder or binders used and/or burn out any additives or processing aids. This basic manufacturing scheme can be augmented by extra processing steps including ion exchange and activation to alter the composition of the adsorbents, as required.Type: GrantFiled: October 22, 2007Date of Patent: March 3, 2015Assignee: Praxair Technology, Inc.Inventors: Philip Alexander Barrett, Neil Andrew Stephenson, Steven John Pontonio, Jian Zheng
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Publication number: 20140371053Abstract: FCC catalysts having improved attrition resistance are provided by mixing a cationic polyelectrolyte with either zeolite crystals or a zeolite-forming nutrient and/or a matrix material, prior to or during formation of a catalyst microsphere.Type: ApplicationFiled: June 17, 2013Publication date: December 18, 2014Inventors: Michael Sigman, Mitchell Willis, Kenneth Folmar
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Patent number: 8840817Abstract: The present invention is a preparation method for asphalt-based spherical activated carbon which requires no infusibilization process. Placing coal tar asphalt into a melting device; introducing compressed air of 0.1 MPa-0.5 MPa into the device and stirring until a melting temperature of 280° C.-350° C. is reached; continuing for 2-8 hours until the base material has a softening point of 200° C.-260° C.; after cooling down, pulverizing the base material to obtain asphalt powder. Obtaining 34%-79% by mass of carbon powder, 1%-10% by mass of binder, and 20%-65% by mass of the asphalt powder and then forming spherical particles with a diameter of 0.5 mm-5 mm with the carbon powder, the binder and the asphalt powder at room temperature. Introducing the spherical particles of asphalt directly into an asphalt carbonization furnace for carbonization at a temperature of 600° C.-900° C. under protection of an inert gas to obtain asphalt spherical carbon.Type: GrantFiled: February 20, 2012Date of Patent: September 23, 2014Assignees: Shenzhen BaTian Ecotypic Engineering Co., Ltd.Inventors: Xiangmin Yu, Yizhou Kong
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Publication number: 20140208650Abstract: The present invention relates to extruded shaped bodies containing at least one metal-organic framework (MOF), methods for their preparation and their use.Type: ApplicationFiled: January 31, 2014Publication date: July 31, 2014Applicant: BASF SEInventors: Manuela Gaab, Christian Eichholz, Milan Kostur, Ulrich Müller, Stefan Maurer
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Publication number: 20140155253Abstract: Two methods of producing nano-pads of catalytic metal for growth of single walled carbon nanotubes (SWCNT) are disclosed. Both methods utilize a shadow mask technique, wherein the nano-pads are deposited from the catalytic metal source positioned under the angle toward the vertical walls of the opening, so that these walls serve as a shadow mask. In the first case, the vertical walls of the photo-resist around the opening are used as a shadow mask, while in the second case the opening is made in a thin layer of the dielectric layer serving as a shadow mask. Both methods produce the nano-pad areas sufficiently small for the growth of the SWCNT from the catalytic metal balls created after high temperature melting of the nano-pads.Type: ApplicationFiled: February 21, 2012Publication date: June 5, 2014Inventor: Alexander Kastalsky
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Publication number: 20140094359Abstract: The present invention generally relates to high rate adsorbents and a method for their manufacture involving the steps of component mixing, extrusion, spheronization and calcination. The component mixing can involve both dry mixing in addition to wet mixing of an adsorbent with a binder, if required, and a fluid such as water. The paste so formed from the mixing stage is extruded to produce pellets which are optionally converted to beads by spheronization using in one embodiment, a marumerizer. The product is harvested and calcined to set any binder or binders used and/or burn out any additives or processing aids. This basic manufacturing scheme can be augmented by extra processing steps including ion exchange and activation to alter the composition of the adsorbents, as required.Type: ApplicationFiled: October 22, 2007Publication date: April 3, 2014Inventors: Philip Alexander Barrett, Neil Andrew Stephenson, Steven John Pontonio, Jain Zheng
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Publication number: 20140087289Abstract: A particulate carbon catalyst in which particles having a particle diameter of 20 nm-1 ?m account for a volume fraction of at least 45%, and the content of nitrogen atoms is 0.1-10 atomic % relative to the amount of carbon atoms.Type: ApplicationFiled: May 21, 2012Publication date: March 27, 2014Applicants: TOKYO INSTITUTE OF TECHNOLOGY, TEIJIN LIMITEDInventors: Masayuki Chokai, Nobuaki Kido, Yuta Nabae, Masa-aki Kakimoto, Seizo Miyata
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Publication number: 20130296448Abstract: A method of preparing a spray dried catalyst by combining spray dried catalyst particles with wax so the spray dried catalyst particles are coated with wax, yielding wax coated catalyst particles, and shaping the wax coated catalyst to provide shaped wax coated catalyst. A method of activating Fischer-Tropsch catalyst particles containing oxides by contacting the catalyst particles with a reducing gas in an activation vessel to produce an activated catalyst, wherein contacting is performed in the absence of a liquid medium under activation conditions. A system for activating a Fischer-Tropsch catalyst containing an activation reactor configured to introduce an activation gas to a fixed or fluidized bed of the Fischer-Tropsch catalyst in the absence of a liquid medium and at least one separation device configured to separate a gas stream comprising entrained catalyst fines having an average particle size below a desired cutoff size from the activation reactor.Type: ApplicationFiled: July 2, 2013Publication date: November 7, 2013Inventors: Harold A. Wright, Belma Demirel, Sergio Mohedas, Bahman Rejai, Ray J. Huang, Deena Ferdous, Jesse W. Taylor, Dawid J. Duvenhage, Sara L. Rolfe
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Patent number: 8518447Abstract: The methods for treatment using an adsorbent having a high adsorbability, and capable of adsorbing a large amount of toxins during a retention period in an intestine, and of remarkably increasing an adsorption amount of compounds having a large molecular weight.Type: GrantFiled: February 25, 2013Date of Patent: August 27, 2013Assignee: Kureha CorporationInventors: Naohiro Sonobe, Takashi Wakahoi, Mieko Kuwahara
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Publication number: 20130217565Abstract: Two methods of producing nano-pads of catalytic metal for growth of single walled carbon nanotubes (SWCNT) are disclosed. Both methods utilize a shadow mask technique, wherein the nano-pads are deposited from the catalytic metal source positioned under the angle toward the vertical walls of the opening, so that these walls serve as a shadow mask. In the first case, the vertical walls of the photo-resist around the opening are used as a shadow mask, while in the second case the opening is made in a thin layer of the dielectric layer serving as a shadow mask. Both methods produce the nano-pad areas sufficiently small for the growth of the SWCNT from the catalytic metal balls created after high temperature melting of the nano-pads.Type: ApplicationFiled: February 21, 2012Publication date: August 22, 2013Inventor: Alexander Kastalsky
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Patent number: 8440228Abstract: An adsorbent for an oral administration, comprising a spherical activated carbon wherein an average particle diameter is 50 to 200 ?m, a specific surface area determined by a BET method is 700 m2/g or more, and a bulk density is less than 0.54 g/mL is disclosed. The adsorbent for an oral administration has a high adsorbability, and is capable of adsorbing a large amount of toxins during a retention period in an intestine, and of remarkably increasing an adsorption amount of compounds having a large molecular weight.Type: GrantFiled: April 4, 2005Date of Patent: May 14, 2013Assignee: Kureha CorporationInventors: Naohiro Sonobe, Takashi Wakahoi, Mieko Kuwahara
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Publication number: 20120283088Abstract: The invention relates to mixed oxide catalysts made of hollow shapes for the catalytic gas phase oxidation of olefins, and to a method for producing the catalysts by applying them as a layer to a carrier made of organic material and removing said organic material. The reaction into aldehydes and carboxylic acids occurs by air or oxygen in the presence of inert gases in different quantity ratios, at elevated temperatures and pressure in the presence of said catalysts.Type: ApplicationFiled: June 8, 2012Publication date: November 8, 2012Applicant: Evonik Degussa GmbhInventors: Achim FISCHER, Werner BURKHARDT, Stefan RÖDER, Klaus HUTHMACHER
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Publication number: 20120253090Abstract: A catalyst containing a pentasil-type alumosilicates and a binder, in the form of spheres having an average diameter between 0.3 and 7 mm, wherein the BET surface area of the catalyst ranges from 300 to 600 m2/g. Also disclosed is a method for producing the catalyst, wherein primary crystallites of the aluminosilicate having an average diameter of at least 0.01 ?m and less than 0.1 ?m are mixed with the binder, shaped into spheres having an average diameter between 0.3 and 7 mm, and subsequently calcined. Also disclosed is the use of the catalyst for converting methanol into olefins, in particular propylene. Also disclosed is a method for producing olefins from methanol, in which a feed gas is fed across the catalyst.Type: ApplicationFiled: November 16, 2010Publication date: October 4, 2012Applicants: LURGI GMBH, SUD-CHEMIE AGInventors: Götz Burgfels, Manfred D. Frauenrath, Nadine Fromm, Angelika Glienke, Martin Rothämel, Sven Pohl
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Publication number: 20120184428Abstract: The present invention relates to a carrier for supporting a catalyst for a spacecraft thruster and to a method for preparing the same, and more particularly, to a catalyst carrier for a spacecraft thruster and method for preparing the same, in which the diameter and distribution of pores of the carrier are controlled using a pore inducing material to lengthen the life of the catalyst.Type: ApplicationFiled: December 21, 2010Publication date: July 19, 2012Applicant: KOREA AEROSPACE RESEARCH INSTITUTEInventors: Su Kyum Kim, Myoung Jong Yu, Sung June Cho, Sang Ryool Lee
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Patent number: 8137760Abstract: Disclosed are a nanocrater catalyst in metal nanoparticles with a nanocrater form of hole structure in center of the catalyst which is useful for manufacturing nano-sized materials and/or articles with desired structure and characteristics, a preparation method thereof including a plasma etching and chemical etching process (“PTCE process”), and nano-sized materials and/or articles manufactured by using the nanocrater catalyst in metal nanoparticles.Type: GrantFiled: December 12, 2007Date of Patent: March 20, 2012Assignee: Korea Advanced Institute of Science and TechnologyInventors: Jeung-Ku Kang, Augustine Saji, Jung-Woo Lee, Weon-Ho Shin, Kyu-Sung Han, Jung-Hoon Choi
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Publication number: 20120022224Abstract: Embodiments of an invention disclosed herein relate to particles made from zeolite catalysts and their use in oligomerization processes. In particular, shaped particles (for example, spheroid particles) are made from compositions including the contact product of at least one zeolite catalyst and at least one binder.Type: ApplicationFiled: June 9, 2011Publication date: January 26, 2012Inventors: Geraldine Tosin, Marcel J. G. Janssen, Paul Hamilton, Georges M.K. Mathys
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Publication number: 20110313061Abstract: A method of preparing a spray dried catalyst by combining spray dried catalyst particles with wax so the spray dried catalyst particles are coated with wax, yielding wax coated catalyst particles, and shaping the wax coated catalyst to provide shaped wax coated catalyst. A method of activating Fischer-Tropsch catalyst particles containing oxides by contacting the catalyst particles with a reducing gas in an activation vessel to produce an activated catalyst, wherein contacting is performed in the absence of a liquid medium under activation conditions. A system for activating a Fischer-Tropsch catalyst containing an activation reactor configured to introduce an activation gas to a fixed or fluidized bed of the Fischer-Tropsch catalyst in the absence of a liquid medium and at least one separation device configured to separate a gas stream comprising entrained catalyst fines having an average particle size below a desired cutoff size from the activation reactor.Type: ApplicationFiled: January 5, 2011Publication date: December 22, 2011Applicant: RENTECH, INC.Inventors: Harold A. Wright, Belma Demirel, Sergio Mohedas, Bahman Rejai, Ray Huang, Deena Ferdous, Jesse W. Taylor, Dawid J. Duvenhage, Sara L. Rolfe
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Publication number: 20110306683Abstract: A micro-spherical iron-based catalyst and a preparation method thereof are disclosed. The catalyst contains a potassium promoter, and at least one transitional metal promoter M which is one or more kinds of metals selected from Cr, Cu, Mn and Zn. It also contains a structure promoter S, which is SiO2 and/or Al2O3, wherein both of SiO2 and Al2O3 are modified by MoO3, TiO2 and/or ZrO2. The weight ratio of components is Fe:M:K:S=100:3-50:1-8:3-50, in which the metal components are calculated based on metal elements, the structure promoter is calculated based on oxides. The catalyst is prepared by co-precipitation method.Type: ApplicationFiled: March 11, 2010Publication date: December 15, 2011Inventors: Yong Yang, Baoshan Wu, Yongwang Li, Hongwei Xiang
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Publication number: 20110295041Abstract: A method of preparing a catalyst for producing acrolein by oxidation of propylene at high space velocity, said catalyst is a Mo—Bi—Fe—Co based composite metal oxide. Producing unsaturated aldehyde via partial oxidation of lower unsaturated olefin at high space velocity using said catalyst is suitable for process with or without off-gas recirculating. Said catalyst is prepared by co-precipitation, the reaction conditions for using said catalyst to produce unsaturated aldehyde are, the space velocity of unsaturated lower olefin relative to catalyst being 120˜200 h-1(STP), reaction temperature being 300˜420° C. and absolute pressure being 0.1˜0.5 MPa; a single-stage unsaturated lower olefin conversion ratio of greater than 98.0% and carbon oxide yield of less than 3.3% with an overall yield of unsaturated lower aldehyde and acid of greater than 94.0% are obtained. The process to prepare the said catalyst is simple, easy to be repeated, and capable of industrial scale-up.Type: ApplicationFiled: May 26, 2011Publication date: December 1, 2011Applicant: Shanghai HuaYi Acrylic Acid Co. Ltd.Inventors: Jian Wang, Xuemei Li, Yan Zhuang, Kaimin Shi, Kun Jiao, Jianxue Ma, Xiaodong Chu, Jingming Shao
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Patent number: 7998247Abstract: A gas separation membrane and a method of manufacturing such gas separation membrane that comprises a porous substrate treated with a layer of metal-coated inorganic oxide particles and with the layer of such metal-coated inorganic oxide particles being coated with an overlayer of a gas-selective material.Type: GrantFiled: May 13, 2010Date of Patent: August 16, 2011Assignee: Shell Oil CompanyInventors: John Charles Saukaitis, Alan Anthony Del Paggio
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Publication number: 20110180513Abstract: A hollow carbon sphere having a carbon shell and an inner core is disclosed. The hollow carbon sphere has a total volume that is equal to a volume of the carbon shell plus an inner free volume within the carbon shell. The inner free volume is at least 25% of the total volume. In some instances, a nominal diameter of the hollow carbon sphere is between 10 and 180 nanometers.Type: ApplicationFiled: April 6, 2011Publication date: July 28, 2011Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.Inventors: Claudia Luhrs, Jonathan Phillips, Monique N. Richard, Angela Michelle Knapp
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Patent number: 7977523Abstract: A catalyst, useful in the preparation of isoolefins and containing 0.1 to 20% by mass of an alkali metal oxide, an alkaline earth metal oxide and mixtures thereof; 0.1 to 99% by mass of aluminum oxide; and 0.1 to 99% by mass of silicon dioxide, is prepared by a) treating an aluminosilicate with an aqueous alkali metal salt solution, an alkaline earth metal salt solution and mixtures thereof, under acidic conditions, to obtain a treated aluminosilicate; and b) calcining the treated aluminosilicate, to obtain the catalyst.Type: GrantFiled: August 10, 2007Date of Patent: July 12, 2011Assignee: Evonik Oxeno GmbHInventors: Horst-Werner Zanthoff, Dietrich Maschmeyer, Thomas Quandt, Franz Nierlich, Silvia Santiago Fernandez, Stephan Houbrechts, Georg Skillas, Kurt-Alfred Gaudschun
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Patent number: 7744675Abstract: A gas separation membrane and a method of manufacturing such gas separation membrane that comprises a porous substrate treated with a layer of metal-coated inorganic oxide particles and with the layer of such metal-coated inorganic oxide particles being coated with an overlayer of a gas-selective material.Type: GrantFiled: October 31, 2007Date of Patent: June 29, 2010Assignee: Shell Oil CompanyInventors: John Charles Saukaitis, Alan Anthony Del Paggio
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Patent number: 7737069Abstract: A magnesium compound represented by the formula (I): Mg(OC2H5)2?n(OR1)n??(I) where R1 is CmH2m+1 (where m is an integer of from 3 to 10), and n is a numerical value satisfying 0<n<0.35; a solid catalyst component for olefin polymer using the magnesium compound; a catalyst for olefin polymer; and methods of producing olefin copolymers such as a propylene-based random copolymer and propylene-based block copolymer by using the catalyst for olefin polymer.Type: GrantFiled: April 19, 2005Date of Patent: June 15, 2010Assignee: Idemitsu Kosan Co., Ltd.Inventors: Shojiro Tanase, Nobuhiro Yabunouchi, Takehito Konakazawa, Takanori Sadashima, Kiyokazu Katayama, Kenji Tanaka, Hideaki Noda
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Publication number: 20080318762Abstract: Lightweight composite particles, primarily comprising various bentonite clays, but which may include other functional solid particles, are formed by introducing expanding gases or air into the particle forming process. The methods presented create the ability to reduce the bulk density of the composite particles while maintaining and in some cases even increasing the particle strength.Type: ApplicationFiled: June 21, 2007Publication date: December 25, 2008Inventors: Marc P. Privitera, Christina M. Borgese, David J. Lestage, Robert J. Iliff, Donald Swatling, Gregory Van Buskirk
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Publication number: 20080171648Abstract: Disclosure is made of a specific process for producing activated carbon in spherical form, starting with organic polymer spherules based on styrene and divinylbenzene, wherein said polymer spherules contain chemical groups leading to the formation of free radicals and thus to cross-linkages by their thermal decomposition, in particular sulfonic acid groups Furthermore, various application purposes for the thus-produced activated carbon spherules are named.Type: ApplicationFiled: August 6, 2007Publication date: July 17, 2008Inventors: Hasso Von Blucher, Ernest De Ruiter
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Patent number: 7297320Abstract: The present invention provides a method for preparing spherical carbon comprising step of heat-treating a mixture of a carbon precursor and dispersion media, a spherical non-graphitizable carbon using the same, and a method for preparing spherical artificial graphite.Type: GrantFiled: April 17, 2002Date of Patent: November 20, 2007Assignee: LG Chem, Ltd.Inventors: Ou-Jung Kwon, Seung-Mo Oh, Ki-Young Lee, Myung-Hwan Kim, Kyu-Tae Lee
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Patent number: 7160830Abstract: The present invention relates to a process for the preparation of catalyst particles with a particle diameter in the range 20–2000 microns involving the steps of agitating at least two dry catalyst ingredients, spraying a liquid binding agent on the catalyst ingredients while continuing the agitation, and isolating formed catalyst particles with the desired particle diameter and comprising the catalyst ingredients. In contrast to the conventional way of preparing such particles, spray-drying, the present process allows the formation of small particles from slurries with a high solids content. Hence, smaller amounts of liquid have to be evaporated, which makes the process energy efficient.Type: GrantFiled: December 10, 2003Date of Patent: January 9, 2007Assignee: Albemarle Netherlands, B.V.Inventors: Monique Van Der Zon, Erik Jeroen Laheij, Paul O'Connor
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Patent number: 7065450Abstract: This invention relates to a process wherein improved production of catalysts is made possible according to an evolutionary method. The principles of mutation and crossing of catalyst components and determination of performance parameters of the mixed catalysts used here are carried out in 5 to 50 catalyst generations in such way that two mixed catalysts are selected from the same generation in crossing, and at least one selected component is exchanged between the two, and in mutation of a selected mixed catalyst, a selected component from a catalyst mixture is introduced into the catalyst or, if already present in it, it is removed from the catalyst. The selection is made in all cases by using random generators with a uniform distribution. The same procedure is used for the gas flow composition, the temperature and the space velocity as the other performance parameters.Type: GrantFiled: July 19, 2001Date of Patent: June 20, 2006Assignee: Institut fur Angewandte Chemie Berlin-Adlershof e.V.Inventors: Dorit Wolf, Manfred Baerns, Olga Gerlach
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Patent number: 6897181Abstract: The invention relates to a process for preparing a catalyst for the polymerization of olefins, which comprises: a) preparation of a finely divided silica xerogel, b) loading of the xerogel with chromium from a solution of chromium trioxide or a chromium compound which is converted into chromium trioxide under the conditions of step c), and c) activation of the resulting product at from 400 to 1100° C. in a water-free gas stream comprising oxygen in a concentration of above 10% by volume, wherein a fluoride doping with a fluorinating agent is carried out in step b) or in step c). Furthermore, the invention relates to a catalyst for the polymerization of olefins which is obtainable by the process of the invention and to a process for the polymerization of olefins in which an olefin or an olefin mixture is polymerized in the presence of a catalyst according to the invention.Type: GrantFiled: May 14, 2001Date of Patent: May 24, 2005Assignee: Basell Polyolefine GmbHInventors: Shahram Mihan, Martin Lux, Wolfgang Rohde, Andreas Deckers, Peter Kölle, Heinz Vogt
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Patent number: 6770731Abstract: A branched melt-polymerized polycarbonate having pronounced non-Newtonian flow behavior is disclosed. The polycarbonate is suitable for preparing molding compositions and the preparation of a variety of molded articles.Type: GrantFiled: March 22, 2002Date of Patent: August 3, 2004Assignee: Bayer AktiengesellschaftInventors: James Mason, Silke Kratschmer, Uwe Hucks
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Patent number: 6699959Abstract: A melt-polymerized polycarbonate is disclosed. The polycarbonate has a shear thinning ratio (y) that is defined by the limiting values of the following equation c+axb>y>−c+axb (Q) wherein y≧1, c=0.3 to 0.1, b=14.831±0.05 to 0.02, a=0.1262±0.005 to 0.003 and x is the relative viscosity of the polycarbonate. The polycarbonate exhibits a flow behavior similar to that of a linear polycarbonate of comparable molecular weight obtained by the interface polymerization process.Type: GrantFiled: March 22, 2002Date of Patent: March 2, 2004Assignee: Bayer AktiengesellschaftInventors: James Mason, Silke Kratschmer, Uwe Hucks
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Publication number: 20040014914Abstract: Novel supported, titanized chromium catalysts can be used for the homopolymerization of ethylene and the copolymerization of ethylene with &agr;-olefins.Type: ApplicationFiled: July 24, 2003Publication date: January 22, 2004Inventors: Martin Schneider, Rainer Karer, Dieter Lilge, Volker Rauschenberger, Philipp Rosendorfer, Joachim Wulff-Doring, Gunther Schweier, Martin Lux, Peter Bauer
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Publication number: 20030147800Abstract: The present invention provides a method for preparing spherical carbon comprising step of heat-treating a mixture of a carbon precursor and dispersion media, a spherical non-graphitizable carbon using the same, and a method for preparing spherical artificial graphite.Type: ApplicationFiled: December 3, 2002Publication date: August 7, 2003Inventors: Ou-Jung Kwon, Seung-Mo Oh, Ki-Young Lee, Myung-Hwan Kim, Kyu-Tae Lee
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Publication number: 20030096699Abstract: The present invention relates to a process for preparing spherical support particles used in the preparation of catalytic components for the polymerization of olefins. The process comprises (a) forming an emulsion of an adduct of a Mg dihalide and a compound selected from the group consisting of Lewis bases in a liquid medium, (b) cooling the emulsion by transferring it into a cooling bath containing a cooling liquid in motion; the process being characterized in that the cooling liquid is moving inside a tubular zone and the ratio ve/vref of the velocity (ve) of the emulsion coming from step (a) to the velocity of the cooling liquid (vref) is between 0.25 and 4. The obtained spherical support particles are characterized by a very narrow size distribution and particularly regular morphology.Type: ApplicationFiled: October 7, 2002Publication date: May 22, 2003Inventors: Arrigo Arletti, Anna Fait
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Publication number: 20030037415Abstract: A continuous process and apparatus for the production of at least approximately spherical, substantially solid particles, in which the particles are granulated in a circulating fluidized bed. This can be achieved by spraying a suspension or a solution of the solid which forms the particles into a chamber. A drying gas is passed through the chamber at a velocity which is sufficient to effect pneumatic conveying of already partially dried or agglomerated particles. The particles conveyed by the drying gas stream are separated from the exhaust gas stream and returned, at least in part, to the chamber. Particles with a size within the desired particle size range are continuously discharged from the chamber, such that the mass present in the chamber remains constant.Type: ApplicationFiled: July 3, 2002Publication date: February 27, 2003Applicant: DEGUSSA AGInventors: Hans Christian Alt, Andreas Geisselmann, Natalia Hinrichs, Hermanus Gerhardus Jozef Lansink Rotgerink
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Publication number: 20020173599Abstract: The present invention teaches the use of particular soluble metallocene catalysts to produce stereoregular polymers in gas phase polymerizations wherein the catalysts are fed into a particle lean zone in the reactor. The metallocenes catalysts are bridged bis-(substituted indenyl) compounds.Type: ApplicationFiled: December 13, 2000Publication date: November 21, 2002Inventors: Mark Gregory Goode, Clark Curtis Williams, Timothy Roger Lynn, Robert Converse Brady, Jody Michael Moffett
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Patent number: 6465382Abstract: Process for producing spherical catalyst particles containing a zeolite as active element, according to which a sol containing zeolite crystals and at least one gel-forming compound is sprayed from below directly into a reaction zone containing a reaction gas such that the sol breaks up into individual sol beads immediately before or upon entry into the reaction zone, the sol beads flow through the reaction zone on a curved trajectory, in so doing are pre-consolidated and the sol beads are collected on a collecting means.Type: GrantFiled: July 12, 2000Date of Patent: October 15, 2002Assignee: Solvay (Societe Anonyme)Inventors: Michel Strebelle, Helmut Derleth, Karl-Heinz Bretz
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Publication number: 20020072466Abstract: A soda lime formulation comprises calcium hydroxide in admixture with sodium hydroxide and potassium hydroxide and water, and further comprises a zeolite such as sodium aluminium silicate. The formulation has improved mechanical strength and may be prepared in granular form by mixing its constituents with water to form a paste and passing the paste between a pair of rollers having hemispherical depressions therein.Type: ApplicationFiled: July 2, 1999Publication date: June 13, 2002Inventor: MICHAEL JOHN HOLDER
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Patent number: 6388028Abstract: The present invention relates to spherical solid catalyst components for the polymerization of olefins, comprising a titanium compound, supported on a magnesium halide, containing more than one Ti-halogen link and optionally containing groups different from halogen in an amount lower than 0.5 mole per mole of Ti. Spherical solid compounds of the invention are characterized by having a surface area, measured by the BET method, of lower than 70 m2/g, a total porosity, measured by the mercurium method, higher than 0.5 cm3/g and a pore radius such that at least 50% have values higher than 800 Å.Type: GrantFiled: June 19, 1997Date of Patent: May 14, 2002Assignee: Basell Technology Company bvInventors: Mario Sacchetti, Illaro Cuffiani, Gianni Pennini
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Patent number: 6350422Abstract: A process for removing hydrogen sulfide from a fluid stream by contacting a hydrogen sulfide-containing stream with a sorbent composition wherein said sorbent composition is produced by mixing at least one zinc component which is zinc oxide or a compound convertible to zinc oxide, at least one silica component where the silica component comprises silica or a compound convertible to silica, at least one colloidal metal oxide, and optionally at least one pore generator component so as to form a mixture, extruding the mixture, sphering the resulting extrudate to form spherical particles having a size of form about 0.5 to about 15 millimeters drying the resulting spherical particles, calcining the dried particles, steaming the resulting calcined particles, sulfiding the steamed particles by contacting them with sulfides or sulfur at a temperature of about 200° C. to 1400° C.Type: GrantFiled: May 22, 2000Date of Patent: February 26, 2002Assignee: Phillips Petroleum CompanyInventors: Gyanesh P. Khare, Donald R. Engelbert
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Publication number: 20010011060Abstract: The present invention relates to spherical solid catalyst components for the polymerization of olefins, comprising a titanium compound, supported on a magnesium halide, containing more than one Ti-halogen link and optionally containing groups different from halogen in an amount lower than 0.5 mole per mole of Ti.Type: ApplicationFiled: June 19, 1997Publication date: August 2, 2001Inventors: MARIO SACCHETTI, ILLARO CUFFIANI, GIANNI PENNINI
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Patent number: RE40140Abstract: The invention relates to a process for preparing a catalyst for the polymerization of olefins, which comprises: a) preparation of a finely divided silica xerogel, b) loading of the xerogel with chromium from a solution of chromium trioxide or a chromium compound which is converted into chromium trioxide under the conditions of step c), and c) activation of the resulting product at from 400 to 1100° C. in a water-free gas stream comprising oxygen in a concentration of above 10% by volume, wherein a fluoride doping with a fluorinating agent is carried out in step b) or in step c). Furthermore, the invention relates to a catalyst for the polymerization of olefins which is obtainable by the process of the invention and to a process for the polymerization of olefins in which an olefin or an olefin mixture is polymerized in the presence of a catalyst according to the invention.Type: GrantFiled: May 14, 2001Date of Patent: March 4, 2008Assignee: Basell Polyolefine GmbHInventors: Shahram Mihan, Martin Lux, Wolfgang Rohde, Andreas Deckers, Peter Kölle, Heinz Vogt