Impregnating Or Coating An Abrasive Tool Patents (Class 51/295)
  • Patent number: 8002861
    Abstract: Abrasive grain powder, in particular intended for machining silicon ingots, such that the granulometric fraction D40-D60 comprises more than 15% and less than 80%, as percentages by volume, of grains having circularity of less than 0.85.
    Type: Grant
    Filed: February 6, 2009
    Date of Patent: August 23, 2011
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes European
    Inventors: Yves Boussant-Roux, Jostein Mosby, Ana-Maria Popa, Arne Menne, Abhaya Kumar Bakshi
  • Publication number: 20110192652
    Abstract: A method of forming a cutting element that includes filling at least one non-planar region on an upper surface of a carbide substrate with a diamond mixture, subjecting the substrate and the diamond mixture to high pressure high temperature sintering conditions to form a reduced-CTE substrate having polycrystalline diamond that extends a depth into the reduced-CTE substrate in an interface region, and an upper surface made of a composite surface of diamond and carbide, and attaching a polycrystalline diamond body to the composite surface of the reduced-CTE substrate is disclosed.
    Type: Application
    Filed: February 9, 2011
    Publication date: August 11, 2011
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Yuelin Shen, Youhe Zhang, Jibin Shi, Yuri Burhan, Gregory T. Lockwood
  • Patent number: 7972397
    Abstract: Superabrasive elements, methods of fabricating such elements, and applications utilizing such elements. In one embodiment, a superabrasive element includes a mass of polycrystalline diamond including ultra-dispersed diamond grain structures present in an amount greater than zero weight percent and less than about 75 weight percent of the mass of polycrystalline diamond. Various structures and apparatuses that utilize the superabrasive elements, such as polycrystalline diamond compacts (PDCs) and drill bits are disclosed. Methods of manufacture are also disclosed.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: July 5, 2011
    Assignee: US Synthetic Corporation
    Inventor: Michael A. Vail
  • Patent number: 7972396
    Abstract: The present invention relates to a method of producing a polishing pad, comprising steps of: (a) providing a base material comprising a plurality of fibers; said base material having a surface for polishing a substrate, wherein the fibers comprise a core and a cladding surrounding the core, and the cladding comprises a hydrophobic polymer; (b) impregnating the surface of the base material with an elastomer solution; (c) coagulating the elastomer impregnated in the surface of the base material to mold the elastomer and to form a plurality of first continuous pores between the elastomer, and between the elastomer and the fibers; (d) planarizing the surface of the base material; (e) impregnating the surface of the base material and elastomer obtained in the step (d) with a condition polymer solution; and (e) curing the condition polymer impregnated in the surface of the base material and elastomer and partially filling the condition polymer into the first continuous pores to form a plurality of second continuous
    Type: Grant
    Filed: September 24, 2007
    Date of Patent: July 5, 2011
    Assignee: San Fang Chemical Industry Co., Ltd.
    Inventors: Chung-Chih Feng, I-Peng Yao, Yung-Chang Hung
  • Publication number: 20110143638
    Abstract: A method of making an abrasive article including the step of preparing a master plate with a surface having a shape. Depositing a spacer layer on the surface of the master plate. A slurry containing an adhesive and abrasive particles is deposited on a surface of the spacer layer. A substrate embedded with abrasive particles having a surface generally complementary to the surface of the master plate is fabricated. A spacer layer is formed by various method controlled the height of the protruded abrasive particles. The master plate and the spacer layer are separated from the substrate to expose abrasive particle protruding a substantially uniform height. An abrasive article made according to this method is also disclosed.
    Type: Application
    Filed: February 7, 2011
    Publication date: June 16, 2011
    Inventor: Zine-Eddine Boutaghou
  • Patent number: 7959695
    Abstract: An fixed abrasive article is provided which includes a matrix material and abrasive particles embedded within the matrix material. The abrasive particles have a core-shell structure that includes a polycrystalline alpha alumina core and a shell layer overlying the polycrystalline alpha alumina core. The shell layer includes a material selected from the group consisting of silicon oxide and zirconium oxide. Also the polycrystalline alpha alumina core includes grains and having an average grain size of not greater than about 500 nm.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: June 14, 2011
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Doruk O. Yener, Alan J. Brandes, Ralph Bauer
  • Patent number: 7959887
    Abstract: A method for manufacturing a diamond composite, includes: a) mixing diamonds with additives, the mixture comprising at least 50 wt % and less than 95 wt % of diamonds and more than 5 wt % additives; b) forming a work piece from the mixture using a pressure of at least 100 Mpa; c) heating the formed work piece to at least 300° C. for removing possible water and wholly or partially removing additives; d) heating the work piece and controlling the heating temperature and heating time so that a certain desired amount of graphite is created by graphitization of diamonds, wherein the amount of graphite created by graphitization is 3-50 wt % of the amount of diamond; e) infiltrating silicon or silicon alloy into the work piece.
    Type: Grant
    Filed: August 6, 2007
    Date of Patent: June 14, 2011
    Assignee: Element Six Limited
    Inventors: Lena Svendsen, Jie Zheng, Fredrik Meurling, Tomas Rostvall
  • Patent number: 7951213
    Abstract: Superabrasive compacts, methods of fabricating such compacts, and drilling tools that may utilize such compacts are disclosed. In one aspect of the present invention, a superabrasive compact includes a substrate and a superabrasive table attached to the substrate. At least one constituent of the superabrasive table exhibits a substantially monotonic distribution of size, concentration, or both in a selected direction of the superabrasive table. In another aspect of the present invention, a method of fabricating a superabrasive article is disclosed. A plurality of particles may be provided that exhibit a substantially monotonic distribution of particle size, concentration, or both in a selected direction. The particles may be subjected to a high-temperature, high-pressure process to consolidate and form a self-supporting body.
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: May 31, 2011
    Assignee: US Synthetic Corporation
    Inventors: David P. Miess, Kenneth E. Bertagnolli, Craig H. Cooley
  • Patent number: 7947097
    Abstract: An abrasive article includes a binder and abrasive grains. The binder is formed from a formulation including a polymer component, a curing agent, and an acid bonding agent.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: May 24, 2011
    Assignees: Saint-Gobain Abrasives, Inc., Saint-Gobain Abrasifs
    Inventor: Xiaorong You
  • Publication number: 20110107679
    Abstract: A coated cutting insert for removing material from a workpiece that includes a substrate is disclosed. A wear-resistant coating on the substrate that includes an ?-alumina layer and a Zr— or Hf— carbonitride outer layer deposited on the ?-alumina layer. The Zr— or Hf— carbonitride outer layer is subjected to a post-coat wet blasting treatment. The wet blasting changes the stress condition of the exposed alumina coating layer from an initial tensile stress condition to a compressive stress condition.
    Type: Application
    Filed: November 10, 2009
    Publication date: May 12, 2011
    Applicant: KENNAMETAL INC.
    Inventors: Volkmar Sottke, Zhigang Ban, Hartmut Westphal, Yixiong Liu, Michael Frank Beblo
  • Publication number: 20110092137
    Abstract: To provide an abrasive material with improved adhesion strength of an abrasive part to a substrate and durable to a severe abrasive work with applying high load and a long time abrading work. The abrasive material product comprises a substrate and an abrasive part having a plurality of shaped structures projecting from the substrate and is characterized in that the abrasive part comprises (1) an upper layer composed of a cured material of a mixture containing abrasive particles dispersed in a resin and (2) a lower layer composed of a cured material of a binder agent containing a radiation-curable monomer and/or oligomer and a thermosetting resin.
    Type: Application
    Filed: July 23, 2009
    Publication date: April 21, 2011
    Inventors: Michihiro Ohishi, Yoko Togashi, Yasuhiko Nagano
  • Publication number: 20110081848
    Abstract: A manufacturing method for grinding tool includes following steps. Step 1 is providing a substrate. Step 2 is fixing diamond or abrasive grit in a predetermined position or base by DIAMAP (Diamond Implant Array Mapping & Arrangement Process). The last step is providing a second fixing layer onto the first fixing base and the exposed surface of the substrate. The first fixing base and the second fixing layer are used for fixing the abrasive grits on the substrate. Moreover, a grinding tool is provided in the present invention.
    Type: Application
    Filed: October 5, 2009
    Publication date: April 7, 2011
    Inventor: Chia-Pei CHEN
  • Publication number: 20110076641
    Abstract: A two-unit system for finishing and polishing a target surface such as a dental restoration or appliance. A two-unit system and the method of employing such a system may include a finishing unit that combines gross reduction and final contouring capabilities into the single finishing unit that still results in leaving a smooth surface finish. A separate polishing unit may also be provided that combines contacting the target surface to polish and to achieve high gloss luster into the single unit.
    Type: Application
    Filed: September 30, 2010
    Publication date: March 31, 2011
    Inventors: XIN HUO, Robert Pieroni
  • Publication number: 20110070814
    Abstract: The present invention relates to a method for manufacturing a polishing pad. The method of the invention includes the steps of forming a polishing layer from a polyurethane solution has a solid content more than about 90 wt % and drying the polyurethane solution at a temperature from about 130° C. to about 170° C. The invention also provides a polishing pad manufactured by the method mentioned above. The defect of scraping the surface of the substrate to be polished due to polishing particles remaining is avoided when applying the polishing pad according to the invention, and the flatness of the substrate to be polished is raised and the defective rate is eliminated also.
    Type: Application
    Filed: September 21, 2010
    Publication date: March 24, 2011
    Applicant: SAN FANG CHEMICAL INDUSTRY CO., LTD.
    Inventors: Chung-Chih Feng, I-Peng Yao, Yung-Chang Hung, Lyang-Gung Wang
  • Publication number: 20110067929
    Abstract: In an embodiment, a polycrystalline diamond compact (“PDC”) comprises a cemented carbide substrate including a first cemented carbide portion exhibiting a first concentration of chromium carbide and a second cemented carbide portion bonded to the first cemented carbide portion and exhibiting a second concentration of chromium carbide that is greater than the first concentration. The PDC further comprises a polycrystalline diamond (“PCD”) table bonded to the first cemented carbide portion. The PCD table includes a plurality of bonded diamond grains exhibiting diamond-to-diamond bonding therebetween, with the plurality of bonded diamond grains defining a plurality of interstitial regions. The PCD table includes chromium present in a concentration less than about 0.25 weight %.
    Type: Application
    Filed: December 30, 2009
    Publication date: March 24, 2011
    Applicant: US SYNTHETIC CORPORATION
    Inventors: Debkumar Mukhopadhyay, Kenneth E. Bertagnolli, Jair J. Gonzalez
  • Publication number: 20110056142
    Abstract: A method of forming aggregate abrasive grains for use in the production of abrading or cutting tools comprises providing abrasive core particles; coating these particles with adhesive, the adhesive comprising a binding agent and a solvent for the binding agent; separately dropping the adhesive-coated core particles onto a layer of abrasive peripheral particles and covering the dropped core particles with further peripheral particles, in such a way as to form aggregate particles, each of which comprises a core particle having peripheral particles attached to it; consolidating the aggregate particles by causing the solvent to evaporate, i.e. by letting the adhesive set.
    Type: Application
    Filed: March 26, 2009
    Publication date: March 10, 2011
    Inventor: Cedric Sheridan
  • Publication number: 20110056141
    Abstract: An exemplary method of processing a polycrystalline diamond element is disclosed. According to the method, a protective layer may be formed over only a selected portion of a polycrystalline diamond element. The polycrystalline diamond element may include a polycrystalline diamond table. At least a portion of the polycrystalline diamond element may be exposed to a leaching solution such that the leaching solution contacts an exposed surface region of the polycrystalline diamond table and at least a portion of the protective layer. The protective layer may be substantially impermeable to the leaching solution. An exemplary method of manufacturing a polycrystalline diamond element is also disclosed.
    Type: Application
    Filed: September 8, 2009
    Publication date: March 10, 2011
    Applicant: US Synthetic Corporation
    Inventors: David P. Miess, Andrew E. Dadson, Mohammad Najafi Sani
  • Publication number: 20110053479
    Abstract: A method of manufacturing a cutting tool is disclosed. An object of the manufacturing method of a cutting tool is to reduce contamination of an abrasive layer surface, particularly, agglomeration contamination due to slurry by improving hydrophobicity maintaining performance of an abrasive layer. A cutting tool according to the method of manufacturing comprises an abrasive layer on a base member, the abrasive layer having abrasives bonded to a surface thereof; and a coating on the surface of the abrasive layer that is a hydrophobic material film.
    Type: Application
    Filed: May 19, 2008
    Publication date: March 3, 2011
    Applicant: SHINHAN DIAMOND IND. CO., LTD.
    Inventors: Shin Kyung Kim, Kee Jung Cheong, Brian Song, Tae Jin Kim, Mun Seak Park, Byung Ju Min, Jeong Bin Jeon
  • Publication number: 20110041412
    Abstract: A friction material has a resin amount distribution that is the largest at a portion near a non-friction surface, that becomes lower toward an inside and that is the lowest at a portion near a friction surface. For example, such friction material is manufacture as follows. First, two friction materials are overlapped while the friction surfaces faced with each other. Then, the friction materials are dried at a room temperature. At this time, the resin has such a characteristic as to move while dragged by a solvent that dries from the non-friction surface located outside. Using such characteristic, the resin amount at the portion near the friction surface is lessened. Then, a temperature at the friction surface is made low and a temperature at the non-friction surface is made high in a drying step of the friction material. Thereby, the resin amount at the portion near the friction surface is lessened.
    Type: Application
    Filed: November 2, 2010
    Publication date: February 24, 2011
    Applicant: AISIN KAKO KABUSHIKI KAISHA
    Inventors: Yoshihito FUJIMAKI, Yuko HIGASHIJIMA
  • Publication number: 20110042148
    Abstract: Methods of forming cutting elements for earth-boring tools include providing a barrier material between a first powder and a second powder each comprising diamond grains, and subjecting the powders and barrier material to high temperature and high pressure conditions to form polycrystalline diamond material. The formation of the polycrystalline diamond material is catalyzed, and catalytic material may be hindered from migrating across the layer of barrier material. Cutting elements for use in earth-boring tools include a barrier material disposed between a first layer of polycrystalline diamond material and a second layer of polycrystalline diamond material. Earth-boring tools include one or more such cutting elements for cutting an earth formation.
    Type: Application
    Filed: August 20, 2009
    Publication date: February 24, 2011
    Inventors: Kurtis Schmitz, Danny E. Scott
  • Publication number: 20110036643
    Abstract: Thermally stable polycrystalline constructions comprise a diamond body joined with a substrate, and may have a nonplanar interface. The construction may include an interlayer interposed between the diamond body and substrate. The diamond body preferably has a thickness greater than about 1.5 mm, and comprises a matrix phase of bonded together diamond crystals and interstitial regions disposed therebetween that are substantially free of a catalyst material used to sinter the diamond body. A replacement material is disposed within the interstitial regions. A population of the interstitial regions may include non-solvent catalyst material and/or an infiltrant aid disposed therein. The diamond body comprises two regions; namely, a first region comprising diamond grains that may be sized smaller than diamond grains in a second region, and/or the first region may comprise a diamond volume that is greater than that in the second region.
    Type: Application
    Filed: August 6, 2010
    Publication date: February 17, 2011
    Inventors: J. Daniel Belnap, Yi Fang, Guojiang Fan, Peter T. Cariveau, Georgiy Voronin, Yuelin Shen, Youhe Zhang, Feng Yu, Yahua Bao, Ronald K. Eyre
  • Publication number: 20110036641
    Abstract: Methods of forming polycrystalline diamond elements include forming a polycrystalline diamond compact comprising a cavity in a surface thereof. A catalyst is at least substantially removed from the polycrystalline diamond compact, and the polycrystalline diamond compact is secured to a supporting substrate. Cutting elements include a diamond table formed with a cavity in a back side surface thereof and a supporting substrate secured to the back side surface of the diamond table. Earth-boring tools comprise a bit body carrying one or more cutting elements including a diamond table, a supporting substrate and an adhesion layer comprising a superhard material between and bonding the cutting table and the supporting substrate.
    Type: Application
    Filed: August 11, 2009
    Publication date: February 17, 2011
    Inventor: Nicholas J. Lyons
  • Patent number: 7887607
    Abstract: The method of the subject invention, which comprises (a) forming a plurality of abrasive structures having a three-dimensional shape on a backing by using a first abrasive slurry and drying the abrasive structures, and (b) spray-coating in a specific way a second abrasive slurry over the three-dimensional abrasive structures to form a coating layer and drying the coating layer, provides a coated abrasive having improved flexibility, surface roughness, and use life.
    Type: Grant
    Filed: December 10, 2007
    Date of Patent: February 15, 2011
    Assignee: Suntek Industries Ltd.
    Inventor: Jeung Woon Kim
  • Publication number: 20110021122
    Abstract: A flexible abrasive finishing article including a backing of fabric or paper having first and second major surfaces with abrasive particles adhesively secured to said first major surface and a layer of cyanoacrylate based material substantially covering the second major surface. The method of making a flexible abrasive finishing material including the steps of applying a layer of cyanoacrylate based material to a surface of a backing material opposite the surface to which abrasive particles are adhesively secured and covering said cyanoacrylate material.
    Type: Application
    Filed: July 16, 2010
    Publication date: January 27, 2011
    Inventor: Joseph H. MacKay
  • Publication number: 20110017517
    Abstract: Cutting elements for use in earth-boring applications include a substrate, a transition layer, and a working layer. The transition layer and the working layer comprise a continuous matrix phase and a discontinuous diamond phase dispersed throughout the matrix phase. The concentration of diamond in the working layer is higher than in the transition layer. Earth-boring tools include at least one such cutting element. Methods of making cutting elements and earth-boring tools include mixing diamond crystals with matrix particles to form a mixture. The mixture is formulated in such a manner as cause the diamond crystals to comprise about 50% or more by volume of the solid matter in the mixture. The mixture is sintered to form a working layer of a cutting element that is at least substantially free of polycrystalline diamond material and that includes the diamond crystals dispersed within a continuous matrix phase formed from the matrix particles.
    Type: Application
    Filed: July 23, 2009
    Publication date: January 27, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Danny E. Scott, Nicholas J. Lyons
  • Patent number: 7858541
    Abstract: A back pad comprising a nonwoven fabric, and at least one carbon and polyester fiber textile layers stacked thereon has an improved flexibility and provides an improved working environment, and thus, it can be advantageously used in the manufacturing of an abrasive disk.
    Type: Grant
    Filed: August 3, 2006
    Date of Patent: December 28, 2010
    Assignee: Suntek Industries Ltd.
    Inventor: Jeung Woon Kim
  • Publication number: 20100319269
    Abstract: Shaped abrasive particles comprising alpha alumina and having a cross-sectional shape along a longitudinal axis of the shaped abrasive particles, the cross-sectional shape comprising a non-circular cross-sectional plane, and the shaped abrasive particles comprise an Average Roundness Factor of between about 15% to 0%.
    Type: Application
    Filed: September 30, 2009
    Publication date: December 23, 2010
    Inventor: Dwight D. Erickson
  • Publication number: 20100317262
    Abstract: A method of making an abrasive article including the step of preparing a master plate with a surface having a shape. Depositing a spacer layer on the surface of the master plate. A slurry containing an adhesive and abrasive particles is deposited on a surface of the spacer layer. A substrate embedded with abrasive particles having a surface generally complementary to the surface of the master plate is fabricated. A spacer layer is formed by various method controlled the height of the protruded abrasive particles. The master plate and the spacer layer are separated from the substrate to expose abrasive particle protruding a substantially uniform height. An abrasive article made according to this method is also disclosed.
    Type: Application
    Filed: June 2, 2010
    Publication date: December 16, 2010
    Inventor: Zine-Eddine Boutaghou
  • Publication number: 20100307066
    Abstract: An abrasive material is fabricated. The material is made of bamboo charcoal or coconut charcoal. The charcoal has vascular bundles and abrasive particles are uniformly distributed and fixed on inner surfaces of the vascular bundles. Thus, the abrasive material can be used with self-sharpening for grinding, polishing, lubricating, etc.
    Type: Application
    Filed: July 18, 2009
    Publication date: December 9, 2010
    Applicant: National Central University
    Inventors: Biing-Hwa Yan, Shin-Min Lee, Jung-Chou Hung
  • Patent number: 7841927
    Abstract: A buffing pad primarily for automobiles includes a foam layer and filaments of textile material interspersed throughout the foam layer and extending passed or exposed at the working surface of the pad. The filaments are needle punched through the foam layer. The filaments may be felt fiber such as wool fiber, cotton fiber, or the like.
    Type: Grant
    Filed: January 11, 2006
    Date of Patent: November 30, 2010
    Assignee: 3M Innovative Properties Company
    Inventors: Aaron C. Krause, Saul D. Denenberg
  • Publication number: 20100281782
    Abstract: A method of forming one or more TSP compacts is provided. The method includes placing one or more TSP material layers in an enclosure and surrounding each TSP material layer with at least one of a pre-sintered tungsten carbide powder, pre-cemented tungsten carbide powder, tungsten carbide powder, or partially sintered tungsten carbide substrates. The method also includes exposing the enclosure to a high temperature high pressure process wherein the at least one of a pre-sintered tungsten carbide powder, pre-cemented tungsten carbide powder, tungsten carbide powder, or partially sintered tungsten carbide substrates bond to the TSP material layers forming a stack of TSP material layers including the TSP material layers one over the other with tungsten carbide bonded to each of the TSP material layers and encapsulating each of the TSP material layers.
    Type: Application
    Filed: May 6, 2010
    Publication date: November 11, 2010
    Inventors: Madapusi K. Keshavan, Monte Russell
  • Publication number: 20100275522
    Abstract: An outer blade cutting wheel comprising an annular thin disc base of cemented carbide and a blade section is manufactured by disposing permanent magnet pieces on the side surfaces and inward of the outer periphery of the base to produce a magnetic field, providing magnetic coated diamond and/or CBN abrasive grains such that the magnetic field may act on the grains, causing the grains to be magnetically attracted to the base outer periphery, and electroplating or electroless plating whereby the abrasive grains are bound to the base outer periphery to form the blade section.
    Type: Application
    Filed: April 29, 2010
    Publication date: November 4, 2010
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Masaki Kasashima, Yuhito Doi, Harukazu Maegawa, Takehisa Minowa
  • Publication number: 20100279061
    Abstract: The present invention relates to a machine for fabricating a medium for abrasive-coated grinding material, wherein at least one continuous reinforcing element in the form of a tape or a yarn is introduced continuously during wet formation of the medium.
    Type: Application
    Filed: November 26, 2008
    Publication date: November 4, 2010
    Applicant: Arjowiggins Arches
    Inventor: Thierry Mayade
  • Patent number: 7824249
    Abstract: The present invention relates to a polishing material having polishing particles and a method for making the same. The polishing material having polishing particles includes a base material, a plurality of polishing particles and a polymer elastic body. The base material has a plurality of fibers for defining a plurality of grid-spaces. The polishing particles are distributed in the grid-spaces. The polymer elastic body covers the base material and the polishing particles, whereby, the polishing particles are uniformly distributed on a surface of a polishing workpiece during the polishing process. Furthermore, the base material prevents the polishing particles from contacting the polishing workpiece so as to avoid scratching of the polishing workpiece. Also, the base material provides effects for sweeping the small grinded pieces.
    Type: Grant
    Filed: February 5, 2007
    Date of Patent: November 2, 2010
    Assignee: San Fang Chemical Industry Co., Ltd.
    Inventors: Chung-Chih Feng, I-Peng Yao, Lyang-Gung Wang, Yung-Chang Hung, Chao-Yuan Tsai
  • Patent number: 7810588
    Abstract: A method of constructing an earth-boring, diamond-impregnated drill bit has a first step of coating diamond grit with tungsten to create tungsten-coated diamond particles. These coated particles are then encapsulated in a layer of carbide powder held by an organic green binder material. The encapsulated granules are then mixed along with a matrix material and placed in a mold. The matrix material includes a matrix binder and abrasive particles. The mixture is heated in the mold at atmospheric pressure to cause the matrix binder to melt and infiltrate the encapsulated granules and abrasive particles.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: October 12, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: Eric E. McClain, Dan E. Scott, Wesley Dean Fuller, Robert M. Welch, Jimmy W. Eason, Marcus R. Skeem, Van J. Brackin
  • Patent number: 7811342
    Abstract: A polyurethane adhesive composition, formed by combining a non-blocked urethane prepolymer and a polymeric polyol, is used for preparing a coated abrasive tool. The polyurethane adhesive composition is applied over a substrate to thereby form a polyurethane-adhesive-composition-coated substrate. Curing the polyurethane-adhesive-composition-coated substrate forms a polyurethane-adhesive-coated substrate. An abrasive material is applied over the substrate at a time selected from the group consisting of prior to, after, and simultaneously with, the application of the polyurethane adhesive composition to the substrate, to thereby form the coated abrasive tool. The coated abrasive tool preferably includes a polyurethane adhesive resin coating over the substrate, the resin coating being formed from a polymerization reaction of a non-blocked urethane prepolymer and a phenoxy resin.
    Type: Grant
    Filed: March 8, 2006
    Date of Patent: October 12, 2010
    Assignees: Saint-Gobain Abrasives, Inc., Saint-Gobain Abrasifs Technologie et Services, S.A.S.
    Inventor: Shyiguei Hsu
  • Publication number: 20100247868
    Abstract: The present invention relates to a method for manufacturing a polyurethane porous product, a polyurethane porous product according to the manufacturing method, and a polishing pad having the polyurethane porous product. According to the present invention, it is possible to manufacture a polishing pad that has excellent polishing efficiency and has a minimal difference in the polishing characteristic during a polishing process and improves uniformity in plane of material that will be polished because the polyurethane porous product of the present invention has small density difference, small hardness difference, and the stabilized quality of material.
    Type: Application
    Filed: March 24, 2010
    Publication date: September 30, 2010
    Applicants: DONG SUNG A&T CO., LTD.
    Inventors: Yoon Jong CHA, Ho Chahn HAHN, Min Chul CHO
  • Publication number: 20100243336
    Abstract: A front face of a diamond table mounted to a substrate is processed, for example through an acid leach, to remove interstitial catalyst binder and form a thermal channel. A material is then introduced to the front face of the diamond table, the introduced material backfilling the front face of the diamond table to fill interstitial voids left by removal of the catalyst binder in the thermal channel to a desired depth. The material is selected to be less thermally expandable than the catalyst binder and/or more thermally conductive than the catalyst binder and/or having a lower heat capacity than the catalyst binder.
    Type: Application
    Filed: March 2, 2010
    Publication date: September 30, 2010
    Applicant: Varel International, Ind., L.P.
    Inventors: Alfazazi Dourfaye, Michael Reese, William W. King
  • Publication number: 20100236836
    Abstract: A diamond construction may include a diamond body comprising a plurality of bonded-together diamond crystals forming a matrix phase, and a plurality of interstitial regions disposed between the bonded-together diamond crystals, the diamond body comprising: a first diamond region extending a depth from a surface of the diamond body being substantially free of a catalyst material used to form the diamond body, wherein the first diamond region comprises the matrix phase and in at least a portion of the plurality of interstitial spaces, the first diamond region comprises a metal carbide and an inert metal, wherein the metal carbide is formed as a result of reaction between the diamond crystals in the matrix phase and a carbide-forming metal; and a second diamond region adjacent the first diamond region comprising the matrix phase and a Group VIII metal in the interstitial regions.
    Type: Application
    Filed: April 2, 2010
    Publication date: September 23, 2010
    Applicant: SMITH INTERNATIONAL, INC.
    Inventor: Georgiy Voronin
  • Publication number: 20100224418
    Abstract: A multi-layer precursor material for use in forming hardfacing on a tool including hard particles, metal particles and a polymer. Methods of forming a multi-layer precursor film. Methods of using a precursor material to form hardfacing on a tool, including brazing a precursor material onto a surface of the tool. Intermediate structures for use in forming earth-boring tools including a precursor material covering an internal surface of a body of the tools. Methods of forming earth-boring tools include forming a body having a fluid passageway extending therethrough and covering a surface of the body with a hardfacing material. The surface of the body may be located in a region susceptible to erosion when fluid is caused to flow through the fluid passageway.
    Type: Application
    Filed: March 4, 2009
    Publication date: September 9, 2010
    Applicant: Baker Hughes Incorporated
    Inventors: Jimmy W. Eason, Travis E. Puzz
  • Publication number: 20100213247
    Abstract: The invention relates to a coated boron or nitrogen containing superhard abrasive material selected from cBN, boron suboxide and boron carbide comprising: cBN, boron suboxide and/or boron carbide superhard abrasive material substrate; a primary layer of a carbide/nitride/boride forming metal, such metal preferably being Ti and preferably being substantially in the form of the carbide, nitride or boride; a secondary layer of a high melting point metal selected from W, Mo, Cr, Ni, Ta, Au, Pt, Pd and alloys thereof; and an overcoat of Ag, Ni, Cu, Au, Pd, Pt, Rh, Os, Ir, Re, combinations and alloys thereof such as bronze (Cu/Sn), silver/bronze and silver/tin, the metal of the secondary layer being different to the metal of the overcoat. The invention further relates to methods for the manufacture of such material, use of such materials in tools and tools including such material.
    Type: Application
    Filed: May 22, 2008
    Publication date: August 26, 2010
    Inventors: David Patrick Egan, Kieran Greene
  • Publication number: 20100206941
    Abstract: The invention relates to a coated diamond comprising a diamond substrate; a primary carbided layer of a carbide forming element; a secondary layer of a high melting point metal selected from W, Mo, Cr, Ni, Ta, Au, Pt, Pd or any combination or alloy thereof, the secondary layer being substantially free of carbide forming element from the primary layer; and an overcoat of Ag, Ni, Cu, Au, Pd, Pt, Rh, Os, Tr, Re, any combination or alloy thereof, the metal of the secondary layer being different to the metal of the overcoat. The invention further relates to methods for producing such coated diamonds and abrasive-containing tools including such coated diamonds.
    Type: Application
    Filed: May 22, 2008
    Publication date: August 19, 2010
    Inventors: David Patrick Egan, Kieran Greene
  • Patent number: 7771498
    Abstract: Superabrasive tools having improved caustic resistance and their methods of manufacture are disclosed. One aspect may include a method of providing caustic resistance along an entire working surface of a superabrasive tool having embedded superabrasive particles. Such a method may include forming a protective layer through reaction between a reactive source and a reactive element in situ along substantially all of the working surface at an interface between the reactive source and a support matrix including the reactive element, and between each of a plurality of superabrasive particles and the support matrix. At least a portion of the reactive source may then be removed to expose the protective layer. In some aspects, the protective layer may be substantially continuous.
    Type: Grant
    Filed: May 17, 2006
    Date of Patent: August 10, 2010
    Inventor: Chien-Min Sung
  • Publication number: 20100190423
    Abstract: Methods for orienting superabrasive particles in a superabrasive tool are provided. In one aspect, for example, a method for orienting superabrasive particles in a tool is provided. Such a method can include providing a plurality of superabrasive particles having a preselected average size, preselecting a thickness for an amorphous braze layer to be applied to a substrate, wherein the thickness is based on the average size of the plurality of superabrasive particles, and applying an amorphous braze layer to the substrate at the preselected thickness.
    Type: Application
    Filed: December 31, 2009
    Publication date: July 29, 2010
    Inventor: Chien-Min Sung
  • Publication number: 20100181116
    Abstract: A method of manufacturing a drill bit and several embodiments of a drill bit for drilling a well in an earth formation. In one embodiment, the drill bit comprises a diamond impregnated bit body with one or more thermally stable pins embedded therein. More specifically, the drill bit may include a diamond impregnated bit body having a plurality of blades, with one or more of the blades having a cone section, a nose section, a shoulder section, and a gage section; a plurality of diamond impregnated cutters extending from the blades; and one or more thermally stable polycrystalline diamond pins embedded within, and possibly extending from, at least some of the cutters. In some embodiments, each cutter includes an embedded pin. Alternatively, the pin or pins may be located in the cone, shoulder, nose, and/or gauge sections.
    Type: Application
    Filed: January 16, 2009
    Publication date: July 22, 2010
    Applicant: BAKER HUGHES INCORORATED
    Inventor: Bruce STAUFFER
  • Publication number: 20100173573
    Abstract: Disclosed are a polishing pad used in a CMP process of a planar material such as a silicon wafer, plate glass for a display, etc. and a method for manufacturing the same. The polishing pad comprises a non-woven fabric consisting of ultrafine fibers and elastomeric polymer impregnated into the fabric, on which the ultrafine fibers are raised and arranged to simultaneously satisfy the following conditions (I) to (III) such that the ultrafine fibers are oriented in a longitudinal direction to a central axis: The polishing pad of the present invention includes ultrafine fibers, which are arranged at a relatively wide orientation angle and have pores formed therebetween without requiring alternative processes for forming the pores, thus, exhibits excellent polishing performance and low occurrence of scratches during a polishing process.
    Type: Application
    Filed: June 28, 2008
    Publication date: July 8, 2010
    Inventors: Won-Joon Kim, Yeong-Nam Hwang
  • Publication number: 20100162631
    Abstract: A method for manufacturing a polishing pad that has a high level of optical detection accuracy and is prevented from causing slurry leak from between the polishing region and the light-transmitting region includes preparing a cell-dispersed urethane composition by a mechanical foaming method; placing a light-transmitting region at a predetermined position on a face material or a belt conveyor, continuously discharging the cell-dispersed urethane composition onto a part of the face material or the belt conveyor where the light-transmitting region is not placed; placing another face material or belt conveyor on the discharged cell-dispersed urethane composition; curing the cell-dispersed urethane composition to form a polishing region including a polyurethane foam, so that a polishing sheet is prepared; applying a coating composition containing an aliphatic and/or alicyclic polyisocyanate to one side of the polishing sheet and curing the coating composition to form a water-impermeable film; and cutting the poli
    Type: Application
    Filed: May 15, 2008
    Publication date: July 1, 2010
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Akinori Sato, Junji Hirose, Kenji Nakamura, Takeshi Fukuda, Masato Doura
  • Publication number: 20100167634
    Abstract: A grinding wheel having a grindstone portion formed on a core includes slippery fluoroplastic coating films that prevent attachment of foreign matter, the coating films being provided on the portions of the core, with which portions the foreign matter can be brought into contact.
    Type: Application
    Filed: December 16, 2009
    Publication date: July 1, 2010
    Applicant: JTEKT Corporation
    Inventors: Masahiro IDO, Toshio Maruyama, Shoichi Sano
  • Publication number: 20100159805
    Abstract: A macro-porous abrasive article includes a spun lace substrate having a macro-porous structure and a coating. The coating is made of a resin binder and abrasive aggregates. The abrasive aggregates are formed from a composition of abrasive grit particles and a nanoparticle binder. The coating is at least partially embedded in the substrate. A method for making the macro-porous abrasive article includes combining abrasive aggregates of abrasive grit particles and a nanoparticle binder with a resin binder to form a slurry. The slurry is applied to a macro-porous support structure so that the slurry at least partially penetrates the substrate. The resin is then cured to bond the aggregate grains to the substrate.
    Type: Application
    Filed: December 14, 2009
    Publication date: June 24, 2010
    Inventors: Paul S. Goldsmith, Anthony C. Gaeta, James J. Manning, Kamran Khatami
  • Patent number: RE41972
    Abstract: There is provided a tool at least partly coated with at least two refractory layers of which one of the said layers is a fine-grained ?-Al2O3-layer which is the top layer along the cutting edge-line and the other a TiCxNyOz- or a ZrCxNy-layer being the top layer on the clearance face. The coated tool exhibits excellent flank and crater wear and high resistance to flaking, particularly when used for machining of low carbon steel and stainless steel. Used cutting edges can easily be identified by the naked eye.
    Type: Grant
    Filed: January 16, 2007
    Date of Patent: November 30, 2010
    Assignee: Sandvik Intellectual Property AB
    Inventors: Anders Lenander, Bjorn Ljungberg