Impregnating Or Coating An Abrasive Tool Patents (Class 51/295)
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Patent number: 8002861Abstract: Abrasive grain powder, in particular intended for machining silicon ingots, such that the granulometric fraction D40-D60 comprises more than 15% and less than 80%, as percentages by volume, of grains having circularity of less than 0.85.Type: GrantFiled: February 6, 2009Date of Patent: August 23, 2011Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeanInventors: Yves Boussant-Roux, Jostein Mosby, Ana-Maria Popa, Arne Menne, Abhaya Kumar Bakshi
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Publication number: 20110192652Abstract: A method of forming a cutting element that includes filling at least one non-planar region on an upper surface of a carbide substrate with a diamond mixture, subjecting the substrate and the diamond mixture to high pressure high temperature sintering conditions to form a reduced-CTE substrate having polycrystalline diamond that extends a depth into the reduced-CTE substrate in an interface region, and an upper surface made of a composite surface of diamond and carbide, and attaching a polycrystalline diamond body to the composite surface of the reduced-CTE substrate is disclosed.Type: ApplicationFiled: February 9, 2011Publication date: August 11, 2011Applicant: SMITH INTERNATIONAL, INC.Inventors: Yuelin Shen, Youhe Zhang, Jibin Shi, Yuri Burhan, Gregory T. Lockwood
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Patent number: 7972397Abstract: Superabrasive elements, methods of fabricating such elements, and applications utilizing such elements. In one embodiment, a superabrasive element includes a mass of polycrystalline diamond including ultra-dispersed diamond grain structures present in an amount greater than zero weight percent and less than about 75 weight percent of the mass of polycrystalline diamond. Various structures and apparatuses that utilize the superabrasive elements, such as polycrystalline diamond compacts (PDCs) and drill bits are disclosed. Methods of manufacture are also disclosed.Type: GrantFiled: February 27, 2009Date of Patent: July 5, 2011Assignee: US Synthetic CorporationInventor: Michael A. Vail
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Patent number: 7972396Abstract: The present invention relates to a method of producing a polishing pad, comprising steps of: (a) providing a base material comprising a plurality of fibers; said base material having a surface for polishing a substrate, wherein the fibers comprise a core and a cladding surrounding the core, and the cladding comprises a hydrophobic polymer; (b) impregnating the surface of the base material with an elastomer solution; (c) coagulating the elastomer impregnated in the surface of the base material to mold the elastomer and to form a plurality of first continuous pores between the elastomer, and between the elastomer and the fibers; (d) planarizing the surface of the base material; (e) impregnating the surface of the base material and elastomer obtained in the step (d) with a condition polymer solution; and (e) curing the condition polymer impregnated in the surface of the base material and elastomer and partially filling the condition polymer into the first continuous pores to form a plurality of second continuousType: GrantFiled: September 24, 2007Date of Patent: July 5, 2011Assignee: San Fang Chemical Industry Co., Ltd.Inventors: Chung-Chih Feng, I-Peng Yao, Yung-Chang Hung
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Publication number: 20110143638Abstract: A method of making an abrasive article including the step of preparing a master plate with a surface having a shape. Depositing a spacer layer on the surface of the master plate. A slurry containing an adhesive and abrasive particles is deposited on a surface of the spacer layer. A substrate embedded with abrasive particles having a surface generally complementary to the surface of the master plate is fabricated. A spacer layer is formed by various method controlled the height of the protruded abrasive particles. The master plate and the spacer layer are separated from the substrate to expose abrasive particle protruding a substantially uniform height. An abrasive article made according to this method is also disclosed.Type: ApplicationFiled: February 7, 2011Publication date: June 16, 2011Inventor: Zine-Eddine Boutaghou
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Patent number: 7959695Abstract: An fixed abrasive article is provided which includes a matrix material and abrasive particles embedded within the matrix material. The abrasive particles have a core-shell structure that includes a polycrystalline alpha alumina core and a shell layer overlying the polycrystalline alpha alumina core. The shell layer includes a material selected from the group consisting of silicon oxide and zirconium oxide. Also the polycrystalline alpha alumina core includes grains and having an average grain size of not greater than about 500 nm.Type: GrantFiled: March 21, 2008Date of Patent: June 14, 2011Assignee: Saint-Gobain Ceramics & Plastics, Inc.Inventors: Doruk O. Yener, Alan J. Brandes, Ralph Bauer
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Patent number: 7959887Abstract: A method for manufacturing a diamond composite, includes: a) mixing diamonds with additives, the mixture comprising at least 50 wt % and less than 95 wt % of diamonds and more than 5 wt % additives; b) forming a work piece from the mixture using a pressure of at least 100 Mpa; c) heating the formed work piece to at least 300° C. for removing possible water and wholly or partially removing additives; d) heating the work piece and controlling the heating temperature and heating time so that a certain desired amount of graphite is created by graphitization of diamonds, wherein the amount of graphite created by graphitization is 3-50 wt % of the amount of diamond; e) infiltrating silicon or silicon alloy into the work piece.Type: GrantFiled: August 6, 2007Date of Patent: June 14, 2011Assignee: Element Six LimitedInventors: Lena Svendsen, Jie Zheng, Fredrik Meurling, Tomas Rostvall
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Patent number: 7951213Abstract: Superabrasive compacts, methods of fabricating such compacts, and drilling tools that may utilize such compacts are disclosed. In one aspect of the present invention, a superabrasive compact includes a substrate and a superabrasive table attached to the substrate. At least one constituent of the superabrasive table exhibits a substantially monotonic distribution of size, concentration, or both in a selected direction of the superabrasive table. In another aspect of the present invention, a method of fabricating a superabrasive article is disclosed. A plurality of particles may be provided that exhibit a substantially monotonic distribution of particle size, concentration, or both in a selected direction. The particles may be subjected to a high-temperature, high-pressure process to consolidate and form a self-supporting body.Type: GrantFiled: August 8, 2007Date of Patent: May 31, 2011Assignee: US Synthetic CorporationInventors: David P. Miess, Kenneth E. Bertagnolli, Craig H. Cooley
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Patent number: 7947097Abstract: An abrasive article includes a binder and abrasive grains. The binder is formed from a formulation including a polymer component, a curing agent, and an acid bonding agent.Type: GrantFiled: December 20, 2007Date of Patent: May 24, 2011Assignees: Saint-Gobain Abrasives, Inc., Saint-Gobain AbrasifsInventor: Xiaorong You
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Publication number: 20110107679Abstract: A coated cutting insert for removing material from a workpiece that includes a substrate is disclosed. A wear-resistant coating on the substrate that includes an ?-alumina layer and a Zr— or Hf— carbonitride outer layer deposited on the ?-alumina layer. The Zr— or Hf— carbonitride outer layer is subjected to a post-coat wet blasting treatment. The wet blasting changes the stress condition of the exposed alumina coating layer from an initial tensile stress condition to a compressive stress condition.Type: ApplicationFiled: November 10, 2009Publication date: May 12, 2011Applicant: KENNAMETAL INC.Inventors: Volkmar Sottke, Zhigang Ban, Hartmut Westphal, Yixiong Liu, Michael Frank Beblo
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Publication number: 20110092137Abstract: To provide an abrasive material with improved adhesion strength of an abrasive part to a substrate and durable to a severe abrasive work with applying high load and a long time abrading work. The abrasive material product comprises a substrate and an abrasive part having a plurality of shaped structures projecting from the substrate and is characterized in that the abrasive part comprises (1) an upper layer composed of a cured material of a mixture containing abrasive particles dispersed in a resin and (2) a lower layer composed of a cured material of a binder agent containing a radiation-curable monomer and/or oligomer and a thermosetting resin.Type: ApplicationFiled: July 23, 2009Publication date: April 21, 2011Inventors: Michihiro Ohishi, Yoko Togashi, Yasuhiko Nagano
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Publication number: 20110081848Abstract: A manufacturing method for grinding tool includes following steps. Step 1 is providing a substrate. Step 2 is fixing diamond or abrasive grit in a predetermined position or base by DIAMAP (Diamond Implant Array Mapping & Arrangement Process). The last step is providing a second fixing layer onto the first fixing base and the exposed surface of the substrate. The first fixing base and the second fixing layer are used for fixing the abrasive grits on the substrate. Moreover, a grinding tool is provided in the present invention.Type: ApplicationFiled: October 5, 2009Publication date: April 7, 2011Inventor: Chia-Pei CHEN
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Publication number: 20110076641Abstract: A two-unit system for finishing and polishing a target surface such as a dental restoration or appliance. A two-unit system and the method of employing such a system may include a finishing unit that combines gross reduction and final contouring capabilities into the single finishing unit that still results in leaving a smooth surface finish. A separate polishing unit may also be provided that combines contacting the target surface to polish and to achieve high gloss luster into the single unit.Type: ApplicationFiled: September 30, 2010Publication date: March 31, 2011Inventors: XIN HUO, Robert Pieroni
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Publication number: 20110070814Abstract: The present invention relates to a method for manufacturing a polishing pad. The method of the invention includes the steps of forming a polishing layer from a polyurethane solution has a solid content more than about 90 wt % and drying the polyurethane solution at a temperature from about 130° C. to about 170° C. The invention also provides a polishing pad manufactured by the method mentioned above. The defect of scraping the surface of the substrate to be polished due to polishing particles remaining is avoided when applying the polishing pad according to the invention, and the flatness of the substrate to be polished is raised and the defective rate is eliminated also.Type: ApplicationFiled: September 21, 2010Publication date: March 24, 2011Applicant: SAN FANG CHEMICAL INDUSTRY CO., LTD.Inventors: Chung-Chih Feng, I-Peng Yao, Yung-Chang Hung, Lyang-Gung Wang
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Publication number: 20110067929Abstract: In an embodiment, a polycrystalline diamond compact (“PDC”) comprises a cemented carbide substrate including a first cemented carbide portion exhibiting a first concentration of chromium carbide and a second cemented carbide portion bonded to the first cemented carbide portion and exhibiting a second concentration of chromium carbide that is greater than the first concentration. The PDC further comprises a polycrystalline diamond (“PCD”) table bonded to the first cemented carbide portion. The PCD table includes a plurality of bonded diamond grains exhibiting diamond-to-diamond bonding therebetween, with the plurality of bonded diamond grains defining a plurality of interstitial regions. The PCD table includes chromium present in a concentration less than about 0.25 weight %.Type: ApplicationFiled: December 30, 2009Publication date: March 24, 2011Applicant: US SYNTHETIC CORPORATIONInventors: Debkumar Mukhopadhyay, Kenneth E. Bertagnolli, Jair J. Gonzalez
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Publication number: 20110056142Abstract: A method of forming aggregate abrasive grains for use in the production of abrading or cutting tools comprises providing abrasive core particles; coating these particles with adhesive, the adhesive comprising a binding agent and a solvent for the binding agent; separately dropping the adhesive-coated core particles onto a layer of abrasive peripheral particles and covering the dropped core particles with further peripheral particles, in such a way as to form aggregate particles, each of which comprises a core particle having peripheral particles attached to it; consolidating the aggregate particles by causing the solvent to evaporate, i.e. by letting the adhesive set.Type: ApplicationFiled: March 26, 2009Publication date: March 10, 2011Inventor: Cedric Sheridan
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Superabrasive Elements and Methods for Processing and Manufacturing the Same Using Protective Layers
Publication number: 20110056141Abstract: An exemplary method of processing a polycrystalline diamond element is disclosed. According to the method, a protective layer may be formed over only a selected portion of a polycrystalline diamond element. The polycrystalline diamond element may include a polycrystalline diamond table. At least a portion of the polycrystalline diamond element may be exposed to a leaching solution such that the leaching solution contacts an exposed surface region of the polycrystalline diamond table and at least a portion of the protective layer. The protective layer may be substantially impermeable to the leaching solution. An exemplary method of manufacturing a polycrystalline diamond element is also disclosed.Type: ApplicationFiled: September 8, 2009Publication date: March 10, 2011Applicant: US Synthetic CorporationInventors: David P. Miess, Andrew E. Dadson, Mohammad Najafi Sani -
Publication number: 20110053479Abstract: A method of manufacturing a cutting tool is disclosed. An object of the manufacturing method of a cutting tool is to reduce contamination of an abrasive layer surface, particularly, agglomeration contamination due to slurry by improving hydrophobicity maintaining performance of an abrasive layer. A cutting tool according to the method of manufacturing comprises an abrasive layer on a base member, the abrasive layer having abrasives bonded to a surface thereof; and a coating on the surface of the abrasive layer that is a hydrophobic material film.Type: ApplicationFiled: May 19, 2008Publication date: March 3, 2011Applicant: SHINHAN DIAMOND IND. CO., LTD.Inventors: Shin Kyung Kim, Kee Jung Cheong, Brian Song, Tae Jin Kim, Mun Seak Park, Byung Ju Min, Jeong Bin Jeon
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Publication number: 20110041412Abstract: A friction material has a resin amount distribution that is the largest at a portion near a non-friction surface, that becomes lower toward an inside and that is the lowest at a portion near a friction surface. For example, such friction material is manufacture as follows. First, two friction materials are overlapped while the friction surfaces faced with each other. Then, the friction materials are dried at a room temperature. At this time, the resin has such a characteristic as to move while dragged by a solvent that dries from the non-friction surface located outside. Using such characteristic, the resin amount at the portion near the friction surface is lessened. Then, a temperature at the friction surface is made low and a temperature at the non-friction surface is made high in a drying step of the friction material. Thereby, the resin amount at the portion near the friction surface is lessened.Type: ApplicationFiled: November 2, 2010Publication date: February 24, 2011Applicant: AISIN KAKO KABUSHIKI KAISHAInventors: Yoshihito FUJIMAKI, Yuko HIGASHIJIMA
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Publication number: 20110042148Abstract: Methods of forming cutting elements for earth-boring tools include providing a barrier material between a first powder and a second powder each comprising diamond grains, and subjecting the powders and barrier material to high temperature and high pressure conditions to form polycrystalline diamond material. The formation of the polycrystalline diamond material is catalyzed, and catalytic material may be hindered from migrating across the layer of barrier material. Cutting elements for use in earth-boring tools include a barrier material disposed between a first layer of polycrystalline diamond material and a second layer of polycrystalline diamond material. Earth-boring tools include one or more such cutting elements for cutting an earth formation.Type: ApplicationFiled: August 20, 2009Publication date: February 24, 2011Inventors: Kurtis Schmitz, Danny E. Scott
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Publication number: 20110036643Abstract: Thermally stable polycrystalline constructions comprise a diamond body joined with a substrate, and may have a nonplanar interface. The construction may include an interlayer interposed between the diamond body and substrate. The diamond body preferably has a thickness greater than about 1.5 mm, and comprises a matrix phase of bonded together diamond crystals and interstitial regions disposed therebetween that are substantially free of a catalyst material used to sinter the diamond body. A replacement material is disposed within the interstitial regions. A population of the interstitial regions may include non-solvent catalyst material and/or an infiltrant aid disposed therein. The diamond body comprises two regions; namely, a first region comprising diamond grains that may be sized smaller than diamond grains in a second region, and/or the first region may comprise a diamond volume that is greater than that in the second region.Type: ApplicationFiled: August 6, 2010Publication date: February 17, 2011Inventors: J. Daniel Belnap, Yi Fang, Guojiang Fan, Peter T. Cariveau, Georgiy Voronin, Yuelin Shen, Youhe Zhang, Feng Yu, Yahua Bao, Ronald K. Eyre
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Publication number: 20110036641Abstract: Methods of forming polycrystalline diamond elements include forming a polycrystalline diamond compact comprising a cavity in a surface thereof. A catalyst is at least substantially removed from the polycrystalline diamond compact, and the polycrystalline diamond compact is secured to a supporting substrate. Cutting elements include a diamond table formed with a cavity in a back side surface thereof and a supporting substrate secured to the back side surface of the diamond table. Earth-boring tools comprise a bit body carrying one or more cutting elements including a diamond table, a supporting substrate and an adhesion layer comprising a superhard material between and bonding the cutting table and the supporting substrate.Type: ApplicationFiled: August 11, 2009Publication date: February 17, 2011Inventor: Nicholas J. Lyons
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Patent number: 7887607Abstract: The method of the subject invention, which comprises (a) forming a plurality of abrasive structures having a three-dimensional shape on a backing by using a first abrasive slurry and drying the abrasive structures, and (b) spray-coating in a specific way a second abrasive slurry over the three-dimensional abrasive structures to form a coating layer and drying the coating layer, provides a coated abrasive having improved flexibility, surface roughness, and use life.Type: GrantFiled: December 10, 2007Date of Patent: February 15, 2011Assignee: Suntek Industries Ltd.Inventor: Jeung Woon Kim
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Publication number: 20110021122Abstract: A flexible abrasive finishing article including a backing of fabric or paper having first and second major surfaces with abrasive particles adhesively secured to said first major surface and a layer of cyanoacrylate based material substantially covering the second major surface. The method of making a flexible abrasive finishing material including the steps of applying a layer of cyanoacrylate based material to a surface of a backing material opposite the surface to which abrasive particles are adhesively secured and covering said cyanoacrylate material.Type: ApplicationFiled: July 16, 2010Publication date: January 27, 2011Inventor: Joseph H. MacKay
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Publication number: 20110017517Abstract: Cutting elements for use in earth-boring applications include a substrate, a transition layer, and a working layer. The transition layer and the working layer comprise a continuous matrix phase and a discontinuous diamond phase dispersed throughout the matrix phase. The concentration of diamond in the working layer is higher than in the transition layer. Earth-boring tools include at least one such cutting element. Methods of making cutting elements and earth-boring tools include mixing diamond crystals with matrix particles to form a mixture. The mixture is formulated in such a manner as cause the diamond crystals to comprise about 50% or more by volume of the solid matter in the mixture. The mixture is sintered to form a working layer of a cutting element that is at least substantially free of polycrystalline diamond material and that includes the diamond crystals dispersed within a continuous matrix phase formed from the matrix particles.Type: ApplicationFiled: July 23, 2009Publication date: January 27, 2011Applicant: BAKER HUGHES INCORPORATEDInventors: Danny E. Scott, Nicholas J. Lyons
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Patent number: 7858541Abstract: A back pad comprising a nonwoven fabric, and at least one carbon and polyester fiber textile layers stacked thereon has an improved flexibility and provides an improved working environment, and thus, it can be advantageously used in the manufacturing of an abrasive disk.Type: GrantFiled: August 3, 2006Date of Patent: December 28, 2010Assignee: Suntek Industries Ltd.Inventor: Jeung Woon Kim
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Publication number: 20100319269Abstract: Shaped abrasive particles comprising alpha alumina and having a cross-sectional shape along a longitudinal axis of the shaped abrasive particles, the cross-sectional shape comprising a non-circular cross-sectional plane, and the shaped abrasive particles comprise an Average Roundness Factor of between about 15% to 0%.Type: ApplicationFiled: September 30, 2009Publication date: December 23, 2010Inventor: Dwight D. Erickson
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Publication number: 20100317262Abstract: A method of making an abrasive article including the step of preparing a master plate with a surface having a shape. Depositing a spacer layer on the surface of the master plate. A slurry containing an adhesive and abrasive particles is deposited on a surface of the spacer layer. A substrate embedded with abrasive particles having a surface generally complementary to the surface of the master plate is fabricated. A spacer layer is formed by various method controlled the height of the protruded abrasive particles. The master plate and the spacer layer are separated from the substrate to expose abrasive particle protruding a substantially uniform height. An abrasive article made according to this method is also disclosed.Type: ApplicationFiled: June 2, 2010Publication date: December 16, 2010Inventor: Zine-Eddine Boutaghou
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Publication number: 20100307066Abstract: An abrasive material is fabricated. The material is made of bamboo charcoal or coconut charcoal. The charcoal has vascular bundles and abrasive particles are uniformly distributed and fixed on inner surfaces of the vascular bundles. Thus, the abrasive material can be used with self-sharpening for grinding, polishing, lubricating, etc.Type: ApplicationFiled: July 18, 2009Publication date: December 9, 2010Applicant: National Central UniversityInventors: Biing-Hwa Yan, Shin-Min Lee, Jung-Chou Hung
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Patent number: 7841927Abstract: A buffing pad primarily for automobiles includes a foam layer and filaments of textile material interspersed throughout the foam layer and extending passed or exposed at the working surface of the pad. The filaments are needle punched through the foam layer. The filaments may be felt fiber such as wool fiber, cotton fiber, or the like.Type: GrantFiled: January 11, 2006Date of Patent: November 30, 2010Assignee: 3M Innovative Properties CompanyInventors: Aaron C. Krause, Saul D. Denenberg
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Publication number: 20100281782Abstract: A method of forming one or more TSP compacts is provided. The method includes placing one or more TSP material layers in an enclosure and surrounding each TSP material layer with at least one of a pre-sintered tungsten carbide powder, pre-cemented tungsten carbide powder, tungsten carbide powder, or partially sintered tungsten carbide substrates. The method also includes exposing the enclosure to a high temperature high pressure process wherein the at least one of a pre-sintered tungsten carbide powder, pre-cemented tungsten carbide powder, tungsten carbide powder, or partially sintered tungsten carbide substrates bond to the TSP material layers forming a stack of TSP material layers including the TSP material layers one over the other with tungsten carbide bonded to each of the TSP material layers and encapsulating each of the TSP material layers.Type: ApplicationFiled: May 6, 2010Publication date: November 11, 2010Inventors: Madapusi K. Keshavan, Monte Russell
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Publication number: 20100275522Abstract: An outer blade cutting wheel comprising an annular thin disc base of cemented carbide and a blade section is manufactured by disposing permanent magnet pieces on the side surfaces and inward of the outer periphery of the base to produce a magnetic field, providing magnetic coated diamond and/or CBN abrasive grains such that the magnetic field may act on the grains, causing the grains to be magnetically attracted to the base outer periphery, and electroplating or electroless plating whereby the abrasive grains are bound to the base outer periphery to form the blade section.Type: ApplicationFiled: April 29, 2010Publication date: November 4, 2010Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Masaki Kasashima, Yuhito Doi, Harukazu Maegawa, Takehisa Minowa
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Publication number: 20100279061Abstract: The present invention relates to a machine for fabricating a medium for abrasive-coated grinding material, wherein at least one continuous reinforcing element in the form of a tape or a yarn is introduced continuously during wet formation of the medium.Type: ApplicationFiled: November 26, 2008Publication date: November 4, 2010Applicant: Arjowiggins ArchesInventor: Thierry Mayade
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Patent number: 7824249Abstract: The present invention relates to a polishing material having polishing particles and a method for making the same. The polishing material having polishing particles includes a base material, a plurality of polishing particles and a polymer elastic body. The base material has a plurality of fibers for defining a plurality of grid-spaces. The polishing particles are distributed in the grid-spaces. The polymer elastic body covers the base material and the polishing particles, whereby, the polishing particles are uniformly distributed on a surface of a polishing workpiece during the polishing process. Furthermore, the base material prevents the polishing particles from contacting the polishing workpiece so as to avoid scratching of the polishing workpiece. Also, the base material provides effects for sweeping the small grinded pieces.Type: GrantFiled: February 5, 2007Date of Patent: November 2, 2010Assignee: San Fang Chemical Industry Co., Ltd.Inventors: Chung-Chih Feng, I-Peng Yao, Lyang-Gung Wang, Yung-Chang Hung, Chao-Yuan Tsai
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Patent number: 7810588Abstract: A method of constructing an earth-boring, diamond-impregnated drill bit has a first step of coating diamond grit with tungsten to create tungsten-coated diamond particles. These coated particles are then encapsulated in a layer of carbide powder held by an organic green binder material. The encapsulated granules are then mixed along with a matrix material and placed in a mold. The matrix material includes a matrix binder and abrasive particles. The mixture is heated in the mold at atmospheric pressure to cause the matrix binder to melt and infiltrate the encapsulated granules and abrasive particles.Type: GrantFiled: February 23, 2007Date of Patent: October 12, 2010Assignee: Baker Hughes IncorporatedInventors: Eric E. McClain, Dan E. Scott, Wesley Dean Fuller, Robert M. Welch, Jimmy W. Eason, Marcus R. Skeem, Van J. Brackin
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Patent number: 7811342Abstract: A polyurethane adhesive composition, formed by combining a non-blocked urethane prepolymer and a polymeric polyol, is used for preparing a coated abrasive tool. The polyurethane adhesive composition is applied over a substrate to thereby form a polyurethane-adhesive-composition-coated substrate. Curing the polyurethane-adhesive-composition-coated substrate forms a polyurethane-adhesive-coated substrate. An abrasive material is applied over the substrate at a time selected from the group consisting of prior to, after, and simultaneously with, the application of the polyurethane adhesive composition to the substrate, to thereby form the coated abrasive tool. The coated abrasive tool preferably includes a polyurethane adhesive resin coating over the substrate, the resin coating being formed from a polymerization reaction of a non-blocked urethane prepolymer and a phenoxy resin.Type: GrantFiled: March 8, 2006Date of Patent: October 12, 2010Assignees: Saint-Gobain Abrasives, Inc., Saint-Gobain Abrasifs Technologie et Services, S.A.S.Inventor: Shyiguei Hsu
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Publication number: 20100247868Abstract: The present invention relates to a method for manufacturing a polyurethane porous product, a polyurethane porous product according to the manufacturing method, and a polishing pad having the polyurethane porous product. According to the present invention, it is possible to manufacture a polishing pad that has excellent polishing efficiency and has a minimal difference in the polishing characteristic during a polishing process and improves uniformity in plane of material that will be polished because the polyurethane porous product of the present invention has small density difference, small hardness difference, and the stabilized quality of material.Type: ApplicationFiled: March 24, 2010Publication date: September 30, 2010Applicants: DONG SUNG A&T CO., LTD.Inventors: Yoon Jong CHA, Ho Chahn HAHN, Min Chul CHO
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Publication number: 20100243336Abstract: A front face of a diamond table mounted to a substrate is processed, for example through an acid leach, to remove interstitial catalyst binder and form a thermal channel. A material is then introduced to the front face of the diamond table, the introduced material backfilling the front face of the diamond table to fill interstitial voids left by removal of the catalyst binder in the thermal channel to a desired depth. The material is selected to be less thermally expandable than the catalyst binder and/or more thermally conductive than the catalyst binder and/or having a lower heat capacity than the catalyst binder.Type: ApplicationFiled: March 2, 2010Publication date: September 30, 2010Applicant: Varel International, Ind., L.P.Inventors: Alfazazi Dourfaye, Michael Reese, William W. King
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Publication number: 20100236836Abstract: A diamond construction may include a diamond body comprising a plurality of bonded-together diamond crystals forming a matrix phase, and a plurality of interstitial regions disposed between the bonded-together diamond crystals, the diamond body comprising: a first diamond region extending a depth from a surface of the diamond body being substantially free of a catalyst material used to form the diamond body, wherein the first diamond region comprises the matrix phase and in at least a portion of the plurality of interstitial spaces, the first diamond region comprises a metal carbide and an inert metal, wherein the metal carbide is formed as a result of reaction between the diamond crystals in the matrix phase and a carbide-forming metal; and a second diamond region adjacent the first diamond region comprising the matrix phase and a Group VIII metal in the interstitial regions.Type: ApplicationFiled: April 2, 2010Publication date: September 23, 2010Applicant: SMITH INTERNATIONAL, INC.Inventor: Georgiy Voronin
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Publication number: 20100224418Abstract: A multi-layer precursor material for use in forming hardfacing on a tool including hard particles, metal particles and a polymer. Methods of forming a multi-layer precursor film. Methods of using a precursor material to form hardfacing on a tool, including brazing a precursor material onto a surface of the tool. Intermediate structures for use in forming earth-boring tools including a precursor material covering an internal surface of a body of the tools. Methods of forming earth-boring tools include forming a body having a fluid passageway extending therethrough and covering a surface of the body with a hardfacing material. The surface of the body may be located in a region susceptible to erosion when fluid is caused to flow through the fluid passageway.Type: ApplicationFiled: March 4, 2009Publication date: September 9, 2010Applicant: Baker Hughes IncorporatedInventors: Jimmy W. Eason, Travis E. Puzz
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Publication number: 20100213247Abstract: The invention relates to a coated boron or nitrogen containing superhard abrasive material selected from cBN, boron suboxide and boron carbide comprising: cBN, boron suboxide and/or boron carbide superhard abrasive material substrate; a primary layer of a carbide/nitride/boride forming metal, such metal preferably being Ti and preferably being substantially in the form of the carbide, nitride or boride; a secondary layer of a high melting point metal selected from W, Mo, Cr, Ni, Ta, Au, Pt, Pd and alloys thereof; and an overcoat of Ag, Ni, Cu, Au, Pd, Pt, Rh, Os, Ir, Re, combinations and alloys thereof such as bronze (Cu/Sn), silver/bronze and silver/tin, the metal of the secondary layer being different to the metal of the overcoat. The invention further relates to methods for the manufacture of such material, use of such materials in tools and tools including such material.Type: ApplicationFiled: May 22, 2008Publication date: August 26, 2010Inventors: David Patrick Egan, Kieran Greene
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Publication number: 20100206941Abstract: The invention relates to a coated diamond comprising a diamond substrate; a primary carbided layer of a carbide forming element; a secondary layer of a high melting point metal selected from W, Mo, Cr, Ni, Ta, Au, Pt, Pd or any combination or alloy thereof, the secondary layer being substantially free of carbide forming element from the primary layer; and an overcoat of Ag, Ni, Cu, Au, Pd, Pt, Rh, Os, Tr, Re, any combination or alloy thereof, the metal of the secondary layer being different to the metal of the overcoat. The invention further relates to methods for producing such coated diamonds and abrasive-containing tools including such coated diamonds.Type: ApplicationFiled: May 22, 2008Publication date: August 19, 2010Inventors: David Patrick Egan, Kieran Greene
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Patent number: 7771498Abstract: Superabrasive tools having improved caustic resistance and their methods of manufacture are disclosed. One aspect may include a method of providing caustic resistance along an entire working surface of a superabrasive tool having embedded superabrasive particles. Such a method may include forming a protective layer through reaction between a reactive source and a reactive element in situ along substantially all of the working surface at an interface between the reactive source and a support matrix including the reactive element, and between each of a plurality of superabrasive particles and the support matrix. At least a portion of the reactive source may then be removed to expose the protective layer. In some aspects, the protective layer may be substantially continuous.Type: GrantFiled: May 17, 2006Date of Patent: August 10, 2010Inventor: Chien-Min Sung
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Publication number: 20100190423Abstract: Methods for orienting superabrasive particles in a superabrasive tool are provided. In one aspect, for example, a method for orienting superabrasive particles in a tool is provided. Such a method can include providing a plurality of superabrasive particles having a preselected average size, preselecting a thickness for an amorphous braze layer to be applied to a substrate, wherein the thickness is based on the average size of the plurality of superabrasive particles, and applying an amorphous braze layer to the substrate at the preselected thickness.Type: ApplicationFiled: December 31, 2009Publication date: July 29, 2010Inventor: Chien-Min Sung
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Publication number: 20100181116Abstract: A method of manufacturing a drill bit and several embodiments of a drill bit for drilling a well in an earth formation. In one embodiment, the drill bit comprises a diamond impregnated bit body with one or more thermally stable pins embedded therein. More specifically, the drill bit may include a diamond impregnated bit body having a plurality of blades, with one or more of the blades having a cone section, a nose section, a shoulder section, and a gage section; a plurality of diamond impregnated cutters extending from the blades; and one or more thermally stable polycrystalline diamond pins embedded within, and possibly extending from, at least some of the cutters. In some embodiments, each cutter includes an embedded pin. Alternatively, the pin or pins may be located in the cone, shoulder, nose, and/or gauge sections.Type: ApplicationFiled: January 16, 2009Publication date: July 22, 2010Applicant: BAKER HUGHES INCORORATEDInventor: Bruce STAUFFER
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Publication number: 20100173573Abstract: Disclosed are a polishing pad used in a CMP process of a planar material such as a silicon wafer, plate glass for a display, etc. and a method for manufacturing the same. The polishing pad comprises a non-woven fabric consisting of ultrafine fibers and elastomeric polymer impregnated into the fabric, on which the ultrafine fibers are raised and arranged to simultaneously satisfy the following conditions (I) to (III) such that the ultrafine fibers are oriented in a longitudinal direction to a central axis: The polishing pad of the present invention includes ultrafine fibers, which are arranged at a relatively wide orientation angle and have pores formed therebetween without requiring alternative processes for forming the pores, thus, exhibits excellent polishing performance and low occurrence of scratches during a polishing process.Type: ApplicationFiled: June 28, 2008Publication date: July 8, 2010Inventors: Won-Joon Kim, Yeong-Nam Hwang
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Publication number: 20100162631Abstract: A method for manufacturing a polishing pad that has a high level of optical detection accuracy and is prevented from causing slurry leak from between the polishing region and the light-transmitting region includes preparing a cell-dispersed urethane composition by a mechanical foaming method; placing a light-transmitting region at a predetermined position on a face material or a belt conveyor, continuously discharging the cell-dispersed urethane composition onto a part of the face material or the belt conveyor where the light-transmitting region is not placed; placing another face material or belt conveyor on the discharged cell-dispersed urethane composition; curing the cell-dispersed urethane composition to form a polishing region including a polyurethane foam, so that a polishing sheet is prepared; applying a coating composition containing an aliphatic and/or alicyclic polyisocyanate to one side of the polishing sheet and curing the coating composition to form a water-impermeable film; and cutting the poliType: ApplicationFiled: May 15, 2008Publication date: July 1, 2010Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Akinori Sato, Junji Hirose, Kenji Nakamura, Takeshi Fukuda, Masato Doura
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Publication number: 20100167634Abstract: A grinding wheel having a grindstone portion formed on a core includes slippery fluoroplastic coating films that prevent attachment of foreign matter, the coating films being provided on the portions of the core, with which portions the foreign matter can be brought into contact.Type: ApplicationFiled: December 16, 2009Publication date: July 1, 2010Applicant: JTEKT CorporationInventors: Masahiro IDO, Toshio Maruyama, Shoichi Sano
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Publication number: 20100159805Abstract: A macro-porous abrasive article includes a spun lace substrate having a macro-porous structure and a coating. The coating is made of a resin binder and abrasive aggregates. The abrasive aggregates are formed from a composition of abrasive grit particles and a nanoparticle binder. The coating is at least partially embedded in the substrate. A method for making the macro-porous abrasive article includes combining abrasive aggregates of abrasive grit particles and a nanoparticle binder with a resin binder to form a slurry. The slurry is applied to a macro-porous support structure so that the slurry at least partially penetrates the substrate. The resin is then cured to bond the aggregate grains to the substrate.Type: ApplicationFiled: December 14, 2009Publication date: June 24, 2010Inventors: Paul S. Goldsmith, Anthony C. Gaeta, James J. Manning, Kamran Khatami
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Patent number: RE41972Abstract: There is provided a tool at least partly coated with at least two refractory layers of which one of the said layers is a fine-grained ?-Al2O3-layer which is the top layer along the cutting edge-line and the other a TiCxNyOz- or a ZrCxNy-layer being the top layer on the clearance face. The coated tool exhibits excellent flank and crater wear and high resistance to flaking, particularly when used for machining of low carbon steel and stainless steel. Used cutting edges can easily be identified by the naked eye.Type: GrantFiled: January 16, 2007Date of Patent: November 30, 2010Assignee: Sandvik Intellectual Property ABInventors: Anders Lenander, Bjorn Ljungberg