Impregnating Or Coating An Abrasive Tool Patents (Class 51/295)
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Patent number: 10107043Abstract: A superabrasive element includes at least one superabrasive table including at least one coupling projection having a narrow portion and a wide portion having a greater width than the narrow portion. The superabrasive element includes a substrate defining at least one coupling recess, the at least one coupling recess extending from a narrow portion to a wide portion. At least a portion of the at least one coupling projection is disposed in the coupling recess and the at least one coupling projection and the at least one coupling recess mechanically couple the at least one superabrasive table to the substrate. A drill bit includes a superabrasive element having a superabrasive table.Type: GrantFiled: February 11, 2015Date of Patent: October 23, 2018Assignee: US SYNTHETIC CORPORATIONInventors: Mark Pehrson Chapman, Damon Bart Crockett, Craig Hodges Cooley, Jair Jahaziel Gonzalez, Jedediah Jess Campbell
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Patent number: 10106662Abstract: The porous polyurethane polishing pad includes a porous matrix having large pores that extend upward from a base surface and open to an upper surface. The large pores are interconnected with small pores. The porous matrix is a blend of two thermoplastic polymers. The first thermoplastic polyurethane has by molecular percent, 45 to 60 adipic acid, 10 to 30 MDI-ethylene glycol and 15 to 35 MDI and an Mn of 40,000 to 60,000 and a Mw of 125,000 to 175,000 and an Mw to Mn ratio of 2.5 to 4 The second thermoplastic polyurethane has by molecular percent, 40 to 50 adipic acid, 20 to 40 adipic acid butane diol, 5 to 20 MDI-ethylene glycol and 5 to 25 MDI and an Mn of 60,000 to 80,000 and a Mw of 125,000 to 175,000 and an Mw to Mn ratio of 1.5 to 3.Type: GrantFiled: August 4, 2016Date of Patent: October 23, 2018Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.Inventors: Shuiyuan Luo, George C. Jacob, Henry Sanford-Crane, Koichi Yoshida, Katsumasa Kawabata, Shusuke Kitawaki, Shogo Takahashi, Yosuke Takei
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Patent number: 10022141Abstract: A method and apparatus for transecting soft tissue, such as a ligament, and more particularly, the transverse carpal ligament. An hollow introducer needle and a threadlike cutting element enable the method to performed in a minimally invasive manner. The cutting element is routed into position about the target ligament such that the cutting element both enters and exits the body from the same side of the ligament. The substantially smooth exterior surface of the cutting element serves to provide for a kerf-less cut.Type: GrantFiled: March 31, 2015Date of Patent: July 17, 2018Inventor: Joseph Guo
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Patent number: 9982176Abstract: An abrasive particle having an irregular surface, wherein the surface roughness of the particle is less than about 0.95. A method for producing modified abrasive particles, including providing a plurality of abrasive particles, providing a reactive coating on said particles, heating said coated particles; and recovering modified abrasive particles.Type: GrantFiled: November 18, 2013Date of Patent: May 29, 2018Assignee: DIAMOND INNOVATIONS INC.Inventors: Timothy Francis Dumm, Kan-Yin Ng
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Patent number: 9975214Abstract: A polishing pad for surface planarization is made by impregnating a polyester-based fibrous fabric with thermosetting resins to form a porous impregnated material, and heating the porous impregnated material to effect changes in shape of the pores such that an integrally formed polishing pad with hard/soft layers of different hardnesses is obtained; the heated side of the polishing pad has high hardness and high cutting/grinding ability, whereas the unheated side maintains the original tiny pores and low hardness; and the polishing pad can produce a buffering effect when subjected to an external force and in turn apply an evenly distributed force to an article being polished.Type: GrantFiled: August 11, 2016Date of Patent: May 22, 2018Assignee: NAN YA PLASTICS CORPORATIONInventors: Te-Chao Liao, Chun-Che Tsao, Wen-Jui Cheng, Tzai-Shing Chen
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Patent number: 9963394Abstract: A method to produce high density, uniform lithium lanthanum tantalate lithium-ion conducting ceramics uses small particles that are sintered in a pressureless crucible that limits loss of Li2O.Type: GrantFiled: January 29, 2016Date of Patent: May 8, 2018Assignee: National Technology & Engineering Solutions of Sandia, LLCInventors: Harlan James Brown-Shaklee, Jon Ihlefeld, Erik David Spoerke, Mia Angelica Blea-Kirby
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Patent number: 9957633Abstract: A plating processing method of a gripping surface of a gripping tool includes: temporarily and evenly fixing a plurality of first diamond grains having a uniform first grain diameter; adhering the first diamond grains by depositing a metal containing nickel on a gripping surface in a uniform thickness after the first diamond grains have been temporarily fixed; placing a plurality of second diamond grains having a second grain diameter on a metal surface of the gripping surface on which first diamond grains are not present; and adhering the second diamond grains by further depositing a metal containing nickel within a second plating solution on the metal surface in a uniform thickness that does not exceed the first diameter grain and the second diameter grain until a position relationship between the metal surface and the second diamond grains is not displaced even when the gripping tool is moved.Type: GrantFiled: January 15, 2016Date of Patent: May 1, 2018Assignee: Just Co., Ltd.Inventor: Takashi Konno
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Patent number: 9937604Abstract: An abrasive article has an abrasive portion with a bond and abrasive particles. A core is mounted to the abrasive portion. The core may include a plurality of segments that are interconnected to form the core. The abrasive article may include forming a plurality of core segments; assembling the core segments into a core; and then mounting the core to the abrasive portion to form the abrasive article. Forming an abrasive article may include mixing a phenolic resin, fillers and abrasive particles to form an abrasive matrix; injecting the abrasive matrix directly into a mold, such that the abrasive matrix is injection molded into a final wheel geometry; at least partially curing the abrasive matrix while it is inside the mold; and then removing the abrasive article from the mold.Type: GrantFiled: June 26, 2013Date of Patent: April 10, 2018Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Boris L. Serebrennikov, Michael W. Klett
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Patent number: 9931731Abstract: This invention relates to compressed composite backing materials (e.g., compressed polymer impregnated backing substrates) and coated abrasive articles that include such compressed composite backing materials. This invention also relates to methods of making and using said compressed composite backing materials and coated abrasive articles. The claimed processes and systems related to the use and manufacturing of coated abrasive articles are improved and cost effective.Type: GrantFiled: December 21, 2015Date of Patent: April 3, 2018Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Muthukrishnan Sharmila, Adiseshaiah K. Sathyanarayanaiah, VelliamKattupudur Samiappan Naveen, Harish Gautham, Shyam Prasad Komath
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Patent number: 9931733Abstract: A coated abrasive product includes green, unfired abrasive aggregates having a generally spheroidal or toroidal shape, the aggregates formed from a composition comprising abrasive grit particles and a nanoparticle binder, wherein the abrasive aggregates are dispersed within a polymer resin coating, and wherein the coated abrasive product is capable of superfinishing a metal surface having an initial Ra in the range of about 1.5 micro inches to about 12.5 micro inches prior to application of the coated abrasive product and after application the surface has an Ra of less than 1.0 micro inch.Type: GrantFiled: August 19, 2015Date of Patent: April 3, 2018Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: James J. Manning, Mark E. Sternberg, Jianna Wang
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Patent number: 9902040Abstract: Superabrasive tools and their methods of manufacture are disclosed. In one aspect, a method of improving retention of superabrasive particles held in a solidified organic material layer of an abrading tool, a portion of each of said superabrasive particles protruding out of the solidified organic material layer is provided. The method may include securing a plurality of superabrasive particles in the solidified organic material layer in an arrangement that minimizes mechanical stress impinging on the protruding portion of any individual superabrasive particle when used to abrade a work piece. As an example, the arrangement of the plurality of superabrasive particles may be configured to uniformly distribute frictional forces across substantially each superabrasive particle.Type: GrantFiled: March 11, 2013Date of Patent: February 27, 2018Inventor: Chien-Min Sung
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Patent number: 9863493Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with low environmental load and with excellent friction coefficient, anti-crack properties, and abrasion resistance compared with conventional ones. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material, includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; cashew dust in a content of 1.5-4.5 mass % as the organic filler; zirconium oxide with a particle size of 30 ?m or less in a content of 30-45 mass % but not containing zirconium oxide with a particle size of more than 30 ?m as the inorganic filler.Type: GrantFiled: November 7, 2011Date of Patent: January 9, 2018Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Takashi Kikudome, Mitsuo Unno, Kazuya Baba
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Patent number: 9850413Abstract: In order to use less cerium oxide and achieve higher durability and polishing speeds, these abrasive particles used in an abrasive have: a shell layer (3) which is the outermost shell layer of the abrasive particles and is formed with cerium oxide as the main component; and a middle layer (2) which contains cerium oxide and an oxide of at least one element selected from Al, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ge, Zr, In, Sn, Y, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, W, Bi, Th, and the alkali earth metals, and which is formed closer to the center of the abrasive particles than the shell layer (3).Type: GrantFiled: June 10, 2013Date of Patent: December 26, 2017Assignee: KONICA MINOLTA, INC.Inventors: Atsushi Takahashi, Natsuki Ito, Akihiro Maezawa
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Patent number: 9783425Abstract: A polycrystalline diamond element leaching assembly includes a polycrystalline diamond element, a protective leaching cup surrounding at least a portion of the polycrystalline diamond element, and a liner positioned between the polycrystalline diamond element and the protective leaching cup. A leaching assembly for processing a polycrystalline diamond element includes a protective leaching cup configured to surround at least a portion of a polycrystalline diamond element and a liner configured to be positioned between the polycrystalline diamond element and the protective leaching cup. A method of processing a polycrystalline diamond element includes assembling a polycrystalline diamond element, a liner, and a protective leaching cup such that the liner is disposed between the polycrystalline diamond element and the protective leaching cup, and exposing at least a portion of the polycrystalline diamond element to a leaching agent.Type: GrantFiled: December 5, 2016Date of Patent: October 10, 2017Assignee: US SYNTHETIC CORPORATIONInventor: Michael James Gleason
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Patent number: 9776302Abstract: A coated abrasive article having a plurality of formed ceramic abrasive particles each having a surface feature. The plurality of formed ceramic abrasive particles attached to a flexible backing by a make coat comprising a resinous adhesive forming an abrasive layer. The surface feature having a specified z-direction rotational orientation, and the specified z-direction rotational orientation occurs more frequently in the abrasive layer than would occur by a random z-direction rotational orientation of the surface feature.Type: GrantFiled: February 1, 2012Date of Patent: October 3, 2017Assignee: 3M Innovative Properties CompanyInventor: Steven J. Keipert
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Patent number: 9759015Abstract: A superabrasive compact (e.g., a polycrystalline diamond compact) including a substrate and at least one feature for reducing the susceptibility of the substrate to liquid metal embrittlement during brazing operations is disclosed. The superabrasive compact may include a region between the substrate and a superabrasive table in which residual tensile stresses are located. The at least one feature may reduce the susceptibility of the substrate to liquid metal embrittlement by altering the stress state and/or substantially preventing the substrate from being wetted at the residual stress region.Type: GrantFiled: September 9, 2014Date of Patent: September 12, 2017Assignee: US SYNTHETIC CORPORATIONInventor: David P. Miess
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Patent number: 9682026Abstract: This invention relates to oral care compositions comprising an effective amount of a salt of a basic amino acid the salt having a pH in an unbuffered solution of less than about 7.5; an effective amount of a soluble fluoride salt; and a particulate material which has a pH in an unbuffered solution of less than about 7.5; and to methods of using and of making such compositions.Type: GrantFiled: March 28, 2008Date of Patent: June 20, 2017Assignee: Colgate-Palmolive CompanyInventors: Rajnish Kohli, Richard Scott Robinson, Sergio Leite, Eric A. Simon, Richard J. Sullivan, Ralph Peter Santarpia, III, Michael Prencipe, Ravi Subramanyam, Sarita V. Mello, Donghui Wu, Suman Chopra, Andre M. Morgan, Diane Cummins, Lynette Zaidel, Qin Wang, Gary Edward Tambs, Virginia Monsul Barnes
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Patent number: 9682027Abstract: This invention relates to oral care compositions comprising a basic amino acid or salt thereof, and a small particle fraction: and to methods of using and of making these compositions.Type: GrantFiled: March 28, 2008Date of Patent: June 20, 2017Assignee: Colgate-Palmolive CompanyInventors: Michael Prencipe, Diane Cummins, Richard Scott Robinson, Sarita V. Mello, Richard J. Sullivan, Suman Chopra, Karen J. DePierro, Lynette Zaidel, Constantina Christopoulou, Ravi Subramanyam, Donghui Wu, Andre M. Morgan, Ralph Peter Santarpia, III, Qin Wang, Gary Edward Tambs, Rajnish Kohli, Virginia Monsul Barnes, Sergio Leite, Eric A. Simon
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Patent number: 9663371Abstract: A polycrystalline diamond body contains diamond particles. The diamond particles have a mean particle size of 50 nm or less. As a result of measurement of a knoop hardness under a test load of 4.9 N at 23° C.±5° C., the polycrystalline diamond body has a ratio of a length B of a shorter diagonal line with respect to a length A of a longer diagonal line of diagonal lines of a knoop indentation, expressed as a B/A ratio, of 0.080 or less. This polycrystalline diamond body is tough and has a small particle size.Type: GrantFiled: May 7, 2015Date of Patent: May 30, 2017Assignee: Sumitomo Electric Industries, Ltd.Inventors: Yuh Ishida, Katsuko Yamamoto, Hitoshi Sumiya
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Patent number: 9649827Abstract: A molding packaging material includes an outer substrate layer made of a heat-resistant resin, an inner sealant layer made of a thermoplastic resin, a metallic foil layer provided between the outer substrate layer and the inner sealant layer, and a protection coat layer formed on a side opposite to the metallic foil layer side of the outer substrate layer. The protection coat layer is made of a resin composition including a main resin containing a phenoxy resin and a urethane resin, and a curing agent, and has a thickness of 0.1 ?m to 10 ?m.Type: GrantFiled: September 29, 2015Date of Patent: May 16, 2017Assignee: Showa Denko Packaging Co., Ltd.Inventors: Honglin Wang, Yuji Minamibori
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Patent number: 9630297Abstract: Provided are abrasive articles in which the make layer, abrasive particle layer, and size layer are coated onto a backing according to a coating pattern characterized by a plurality of discrete islands. The coating pattern has features in which all three components are generally in registration with each other, while providing a pervasive uncoated area extending across the backing. Advantageously, this configuration provides a coated abrasive that displays superior curl-resistance compared with previously disclosed abrasive articles. Moreover, this configuration resists loading, resists de-lamination, has enhanced flexibility, and decreases the quantity of raw materials required to achieve the same level of performance as conventional abrasive articles.Type: GrantFiled: December 19, 2012Date of Patent: April 25, 2017Assignee: 3M Innovative Properties CompanyInventors: Jeffrey R. Janssen, Deborah J. Eilers, Paul D. Graham
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Patent number: 9624135Abstract: A method of manufacturing polycrystalline abrasive elements consisting of micron, sub-micron or nano-sized ultrahard abrasives dispersed in micron, sub-micron or nano-sized matrix materials. A plurality of ultrahard abrasive particles having vitreophilic surfaces are coated with a matrix precursor material and then treated to render them suitable for sintering. The matrix precursor material can be converted to an oxide, nitride, carbide, oxynitride, oxycarbide, or carbonitride, or an elemental form thereof. The coated ultrahard abrasive particles are consolidated and sintered at a pressure and temperature at which they are crystallographically or thermodynamically stable.Type: GrantFiled: September 21, 2005Date of Patent: April 18, 2017Inventors: Antionette Can, Anna Emela Mochubele, Geoffrey John Davies, Johannes Lodewikus Myburgh
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Patent number: 9620374Abstract: A surface machining method for a single crystal SiC substrate, including: a step of mounting a grinding plate which includes a soft pad and a hard pad sequentially attached onto a base metal having a flat surface, a step of generating an oxidation product by using the grinding plate, and a step of grinding the surface while removing the oxidation product, wherein abrasive grains made of at least one metallic oxide that is softer than single crystal SiC and has a bandgap are fixed to the surface of the hard pad.Type: GrantFiled: February 13, 2014Date of Patent: April 11, 2017Assignee: SHOWA DENKO K.K.Inventors: Takanori Kido, Tomohisa Kato
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Patent number: 9611412Abstract: The invention relates to method of depositing refractory metal carbide onto part of a surface of a body comprising diamond, the method including adhering directly onto part of the surface a refractory precursor material comprising a compound including oxygen and at least one metal selected from the group consisting of Ti, V, Cr, Zr, Nb, Mo, Hf, Ta and W; the refractory precursor material being reducible in the presence of carbon on the application of heat to form at least one compound comprising metal carbide or mixed metal carbide; and reducing the refractory precursor material by the application of heat. The invention further relates to a body comprising diamond, part of the surface of the body having directly adhered thereto a metal carbide and part of the surface of the body having directly adhered thereto a metallic material and the content of diamond being greater than 80 volume percent of a volume of the body.Type: GrantFiled: February 11, 2010Date of Patent: April 4, 2017Assignee: Element Six (Production) (PTY) LTDInventors: Geoffrey John Davies, Johannes Lodewikus Myburgh
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Patent number: 9598600Abstract: Methods for making phenolic resins modified with one or more monosaccharides and methods for making composite products therewith are provided. In at least one specific embodiment, a method for making a composite product can include contacting a plurality of cellulosic sheets with a resin composition that includes a phenolic resin and a monosaccharide. The resin composition can include about 0.5 wt % to about 30 wt % of the monosaccharide, based on a combined weight of the phenolic resin and the monosaccharide. The method can also include at least partially curing the resin composition to produce a composite product.Type: GrantFiled: September 18, 2014Date of Patent: March 21, 2017Assignee: Georgia-Pacific Chemicals LLCInventors: Ramji Srinivasan, Benjamin D. Gapud, Kelly A. Shoemake
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Patent number: 9573249Abstract: According to one embodiment, a composite product includes: a matrix material including hexagonal boron nitride and one or more borate binders; and a plurality of cubic boron nitride particles dispersed in the matrix material. According to another embodiment, a composite product includes: a matrix material including hexagonal boron nitride and amorphous boron nitride; and a plurality of cubic boron nitride particles dispersed in the matrix material.Type: GrantFiled: November 19, 2015Date of Patent: February 21, 2017Assignee: Lawrence Livermore National Security, LLCInventors: Joshua D. Kuntz, German F. Ellsworth, Fritz J. Swenson, Patrick G. Allen
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Patent number: 9566689Abstract: A fixed abrasive article including a blend of abrasive particles having a first type of shaped abrasive particle comprising a first height (h1), a second type of shaped abrasive particle comprising a second height (h2) less than the first height, where the blend of abrasive particles includes a first content of the first type of shaped abrasive particles and a second content of the second type of shaped abrasive particle, and the first content is different as compared to the second content.Type: GrantFiled: December 22, 2014Date of Patent: February 14, 2017Assignees: Saint-Gobain Abrasives, Inc., Saint-Gobain AbrasifsInventor: Sujatha Iyengar
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Patent number: 9566688Abstract: The invention relates to an insert for an attack tool, the insert comprising a super-hard cap having a volume and bonded to a substrate at an interface, the super-hard cap having an average Young's modulus of greater than 900 GPa and the substrate characterized in that it comprises a reinforcing bolster portion as a means for stiffening a region of the substrate proximate the interface, the reinforcing bolster portion having an aggregate volume that is greater than that of the super-hard cap and an average Young's modulus at least 60% that of the super-hard cap. The invention further relates to a method for manufacturing such an insert and a method for using such an insert.Type: GrantFiled: October 21, 2009Date of Patent: February 14, 2017Assignees: Baker Hughes Incorporated, Element Six LimitedInventors: Cornelis Roelof Jonker, Roger William Nigel Nilen, Anthony Albert DiGiovanni
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Patent number: 9550276Abstract: A polycrystalline diamond element leaching assembly includes a polycrystalline diamond element, a protective leaching cup surrounding at least a portion of the polycrystalline diamond element, and a liner positioned between the polycrystalline diamond element and the protective leaching cup. A leaching assembly for processing a polycrystalline diamond element includes a protective leaching cup configured to surround at least a portion of a polycrystalline diamond element and a liner configured to be positioned between the polycrystalline diamond element and the protective leaching cup. A method of processing a polycrystalline diamond element includes assembling a polycrystalline diamond element, a liner, and a protective leaching cup such that the liner is disposed between the polycrystalline diamond element and the protective leaching cup, and exposing at least a portion of the polycrystalline diamond element to a leaching agent.Type: GrantFiled: June 18, 2013Date of Patent: January 24, 2017Assignee: US SYNTHETIC CORPORATIONInventor: Michael James Gleason
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Patent number: 9528551Abstract: A bearing component including a body of composite material having a surface configured as a bearing surface, the composite material including a plurality of round particles bound by a braze material, each of the plurality of round particles comprising a round outer layer encapsulating a wear resistant element.Type: GrantFiled: October 1, 2014Date of Patent: December 27, 2016Assignee: BLACK TIP SERVICES, LLCInventors: Mark Hunt, Andrew Bell, Zhongming Wang
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Patent number: 9486896Abstract: An abrasive article includes a body having an abrasive portion. The abrasive portion includes a bond material and abrasive particles located within the bond material. The body also comprises a coating coupled to and overlying at least a portion of an exterior surface of the abrasive portion. The coating has a water vapor transmission rate of not greater than about 2 g/m2-day.Type: GrantFiled: June 25, 2013Date of Patent: November 8, 2016Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventor: Han Zhang
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Patent number: 9441312Abstract: A method for producing a diamond single crystal includes implanting an ion other than carbon into a surface of a diamond single crystal seed substrate and thereby decreasing the transmittance of light having a wavelength of 800 nm, the surface having an off-angle of 7 degrees or less with respect to a {100} plane, and homoepitaxially growing a diamond single crystal on the ion-implanted surface of the seed substrate using a chemical vapor synthesis under synthesis conditions where the ratio NC/NH of the number of carbon-containing molecules NC to the number of hydrogen molecules NH in a gas phase is 10% or more and 40% or less, the ratio NN/NC of the number of nitrogen molecules NN to the number of carbon-containing molecules NC in the gas phase is 0.1% or more and 10% or less, and the seed substrate temperature T is 850° C. or more and less than 1000° C.Type: GrantFiled: June 27, 2013Date of Patent: September 13, 2016Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Akihiko Ueda, Yoshiki Nishibayashi, Hitoshi Sumiya
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Patent number: 9441489Abstract: A device on a shroud which is provided on a turbine rotor blade tip has a cutting structure designed like a line of ribs, locally projecting over the shroud radially to the rotational axis around which the turbine rotor blade is rotatably arranged. The sealing structure has a longitudinal extent (S) oriented in the direction of rotation (U) of the turbine rotor blade, tapers with increasing radial distance from the shroud, and terminates with a flat end face (St) which radially faces away from the turbine rotor blade, and can be divided into five interrelated surfaces.Type: GrantFiled: March 31, 2011Date of Patent: September 13, 2016Assignee: GENERAL ELECTRIC TECHNOLOGY GMBHInventors: Andre Saxer, Igor Tsypkaykine, Ulrich Rathmann
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Patent number: 9440331Abstract: A polishing sheet comprising a plurality of convex portions which protrudes from a sheet surface and includes an upper surface which is in parallel to the sheet surface is disclosed. A plurality of abrasive grains made by a granular porous body in which a number of primary particles are partially bonded to each other and include a void in between is arranged at least on the upper surface of the convex portion.Type: GrantFiled: December 12, 2014Date of Patent: September 13, 2016Assignee: RICOH COMPANY, LTD.Inventors: Kiyotaka Sawada, Jun Zhang
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Patent number: 9409280Abstract: Superabrasive tools and methods for the making thereof are disclosed and described. In one aspect, superabrasive particles are chemically bonded to a matrix support material according to a predetermined pattern by a braze alloy. The brazing alloy may be provided as a powder, thin sheet, or sheet of amorphous alloy. A template having a plurality of apertures arranged in a predetermined pattern may be used to place the superabrasive particles on a given substrate or matrix support material.Type: GrantFiled: March 9, 2012Date of Patent: August 9, 2016Inventor: Chien-Min Sung
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Patent number: 9393673Abstract: Provided are abrasive articles in which the make layer, abrasive particle layer, and size layer are coated onto a backing according to a coating pattern characterized by a pattern of discrete islands, or features, having an areal density ranging from about 30 features to about 300 features per square centimeter and an average feature diameter ranging from about 0.1 millimeters to about 1.5 millimeters. Optionally, the provided abrasive particles have an average abrasive particle size ranging from about 20 micrometers to about 250 micrometers and the average make layer thickness ranging from 33 percent to 100 percent of the average abrasive particle size. This coating pattern provides that all three components are generally in registration with each other, while also providing a pervasive uncoated area extending across the backing, thereby providing improved cut and finish performance while displaying a resistance to curl in wet environments.Type: GrantFiled: June 26, 2013Date of Patent: July 19, 2016Assignee: 3M Innovative Properties CompanyInventors: Deborah J. Eilers, Jeffrey R. Janssen
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Patent number: 9381619Abstract: A sheet of sandpaper includes a backing layer having opposed first and second major surfaces, an adhesive make coat on the first major surface, abrasive particles at least partially embedded in the make coat, thereby defining an abrasive surface, and a non-slip coating layer on the second major surface. Methods of making and using such sandpaper are also provided.Type: GrantFiled: January 13, 2014Date of Patent: July 5, 2016Assignee: 3M Innovative Properties CompanyInventor: John G. Petersen
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Patent number: 9370856Abstract: Superabrasive tools and methods for the making thereof are disclosed and described. In one aspect, superabrasive particles are chemically bonded to a matrix support material according to a predetermined pattern by a braze alloy. The brazing alloy may be provided as a powder, thin sheet, or sheet of amorphous alloy. A template having a plurality of apertures arranged in a predetermined pattern may be used to place the superabrasive particles on a given substrate or matrix support material.Type: GrantFiled: March 9, 2012Date of Patent: June 21, 2016Inventor: Chien-Min Sung
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Patent number: 9321150Abstract: Aggregate abrasive grains for use in the production of abrading or cutting tools are formed such that each grain includes an abrasive core particle and a plurality of abrasive peripheral particles disposed around the core particle. The abrasive particles intended as the core particles are provided with a coating containing a binder. These binder-coated core particles are then surrounded with those particles that are intended to become the peripheral particles of the aggregate grains. The binder-coated core particles surrounded with the peripheral particles are heated to a temperature at which the binder softens so that the peripheral particles attach to the core particles.Type: GrantFiled: March 22, 2011Date of Patent: April 26, 2016Inventor: Cedric Sheridan
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Patent number: 9321126Abstract: Various embodiments may be used for laser-based modification of target material of a workpiece while advantageously achieving improvements in processing throughput and/or quality. Embodiments of a method of processing may include focusing and directing laser pulses to a region of the workpiece at a pulse width sufficiently short so that material is efficiently removed by nonlinear optical absorption from the region and a quantity of heat affected zone and thermal stress on the material within the region, proximate to the region, or both is reduced relative to a quantity obtainable using a laser with longer pulses. In at least one embodiment, an ultrashort pulse laser system may include at least one of a fiber amplifier or fiber laser. Various embodiments are suitable for at least one of dicing, cutting, scribing, and forming features on or within a composite material.Type: GrantFiled: March 1, 2011Date of Patent: April 26, 2016Assignee: IMRA America, Inc.Inventors: Jingzhou Xu, Jin Young Sohn, Gyu Cheon Cho, Lawrence Shah
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Patent number: 9290847Abstract: The present invention provides an Al2O3 coated Si3N4 cutting tool comprising a Si3N4 based substrate body and a coating layer on the substrate body, wherein the coating layer has at least one Al2O3 coating layer consisting of amorphous Al2O3 or nanocrystalline ?-, ?-, or ?-Al2O3. The hard and wear resistant refractory coating is deposited onto the Si3N4-based substrate body by reactive sputtering using bipolar pulsed DMS technique or dual magnetron sputtering method at substrate temperatures of 300-700° C. During the deposition, preferably, the substrate temperature is controlled to achieve the desired crystal structure of the coating. To form amorphous Al2O3 coating on the surface of the substrates, the deposition temperature can be controlled from 300 to 500° C.; on the other hand, to form nanocrystalline ?-, ?-, or ?-Al2O3, the deposition temperature can be controlled in the range of 500-700° C.Type: GrantFiled: December 23, 2013Date of Patent: March 22, 2016Assignee: GUANGDONG UNIVERSITY OF TECHNOLOGYInventors: Shanghua Wu, Ying Long, Qimin Wang, Chengyong Wang
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Patent number: 9259823Abstract: According to one embodiment, a composite product includes hexagonal boron nitride (hBN), and a plurality of cubic boron nitride (cBN) particles, wherein the plurality of cBN particles are dispersed in a matrix of the hBN. According to another embodiment, a composite product includes a plurality of cBN particles, and one or more borate-containing binders.Type: GrantFiled: August 26, 2013Date of Patent: February 16, 2016Assignee: Lawrence Livermore National Security, LLCInventors: Joshua D. Kuntz, German F. Ellsworth, Fritz J. Swenson, Patrick G. Allen
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Patent number: 9249293Abstract: A composite particle is constituted to include: an aluminum nitride particle; a first coating layer that contains ?-alumina and coats at least a part of a region of a surface of the aluminum nitride particle; and a second coating layer that contains organic matter and coats a region other than the first coating layer of the surface of the aluminum nitride particle.Type: GrantFiled: February 17, 2011Date of Patent: February 2, 2016Assignee: HITACHI CHEMICAL COMPANY, LTD.Inventors: Yoshitaka Takezawa, Fusao Hojo, Shingo Tanaka, Hiroyuki Kagawa
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Patent number: 9238295Abstract: A chemical mechanical polishing pad is provided containing: a polishing layer; a plug in place endpoint detection window block; a rigid layer; and, a hot melt adhesive bonding the polishing layer to the rigid layer; wherein the polishing layer comprises the reaction product of ingredients, including: a polyfunctional isocyanate; and, a curative package; wherein the curative package contains an amine initiated polyol curative and a high molecular weight polyol curative; wherein the polishing layer exhibits a density of greater than 0.6 g/cm3; a Shore D hardness of 5 to 40; an elongation to break of 100 to 450%; and, a cut rate of 25 to 150 ?m/hr; and, wherein the polishing layer has a polishing surface adapted for polishing the substrate. Also provide are methods of making and using the chemical mechanical polishing pad.Type: GrantFiled: May 31, 2013Date of Patent: January 19, 2016Assignees: Rohm and Haas Electronic Materials CMP Holdings, Inc., Dow Global Technologies LLCInventors: Bainian Qian, Michelle K. Jensen, Marty W. DeGroot, Angus Repper, James Murnane, Jeffrey James Hendron, John G. Nowland, David B. James, Fengji Yeh
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Patent number: 9222350Abstract: A cutting element for an earth-boring drilling tool and its method of making are provided. The cutting element may include a substrate, a superhard layer, and a sensing element. The superhard layer may be bonded to the substrate along an interface. The superhard layer may have a working surface opposite the interface and an outer peripheral surface. The outer peripheral surface may extend between the working surface and the interface. The sensing element may comprise at least a part of the superhard layer.Type: GrantFiled: June 21, 2012Date of Patent: December 29, 2015Assignee: Diamond Innovations, Inc.Inventors: Joel Vaughn, Steven W. Webb, Patrick Georges Gabriel Dapsalmon
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Patent number: 9217294Abstract: A hard composite composition comprises a binder, and a polymodal blend of matrix powder In an embodiment, the polymodal blend of matrix powder has at least one local maxima at a particle size of 30 ?m or less, at least one local maxima at a particle size of 200 ?m or more, and at least one local minima between a particle size of about 30 ?m to about 200 ?m that has a value that is less than the local maxima at a particle size of 30 ?m or less.Type: GrantFiled: June 25, 2010Date of Patent: December 22, 2015Assignee: Halliburton Energy Services, Inc.Inventor: Garrett T. Olsen
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Patent number: 9212546Abstract: An earth-boring drilling tool comprises a cutting element. The cutting element comprises a substrate, a diamond table, and at least one sensing element formed from a doped diamond material disposed at least partially within the diamond table. A method for determining an at-bit measurement for an earth-boring drill bit comprises receiving an electrical signal generated within a doped diamond material disposed within a diamond table of a cutting element of the earth-boring drill bit, and correlating the electrical signal with at least one parameter during a drilling operation.Type: GrantFiled: August 15, 2012Date of Patent: December 15, 2015Assignees: Baker Hughes Incorporated, Element Six LimitedInventors: Danny E. Scott, Timothy Peter Mollart, John Robert Brandon
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Patent number: 9162340Abstract: Polishing pads containing a phase-separated polymer blend, and methods of making and using such pads in a polishing process. In one exemplary embodiment, the polishing pads include a multiplicity of polishing elements integrally formed in a sheet. In another exemplary embodiment, the polishing elements are bonded to a support layer, for example by thermal bonding. In certain embodiments, the polishing pad may additionally include a compliant layer affixed to the support layer, and optionally, a polishing composition distribution layer.Type: GrantFiled: December 28, 2010Date of Patent: October 20, 2015Assignee: 3M Innovative Properties CompanyInventors: William D. Joseph, Gary M. Palmgren, Stephen C. Loper, Christopher N. Loesch
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Patent number: 9162345Abstract: A substrate includes a surface having blind apertures formed therein. The blind apertures formed in the surface are preferably arranged in a regular and repeating pattern, such as with an array. A super-abrasive material fills each of the blind apertures. Each apertures hole has an opening with a cross-sectional dimension in the range of 1 mm to 15 mm. The super-abrasive material filling each of the plurality of blind apertures may be a polycrystalline diamond compact or an impregnated diamond material (such as formed by fused tungsten carbide impregnating randomly distributed diamond particles). The blind apertures may be formed in the substrate using electrical discharge machining.Type: GrantFiled: June 8, 2012Date of Patent: October 20, 2015Assignee: Varel International Ind., L.P.Inventor: Michel de Reynal
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Patent number: 9138507Abstract: A method for manufacturing an implant material includes preparing a base material for implant, removing moisture from a chamber in which the base material is placed, and introducing material gas as a carbon source and a silicon source into the chamber after the removal of the moisture to form a carbon thin film containing a C—C component in which carbon atoms are bonded, and a SiC component in which carbon and silicon atoms are bonded on a surface of the base material by ionized deposition.Type: GrantFiled: November 11, 2014Date of Patent: September 22, 2015Assignee: TOYO ADVANCED TECHNOLOGIES CO., LTD.Inventors: Hiroki Nikawa, Seichiyou Makihira, Yuichi Mine, Yoshinori Abe, Tatsuyuki Nakatani, Keishi Okamoto, Yuki Nitta